CN208730123U - A kind of efficient hydraulic vulcanization unit - Google Patents
A kind of efficient hydraulic vulcanization unit Download PDFInfo
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- CN208730123U CN208730123U CN201821537338.0U CN201821537338U CN208730123U CN 208730123 U CN208730123 U CN 208730123U CN 201821537338 U CN201821537338 U CN 201821537338U CN 208730123 U CN208730123 U CN 208730123U
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- tyre
- vulcanization
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- truss
- tire
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Abstract
The utility model relates to a kind of efficient hydraulics to vulcanize unit, including a truss robot and row's vulcanization unit group；Truss robot includes several support posts, truss and two sets of robot devices, and the movable case of robot device is oriented to by the linear guide on truss and is moved horizontally by X-axis servo motor retarder driver gear rack gear；Manipulator crane passes through linear guide guiding thereon and is gone up and down by Y-axis servo motor retarder driver gear rack gear along movable case vertical direction；Manipulator pivoted arm is mounted on crane by R rotary shaft and drives tyre catching apparatus by R axis servo motor retarder；The vulcanizing chamber of vulcanization unit is driven by segmented mold operating mechanism, and central authority is controlled by hydraulic pressure unit system drive；The rear of vulcanization unit is provided with one or more tire conveyer belt, and vulcanization unit side is provided with tyre deposite device；The station of tyre catching apparatus reaches tire conveyer belt, vulcanizing chamber and tyre deposite device.Have the advantages that more vulcanizers share a truss robot handling tire, improve standby utilization rate, reduce failure rate, improve vulcanization precision and quality.
Description
Technical field
The utility model relates to tyre vulcanizer equipment technology field, especially a kind of efficient hydraulic vulcanizes unit.
Background technique
In tire production process, vulcanization is one of important procedure, and vulcanizer is also the key for influencing tire quality
One of equipment.The vulcanizer of tire plant is double mold vulcanizer at this stage, and every vulcanizer has two stations to carry out vulcanized tyre.Example
Such as, Chinese patent ZL2009200563203 discloses a kind of high-precision frame type hydraulic tyre vulcanizer, mounting mechanical arm of tyre setting
In the left and right side frame of front end of rack；Pressing mechanism is mounted on crossbeam lower part, using overhead single cylinder adding pressure type；It vulcanizing chamber and opens
Clamping is vertically moved up or down and the double linear guides for being set to side frame and middle frame are oriented to, and the lower hot plate of lower end is fixed on
On the pedestal of rack；Central authority is using full hydraulic driving structure and is installed on the center of lower hot plate and its piston is led
Set is fixed on the base；Segmented mold driving device is located at supporting plate top；Mechanical arm of tyre is unloaded to be mounted on the middle frame of rear end of rack；It is right
The position of foetus should be unloaded and be laid with connection roller-way.Fetus on tyre deposite device is grabbed using the mounting mechanical arm of tyre of ontology and is put into sulphur by vulcanizer
Vulcanized in the vulcanizing chamber of change machine.After vulcanization terminates, or unloading mechanical arm of tyre and will vulcanize indoor tire using ontology
It draws off, so that vulcanizer carries out next vulcanisation cycle.Vulcanizer is tire plant main production equipments, and quantity is more, occupied area
Greatly, tire workshop utilization rate is not high.Since vulcanizer is longer in curing cycle, during vulcanization, mounting mechanical arm of tyre unloads tire machinery
Hand, which is in, waits idle state, and utilization rate of equipment and installations is low；Meanwhile mounting mechanical arm of tyre, unloading mechanical arm of tyre, structure is complicated, high failure rate,
Precision is not easy to keep, and seriously affects the reliability and product quality of vulcanizer.
Summary of the invention
The purpose of this utility model is in view of the above-mentioned problems, providing a kind of simplified vulcanizing machine structure, saving land occupation, improve sulphur
The efficient hydraulic of change machine production efficiency and utilization rate of equipment and installations vulcanizes unit.
The utility model, including a truss robot and the row for being set to truss robot front by several vulcanizations
The vulcanization unit group of unit composition；Truss robot includes several support posts, truss and two sets of robot devices, manipulator
Device includes movable case, crane, pivoted arm and tyre catching apparatus, and movable case is by the linear guide guiding on truss and by X-axis servo
Motor reducer driving rack-and-pinion moves horizontally；Crane is oriented to by linear guide thereon and is subtracted by Y-axis servo motor
Fast device driving rack-and-pinion is gone up and down along movable case vertical direction；Pivoted arm is mounted on crane by R rotary shaft and by R axis servo
Motor reducer drives tyre catching apparatus；Vulcanization unit includes rack, vulcanizing chamber, segmented mold operating mechanism, central authority and hydraulic list
Metasystem, vulcanizing chamber are driven by segmented mold operating mechanism, and central authority is controlled by hydraulic pressure unit system drive；After vulcanization unit
Side is provided with one or more tire conveyer belt, i.e., every tires conveyer belt serves two or two or more vulcanization units, often
A vulcanization unit side is provided with tyre deposite device；The station of tyre catching apparatus reaches tire conveyer belt, vulcanizing chamber and tyre deposite device.Tyre catching apparatus was both
Green tyre can be grabbed, tire can also be grabbed, realizes that tire base, tire transfer function.Pass through control truss robot
The tire base of tyre deposite device is put into the vulcanizing chamber of corresponding vulcanization unit and vulcanizes by the movement of manipulator, while can also be
The tire that vulcanization terminates takes out out of vulcanizing chamber, is put into tire conveyer belt and transports, and realizes tyre vulcanizer automatic loading and unloading tire
Function.
The utility model, vulcanization unit are provided with vulcanizer safety device.
The utility model, tyre catching apparatus are provided with tyre catching apparatus safety device.
The utility model using the above scheme, compared with vulcanization machine, eliminates and is mounted on dress tire machinery on vulcanizer
Hand and mechanical arm of tyre is unloaded, the characteristics of using common mechanism, that is, truss robot high-precision, high efficiency and highly flexible, met
Requirement of the tyre vulcanizer for the different location, different pick-and-place height, different size of stored tire, reduces many and diverse
Adjustment link substantially increases utilization rate of equipment and installations, is more conducively connected with 4.0 tire plant Intelligent logistics of industry.Meanwhile hydraulic vulcanization
Unit greatly simplifies the structure of vulcanization unit, and multiple vulcanization units can be closely installed at together, saves occupied area, improves
The automation and operational efficiency of vulcanizer in tire factory.
There are the utility model more vulcanizers to share a truss robot handling tire, improve standby utilization rate, reduce
Failure rate improves the advantages of vulcanization precision and quality.
Following example, which is described with reference to the drawings, is further described the utility model.
Detailed description of the invention
Fig. 1 is the schematic perspective view of one embodiment of the utility model；
Fig. 2 be Fig. 1 embodiment it is another to schematic perspective view；
Fig. 3 is the schematic view of the front view of Fig. 1 embodiment；
Fig. 4 is the left view structural representation of Fig. 1 embodiment；
Fig. 5 is the overlooking structure diagram of Fig. 1 embodiment；
Fig. 6 is the schematic perspective view of the vulcanization unit of Fig. 1 embodiment；
Fig. 7 is the schematic perspective view of the truss robot of Fig. 1 embodiment；
Fig. 8 is the sectional perspective structural schematic diagram of the truss robot of Fig. 7；
Fig. 9 is the structural schematic diagram of the one embodiment of the utility model with rear inflation apparatus.
In figure, 1, vulcanization unit；2, truss robot；3, tire conveyer belt；4, tyre deposite device；5, X-axis servo motor slows down
Device；6, Y-axis servo motor retarder；7, R axis servo motor retarder；8, rear inflation apparatus；1-1, rack；1-2, vulcanizing chamber；
1-3, segmented mold operating mechanism；1-4, vulcanizer safety device；1-5, central authority；1-6, hydraulic pressure unit system；2-1, support
Column；2-2, truss；2-3, crane；2-4, movable case；2-5, linear guide；2-6, rack gear；2-7, pivoted arm；2-8, catching tire
Device；2-9, tyre catching apparatus safety device.
Specific embodiment
Referring to figs. 1 to Fig. 8, the present embodiment is a kind of efficient hydraulic vulcanization unit, including a row is by several vulcanization units 1
The vulcanization unit group of composition and a truss robot 2, vulcanization unit group are set to the front of truss robot, these vulcanizations are single
Member closely fits together and entirety vulcanizes unit production line；Common mechanism of the truss robot as each vulcanization unit,
Truss robot includes several support post 2-1, truss 2-2 and two sets of robot devices, and robot device is responsible for vulcanizer
Tire base supply and take out vulcanization unit vulcanization after tire；Robot device includes movable case 2-4, crane 2-3, pivoted arm 2-
7 and tyre catching apparatus 2-8 and tyre catching apparatus safety device 2-9, movable case is by the linear guide 2-5 guiding on truss and by X-axis servo
Motor reducer 5 drives rack-and-pinion 2-6 to move horizontally；Crane is by linear guide guiding thereon and by Y-axis servo electricity
Machine retarder 6 drives rack-and-pinion to go up and down along movable case vertical direction；Pivoted arm is mounted on by R rotary shaft on crane and by R
Axis servo motor retarder 7 drives tyre catching apparatus；Vulcanization unit include rack 1-1, vulcanizing chamber 1-2, segmented mold operating mechanism 1-3,
Vulcanizer safety device 1-4, central authority 1-5 and hydraulic pressure unit system 1-6 and thermal engineering pipeline etc., vulcanizing chamber is manipulated by segmented mold
Mechanism driving, central authority are controlled by hydraulic pressure unit system drive, and each vulcanization unit is each provided with tire curing function；Often
Rear between two vulcanization units is provided with a tires conveyer belt 3, i.e., it is single that every tires conveyer belt serves two vulcanizations
Member, each vulcanization unit side are provided with tyre deposite device 4；The station of tyre catching apparatus reaches tire conveyer belt, vulcanizing chamber and tyre deposite device.
The truss robot of the utility model realizes that truss robot is vulcanizing by the control to each servo-system
It is left and right and move up and down between unit, and manipulator pivoted arm, tyre catching apparatus rotation are driven, realize that truss robot takes tire
Position is precisely controlled, and guarantees its repeatable accuracy, allows tyre catching apparatus to put green tyre into vulcanizer vulcanization, or will
Vulcanised tyre takes out, and is put on tyre conveying line, is transported to next process.In order to improve the operation effect of truss robot
Rate meets vulcanization unit beat requirement, two sets of robot devices can be set on truss, is each responsible for the dress movement of the foetus of vulcanization unit
Make and unload movement of the foetus work.When the tyre vulcanization of the vulcanization unit terminates, a manipulator of truss robot takes out tire, is put into
It is transported on tire conveyer belt.The green tyre on tyre deposite device is picked up and is put into vulcanization by another manipulator of truss robot simultaneously
In unit, vulcanization unit starts to carry out next vulcanisation cycle.
The tyre deposite device 4 of the utility model is generally mounted in the rear side of each vulcanization unit, it is therefore an objective to deposit as tire base
Storage space, storage tire base are ready to that vulcanization unit is supplied to be vulcanized.Tyre deposite device 4 form structure multiplicity, as long as having tire base
Store bit function.
The utility model, the rear of vulcanization unit is provided with one or more tire conveyer belt 3, for transferring truss machine
The tire that people 2 draws off is to next process.Tire conveyer belt 3 form structure multiplicity, can be Electric roller, electric transportation band,
Unpowered roller bed etc., as long as having tire transportation function.
The utility model, the course of work are as follows:
Truss robot 2 picks up the tire base on tyre deposite device 4, is then transferred to corresponding vulcanisation station, under tyre catching apparatus 2-8
Drop, tire base is put into vulcanizing chamber 1-2, the central authority 1-5 of the vulcanisation station starts to carry out shaping the tire base.Formed-knot
Beam, tyre catching apparatus 2-8, which rises and produces, to be come, vulcanisation station molding, starts to be vulcanized according to the control of sulfuration process regulated procedure.
When the vulcanization of some vulcanisation station terminates, control system unloads tire instruction to the sending of truss robot 2, is responsible for unloading tire
Truss robot 2 is moved to the vulcanisation station, is transferred to vulcanizing chamber 1-2, and general who has surrendered's tire is picked up under tyre catching apparatus 2-8, then rises, turns
Vulcanizing chamber 1-2 out, then tire is put on tire conveyer belt 3.And then, it is responsible for the truss robot 2 of dress tire for tyre deposite device 4
Tire base is got hold of, and is risen and is transferred to vulcanizing chamber 1-2, and then general who has surrendered's tire base is put into vulcanizing chamber 1-2 under tyre catching apparatus 2-8, the vulcanization
The central authority 1-5 of station starts to carry out shaping the tire base.Sizing terminates, and tyre catching apparatus 2-8, which rises and produces, to be come, vulcanisation station
Molding starts to be vulcanized according to the control of sulfuration process regulated procedure.Tyre catching apparatus 2-8 is equipped with tyre catching apparatus safety device 2-9,
For guaranteeing the safety of equipment and the person, when tyre catching apparatus safety device 2-9 is triggered, entire truss robot 2 stops immediately
Everything can restore to work normally after safety alarm exclusion.
Vacant tyre deposite device issues tire base requirement command to tire base make-up system, and tire base make-up system is in time corresponding wheel
Tire tire base is supplemented to the tyre deposite device, waits next recycling.So circulation implements above step incessantly, realizes tire
Continuous vulcanization production.
Referring to Fig. 9, according to the different tyre production technology of tire plant, some vulcanizers need to configure rear inflation apparatus 8, to sulphur
The tire that changing terminates is inflated cooling and shaping, so, the utility model can be extended to the vulcanizer with rear inflation apparatus 8
Group, i.e., each vulcanisation station increase a rear inflation apparatus.Terminate in tyre vulcanization, the truss robot 2 for being responsible for unloading tire will take turns
Tire, which draws off and is put on rear inflation apparatus 8, inflates cooling and shaping.Inflation cooling and shaping is completed to tire, is responsible for unloading the truss machine of tire
Tire is drawn off be put on tire conveyer belt 3 again by device people 2.
The utility model considers for equipment cost etc., letter can be carried out on the basis of the embodiment of Fig. 1 to Fig. 8
Change, one manipulator of truss robot 2 reservations, for tire base to be assigned to each tyre deposite device of vulcanisation station from specific position
On.Each vulcanisation station still retains a bulk mechanical hand, is responsible for the loading, unloading work of vulcanisation station tire.
Claims (3)
1. a kind of efficient hydraulic vulcanizes unit, it is characterised in that: including a truss robot (2) and be set to truss robot
The vulcanization unit group that one row of front is made of several vulcanization units (1)；
The truss robot includes several support posts (2-1), truss (2-2) and two sets of robot devices, the machinery
Arm device includes movable case (2-4), crane (2-3), pivoted arm (2-7) and tyre catching apparatus (2-8), and the movable case passes through on truss
Linear guide (2-5) guiding and by X-axis servo motor retarder (5) driving rack-and-pinion (2-6) move horizontally；The lifting
Frame by linear guide guiding thereon and drives rack-and-pinion along movable case vertical direction by Y-axis servo motor retarder (6)
Lifting；The pivoted arm is mounted on crane by R rotary shaft and drives tyre catching apparatus by R axis servo motor retarder (7)；
The vulcanization unit include rack (1-1), vulcanizing chamber (1-2), segmented mold operating mechanism (1-3), central authority (1-5) and
Hydraulic pressure unit system (1-6), vulcanizing chamber is driven by segmented mold operating mechanism, and central authority is controlled by hydraulic pressure unit system drive；
The rear of vulcanization unit is provided with one or more tire conveyer belt (3), and each vulcanization unit side is provided with tyre deposite device
(4)；The station of the tyre catching apparatus reaches tire conveyer belt, vulcanizing chamber and tyre deposite device.
2. efficient hydraulic vulcanizes unit according to claim 1, it is characterised in that: the vulcanization unit is provided with vulcanizer peace
Full device (1-4).
3. efficient hydraulic according to claim 1 or claim 2 vulcanizes unit, it is characterised in that: the tyre catching apparatus is provided with tyre catching apparatus
Safety device (2-9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821537338.0U CN208730123U (en) | 2018-09-19 | 2018-09-19 | A kind of efficient hydraulic vulcanization unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821537338.0U CN208730123U (en) | 2018-09-19 | 2018-09-19 | A kind of efficient hydraulic vulcanization unit |
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| Publication Number | Publication Date |
|---|---|
| CN208730123U true CN208730123U (en) | 2019-04-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821537338.0U Active CN208730123U (en) | 2018-09-19 | 2018-09-19 | A kind of efficient hydraulic vulcanization unit |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109016282A (en) * | 2018-09-19 | 2018-12-18 | 巨轮智能装备股份有限公司 | A kind of efficient hydraulic vulcanization unit |
| CN114474808A (en) * | 2022-02-10 | 2022-05-13 | 青岛科捷机器人有限公司 | Tire vulcanization production line |
| CN114474806A (en) * | 2022-02-10 | 2022-05-13 | 青岛科捷机器人有限公司 | Filling system for tire vulcanization |
-
2018
- 2018-09-19 CN CN201821537338.0U patent/CN208730123U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109016282A (en) * | 2018-09-19 | 2018-12-18 | 巨轮智能装备股份有限公司 | A kind of efficient hydraulic vulcanization unit |
| CN114474808A (en) * | 2022-02-10 | 2022-05-13 | 青岛科捷机器人有限公司 | Tire vulcanization production line |
| CN114474806A (en) * | 2022-02-10 | 2022-05-13 | 青岛科捷机器人有限公司 | Filling system for tire vulcanization |
| CN114474806B (en) * | 2022-02-10 | 2024-06-04 | 青岛科捷机器人有限公司 | Filling system for tire vulcanization |
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