CN109008089B - Manufacturing process of multicolor woven tape - Google Patents

Manufacturing process of multicolor woven tape Download PDF

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Publication number
CN109008089B
CN109008089B CN201810886510.1A CN201810886510A CN109008089B CN 109008089 B CN109008089 B CN 109008089B CN 201810886510 A CN201810886510 A CN 201810886510A CN 109008089 B CN109008089 B CN 109008089B
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Prior art keywords
drying
belt
woven
tape
woven belt
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CN201810886510.1A
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CN109008089A (en
Inventor
金志前
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Zhejiang Fangda Ribbon Co ltd
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Zhejiang Fangda Ribbon Co ltd
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Priority to CN201810886510.1A priority Critical patent/CN109008089B/en
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    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00Fasteners of the touch-and-close type; Making such fasteners
    • A44B18/0023Woven or knitted fasteners
    • A44B18/0026Devices for cutting loops into hooks
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C17/00Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
    • D05C17/02Tufted products
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C13/00Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
    • D06C13/08Cutting pile loops
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/003Transfer printing

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Coloring (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a manufacturing process of a multicolor woven belt, which specifically comprises the following operation steps: s1: warping; s2: manufacturing a blank belt; s3: printing and dyeing; s4: cleaning; s5: fluffing; s6: drying; s7: cutting and hooking; s8: and (6) splitting. According to the invention, the dyed paper on the woven belt is heated and pressurized by the drying cylinder, so that the color pattern on the dyed paper can be transferred to the woven belt, the diversification of the color pattern of the woven belt can be realized according to the color pattern of the dyed paper, the energy is saved, the emission is reduced, the efficiency is high, various customer requirements are met, only single dyeing can be changed into various color patterns before, and the style and the color of the magic tape are enriched.

Description

Manufacturing process of multicolor woven tape
Technical Field
The invention belongs to the technical field of weaving, and particularly relates to a manufacturing process of a multicolor woven belt.
Background
The magic tape is also called as a magic tape, is a common connecting auxiliary material on clothes, and has two sides of a molecular mother. The product is widely used for clothes, shoes, hats, gloves, bags, sofas, vehicles and boats, seat cushions, aviation products, ponchos, curtains, toys, sleeping bags, sports equipment and the like.
The existing magic tape product is dyed singly, is polluted seriously by water, cannot meet the requirements of multiple customers, and does not have woven tape magic tapes with patterns in the market at present.
Disclosure of Invention
The invention aims to provide a manufacturing process of a multicolor woven belt, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a manufacturing process of a multicolor ribbon specifically comprises the following operation steps:
s1: warping, namely winding a plurality of small cone yarns on a large warp disc through a warping machine;
s2: manufacturing a blank belt, selecting nylon yarns as warp yarns of the blank belt, selecting nylon yarns as weft yarns of the woven belt, using nylon monofilaments as hook yarns, and manufacturing a magic tape blank belt by the nylon yarns through high-speed shuttleless weaving;
s3: printing and dyeing, namely flatly paving the woven belt into the surface of a drying cylinder, paving dyeing paper on the woven belt, and heating the two sides of the woven belt through the drying cylinder at high temperature to print and dye a color pattern on the dyeing paper on the woven belt to obtain a dyed woven belt for later use;
s4, putting the dyed woven tape into a cleaning tank for cleaning before cooling, wherein the cleaning tank is pre-filled with a printing and dyeing cleaning agent, slowly stirring in the cleaning process, continuously cleaning for 10-20 minutes, taking out the dyed woven tape and draining off excessive water;
s5, fluffing, namely treating the surface of one side of the dyed woven tape by using single-row tufting, and processing the tufted fabric for later use;
s6: drying and sizing, namely drying the dyed woven tape through a drying cylinder, continuously feeding the dried tape into a drying room for drying after the tape is glued through a glue groove, forming a fully transparent epoxy resin glue with the thickness of 0.2-0.3mm on the surface after drying, automatically rolling after drying, and naturally cooling for later use; s7: cutting hooks, namely cutting hooks on the hook surface blank belt which is already glued by using a cutting hook machine for standby;
s8: slitting, namely slitting the dyed woven tape which is fluffed and hooked in the step S7 by using a cutting machine, wherein the cutting width is 10-200mm, rolling the dyed woven tape by using a winding machine, packaging and storing in a shading position.
Preferably, in step S3, the drying cylinders are oppositely arranged at the upper and lower sides of the woven belt, the acting force exerted by the drying cylinders on the woven belt is 5-10N, the surface temperature of the drying cylinders is 180-200 ℃, and the moving speed of the woven belt on the drying cylinders is 0.5-1 m/min.
Preferably, the effective components of the printing and dyeing detergent in the step S4 are nonylphenol polyoxyethylene ether, polypropylene glycol and ethylene oxide in a weight ratio of 1: 1-2: 2-3, and mixing.
Preferably, the temperature in the drying room in step S6 is controlled at 140 ℃ and 120 ℃, and the relative humidity is 0.1-1%.
The invention has the technical effects and advantages that:
according to the invention, the dyed paper on the woven belt is heated and pressurized by the drying cylinder, so that the color pattern on the dyed paper can be transferred to the woven belt, the diversification of the color pattern of the woven belt can be realized according to the color pattern of the dyed paper, the energy is saved, the emission is reduced, the efficiency is high, various customer requirements are met, only single dyeing can be changed into various color patterns before, and the style and the color of the magic tape are enriched.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A manufacturing process of a multicolor ribbon specifically comprises the following operation steps:
s1: warping, namely winding a plurality of small cone yarns on a large warp disc through a warping machine;
s2: manufacturing a blank belt, selecting nylon yarns as warp yarns of the blank belt, selecting nylon yarns as weft yarns of the woven belt, using nylon monofilaments as hook yarns, and manufacturing a magic tape blank belt by the nylon yarns through high-speed shuttleless weaving;
s3: printing and dyeing, namely flatly paving the woven belt into the surface of a drying cylinder, paving dyeing paper on the woven belt, and heating the two sides of the woven belt through the high temperature of the drying cylinder to print and dye a color pattern on the dyeing paper on the woven belt to obtain the dyed woven belt for later use, wherein the drying cylinder is arranged on the upper side and the lower side of the woven belt in an opposite mode, the acting force applied to the woven belt by the drying cylinder is 5N, the temperature of the surface of the drying cylinder is 180 ℃, and the moving speed of the woven belt on the drying cylinder is 0.5 m/min;
s4, putting the dyed woven tape into a cleaning tank for cleaning before cooling, wherein the cleaning tank is pre-added with a printing and dyeing cleaning agent, slowly stirring in the cleaning process, continuously cleaning for 10 minutes, taking out the dyed woven tape and draining excessive water, and the printing and dyeing cleaning agent comprises the effective components of nonylphenol polyoxyethylene ether, polypropylene glycol and ethylene oxide
According to the weight ratio of 1: 1: 2, mixing;
s5, fluffing, namely treating the surface of one side of the dyed woven tape by using single-row tufting, and processing the tufted fabric for later use;
s6: drying and sizing, namely drying the dyed woven tape through a drying cylinder, continuously feeding the dried tape into a drying room for drying after the dried tape is glued through a glue groove, controlling the temperature in the drying room at 120 ℃ and the relative humidity at 0.1%, forming a fully transparent epoxy resin glue with the thickness of 0.2mm on the surface after drying, automatically rolling up after drying, and naturally cooling for later use;
s7: cutting hooks, namely cutting hooks on the hook surface blank belt which is already glued by using a cutting hook machine for standby;
s8: slitting, namely slitting the dyed woven tape which is fluffed and hooked in the step S7 by using a cutting machine, wherein the cutting width is 10mm, rolling the dyed woven tape by using a winding machine, and packaging and storing the wound dyed woven tape in a shading position.
Example 2
A manufacturing process of a multicolor ribbon specifically comprises the following operation steps:
s1: warping, namely winding a plurality of small cone yarns on a large warp disc through a warping machine;
s2: manufacturing a blank belt, selecting nylon yarns as warp yarns of the blank belt, selecting nylon yarns as weft yarns of the woven belt, using nylon monofilaments as hook yarns, and manufacturing a magic tape blank belt by the nylon yarns through high-speed shuttleless weaving;
s3: printing and dyeing, namely flatly paving the woven belt into the surface of a drying cylinder, paving dyeing paper on the woven belt, and heating the two sides of the woven belt through the high temperature of the drying cylinder to print and dye a color pattern on the dyeing paper on the woven belt to obtain the dyed woven belt for later use, wherein the drying cylinder is arranged on the upper side and the lower side of the woven belt in an opposite mode, the acting force applied to the woven belt by the drying cylinder is 7N, the temperature of the surface of the drying cylinder is 190 ℃, and the moving speed of the woven belt on the drying cylinder is 0.8 m/min;
and S4, putting the dyed woven tape into a cleaning tank for cleaning before cooling, wherein the cleaning tank is pre-filled with a printing and dyeing cleaning agent, slowly stirring in the cleaning process, continuously cleaning for 15 minutes, taking out the dyed woven tape and draining excessive water, and the printing and dyeing cleaning agent comprises the effective components of nonylphenol polyoxyethylene ether, polypropylene glycol and ethylene oxide according to the weight ratio of 1: 2: 2, mixing;
s5, fluffing, namely treating the surface of one side of the dyed woven tape by using single-row tufting, and processing the tufted fabric for later use;
s6: drying and sizing, namely drying the dyed woven tape through a drying cylinder, continuously feeding the dried tape into a drying room for drying after the dried tape is glued through a glue groove, controlling the temperature in the drying room at 130 ℃ and the relative humidity at 0.6%, forming a fully transparent epoxy resin glue with the thickness of 0.25mm on the surface after drying, automatically rolling up after drying, and naturally cooling for later use;
s7: cutting hooks, namely cutting hooks on the hook surface blank belt which is already glued by using a cutting hook machine for standby;
s8: slitting, namely slitting the dyed woven tape which is fluffed and hooked in the step S7 by using a cutting machine, wherein the cutting width is 100mm, rolling the dyed woven tape by using a winding machine, and packaging and storing the wound dyed woven tape in a shading position.
Example 3
A manufacturing process of a multicolor ribbon specifically comprises the following operation steps:
s1: warping, namely winding a plurality of small cone yarns on a large warp disc through a warping machine;
s2: manufacturing a blank belt, selecting nylon yarns as warp yarns of the blank belt, selecting nylon yarns as weft yarns of the woven belt, using nylon monofilaments as hook yarns, and manufacturing a magic tape blank belt by the nylon yarns through high-speed shuttleless weaving;
s3: printing and dyeing, namely flatly paving the woven belt into the surface of a drying cylinder, paving dyeing paper on the woven belt, and heating the two sides of the woven belt through the high temperature of the drying cylinder to print and dye a color pattern on the dyeing paper on the woven belt to obtain the dyed woven belt for later use, wherein the drying cylinder is arranged on the upper side and the lower side of the woven belt in an opposite mode, the acting force applied to the woven belt by the drying cylinder is 10N, the temperature of the surface of the drying cylinder is 200 ℃, and the moving speed of the woven belt on the drying cylinder is 1 m/min;
and S4, putting the dyed woven tape into a cleaning tank for cleaning before cooling, wherein the cleaning tank is pre-filled with a printing and dyeing cleaning agent, slowly stirring in the cleaning process, continuously cleaning for 20 minutes, taking out the dyed woven tape and draining excessive water, and the printing and dyeing cleaning agent comprises the effective components of nonylphenol polyoxyethylene ether, polypropylene glycol and ethylene oxide according to the weight ratio of 1: 2: 3, mixing;
s5, fluffing, namely treating the surface of one side of the dyed woven tape by using single-row tufting, and processing the tufted fabric for later use;
s6: drying and sizing, namely drying the dyed woven tape through a drying cylinder, continuously feeding the dried tape into a drying room for drying after the dried tape is glued through a glue groove, controlling the temperature in the drying room at 140 ℃ and the relative humidity at 1%, forming a fully transparent epoxy resin glue with the thickness of 0.3mm on the surface after drying, automatically rolling after drying, and naturally cooling for later use;
s7: cutting hooks, namely cutting hooks on the hook surface blank belt which is already glued by using a cutting hook machine for standby;
s8: slitting, namely slitting the dyed woven tape which is fluffed and hooked in the step S7 by using a cutting machine, wherein the cutting width is 200mm, rolling the dyed woven tape by using a winding machine, and packaging and storing the wound dyed woven tape in a shading position.
According to the invention, the dyed paper on the woven belt is heated and pressurized by the drying cylinder, so that the color pattern on the dyed paper can be transferred to the woven belt, the diversification of the color pattern of the woven belt can be realized according to the color pattern of the dyed paper, the energy is saved, the emission is reduced, the efficiency is high, various customer requirements are met, only single dyeing can be changed into various color patterns before, and the style and the color of the magic tape are enriched.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (4)

1. A manufacturing process of a multicolor ribbon is characterized in that: the method specifically comprises the following operation steps:
s1: warping, namely winding a plurality of small cone yarns on a large warp disc through a warping machine;
s2: manufacturing a blank belt, selecting nylon yarns as warp yarns of the blank belt, selecting nylon yarns as weft yarns of the woven belt, using nylon monofilaments as hook yarns, and manufacturing a magic tape blank belt by the nylon yarns through high-speed shuttleless weaving;
s3: printing and dyeing, namely flatly paving the woven belt into the surface of a drying cylinder, paving dyeing paper on the woven belt, and heating the two sides of the woven belt through the drying cylinder at high temperature to print and dye a color pattern on the dyeing paper on the woven belt to obtain a dyed woven belt for later use;
s4, putting the dyed woven tape into a cleaning tank for cleaning before cooling, wherein the cleaning tank is pre-filled with a printing and dyeing cleaning agent, slowly stirring in the cleaning process, continuously cleaning for 10-20 minutes, taking out the dyed woven tape and draining off excessive water;
s5, fluffing, namely treating the surface of one side of the dyed woven tape by using single-row tufting, and processing the tufted fabric for later use;
s6: drying and sizing, namely drying the dyed woven tape through a drying cylinder, continuously feeding the dried tape into a drying room for drying after the tape is glued through a glue groove, forming a fully transparent epoxy resin glue with the thickness of 0.2-0.3mm on the surface after drying, automatically rolling after drying, and naturally cooling for later use;
s7: cutting hooks, namely cutting hooks on the hook surface blank belt which is already glued by using a cutting hook machine for standby;
s8: slitting, namely slitting the dyed woven tape which is fluffed and hooked in the step S7 by using a cutting machine, wherein the cutting width is 10-200mm, rolling the dyed woven tape by using a winding machine, packaging and storing in a shading position.
2. The process of claim 1, wherein: in the step S3, the drying cylinders are arranged on the upper side and the lower side of the woven belt in an opposite mode, the acting force exerted on the woven belt by the drying cylinders is 5-10N, the surface temperature of the drying cylinders is 180-200 ℃, and the moving speed of the woven belt on the drying cylinders is 0.5-1 m/min.
3. The process of claim 1, wherein: the effective components of the printing and dyeing cleaning agent in the step S4 are nonylphenol polyoxyethylene ether, polypropylene glycol and ethylene oxide according to the weight ratio of 1: 1-2: 2-3, and mixing.
4. The process of claim 1, wherein: in step S6, the temperature in the drying room is controlled at 140 ℃ and the relative humidity is 0.1-1%.
CN201810886510.1A 2018-08-06 2018-08-06 Manufacturing process of multicolor woven tape Active CN109008089B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110693139A (en) * 2019-09-20 2020-01-17 瑞安市华升塑料织带有限公司 Manufacturing process of water-resistant moisture-permeable fastening tape
CN110725046A (en) * 2019-10-23 2020-01-24 东莞润信弹性织物有限公司 Method for preparing braid by adopting modified polyester fibers and braid

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02289188A (en) * 1989-04-24 1990-11-29 Kuraray Co Ltd Method for dyeing plane fastener
JP2003144208A (en) * 2001-11-19 2003-05-20 Kuraray Co Ltd Foundation cloth fused cloth hook and loop fastener and its dyeing method
CN202907989U (en) * 2012-10-19 2013-05-01 无锡百和织造股份有限公司 Bright and colorful hook and loop fastener
CN104106887A (en) * 2013-05-20 2014-10-22 余成东 Manufacturing method of hook-and-loop fasteners
CN108301212A (en) * 2018-03-22 2018-07-20 天津兴华织造有限公司 A kind of manufacturing method of heat-resisting acidproof magic tape

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02289188A (en) * 1989-04-24 1990-11-29 Kuraray Co Ltd Method for dyeing plane fastener
JP2003144208A (en) * 2001-11-19 2003-05-20 Kuraray Co Ltd Foundation cloth fused cloth hook and loop fastener and its dyeing method
CN202907989U (en) * 2012-10-19 2013-05-01 无锡百和织造股份有限公司 Bright and colorful hook and loop fastener
CN104106887A (en) * 2013-05-20 2014-10-22 余成东 Manufacturing method of hook-and-loop fasteners
CN108301212A (en) * 2018-03-22 2018-07-20 天津兴华织造有限公司 A kind of manufacturing method of heat-resisting acidproof magic tape

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Denomination of invention: A Process for Making Multicolor Ribbon

Effective date of registration: 20230821

Granted publication date: 20210416

Pledgee: Zhejiang Longyou rural commercial bank Limited by Share Ltd.

Pledgor: ZHEJIANG FANGDA RIBBON Co.,Ltd.

Registration number: Y2023330001791