CN108958199A - A kind of production line monitoring system - Google Patents
A kind of production line monitoring system Download PDFInfo
- Publication number
- CN108958199A CN108958199A CN201810841191.2A CN201810841191A CN108958199A CN 108958199 A CN108958199 A CN 108958199A CN 201810841191 A CN201810841191 A CN 201810841191A CN 108958199 A CN108958199 A CN 108958199A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 107
- 238000012544 monitoring process Methods 0.000 title claims abstract description 21
- 238000012545 processing Methods 0.000 claims abstract description 23
- 238000007405 data analysis Methods 0.000 claims abstract description 14
- 238000012546 transfer Methods 0.000 claims abstract description 4
- 230000002159 abnormal effect Effects 0.000 claims abstract description 3
- 238000004458 analytical method Methods 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 6
- 239000000779 smoke Substances 0.000 claims description 6
- 230000009970 fire resistant effect Effects 0.000 claims description 3
- 230000005764 inhibitory process Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003631 expected effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32015—Optimize, process management, optimize production line
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Alarm Systems (AREA)
Abstract
The invention discloses a kind of production line monitoring system, data acquisition module is used to acquire the data information of production process information and production environment on production line, and production process information and data information are sent to data input module；Data input module is by production process information and data information transfer to data analysis module；Data analysis module is for receiving production process information and data information, and it analyzes production process information and whether is in whether normal operating conditions and analyzing and processing data information in normal range, and by processing result are sent to data outputting module to detect production line；Processing result is passed to warning module by data outputting module；Warning module is alarmed if processing result is improper for production process or production environment is abnormal for receiving processing result and analyzing it.The present invention can monitor the production process and production environment of production line in real time, reduce work safety accident, saved production cost.
Description
Technical field
The present invention relates to a kind of monitoring systems, and in particular to a kind of production line monitoring system.
Background technique
There are various problems on current production line.Since element part produces and detects mostly using artificial side
Formula, is affected by human factors larger, and manual operation is relatively slow and preferably malfunctioning causes quality problems frequently to occur, and entirely gives birth to
It produces process and lacks transparency, the accuracy and real-time of the manufacturing cannot be effectively ensured, even if whole production line all uses
Experienced operator still needs fool proof measure, to avoid mistake issuable when workload increases, affairs become busy
It is accidentally and dangerous.And even if there is the presence of Security Officer, the production environment on production line still cannot timely be sent out.Specially
The human cost that supervisor will increase enterprise is set, and manual oversight is usually unable to reach expected effect.By by spy
Fix the number of workers, which periodically or non-periodically make an inspection tour, carrys out prevention and control mistake, and this kind of manual inspection is equally very easy to careless mistake occur.
Lack the integral monitoring to production process at present, leads to not the operating status and production that clearly recognize wire body entirety
The balanced ratio of environment, operation post process constrains production efficiency and benefit.
Summary of the invention
To solve the above problems, the quality of production improves in enterprise the object of the present invention is to provide a kind of production line monitoring system
With production efficiency, reduction work safety accident and saving production cost.
To realize above-mentioned technical purpose and the technique effect, the invention is realized by the following technical scheme:
A kind of production line monitoring system, including monitoring center module, data acquisition module, data input module, data analyze mould
Block, data outputting module, warning module and communication module；The monitoring center module controls the number by the communication module
According to acquisition module, the data input module, the data analysis module, the data outputting module and the warning module；
The data acquisition module is used to acquire the data information of production process information and production environment on production line, and will be described
Production process information and the data information are sent to the data input module；The data input module is by the production
Procedural information and the data information transfer give the data analysis module；The data analysis module is for receiving the life
Procedural information and the data information are produced, and analyzes the production process information to detect whether the production line is in normal
Working condition and analysis handle the data information whether in normal range, and processing result is sent to the data
Output module；The processing result is passed to the warning module by the data outputting module；The warning module is for connecing
It receives the processing result and analyzes it, if the processing result is that production process is improper or production environment is abnormal
Then alarm.
It further, further include data processing module, the data processing module is for adopting the data acquisition module
The data information of production process information and production environment on the production line of collection is processed, and it is defeated to facilitate the data
Enter the transmitting of module.
It further, further include sensor, the sensor is used for the production line to the data collecting module collected
Production process information and the data information of production environment incuded.
It further, further include memory module, the memory module is for storing the data acquisition module, the data
All information inside analysis module and the warning module.
It further, further include feedback module, the feedback module is used for the production process for analyzing the warning module
The monitoring center module is fed back to the result of production environment.
Further, the data acquisition module includes production process module and production environment module, the production process
Module includes gate inhibition's module, personnel positioning module and video monitoring module.
Further, the warning module includes heat detector, the wet detector of sense, smoke detector, alarm module, wind
Machine and fire resistant doorsets.
Further, the feedback module includes light-emitting diode display, loudspeaker, vibrator.
Further, the sensor include inertial sensor, touch sensor, force snesor, Temperature Humidity Sensor and
Smoke sensor device.
The beneficial effects of the present invention are:
The present invention by data acquisition module, data input module, data analysis module, data outputting module and warning module it
Between interaction, monitored in real time using monitoring center module, it will be appreciated that each production link of production line makes entirely to produce
The accuracy and real-time manufactured has been effectively ensured in process transparency；
The present invention can monitor the production environment of production line in real time, reduce work safety accident, saved production cost.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention,
And can be implemented in accordance with the contents of the specification, with presently preferred embodiments of the present invention, detailed description is as follows below.Tool of the invention
Body embodiment is shown in detail by following embodiment.
Specific embodiment
Below in conjunction with embodiment, next the present invention will be described in detail.
A kind of production line monitoring system, including monitoring center module, data acquisition module, data input module, data point
Analyse module, data outputting module, warning module and communication module；The monitoring center module controls institute by the communication module
State data acquisition module, the data input module, the data analysis module, the data outputting module and the early warning mould
Block；The data acquisition module is used to acquire the data information of production process information and production environment on production line, and will
The production process information and the data information are sent to the data input module；The data input module will be described
Production process information and the data information transfer give the data analysis module；The data analysis module is for receiving institute
Production process information and the data information are stated, and analyzes the production process information to detect whether the production line is in
Normal operating conditions and analysis handle the data information whether in normal range, and processing result are sent to described
Data outputting module；The processing result is passed to the warning module by the data outputting module；The warning module is used
In receiving the processing result and analyze it, if the processing result be that production process is improper or production environment not
It is normal then alarm.
It further, further include data processing module, the data processing module is for adopting the data acquisition module
The data information of production process information and production environment on the production line of collection is processed, and it is defeated to facilitate the data
Enter the transmitting of module.
It further, further include sensor, the sensor is used for the production line to the data collecting module collected
Production process information and the data information of production environment incuded.
It further, further include memory module, the memory module is for storing the data acquisition module, the data
All information inside analysis module and the warning module.
It further, further include feedback module, the feedback module is used for the production process for analyzing the warning module
The monitoring center module is fed back to the result of production environment.
Further, the data acquisition module includes production process module and production environment module, the production process
Module includes gate inhibition's module, personnel positioning module and video monitoring module.
Further, the warning module includes heat detector, the wet detector of sense, smoke detector, alarm module, wind
Machine and fire resistant doorsets.
Further, the feedback module includes light-emitting diode display, loudspeaker, vibrator.
Further, the sensor include inertial sensor, touch sensor, force snesor, Temperature Humidity Sensor and
Smoke sensor device.
The foregoing is merely the preferred embodiments of invention, are not intended to restrict the invention, for the technology of this field
For personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (9)
1. a kind of production line monitoring system, it is characterised in that: input mould including monitoring center module, data acquisition module, data
Block, data analysis module, data outputting module, warning module and communication module；The monitoring center module passes through the communication
Module control the data acquisition module, the data input module, the data analysis module, the data outputting module and
The warning module；The data acquisition module is used to acquire the data of production process information and production environment on production line
Information, and the production process information and the data information are sent to the data input module；The data input
Module gives the production process information and the data information transfer to the data analysis module；The data analysis module
For receiving the production process information and the data information, and the production process information is analyzed to detect the production
Whether line is in normal operating conditions and analysis handles the data information whether in normal range, and by processing result
It is sent to the data outputting module；The processing result is passed to the warning module by the data outputting module；It is described
Warning module for receiving the processing result and analyze it, if the processing result be production process it is improper or
Production environment is abnormal, alarms.
2. production line monitoring system according to claim 1, it is characterised in that: it further include data processing module, the number
The number to production process information and production environment on the production line of the data collecting module collected is used for according to processing module
It is believed that breath is processed, the transmitting of the data input module is facilitated.
3. production line monitoring system according to claim 1, it is characterised in that: further include sensor, the sensor is used
Feel in the data information of production process information and production environment on the production line to the data collecting module collected
It answers.
4. production line monitoring system according to claim 1, it is characterised in that: it further include memory module, the storage mould
Block is used to store all information inside the data acquisition module, the data analysis module and the warning module.
5. production line monitoring system according to claim 1, it is characterised in that: it further include feedback module, the feedback mould
Block is used to the result of production process and production environment that the warning module is analyzed feeding back to the monitoring center module.
6. production line monitoring system according to claim 1, it is characterised in that: the data acquisition module includes producing
Journey module and production environment module, the production process module include gate inhibition's module, personnel positioning module and video monitoring module.
7. production line monitoring system according to claim 1, it is characterised in that: the warning module includes heat detection
Device, the wet detector of sense, smoke detector, alarm module, blower and fire resistant doorsets.
8. production line monitoring system according to claim 5, it is characterised in that: the feedback module include light-emitting diode display,
Loudspeaker, vibrator.
9. production line monitoring system according to claim 3, it is characterised in that: the sensor include inertial sensor,
Touch sensor, force snesor, Temperature Humidity Sensor and smoke sensor device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810841191.2A CN108958199A (en) | 2018-07-27 | 2018-07-27 | A kind of production line monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810841191.2A CN108958199A (en) | 2018-07-27 | 2018-07-27 | A kind of production line monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108958199A true CN108958199A (en) | 2018-12-07 |
Family
ID=64465443
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810841191.2A Pending CN108958199A (en) | 2018-07-27 | 2018-07-27 | A kind of production line monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108958199A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110647116A (en) * | 2019-08-13 | 2020-01-03 | 宁波沙泰智能科技有限公司 | Machine operation on duty-based supervisory system |
| CN111784866A (en) * | 2020-06-30 | 2020-10-16 | 金云智能科技(天津)有限公司 | Production condition monitoring system and early warning method for industrial and mining enterprises |
| CN112965449A (en) * | 2021-02-01 | 2021-06-15 | 四川盐帮人家食品有限公司 | Safety monitoring system based on meat stew in soy sauce processing line |
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|---|---|---|---|---|
| CN101140455A (en) * | 2007-10-22 | 2008-03-12 | 广东工业大学 | Real time monitoring system for production processes and monitoring method |
| CN201508490U (en) * | 2009-09-22 | 2010-06-16 | 武汉科技大学 | Networking monitoring device of production line |
| CN103309317A (en) * | 2013-05-31 | 2013-09-18 | 上海华力微电子有限公司 | Monitoring method and monitoring system for automatic production line main equipment state |
| CN104731076A (en) * | 2015-03-20 | 2015-06-24 | 成都瑞途电子有限公司 | Working condition monitoring system based on DCS structure |
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| CN206133290U (en) * | 2016-10-20 | 2017-04-26 | 中山领创网络科技有限公司 | Production line monitoring system |
| CN107390653A (en) * | 2017-07-24 | 2017-11-24 | 安徽中杰信息科技有限公司 | Production line signal monitoring management system |
| CN108021104A (en) * | 2016-10-31 | 2018-05-11 | 博世汽车部件(苏州)有限公司 | Production line monitoring system and method |
-
2018
- 2018-07-27 CN CN201810841191.2A patent/CN108958199A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101140455A (en) * | 2007-10-22 | 2008-03-12 | 广东工业大学 | Real time monitoring system for production processes and monitoring method |
| CN201508490U (en) * | 2009-09-22 | 2010-06-16 | 武汉科技大学 | Networking monitoring device of production line |
| CN103309317A (en) * | 2013-05-31 | 2013-09-18 | 上海华力微电子有限公司 | Monitoring method and monitoring system for automatic production line main equipment state |
| CN104765322A (en) * | 2014-01-02 | 2015-07-08 | 齐齐哈尔轨道交通装备有限责任公司 | Production line monitoring system |
| CN105629918A (en) * | 2014-11-07 | 2016-06-01 | 西安越度机电科技有限公司 | Twisting frame and spinning workshop monitoring system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110647116A (en) * | 2019-08-13 | 2020-01-03 | 宁波沙泰智能科技有限公司 | Machine operation on duty-based supervisory system |
| CN111784866A (en) * | 2020-06-30 | 2020-10-16 | 金云智能科技(天津)有限公司 | Production condition monitoring system and early warning method for industrial and mining enterprises |
| CN112965449A (en) * | 2021-02-01 | 2021-06-15 | 四川盐帮人家食品有限公司 | Safety monitoring system based on meat stew in soy sauce processing line |
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| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181207 |