CN201508490U - Networking monitoring device of production line - Google Patents
Networking monitoring device of production line Download PDFInfo
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- CN201508490U CN201508490U CN200920222933XU CN200920222933U CN201508490U CN 201508490 U CN201508490 U CN 201508490U CN 200920222933X U CN200920222933X U CN 200920222933XU CN 200920222933 U CN200920222933 U CN 200920222933U CN 201508490 U CN201508490 U CN 201508490U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model provides a networking monitoring device of a production line, which comprises a main control panel for processing various information of a production line and conducting network communication, an input and output system for users to interact with the networking monitoring device, a periphery storage system for storing various monitoring data and embedded special software, and an Ethernet interface for providing connection of all networks and using as downstream channels, wherein the input and output system, the periphery storage system and the Ethernet interface are respectively and electrically connected to the main control panel. By adopting the input and output system and the Ethernet interface, the device has the advantages of strengthening information communication and sharing capability in production enterprises, increasing monitoring and management functions of product production lines, lowering cost and improving quality of products.
Description
Technical field
The utility model relates to production line monitoring field, relates in particular to a kind of networked control device of production line.
Background technology
At present, in process of producing product in, the information transfer device on the product line mainly is the casing structure that adopts PC PC, for example on the production line of iron and steel enterprise.There are problems such as investment is big, functional redundancy, power consumption height, use is inconvenient, operation easier is big, anti-interference difference in this information transfer device, therefore on current product line, presses for the networked control management devices of more convenient practicality.
In the prior art, the networked control management devices generally is made up of parts such as central processing unit and auxiliary processing unit, buzzer warning modular unit, FLASH storage unit, liquid crystal touch screen unit, LCD unit, LCD backlight circuit unit, serial bus interface RS232, infrared communication unit, power supply selection and serial communication selected cells, it mainly is to be used to be connected the existing miscellaneous service system data of user information, for example various power information management systems etc.
But the scheme of prior art does not provide interfaces such as Industrial Ethernet interface and audio frequency and video input and output, thereby has reduced the information interchange and the shared ability of manufacturing enterprise inside, and has influenced the monitoring management ability of product line.
The utility model content
The utility model embodiment provides a kind of networked control device of production line, can strengthen the information interchange and the shared ability of manufacturing enterprise inside, and improves the monitoring management function of product line, and then reduces cost, improves the quality of products.
The utility model embodiment provides a kind of networked control device of production line, and described device comprises:
Be used to carry out the master control board of various information processings of production line and network service; Be used for the user and described networked control device carries out mutual input-output system; Be used to store the Peripheral storage system of various monitor datas and embedded special software; And be used to provide and be connected to diverse network and as the Ethernet interface of down going channel;
Wherein, described input-output system, described Peripheral storage system and described Ethernet interface are electrically connected with described master control board respectively.
Described master control board comprises central processing unit, and described central processing unit is electrically connected with flash memory Flash storer, SDRAM storer, reset circuit, clock circuit and power circuit;
Described central processing unit is connected with Ethernet interface with the RS485 bus interface, and with universal input/output interface, LCD is backlight is connected with inverter.
Described input-output system comprises:
Keyboard circuit, touch screen circuitry, LCD display circuit, audio frequency imput output circuit and video input circuit;
Wherein, described LCD display circuit drives demonstration by described master control board; Described video input circuit is installed on the front panel of described networked control apparatus housing, is connected with described master control board by double socket.
Described Peripheral storage system comprises:
Flash memory Flash storer, SDRAM storer, usb circuit and SD card interface circuit.
Described networked control device is realized collection, monitoring, fault diagnosis and the telecommunication management of various information datas on the production line by embedded real-time operating system, embedded graphic user interface, built-in browser and embedded application software.
Comprise a plurality of networked control devices, wherein:
Described a plurality of networked control device links to each other by the LAN (Local Area Network) of production line, and can show the information that the other side reaches the standard grade between described a plurality of networked control device.
By the above-mentioned technical scheme that provides as can be seen, the described device of the application comprises the master control board that is used to carry out various information processings of production line and network service; Be used for the user and described networked control device carries out mutual input-output system; Be used to store the Peripheral storage system of various monitor datas and embedded special software; And be used to provide and be connected to diverse network and as the Ethernet interface of down going channel; Wherein, described input-output system, described Peripheral storage system and described Ethernet interface are electrically connected with described master control board respectively.Just can strengthen the information interchange and the shared ability of manufacturing enterprise inside by input-output system in the described device of the application and Ethernet interface, and improve the monitoring management function of product line, and then reduce cost, improve the quality of products.
Description of drawings
Fig. 1 is the structural representation of the described production line networked control of the utility model embodiment device;
Fig. 2 is another structural representation of the described production line networked control of the utility model embodiment device;
The structural representation of a plurality of networked control device of the realization intercommunication that Fig. 3 is provided for the utility model embodiment;
The structural representation that Fig. 4 divides from the function realization for the networked control management devices that the utility model embodiment is provided.
Embodiment
For better describing the utility model embodiment, now in conjunction with the accompanying drawings specific embodiment of the utility model is described, be illustrated in figure 1 as the structural representation of the described production line networked control of the utility model embodiment device, described device comprises:
Be used to carry out the master control board of various information processings of production line and network service; Be used for the user and described networked control device carries out mutual input-output system; Be used to store the Peripheral storage system of various monitor datas and embedded special software; And be used to provide and be connected to diverse network and as the Ethernet interface of down going channel;
Wherein, described input-output system, described Peripheral storage system and described Ethernet interface are electrically connected with described master control board respectively.
Be illustrated in figure 2 as another structural representation of the production line networked control device that present embodiment provides, among Fig. 2: in the specific implementation process, described master control board can comprise central processing unit, and described central processing unit is electrically connected with flash memory Flash storer, SDRAM storer, reset circuit, clock circuit and power circuit; And described central processing unit is connected with Ethernet interface with the RS485/RS232 bus interface, and with universal input/output interface, LCD is backlight is connected with inverter.Above-mentioned central processing unit is the core of whole networked control management devices, can adopt Au1250 (dominant frequency the is 500MHz) module of RMI Corp.'s high-performance, low-power consumption, high integration is that core designs, this central processing unit is mainly finished the explanation of various instructions and the transmission of all data, and to the control of other each hardware componenies; And can the complete operation system directive, the explanation and the processing of various application program, communication protocol; The treatment conversion of message and signaling can also be finished other control operation of whole networked control management devices simultaneously.
Described input-output system also can comprise: keyboard circuit, touch screen circuitry, LCD display circuit, audio frequency imput output circuit and video input circuit.Wherein, described LCD display circuit drives demonstration by described master control board; Described video input circuit is installed on the front panel of described networked control apparatus housing, is connected with described master control board by double socket.
In the specific implementation process, 32 color LCDs of technical grade TFT have been adopted in the display part of described LCD display circuit, are that user and terminal are carried out mutual output unit.The input and output of various data messages both can have been realized by this module, also can realize the hard decoder of video by the built-in media accelerator of central processing unit, send the progressive scanned video data that meet the ITU-656 standard by the LCD display circuit again after the decoding.
Described touch screen circuitry partly is made up of touch screen controller and touch-screen etc., and operating personnel can utilize this part input characters and steering order.
Described audio frequency imput output circuit is made up of unit such as boombox and microphone, audio coding decodings, utilize the built-in AC97 controller of central processing unit, PSC supports the AC97 agreement by the general serial controller, support nearly 4 audio decoders, and support the audio coding decoding of multiple speed.
Above-described Peripheral storage system can comprise flash memory Flash storer, SDRAM storer, usb circuit and SD card interface circuit.In the specific implementation process, this Peripheral storage system links to each other with central processing unit and bus control module, for various system softwares, application software and the data that support in the central processing unit provide storage space.Specifically can adopt the Flash storer NOR Flash and the high capacity of NAND Flash Mixed Design, the solution of low-cost storage system; Wherein NOR Flash is used for depositing Bootloader, start-up parameter and operating system nucleus, and NAND Flash is used for depositing Embedded Linux file system, embedded graphic user interface GUI and various application program and data etc.; And DDR SDRAM is a random access memory, can be used for depositing various routine datas.
In addition, above-mentioned Peripheral storage system also can provide USB interface, be used for external various USB device by designing a main USB interface, an equipment USB interface is used for linking to each other with main frames such as PCs, as can realize teletype command code etc. under the lower floor's equipment that has USB interface by host interface; In addition, also can be by USB Hub expansion USB main interface, external connection keyboard, mouse and memory device etc. simultaneously.Above-mentioned Peripheral storage system also can provide other storage expansion interface, links to each other with CPU, is used for expanding storage apparatus, specifically can comprise SD card slot etc.
Above-described Ethernet interface is to be used to provide be connected to diverse network and as the Ethernet interface of down going channel.It can support various data services and communications protocol, and dual-port 10/100Mbps Ethernet interface both had been used to connect bottom provides the equipment of Ethernet interface (as SIMENS 840D type digital control system), can be connected with manufacturing enterprise's LAN (Local Area Network) or wide area network again.In addition, also can comprise the RS232/RS485 interface, the equipment on the product line mostly has interfaces such as RS232, RS422/RS485, is equipped with certain communication software by this interface, just can realize the networking operation of large number quipments on the production line; In addition, specifically serial ports can also be further expanded according to demand, 128 mouthfuls can be extended at most.
In addition, described networked control device also can comprise digital analog I/O interface, and this digital analog I/O interface mainly provides the digital-to-analog conversion of the analog to digital conversion and the control signal of outside various sampled signals, realizes data acquisition and remote monitoring to connection device.In the specific implementation process, this digital analog I/O interface can be exported by numeral input, 4 numerals that 6 band photoelectricity are isolated, and 4 analog inputs (0-10VDC, 12 precision) are formed.
On the basis of above-mentioned networked control device hardware, also can realize collection, monitoring, fault diagnosis and the telecommunication management of various information datas on the production line by embedded real-time operating system, embedded graphic user interface, built-in browser and embedded application software.The monitoring management platform combines in the based on network enterprise in this monitoring management apparatus and the product line thereby make, and finishes interactive Word message and shows and input that interactive audiovisual information is transmitted, and remote data acquisition and management control function.Wherein, can be undertaken by sensor that links to each other with this monitoring management apparatus and various input equipment with control the collection of teledata, again according to predefined program, some equipment of remote Control Production line are finished some operation automatically on the net; And the input of Word message can be finished by character inputting device, LCD display can be used to finish the demonstration of literal and vision signal, collection of video signal can be finished by the CCD video input apparatus, and the collection of voice signal can be finished by audio frequency input-output device with output.
In the concrete production run of product, preserve in the monitoring management platform database in the enterprise heat in each monitoring management apparatus period, batch and produce task such as instruction, after the monitoring management apparatus networking, utilize proprietary application software to realize that task or management data are issued to the monitoring management apparatus of appointment automatically, and certain monitoring management apparatus also can upload to operational data of oneself and monitoring data in the enterprise supervision management platform database of appointment by above approach by LAN (Local Area Network); Just can realize carrying out between the networked control management devices information interaction and the transmission of making up between audio frequency, video, literal or the three by this proprietary application software again.Above-mentioned proprietary application software can be softwares such as monitoring remote video, for example in the video monitor and management of iron and steel enterprise's automatic production line, this monitoring remote video software can be realized the Centralized Monitoring management function to each station of production line, can check the video pictures of production line station by taking turn or specific mode; Also can the storage of recording a video of the monitoring image of each station of shop production line be checked etc. for playback.
In addition, as shown in Figure 3, the utility model embodiment can also be applied to by intercommunication in the enterprise of variety of way networking, among the figure: monitoring management apparatus 1, monitoring management apparatus 2 ... link to each other by production line 1 LAN (Local Area Network) LAN between the monitoring management apparatus n; Monitoring management apparatus n+1, monitoring management apparatus n+2 ... link to each other by production line n LAN (Local Area Network) LAN between the monitoring management apparatus 2n.In the internal network of the product line of Fig. 3, as long as open the wherein power supply of two monitoring management apparatus, just can show the information that the other side reaches the standard grade between two monitoring management apparatus, the monitor staff just can select to utilize video, audio frequency and the sensor that links to each other with universal input/output interface to come the various device state in a certain iron and steel enterprise production line is monitored in real time.
In addition, as shown in Figure 4, above-mentioned production line networked control management devices is realized dividing from function, can also comprise:
Central authorities' control section, it comprises hardware ultimate system Boot module and (SuSE) Linux OS two parts, wherein hardware ultimate system Boot module is mainly finished the Boot and the pilot operationp system of hardware ultimate system; The (SuSE) Linux OS functions such as scheduling, storage administration, file system, ICP/IP protocol stack of finishing the work are mainly inquired about user profile transmission, received frame, interlayer primitive, management information formation and are sent control information to process.
The user processing section, it links to each other with central control section, mainly comprise User Status, demonstration and Keysheet module, reception is from user's control information, mainly comprise the startup of communication and finish, dialing, user be to user's control signaling, and finishes the supplementary service function that provides diverse network to connect for the user.
The data communication part, it links to each other with central control section, for the user is provided at data communication facility on each channel, finishes the processing of variety of protocol.Get in touch with long-range equipment simultaneously, remote equipment is managed for configuration by the number of the account checking.
The communications protocol processing section, it links to each other with central control section, finish each layer protocol function of TCP/IP, the data that reception passes over from wide area network or LAN (Local Area Network), finish basic call control, the explanation of each agreement, processing, and the control corresponding instruction and data delivered to device drives part or central authorities' control control section, realize peer network architecture.
The system management part, it links to each other with central control section, finish management, comprise synchronous and telecommunication management, partition management, heap manager, I/O management between system initialization management, task management, user's expansion management, interrupt management, clock/timer management, task the total system resource.
The device drives part, it links to each other with central control section, finishes the driving function to hardware, realizes the control operation of software to hardware, and control information and the data of transmitting central control section and protocol processes part arrive Network Interface Module.
Signals collecting and control section, it links to each other with central control section, finishes the remote collection and the control of switch amount input, output signal.
It should be noted that among the said apparatus embodiment that included various piece is just divided according to function logic, but is not limited to above-mentioned division, as long as can realize function corresponding; In addition, the concrete title of each functional unit also just for the ease of mutual differentiation, is not limited to protection domain of the present utility model
In sum, the application's specific embodiment can strengthen the information interchange and the shared ability of manufacturing enterprise inside, and improves the monitoring management function of product line, and then reduces cost, improves the quality of products.
The above; it only is the preferable embodiment of the utility model; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the variation that can expect easily or replacement all should be encompassed within the protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claims.
Claims (6)
1. the networked control device of a production line is characterized in that, described device comprises:
Be used to carry out the master control board of various information processings of production line and network service; Be used for the user and described networked control device carries out mutual input-output system; Be used to store the Peripheral storage system of various monitor datas and embedded special software; And be used to provide and be connected to diverse network and as the Ethernet interface of down going channel;
Wherein, described input-output system, described Peripheral storage system and described Ethernet interface are electrically connected with described master control board respectively.
2. device according to claim 1 is characterized in that,
Described master control board comprises central processing unit, and described central processing unit is electrically connected with flash memory Flash storer, SDRAM storer, reset circuit, clock circuit and power circuit;
Described central processing unit is connected with Ethernet interface with bus interface, and with universal input/output interface, LCD is backlight is connected with inverter.
3. device according to claim 1 is characterized in that, described input-output system comprises:
Keyboard circuit, touch screen circuitry, LCD display circuit, audio frequency imput output circuit and video input circuit;
Wherein, described LCD display circuit drives demonstration by described master control board; Described video input circuit is installed on the front panel of described networked control apparatus housing, is connected with described master control board by double socket.
4. device according to claim 1 is characterized in that, described Peripheral storage system comprises:
Flash memory Flash storer, SDRAM storer, usb circuit and SD card interface circuit.
5. device according to claim 1, it is characterized in that described networked control device is realized collection, monitoring, fault diagnosis and the telecommunication management of various information datas on the production line by embedded real-time operating system, embedded graphic user interface, built-in browser and embedded application software.
6. according to one of them described device of claim 1-5, it is characterized in that, comprise a plurality of networked control devices, wherein:
Described a plurality of networked control device links to each other by the LAN (Local Area Network) of production line, and can show the information that the other side reaches the standard grade between described a plurality of networked control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920222933XU CN201508490U (en) | 2009-09-22 | 2009-09-22 | Networking monitoring device of production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920222933XU CN201508490U (en) | 2009-09-22 | 2009-09-22 | Networking monitoring device of production line |
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| CN201508490U true CN201508490U (en) | 2010-06-16 |
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| CN200920222933XU Expired - Fee Related CN201508490U (en) | 2009-09-22 | 2009-09-22 | Networking monitoring device of production line |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102419902A (en) * | 2011-12-23 | 2012-04-18 | 华南理工大学 | Remote control device special for robot and having personal digital assistant (PDA) functions |
| CN102799147A (en) * | 2011-05-27 | 2012-11-28 | 上海富朗德机械设备有限公司 | Body shop conveyor line monitoring and management system |
| CN103220356A (en) * | 2013-04-22 | 2013-07-24 | 南通大学 | Remote monitoring device based on embedded web |
| CN103412537A (en) * | 2013-08-02 | 2013-11-27 | 广东百佳百特实业有限公司 | Method for carrying out remote repair on financial appliances through embedded tool |
| CN103929485A (en) * | 2013-04-22 | 2014-07-16 | 南通大学 | High-safety embedded Web remote monitoring device |
| CN108958199A (en) * | 2018-07-27 | 2018-12-07 | 苏州市千尺浪信息科技服务有限公司 | A kind of production line monitoring system |
| CN109358561A (en) * | 2018-12-19 | 2019-02-19 | 济南华富锻造有限公司 | A kind of control system of frotton production line automation production |
-
2009
- 2009-09-22 CN CN200920222933XU patent/CN201508490U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102799147A (en) * | 2011-05-27 | 2012-11-28 | 上海富朗德机械设备有限公司 | Body shop conveyor line monitoring and management system |
| CN102419902A (en) * | 2011-12-23 | 2012-04-18 | 华南理工大学 | Remote control device special for robot and having personal digital assistant (PDA) functions |
| CN103220356A (en) * | 2013-04-22 | 2013-07-24 | 南通大学 | Remote monitoring device based on embedded web |
| CN103929485A (en) * | 2013-04-22 | 2014-07-16 | 南通大学 | High-safety embedded Web remote monitoring device |
| CN103220356B (en) * | 2013-04-22 | 2014-07-23 | 南通大学 | Remote monitoring device based on embedded web |
| CN103412537A (en) * | 2013-08-02 | 2013-11-27 | 广东百佳百特实业有限公司 | Method for carrying out remote repair on financial appliances through embedded tool |
| CN103412537B (en) * | 2013-08-02 | 2015-07-08 | 广东百佳百特实业有限公司 | Method for carrying out remote repair on financial appliances through embedded tool |
| CN108958199A (en) * | 2018-07-27 | 2018-12-07 | 苏州市千尺浪信息科技服务有限公司 | A kind of production line monitoring system |
| CN109358561A (en) * | 2018-12-19 | 2019-02-19 | 济南华富锻造有限公司 | A kind of control system of frotton production line automation production |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100616 Termination date: 20110922 |