CN108941252B - High-temperature-resistant net belt processing device and processing method - Google Patents
High-temperature-resistant net belt processing device and processing method Download PDFInfo
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- CN108941252B CN108941252B CN201810558398.9A CN201810558398A CN108941252B CN 108941252 B CN108941252 B CN 108941252B CN 201810558398 A CN201810558398 A CN 201810558398A CN 108941252 B CN108941252 B CN 108941252B
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- 238000012545 processing Methods 0.000 title claims abstract description 24
- 238000003672 processing method Methods 0.000 title abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 74
- 239000010959 steel Substances 0.000 claims abstract description 74
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 239000002994 raw material Substances 0.000 claims abstract description 60
- 238000004804 winding Methods 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 23
- 238000003860 storage Methods 0.000 claims abstract description 12
- 230000007306 turnover Effects 0.000 claims description 26
- 239000004519 grease Substances 0.000 claims description 6
- 238000005461 lubrication Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000014121 butter Nutrition 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001020 rhythmical effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/06—Removing local distortions
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to a high-temperature-resistant net belt processing device and a processing method, and aims to solve the problems of high maintenance cost and low service life in the use process of the net belt at the present stage, provide a processing device which has low processing cost and high part interchangeability, is convenient to assemble into the net belt and has long service life, and simultaneously provide a net belt processing method. The device comprises a raw material storage mechanism, a winding mechanism symmetrically arranged to process left-handed or right-handed steel wire coils respectively, an assembling mechanism, a straightening mechanism for leading out raw materials in the raw material storage mechanism to the winding mechanism, a traction mechanism and a production line mechanism for conveying finished products of the winding mechanism to the assembling mechanism. The advantages are that: the whole set of net belt processing equipment is formed, the efficiency is high, the cost is low, and the service life of the product is long.
Description
Technical Field
The invention relates to a processing device and a processing method of a high-temperature-resistant net belt.
Background
A web is a machine that uses static friction to drive material in a continuous manner. By using the device, a material conveying process can be formed on a certain conveying line from an initial feeding point to a final discharging point. It can not only transport broken materials, but also transport finished articles. Besides pure material conveying, the conveyor can also be matched with the requirements of technological processes in the production flows of various industrial enterprises to form rhythmic line production conveying lines. The materials of the mesh belts used in different environments are different, such as carbon steel, galvanized iron wires, spring steel and the like. The choice of materials is determined by the different application operating environments.
The mesh belts can be classified into a plurality of categories according to the mesh shapes, but the use process is different from the use process, and the mesh belts are used as transportation tools in processing occasions.
In the field of automobile part processing equipment, an automobile guide is a part commonly used in the vehicle assembling and processing process, and most of the automobile guide is a revolving body, and the production process of the automobile guide is subjected to the steps of sintering, oil immersion, cooling and the like. Because the parts are small in size, light in weight and large in single batch number, in the working process of the present stage, the transportation is finished through a transportation vehicle, and the problem is that the stacked arrangement often causes friction damage to workpieces, the precision requirements of the parts are high, the quality of finished products is influenced, and the rejection rate is improved. Thus, one skilled in the art has proposed using a web to complete the shipping process.
In a specific use process, the skilled person finds that the following problems exist: sintering and oil immersion are high-temperature working environments, the service life of the net belt is short, maintenance is difficult, one part is often damaged, the whole belt is scrapped, and the cost is too high. Meanwhile, the existing mesh belts are purchased outsourcly and are high in price, and the inside of a factory cannot be maintained after the mesh belts are damaged. At present, the production is carried out by oneself, the cost is reduced, and the net belt can be updated at any time after being damaged, so that technicians often choose to assemble the net belt by using equipment to finish the processing of the net belt so as to ensure the later maintenance effect, but when the net belt is processed, steel wires need to be coiled, and outsourced steel wires are coiled, and the coiled effect is possibly not straight, so that the steel wires need to be straightened. Outsourcing the straightening device is a costly.
The straightening device in the present stage generally straightens the steel wire by stretching or applying pressure, for example, a patent with the application number 2016214852444 named as a multifunctional steel wire straightening machine and a patent with the application number 2015202685840 named as a waste steel wire straightening cylinder all adopt pressure to straighten the steel wire.
The technical staff find after long-term work that the reason that the service life of the equipment is short at the present stage is that besides the synchronous coordination of all parts, the straightening work of the straightening equipment is not in place, the straightening equipment is often focused on pressing to straighten the parts, the pressure of the parts is in a single direction in the pressing process, or the maximum point of the pressure point is relatively stable for the raw materials with large deformation although the pressure is circularly wound, the point with the maximum deformation is straightened, however, the cost is that the internal mechanical property of the point with the maximum deformation can reach a critical value, after the processing and forming of other working steps are carried out at the later stage, the service life is short, and finally, the maximum point of the pressure at the moment generates concentrated strain at first, and the product is damaged.
Disclosure of Invention
The invention aims to solve the problems that the service life of a mesh belt in the working process at the present stage is low, the cost is high, the raw materials of spring strips are not straight enough, and the quality of the mesh belt is affected, and provides a high-temperature-resistant mesh belt processing device and a processing method, so that the mesh belt which is low in cost and convenient to maintain and replace is processed.
The high-temperature-resistant net belt processing device comprises a raw material storage mechanism, a winding mechanism symmetrically arranged for respectively processing left-handed or right-handed steel wire rolls, an assembling mechanism, a traction mechanism for leading out raw materials in the raw material storage mechanism to the winding mechanism, and a pipeline mechanism for conveying finished products of the winding mechanism to the assembling mechanism, wherein a straightening mechanism for straightening the raw materials is also arranged between the raw material storage mechanism and the traction mechanism;
The winding mechanism comprises a left-handed winding part and a right-handed winding part which are driven by a motor and symmetrically installed, a bevel gear is installed on an output shaft of the motor, two sides of the bevel gear are respectively meshed with a driven bevel gear, the driven bevel gear is connected with a driven shaft, the other end of the driven shaft is sleeved with a forming die, the end part of the forming die is provided with a rope inlet of a steel wire rope, and a guide element for enabling the steel wire rope to be spirally formed is arranged between the forming die and the driven shaft.
Preferably, the application further comprises a spiral guide element, wherein the spiral guide element comprises a guide rod sleeved at the end part of the driven shaft, a shaft sleeve type fit is formed between the guide rod and the forming die, and a spiral guide groove is formed in the outer wall of the guide rod.
The traction mechanism comprises a frame, at least two guide rollers with central shafts perpendicular to the advancing direction of the steel wire are arranged on the frame, wire grooves matched with the wire diameters of the steel wire are arranged on the guide rollers, grease lubrication elements are arranged at the inlet ends of the steel wire ropes of at least one guide roller, the steel wire ropes are wound around the guide rollers in a staggered mode, and the depth of the wire grooves is larger than 7mm.
The assembly line mechanism comprises a left-handed steel wire coil collecting conveyor belt and a right-handed steel wire coil collecting conveyor belt, wherein finished products are collected on two sides of the winding mechanism, and an assembly conveyor belt is arranged at the outlet end of the left-handed steel wire coil collecting conveyor belt and the outlet end of the right-handed steel wire coil collecting conveyor belt.
The assembly conveyor belt is provided with baffles along two sides of the conveying direction, and through grooves are uniformly and symmetrically formed in the baffles to install hanging rods between the steel wire coils. The interval between the hanging rods is consistent with the width of the steel wire coil.
The straightening mechanism comprises a turnover part arranged on the bracket, a linear spring strip raw material passes through the rotation center of the turnover part through a raw material bin and is connected with a rolling part, at least 3 rotating rollers which are pressed and cut with the spring raw material are uniformly distributed on the turnover part, and the different axial surfaces of the driving rollers are vertical and are in mirror symmetry relative to the inclination angle of the axial line of the spring strip raw material; the rotating roller is in a cylindrical shape of a rotating body, the cylinder diameter of the rotating roller increases gradually from the middle to two ends, the rotating body is arranged on a channel steel, and the bottom of the channel steel is fixed on one side of a square frame parallel plate, which faces the center.
The overturning component comprises a square frame, through holes through which raw materials can pass are formed in the centers of two sides of the square frame, positioning pipes are arranged outside the through holes and on the outer walls of the square, one of the positioning pipes on two sides is matched with the other positioning pipe to be arranged in a sliding bearing, and a driven belt wheel is arranged on the other positioning pipe, and is connected with a motor through a belt transmission mechanism so as to drive the overturning of the square frame.
The turnover part further comprises a dustproof shell arranged on the support, the dustproof shell is connected with the support through a hinge, a guide block is further arranged on the support and on one side of the raw material entering the straightening equipment, a sinking groove corresponding to the line diameter of the raw material is arranged on the guide block, and the motor is arranged in the support and below the turnover part.
The invention also relates to a net belt processing method, which comprises the following steps:
(1) Straightening and finishing, namely pulling out raw material wires from a raw material cylinder, and pressing through a plurality of 360-degree arcs to finish the straightening process to form a raw material A;
(2) Lubricating and rolling, namely rolling the raw material A generated in the step (1) into a left-handed steel wire coil or a right-handed steel wire coil along a fixed direction after grease lubrication;
(3) And (3) finishing and assembling, namely finishing the left-handed steel wire coil or the right-handed steel wire coil processed in the step (2), and after staggered arrangement, threading the hanging rod to finish the processing of the mesh belt.
Wherein, before the step (3), two sets of related equipment which are symmetrically arranged and used for straightening, finishing and lubricating and winding are included so as to synchronously process the left-handed or right-handed wire coil.
The invention has the beneficial effects that:
Besides a set of pipelined processing equipment, the single power source is adopted, raw materials required by the mesh belt can be processed simultaneously, the mesh belt can be formed by fixedly mounting a fixing rod with low cost on a workbench, a small number of processing sites are occupied, raw material steel wires can be processed into the mesh belt by using a small number of processing steps, the processing cost of the mesh belt is greatly reduced, a winding mechanism is a single power source, the product quality is stable, the replacement and maintenance are convenient, the assembly efficiency is high, the labor cost is low, and the synchronism among the equipment is high.
The overturning part rotates around the spring-shaped raw material, synchronous pressing and cutting are performed in the rotating process, certain pressure is combined with raw material advancing tension, the raw material is straightened, meanwhile, the force application process is uniform, and the balance of the mechanical properties of each point of the raw material is ensured;
Most importantly, the equipment for straightening the raw materials under pressure is an arc roller, and the arc surface of the equipment can be used for realizing that when local deformation is large, stress points are not necessarily all at the same position of each arc roller, and the equipment is tangent with different corresponding points under the action of force balance in the process of passing through each arc roller, so that the equipment is pressurized to form linear raw materials in one step, and the working state of gradually transitional straightening is realized, so that the product is protected, the stress concentration of a certain point is not caused, the practical life of the raw materials is prolonged, and the quality of a finished product is improved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is a top view of the structure of the present invention;
FIG. 3 is a schematic top view of the winding mechanism according to the present invention;
FIG. 4 is a side view of an assembled belt stop;
FIG. 5 is a perspective view of the structure of the present invention;
FIG. 6 is a front view of the present invention;
FIG. 7 is a side view of the present invention;
FIG. 8 is a left side view of the present invention;
FIG. 9 is a right side view of the present invention;
Wherein: 1. a raw material storage mechanism; 2. a winding mechanism; 3. a traction mechanism; 4. a pipeline mechanism; 5. an assembly mechanism; 6. a helical guide element; 7. a baffle; 8. a motor; 9. a forming die; 10. a grease lubrication element; 11. a bracket; 12. a motor; 13. a transmission belt; 14. a bearing; 15. a square frame; 16. a positioning tube; 17. channel steel; 8.1 rotating the roller; 19. a dust-proof case; 21. a guide roller; 22. a winding part workbench; 23. a transmission gear; 24. a frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without any inventive effort, are intended to be within the scope of the invention.
The high-temperature-resistant net belt processing device comprises a raw material storage mechanism 1, a winding mechanism 2 symmetrically arranged for processing left-handed or right-handed steel wire coils respectively, an assembling mechanism 5, a traction mechanism 3 for leading raw materials in the raw material storage mechanism out of the winding mechanism 2, and a pipeline mechanism 4 for conveying finished products of the winding mechanism 2 to the assembling mechanism 5, wherein a straightening mechanism for straightening the raw materials is also arranged between the raw material storage mechanism and the traction mechanism;
The winding mechanism 2 comprises a left-handed winding part and a right-handed winding part which are driven by a motor 8 and symmetrically arranged, a bevel gear is arranged on an output shaft of the motor 8, two sides of the bevel gear are respectively meshed with a driven bevel gear, the driven bevel gear is connected with a driven shaft, the other end of the driven shaft is sleeved with a forming die 9, a rope inlet of a steel wire rope is arranged at the end part of the forming die 9, and a guide element for spirally forming the steel wire rope is arranged between the forming die 9 and the driven shaft.
The spiral guide element 6 comprises a guide rod sleeved at the end part of the driven shaft, a shaft sleeve type matching is formed between the guide rod and the forming die 9, and a spiral guide groove is formed in the outer wall of the guide rod. To guide the wire rope formation.
The traction mechanism 3 comprises a frame 24, at least two guide rollers 21 with central shafts perpendicular to the advancing direction of the steel wire are arranged on the frame 24, wire grooves matched with the wire diameters of the steel wire are arranged on the guide rollers 21, grease lubrication elements 10 are arranged at the inlet end of the steel wire rope of at least one guide roller 21, the steel wire rope is wound around each guide roller 21 in a staggered mode, and the depth of each wire groove is larger than 7mm. The design is convenient for leading the stress of the steel wire rope to be even, and on the other hand, leading is carried out in advance. In actual practice, the filling of butter into the hollow mineral water bottle can be completed.
The assembly line mechanism 4 comprises a left-handed steel wire coil collecting conveyor belt and a right-handed steel wire coil collecting conveyor belt which are used for collecting finished products at two sides of the winding mechanism 2, and an assembly conveyor belt is arranged at the outlet ends of the left-handed steel wire coil collecting conveyor belt and the right-handed steel wire coil collecting conveyor belt.
Baffle plates 7 are arranged on two sides of the assembly conveyor belt along the conveying direction, and through grooves are uniformly and symmetrically arranged on the baffle plates 7 to install hanging rods between the steel wire coils. The interval between the hanging rods is consistent with the width of the steel wire coil.
The straightening mechanism comprises a turnover part arranged on the bracket 11, a linear spring strip raw material passes through the rotation center of the turnover part through a raw material bin and is connected with a rolling part, at least 3 rotating rollers 18 which are pressed and cut with the spring raw material are uniformly distributed on the turnover part, and the different axial surfaces of the driving rollers are vertical and are in mirror symmetry relative to the inclination angle of the axial line of the spring strip raw material; the rotating roller 18 is a cylindrical body of a revolving body, the diameter of the cylindrical body increases gradually from the middle to two ends, the revolving body is mounted on the channel steel 17, and the bottom of the channel steel 17 is fixed on one side of the square frame 15, which faces the center, of the parallel plates.
The turnover part comprises a square frame 15, through holes through which raw materials can pass are formed in the centers of two sides of the square frame 15, positioning pipes 16 are arranged outside the through holes and on the square outer wall, one of the positioning pipes 16 on two sides is matched with the other positioning pipe 16 to be arranged in a sliding bearing 14, and a driven belt wheel is arranged on the other positioning pipe, and is connected with a motor 12 through a belt transmission mechanism so as to drive the turnover of the square frame 15. During operation, the turnover part continuously turns over on the support 11 under the drive of the power source, the raw material wire passes through the turnover part and then is connected with a subsequent curling forming mechanism, the raw material wire is always positioned at the axle center of the turnover part, so that the raw material wire is not influenced by the turnover of the turnover part and can not be driven by the turnover part, the rotating roller on the turnover part is pressed and cut with the raw material wire in the process of turning over, the bending of the raw material wire is flattened in the process of continuous pressing and cutting, meanwhile, due to the arc-shaped design of the rotating roller, when the bending of the raw material wire is overlarge, the raw material wire can be automatically pressed and cut at the place where the rotating roller is most adhered, and the raw material wire is gradually pressed and cut, so that the local stress is prevented from being overlarge.
The turnover part further comprises a dustproof shell 19 arranged on the support 11, the dustproof shell 19 is connected with the support 11 through a hinge, a guide block is further arranged on the support 11 and on one side of the raw material entering the straightening equipment, a sinking groove corresponding to the line diameter of the raw material is arranged on the guide block, and the motor 12 is arranged in the support 11 and below the turnover part. The design further guides the feed line.
The invention also relates to a net belt processing method, which is characterized by comprising the following steps:
(1) Straightening and finishing, namely pulling out raw material wires from a raw material cylinder, and pressing through a plurality of 360-degree arcs to finish the straightening process to form a raw material A;
(2) Lubricating and rolling, namely rolling the raw material A generated in the step (1) into a left-handed steel wire coil or a right-handed steel wire coil along a fixed direction after grease lubrication;
(3) And (3) finishing and assembling, namely finishing the left-handed steel wire coil or the right-handed steel wire coil processed in the step (2), and after staggered arrangement, threading the hanging rod to finish the processing of the mesh belt.
Wherein, before the step (3), two sets of related equipment which are symmetrically arranged and used for straightening, finishing and lubricating and winding are included so as to synchronously process the left-handed or right-handed wire coil. The interval between the hanging rods is consistent with the width of the steel wire coils, in the working process, the directions of two adjacent steel wire coils are opposite, steel wires purchased by raw materials are placed on a placing frame, one section of the steel wires is coiled on a rotating shaft, the left and right rotation is synchronously and reversely rotated under the action of a bevel gear, and the two steel wire coils are processed at one time.
The two ends of the design synchronously run, the left-handed spring coil and the right-handed spring coil are synchronously processed, and after the left-handed spring coil and the right-handed spring coil are conveyed through the assembly line, workers conduct guiding assembly, and labor intensity of the workers is low. And the two sides are synchronously processed and finally assembled, so that the whole production efficiency is high.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (2)
1. The utility model provides a high temperature resistant guipure processingequipment which characterized in that: the wire straightening device comprises a raw material storage mechanism (1), a winding mechanism (2) symmetrically arranged to process left-handed or right-handed wire rolls respectively, an assembling mechanism (5), a traction mechanism (3) for leading out wire wires in the raw material storage mechanism (1) to the winding mechanism (2), and a pipeline mechanism (4) for conveying finished products of the winding mechanism (2) to the assembling mechanism (5), wherein a straightening mechanism for straightening the wire wires is also arranged between the raw material storage mechanism (1) and the traction mechanism (3);
The winding mechanism (2) comprises a left-handed winding part and a right-handed winding part which are driven by a first motor (8) and are symmetrically arranged, a bevel gear is arranged on an output shaft of the first motor (8), two sides of the bevel gear are respectively meshed with a driven bevel gear, the driven bevel gear is connected with a driven shaft, the other end of the driven shaft is sleeved with a forming die (9), a rope inlet of a steel wire is formed in the end part of the forming die (9), and a spiral guide element (6) for spirally forming the steel wire is arranged between the forming die (9) and the driven shaft;
the spiral guide element (6) comprises a guide rod sleeved at the end part of the driven shaft, a shaft sleeve type matching is formed between the guide rod and the forming die (9), and a spiral guide groove is formed in the outer wall of the guide rod;
The assembly line mechanism (4) comprises a left-handed steel wire coil collecting conveyor belt and a right-handed steel wire coil collecting conveyor belt for collecting finished products at two sides of the winding mechanism (2), and an assembly conveyor belt is arranged at the outlet ends of the left-handed steel wire coil collecting conveyor belt and the right-handed steel wire coil collecting conveyor belt;
baffle plates (7) are arranged on two sides of the assembly conveyor belt along the conveying direction, through grooves are uniformly and symmetrically arranged on the baffle plates (7) to install hanging rods of the steel wire coil, and the interval between the hanging rods is consistent with the width of the steel wire coil;
The straightening mechanism comprises a turnover part arranged on a bracket (11), wherein a steel wire passes through the rotation center of the turnover part from a raw material bin and is connected with a winding part, at least 3 rotating rollers (18) which are pressed and cut with the steel wire are uniformly distributed on the turnover part, and the different axial surfaces of the rotating rollers (18) are vertical and are in mirror symmetry relative to the inclination angle of the axis of the steel wire; the rotating roller (18) is in a cylindrical shape of a revolving body, the cylinder diameter of the rotating roller increases gradually from the middle to two ends, the rotating roller (18) is arranged on a channel steel (17), and the bottom of the channel steel (17) is fixed on one side of a square frame (15) with parallel plates facing the center;
the turnover part comprises a square frame (15), a through hole through which a steel wire passes is formed in the center of two sides of the square frame (15), a positioning pipe (16) is arranged outside the through hole and on the square frame (15), one of the positioning pipes (16) on two sides is arranged in a sliding bearing (14) in a matching way, and a driven belt pulley is arranged on the other positioning pipe, and is connected with a second motor (12) through a belt transmission mechanism so as to drive the turnover of the square frame (15);
The turnover part further comprises a dustproof shell (19) arranged on the support (11), the dustproof shell (19) is connected with the support (11) through a hinge, a guide block is further arranged on one side of the support (11) where a steel wire enters the straightening mechanism, a sinking groove corresponding to the wire diameter of the steel wire is arranged on the guide block, and the second motor (12) is arranged in the support (11) and below the turnover part.
2. The high temperature resistant web processing apparatus of claim 1, wherein: the traction mechanism (3) comprises a frame (24), at least two guide rollers (21) with central shafts perpendicular to the advancing direction of the steel wire are arranged on the frame (24), wire grooves matched with the wire diameters of the steel wire are formed in the guide rollers (21), grease lubrication elements (10) are arranged at the inlet ends of the steel wire of the guide rollers (21), the steel wire is wound around the guide rollers (21) in a staggered mode, and the depth of each wire groove is larger than 7mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810558398.9A CN108941252B (en) | 2018-06-01 | 2018-06-01 | High-temperature-resistant net belt processing device and processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810558398.9A CN108941252B (en) | 2018-06-01 | 2018-06-01 | High-temperature-resistant net belt processing device and processing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108941252A CN108941252A (en) | 2018-12-07 |
| CN108941252B true CN108941252B (en) | 2024-06-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201810558398.9A Active CN108941252B (en) | 2018-06-01 | 2018-06-01 | High-temperature-resistant net belt processing device and processing method |
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|---|---|---|---|---|
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| US4491003A (en) * | 1981-06-23 | 1985-01-01 | Maryland Wire Belts, Inc. | Fabrication of helically-wound spirals for metal wire belts |
| SU1163949A1 (en) * | 1983-09-16 | 1985-06-30 | Пермский Опытно-Механический Завод | Apparatus for making knitted metal netting |
| CA1215610A (en) * | 1983-05-20 | 1986-12-23 | George H. Messick | Fabrication of helically-wound spirals for metal wire belts |
| JPS63171234A (en) * | 1987-11-19 | 1988-07-15 | France Bed Co | Apparatus for producing combined spring |
| SU1463374A1 (en) * | 1987-01-07 | 1989-03-07 | Пермское Специальное Проектно-Конструкторское И Технологическое Бюро | Arrangement for weaving nets |
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| CN104475629A (en) * | 2014-12-21 | 2015-04-01 | 重庆市安太弹簧有限责任公司 | Spirally forming tooling |
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| CN208695999U (en) * | 2018-06-01 | 2019-04-05 | 淅川县粉末冶金有限公司 | High temperature resistant mesh belt processing unit (plant) |
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| DE102007052594B4 (en) * | 2007-11-03 | 2009-07-23 | Nova Bausysteme Gmbh | Method and device for producing spiral sieves |
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| CN108941252A (en) | 2018-12-07 |
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