CN108878196B - Full-automatic assembly device of temperature controller - Google Patents
Full-automatic assembly device of temperature controller Download PDFInfo
- Publication number
- CN108878196B CN108878196B CN201811052644.XA CN201811052644A CN108878196B CN 108878196 B CN108878196 B CN 108878196B CN 201811052644 A CN201811052644 A CN 201811052644A CN 108878196 B CN108878196 B CN 108878196B
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- Prior art keywords
- station
- bottom die
- manipulator
- dislocation
- vibration
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- 229910052573 porcelain Inorganic materials 0.000 claims abstract description 40
- 238000001514 detection method Methods 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000013072 incoming material Substances 0.000 claims description 8
- 239000013307 optical fiber Substances 0.000 claims description 6
- 239000012634 fragment Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001012 protector Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides a full-automatic assembly device of a temperature controller, which comprises a dislocation station, a pushing station, a bottom die station, a rivet station, a bimetallic strip station, a porcelain tube station, a porcelain ring station, a binding post station, a spring plate station, a contact plate station, a support station, a finished product station and a control unit.
Description
Technical Field
The invention relates to the field of temperature controllers, in particular to a full-automatic assembly device of a temperature controller.
Background
The temperature controller is a series of automatic control elements which generate physical deformation in the switch according to the temperature change of the working environment so as to generate certain special effects and generate on or off actions, and is also called a temperature control switch, a temperature protector, a temperature controller for short, and the temperature controller for short. Or the temperature is transmitted to the temperature controller through the temperature protector, and the temperature controller sends out a switch command, so that the operation of the equipment is controlled to achieve the ideal temperature and energy saving effect, the application range is very wide, and the temperature controller is applied to various products such as household appliances, motors, refrigeration or heating and the like according to different types of temperature controllers.
The temperature controller used at present consists of a rivet, a bimetallic strip sleeved on the rivet, a porcelain tube, a lower porcelain ring, a contact piece, a middle porcelain ring, an elastic sheet, a binding post, an upper porcelain ring and a bracket. The temperature controller has wide application range and has great market demand. However, the assembly line of the temperature controller is completed by using a man-sea tactic and a large amount of manpower, and the manual assembly, the debugging and the like are performed, so that the yield is low; with the increase of labor cost in recent years, manufacturers of adjustable temperature controllers are under pressure of labor shortage and high labor cost.
Disclosure of Invention
Aiming at the current state of the prior art, the technical problem to be solved by the invention is to provide a full-automatic assembly device of a temperature controller, which adopts automation equipment and a manipulator to replace manual operation, improves the assembly automation level, improves the product quality and the production efficiency, and has high reliability, strong stability and low failure rate.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides a full-automatic assembly device of temperature controller, including dislocation station, pushing away the material station, the die block station, rivet station, bimetallic strip station, porcelain tube station, porcelain ring station, the terminal station, the shell fragment station, contact piece station, the support station, finished product station and control unit, rivet station, bimetallic strip station, porcelain tube station, porcelain ring station, the terminal station, the shell fragment station, the contact piece station, the support station, the finished product station all is equipped with incoming material detection sensor, dislocation station includes dislocation cylinder, first guide rail and dislocation drive plate, dislocation drive plate one side and dislocation cylinder active end fixed connection, the recess has been seted up on dislocation drive plate surface, articulated in the recess has elastic stop, the pushing away the material station and including pushing away the material cylinder, the die block station includes step motor, drive belt and die block, the rivet station includes first vibration feeder and rivet manipulator, bimetallic strip station includes second vibration feeder, positive and negative rotary device, positive and negative detection sensor and bimetallic strip manipulator, porcelain tube station includes third vibration and porcelain tube manipulator, porcelain ring station includes fourth vibration feeder and ceramic ring manipulator, dislocation drive plate one side and dislocation drive plate active end fixed connection, dislocation drive plate surface has the recess, the recess is seted up to the recess in the recess, the recess articulatedly has elastic stop, pushing away material station includes the vibration feeder and vibration feeder, finished product manipulator and finished product manipulator contact station is including fourth vibration feeder and vibration feeder.
Preferably, the automatic feeding device further comprises a bottom die product material shortage detection sensor and a reminding unit, wherein the bottom die product material shortage detection sensor and the reminding unit are connected with the control unit through signals.
Preferably, the elastic stop block comprises a plane part and a cambered surface smooth part, and a spring is arranged between the cambered surface smooth part and the bottom of the groove.
Preferably, the bottom of the bottom die is provided with a smooth part.
Preferably, the porcelain ring station is provided with 3 groups.
Preferably, the incoming material detection sensor, the front and back detection sensor and the bottom die product material shortage detection sensor are all optical fiber detection sensors.
The beneficial effects are that:
the automatic device and the manipulator are adopted to replace manual operation, so that the assembly automation level is improved, the product quality and the production efficiency are improved, the reliability of the assembly device is high, the stability is high, the failure rate is low, and the accuracy and the reliability of detection are greatly improved by adopting the optical fiber detection sensor.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an enlarged schematic view of the structure A in FIG. 1;
FIG. 3 is an enlarged schematic view of the structure at B in FIG. 1;
FIG. 4 is an enlarged schematic side view of the dislocation driving plate, the groove, the elastic stopper and the bottom die of the present invention;
FIG. 5 is an enlarged side view of the invention showing the alternate state of the dislocation driving plate, the recess, the elastic stopper and the bottom mold.
The device comprises a dislocation cylinder 11, a first guide rail 12, a dislocation driving plate 13, a groove 14, an elastic stop block 15, a plane part 151, a cambered surface smooth part 152, a spring 153, a pushing cylinder 21, a driving belt 31, a bottom die 32, a first vibration feeder 41, a rivet manipulator 42, a second vibration feeder 51, a forward and reverse rotation device 52, a bimetallic strip manipulator 53, a third vibration feeder 61, a porcelain tube manipulator 62, a fourth vibration feeder 71, a porcelain ring manipulator 72, a fifth vibration feeder 81, a binding post manipulator 82, a sixth vibration feeder 91, a spring piece manipulator 92, a seventh vibration feeder 101, a contact piece manipulator 102, an eighth vibration feeder 111, a bracket manipulator 112, a finished product manipulator 121, a second guide rail 122 and a finished product box 123.
Detailed Description
For a further understanding and appreciation of the structural features and advantages achieved by the present invention, the following description will be presented in conjunction with the accompanying drawings, in which:
As shown in fig. 1 to 5, a full-automatic assembly device of a temperature controller, which is an improvement of the invention, comprises a dislocation station, a pushing station, a bottom die station, a rivet station, a bimetallic strip station, a porcelain tube station, a porcelain ring station, a binding post station, a shrapnel station, a contact piece station, a bracket station, a finished product station and a control unit, wherein the rivet station, the bimetallic strip station, the porcelain tube station, the porcelain ring station, the binding post station, the shrapnel station, the contact piece station, the bracket station and the finished product station are all provided with incoming material detection sensors, the dislocation station comprises a dislocation cylinder 11, a first guide rail 12 and a dislocation transmission plate 13, one side of the dislocation transmission plate 13 is fixedly connected with the movable end of the dislocation cylinder 11, a groove 14 is formed on the surface of the dislocation transmission plate 13, an elastic stop 15 is hinged in the groove 14, the pushing station comprises a pushing cylinder 21, the die block station includes step motor, the drive belt 31 and die block 32, the rivet station includes first vibration feeder 41 and rivet manipulator 42, the bimetallic strip station includes second vibration feeder 51, positive and negative rotary device 52, positive and negative detection sensor and bimetallic strip manipulator 53, the porcelain tube station includes third vibration feeder 61 and porcelain tube manipulator 62, the porcelain ring station includes fourth vibration feeder 71 and porcelain ring manipulator 72, the terminal station includes fifth vibration feeder 81 and terminal manipulator 82, the shell fragment station includes sixth vibration feeder 91 and shell fragment manipulator 92, the contact piece station includes seventh vibration feeder 101 and contact piece manipulator 102, the support station includes eighth vibration feeder 111, support manipulator 112 and riveter, the finished product station includes finished product manipulator 121, second guide rail 122 and finished product box 123.
When in use, a plurality of bottom molds 32 are placed on the driving belt 31, the stepping motor drives the driving belt 31 and drives the bottom molds 32 to move from left to right, when the bottom molds 32 move to the rightmost end of the driving belt 31, the pushing cylinder 21 pushes the bottom molds 32 to enter the first guide rail 12, the misplacement driving plate 13 is not contacted with the bottom molds 32, the misplacement driving plate 13 is pushed by the misplacement cylinder 11, the bottom molds 32 can move on the first guide rail 12 due to the contact of the elastic stop block 15 and the bottom molds 32, at the moment, the moving direction of the bottom molds 32 is changed from right to left, when the misplacement cylinder 11 retreats, the misplacement driving plate 13 and the elastic stop block 15 can retreat, When the retracted elastic stop block 15 contacts with the side surface of the bottom die 32, the elastic stop block 15 is forced to enter the groove 14, at the moment, the dislocation transmission plate 13 and the elastic stop block 15 can be retracted backwards continuously, when the incoming material detection sensor detects that the bottom die 32 is positioned below a certain station, a signal is sent to the control unit, the control unit controls the corresponding station to work, when the bottom die 32 is positioned below a rivet station, the rivet manipulator 42 clamps, lifts and shifts, places rivets conveyed by the first vibration feeder 41 on the bottom die 32, then the bottom die 32 moves leftwards continuously, when the rivet manipulator carries workpieces to be machined below a bimetallic strip station, the front and back detection sensor detects the front and back of the bimetallic strip in advance, if the bimetallic strip is the front surface, the front and back detection sensor sends out signal pulses to the control unit, the control unit controls the front and back rotation device 52 not to rotate, if the bimetallic strip is the back surface, the front and back detection sensor does not send out pulses, the control unit controls the front and back rotation device 52 to start to act so as to adjust the bimetallic strip, then the bimetallic strip manipulator 53 clamps, lifts and shifts the bimetallic strip to be assembled on a workpiece, when the bottom die 32 carries the workpiece to be processed below the porcelain tube station, the porcelain tube manipulator 62 clamps, lifts and shifts the porcelain tube conveyed by the third vibration feeder 61 to be assembled on the workpiece, When the bottom die 32 carries the workpiece to be processed below the porcelain ring station, the porcelain ring manipulator 72 clamps, lifts and shifts the porcelain ring to be processed, the porcelain ring conveyed by the fourth vibration feeder 71 is assembled on the workpiece to be processed, when the bottom die 32 carries the workpiece to be processed below the binding post station, the binding post manipulator 82 clamps, lifts, rotates and shifts the binding post conveyed by the fifth vibration feeder 81 to be assembled on the workpiece to be processed, when the bottom die 32 carries the workpiece to be processed below the elastic piece station, the elastic piece manipulator 92 clamps, lifts and shifts the elastic piece conveyed by the sixth vibration feeder 91 to be assembled on the workpiece to be processed, when the bottom die 32 carries the workpiece to be processed below the contact piece station, the contact piece manipulator 102 clamps, lifts and shifts, then the contact piece conveyed by the seventh vibration feeder 101 is assembled on the workpiece to be processed, when the bottom die 32 carries the workpiece to be processed below the bracket station, the bracket manipulator 112 clamps, lifts and shifts, then the bracket conveyed by the eighth vibration feeder 111 is placed on the workpiece to be processed, then the riveting machine rivets the workpiece to be processed, when the bottom die 32 carries the finished product below the contact piece station, the finished product manipulator 121 clamps, lifts and shifts, then the finished product is placed in the second guide rail 122, Then the finished product slides into the finished product box 123 along the second guide rail 122, the finished product on the bottom die 32 is taken away and then moves leftwards, and when the bottom die 32 moves to the leftmost end of the first guide rail 12, the pushing cylinder 21 pushes the bottom die 32 to enter the driving belt 31, so that one round of assembly operation is completed.
Still include die block product lack of materials detection sensor and remind the unit, die block product lack of materials detection sensor and remind the unit all with control unit signal connection, detect the die block product lack of materials under a certain station when die block product lack of materials detection sensor, control unit control this station stop work to control reminds the unit to send the suggestion sound.
The elastic stopper 15 includes a flat surface portion 151 and a smooth arc surface portion 152, and a spring 153 is provided between the smooth arc surface portion 152 and the bottom of the groove 14.
The bottom of the bottom die 32 is provided with a smooth portion, and when the elastic stopper 15 retreats, the friction force generated when the bottom of the bottom die 32 contacts with the cambered surface smooth portion 152 is reduced.
The porcelain ring station is provided with 3 groups.
The incoming material detection sensor, the front and back detection sensor and the bottom die product material shortage detection sensor are all specifically optical fiber detection sensors, the optical fiber detection sensor has high sensitivity and various adaptability in geometric shapes, can be made into optical fiber detection sensors with arbitrary shapes, can be made into devices for sensing various different physical information, and can be used in high-voltage, electrical noise, high temperature, corrosion or other severe environments.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; while the invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that modifications may be made to the techniques described in the foregoing embodiments, or that equivalents may be substituted for elements thereof; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (1)
1. A full-automatic assembly device of temperature controller, its characterized in that: the automatic riveting machine comprises a dislocation station, a pushing station, a bottom die station, a rivet station, a bimetallic strip station, a porcelain tube station, a porcelain ring station, a binding post station, an elastic sheet station, a contact sheet station, a bracket station, a finished product station and a control unit, wherein the rivet station, the bimetallic strip station, the porcelain tube station, the porcelain ring station, the binding post station, the elastic sheet station, the contact sheet station, the bracket station and the finished product station are all provided with incoming material detection sensors, the dislocation station comprises a dislocation cylinder, a first guide rail and a dislocation transmission plate, one side of the dislocation transmission plate is fixedly connected with the movable end of the dislocation cylinder, a groove is formed in the surface of the dislocation transmission plate, an elastic stop block is hinged in the groove, the pushing station comprises a pushing cylinder, the bottom die station comprises a stepping motor, a transmission belt and a bottom die, the rivet station comprises a first vibration feeder and a rivet manipulator, the bimetallic strip station comprises a second vibration feeder, a positive and negative rotation device, a positive and negative detection sensor and a bimetallic strip manipulator, the porcelain tube station comprises a third vibration feeder and a porcelain tube station, the dislocation cylinder comprises a first vibration feeder and a porcelain tube station comprises a third vibration feeder, the vibration feeder comprises a fourth vibration feeder and a vibration manipulator, the vibration feeder comprises a vibration manipulator, the vibration manipulator comprises a vibration manipulator and a vibration manipulator, the vibration manipulator comprises the vibration manipulator and the vibration manipulator is in contact with the vibration manipulator, the finished product station comprises the vibration manipulator and the vibration manipulator comprises the vibration manipulator;
The bottom die product material shortage detection sensor and the reminding unit are connected with the control unit through signals;
the elastic stop block comprises a plane part and a cambered surface smooth part, and a spring is arranged between the cambered surface smooth part and the bottom of the groove;
the bottom of the bottom die is provided with a smooth part;
The porcelain ring station is provided with 3 groups;
the incoming material detection sensor, the front and back detection sensor and the bottom die product material shortage detection sensor are all specifically optical fiber detection sensors;
The bottom die is placed on the driving belt, the stepping motor drives the driving belt and drives the bottom die to move from left to right, when the bottom die moves to the rightmost end of the driving belt, the pushing cylinder pushes the bottom die to enter the first guide rail, the dislocation driving plate is not contacted with the bottom die, at the moment, the dislocation driving plate is pushed by the dislocation driving plate, due to the fact that the elastic stop block is contacted with the bottom die, the bottom die can move on the first guide rail, at the moment, the moving direction of the bottom die is changed into from right to left, when the dislocation driving plate and the elastic stop block are retracted, after the retracted elastic stop block is contacted with the side face of the bottom die, the elastic stop block is forced to be forced to enter the groove, at the moment, the dislocation driving plate and the elastic stop block can continuously retract backwards, and when the incoming material detection sensor detects that the bottom die is located below a certain station, signals are sent to the control unit, and the control unit controls corresponding station to work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811052644.XA CN108878196B (en) | 2018-09-10 | 2018-09-10 | Full-automatic assembly device of temperature controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811052644.XA CN108878196B (en) | 2018-09-10 | 2018-09-10 | Full-automatic assembly device of temperature controller |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108878196A CN108878196A (en) | 2018-11-23 |
| CN108878196B true CN108878196B (en) | 2024-06-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811052644.XA Active CN108878196B (en) | 2018-09-10 | 2018-09-10 | Full-automatic assembly device of temperature controller |
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| Country | Link |
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| CN (1) | CN108878196B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109850528A (en) * | 2019-01-29 | 2019-06-07 | 深圳市世宗自动化设备有限公司 | Straight vibration feeding mechanism and oscillation feed gear |
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| CN103632868A (en) * | 2013-11-28 | 2014-03-12 | 绍兴中新电器有限公司 | Full automatic assembly device for adjustable temperature controller |
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| CN208570405U (en) * | 2018-09-10 | 2019-03-01 | 慈溪市凯达温控器有限公司 | A kind of full-automatic assembly device of temperature controller |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2004207166A (en) * | 2002-12-26 | 2004-07-22 | Shin Etsu Polymer Co Ltd | Member for push-button switch and manufacturing method therefor |
| JP2008059979A (en) * | 2006-09-01 | 2008-03-13 | Keitan Kagi Kofun Yugenkoshi | Assembly method of switch, and switch assembled by the same |
| CN201743486U (en) * | 2010-05-10 | 2011-02-16 | 宁波福特恩饮水科技有限公司 | External kettle heating water dispenser |
| CN102024591B (en) * | 2010-12-31 | 2012-12-26 | 东莞市益诚自动化设备有限公司 | Automatic microswitch assembling machine |
| JP2015174189A (en) * | 2014-03-17 | 2015-10-05 | 株式会社アマダホールディングス | Cutter |
| CN105448562B (en) * | 2015-12-24 | 2017-08-25 | 东莞市益诚自动化设备有限公司 | Wall control switch automatic assembling |
| CN205248150U (en) * | 2015-12-24 | 2016-05-18 | 东莞市益诚自动化设备有限公司 | Automatic kludge of wall control switch |
| CN107498225A (en) * | 2016-04-15 | 2017-12-22 | 王金娣 | A kind of vibrating disk send protective tube to swing the linear welder of slide rail type |
| CN107644780B (en) * | 2016-07-22 | 2020-04-14 | 蒋仙保 | Temperature controller capable of switching voltage |
| CN107775344A (en) * | 2016-08-26 | 2018-03-09 | 昆山金群力精密组件有限公司 | Full automatic rivet assembling, spot welding, remover apparatus |
| CN106363287B (en) * | 2016-08-31 | 2020-06-16 | 慈溪市凯达温控器有限公司 | Automatic spot welding machine and spot welding method for temperature controller |
| CN106425463B (en) * | 2016-10-19 | 2019-05-07 | 中山市合赢智能装备有限公司 | Linear gear-box assemble method |
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- 2018-09-10 CN CN201811052644.XA patent/CN108878196B/en active Active
Patent Citations (3)
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|---|---|---|---|---|
| CN103632868A (en) * | 2013-11-28 | 2014-03-12 | 绍兴中新电器有限公司 | Full automatic assembly device for adjustable temperature controller |
| CN207116281U (en) * | 2017-08-24 | 2018-03-16 | 东莞市益诚自动化设备有限公司 | The spring assembling mechanism of key switch |
| CN208570405U (en) * | 2018-09-10 | 2019-03-01 | 慈溪市凯达温控器有限公司 | A kind of full-automatic assembly device of temperature controller |
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| CN108878196A (en) | 2018-11-23 |
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