CN108808996A - A kind of rotor automatic assembly line - Google Patents

A kind of rotor automatic assembly line Download PDF

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Publication number
CN108808996A
CN108808996A CN201810415975.9A CN201810415975A CN108808996A CN 108808996 A CN108808996 A CN 108808996A CN 201810415975 A CN201810415975 A CN 201810415975A CN 108808996 A CN108808996 A CN 108808996A
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CN
China
Prior art keywords
core
rotor
bearing
mopping
clamping
Prior art date
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Granted
Application number
CN201810415975.9A
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Chinese (zh)
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CN108808996B (en
Inventor
唐秀文
徐永森
张仕平
肖洪斌
霍慧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FOSHAN HAINAN JIUZHOU POPULA FAN Co Ltd
Foshan City Nanhai Jiuzhou Popula Fan Co Ltd
Original Assignee
FOSHAN HAINAN JIUZHOU POPULA FAN Co Ltd
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Priority to CN201810415975.9A priority Critical patent/CN108808996B/en
Publication of CN108808996A publication Critical patent/CN108808996A/en
Application granted granted Critical
Publication of CN108808996B publication Critical patent/CN108808996B/en
Active legal-status Critical Current
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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The present invention discloses a kind of rotor automatic assembly line, including sealing of motor spindle end face automatic processing device, motor shaft pipeline, motor shaft press-in device, diameter of axle grinding apparatus, surface polishing equipment, the automatic mopping equipment of rotor, bearing automatically feed press-in device, multistation transport robot.Through reasonable settings, the processing of sealing of motor spindle end face, the roughing of motor shaft cylinder, the finishing of motor shaft cylinder, the assembly of motor shaft and rotor core, the polishing of outer diameter superfinishing, the polishing of rotor core, the installation of the japanning of rotor core, rotor bearing of motor shaft can be completed.The increasingly automated of rotor machining process is realized, human cost is greatlyd save, improves production efficiency, reduces product fraction defective.The present invention is used for the production of rotor.

Description

A kind of rotor automatic assembly line
Technical field
The present invention relates to motor axis machining apparatus, more particularly to a kind of rotor automatic assembly line.
Background technology
Due to robot, the high speed development of electric vehicle, the demand of motor is increasing, when existing motor produces Labor-intensive, this causes manufacturer to need to undertake high human cost, and manual operation often leads to quality and is difficult to The low problem of control, production efficiency.
The motor shaft of motor is often electronic mach first step, after the location hole on sealing of motor spindle end face is The benchmark of continuous processing, so the end face of motor shaft processes, required precision is high, and existing manpower processing, fraction defective can be unusual It is high.During automated production, after grabbing the motor shaft for processing end face from numerical control machine, need to motor shaft into After row positioning, continuation automated production could be carried out, and subsequently needs to carry out roughing and finishing to the cylinder of electrode axis.And After the cylinder finishing for completing electrode axis, the position for installing bearing to electrode axis is needed to carry out microstoning.Then it needs to turning The surface of rotor core on son is polished, removes flash removed, to prevent burr residual from motor being caused quality problems occur.
Polishing also belongs to machining, so big burr still has small burr and metal although than removal Powder can cause motor to be susceptible to the problem of short circuit in this way, while in order to which the peripheral surface of antirust rotor core needs on uniform Paint.
After japanning, need that motor bearings is installed on motor shaft, and this operation very time-consuming and laborious, manual assembly Also it is difficult to control precision.
Invention content
The technical problem to be solved by the present invention is to：A kind of rotor automatic assembly line is provided.
The solution that the present invention solves its technical problem is：
A kind of rotor automatic assembly line,
Including sealing of motor spindle end face automatic processing device, motor shaft pipeline, motor shaft press-in device, diameter of axle grinding apparatus, The automatic mopping equipment of surface polishing equipment, rotor, bearing automatically feed press-in device, multistation transport robot；
Sealing of motor spindle end face automatic processing device, including：
Numerical control machine tool with processing cavity, processing cavity is interior to be equipped with the mobile work platform that can be moved left and right, mobile working Platform is equipped with the left clamp assembly positioned at left side, the right clamp assembly positioned at right side reciprocally moved toward one another, left clamp assembly Include two two left clamping groups in front and back setting, the left clamping group includes left matrix, and the right side of left matrix is equipped with up and down Symmetrically arranged upper left face and a left side are in the following, upper left face and lower-left face form the left clamping angle of an opening to the right, right clamp assembly Include two two right clamping groups in front and back setting, the right clamping group includes right matrix, and the left side of right matrix is equipped with up and down Symmetrically arranged upper right face and the right side are in the following, upper right face and bottom right face form the right clamping angle of an opening to the left, left clamp assembly Support base is equipped between right clamp assembly, the upper end of support base is equipped with the middle clamping angle of opening or more；Right side, the right side of left matrix The left side of matrix is equipped with the clamp module in the setting of left and right mirror image, and the clamp module includes installing matrix, in installing matrix If there are two upper and lower spaced embeded slot, for embeded slot tool there are two orthogonal chimeric surface, being equipped in embeded slot can The compact heap torn open, the compact heap are in pentagonal prism body shape, and wherein adjacent four sides are known as being referred to as first compact heap successively Functional surfaces, the second functional surfaces, third functional surfaces, the 4th functional surfaces, the second functional surfaces, third functional surfaces respectively with it is described two embedding It closes face paste and closes and abut, set in installing matrix there are two in upper and lower spaced removable jam-packed block, the compact heap being located above The 4th functional surfaces and the first functional surfaces of underlying compact heap form the left clamping angle or right clamping angle, be located at upper The jam-packed block of side is abutted with the first functional surfaces of the compact heap being located above, underlying jam-packed block and underlying compression 4th functional surfaces of block abut；Left matrix/right matrix is connect with clamp module with adaptive shaft, and the adaptive shaft is prolonged before and after It stretches so that the clamp module being connect with left matrix/right matrix can teetertotter, accordingly right matrix/left matrix and clamp module It is fixedly connected；The front and rear sides of the mobile route of mobile work platform are equipped with end face processing knife cutter holder and positioning drill cutter holder, fixed Position drill cutter holder is located at the right side of end face processing knife cutter holder；
Motor shaft pipeline, including：
The Zhua Zhou robots being located on the left of sealing of motor spindle end face automatic processing device, Zhua Zhou robots are equipped with gripping tool, The crawl range of gripping tool covers processing cavity, and the left side of Zhua Zhou robots is equipped with carriage, and carriage is equipped with to be prolonged along left and right Conveying, the centralising device stretched, the centralising device include the locating cone for being located at front side, are located at the passage cone of rear side, positioning The vertex that vertex that cone is equipped with, passage cone are equipped with is mutually opposite；Compartment of terrain is set there are two grabbing claw on gripping tool, is conveyed The walking device that can be moved left and right is connected on guide rail, walking device is equipped with transport moving up and down and is lifted plate, transport lifting plate It is equipped in the radial clamp device in spaced two of left and right, the clamping direction of the radial direction clamp device is upward, conveying Front side is equipped with double-station numerical control process equipment, and the rear side of conveying is equipped with transposer, the transposer include two between left and right Every the transposition folder to move up and down of setting moved synchronously；The front side of transport lifting plate is equipped with double-station numerical control processing and sets Standby, radial clamp device can stretch into double-station numerical control process equipment；
Motor shaft press-in device, including：
It is located at the rotor core disk of carriage left end side, rotor core disk tilts down to front side, the forward right side of rotor core disk It is exported equipped with core, the front left side of rotor core disk is equipped with the pellet that pushes away that can be moved left and right, and the right side of core outlet, which is equipped with, receives core device, receives core Device and rotor core disk connects with mandrel is received so that receipts core device can around turn right, up reciprocating rotation；It receives core device and is equipped with receipts core bore, So that receipts core device is turned right when turning to horizontal position, receives core bore face and push away pellet, when receipts core device up turns to vertical position, receipts Core bore is set up；
The side for receiving core device is equipped with core disk, and core disk is equipped at least five core mounting holes for waiting across square ring shape to lay, Core disk is equipped with the core axis that is vertically arranged so that and core disk can rotate mandrel rotation, and the top of core disk is equipped with functional frame, The lower section of functional frame be equipped in the circumferential direction that core disk rotate successively be equipped with sandwich device, it is moving up and down at the beginning of depressor, can be upper and lower Mobile pressure-sizing device, between the two neighboring core mounting hole across angle be A, between first depressor and pressure-sizing device across angle be A, folder Between core device and first depressor across angle be 2A so that a core fixed hole position is when the underface of sandwich device, first depressor, pressure-sizing device Underface respectively set there are one core mounting hole；
Sandwich device is equipped with and can be set along the radial expansion mechanism of the radial expansion of core axis, the telescopic end of radial expansion mechanism There is a longitudinal extension structure, the telescopic end of longitudinal extension structure, which is equipped with, grabs core folder so that grabbing core folder can grab receiving core bore with being located at Core mounting hole immediately below core folder moves back and forth；
Motor shaft transloading equipment is equipped between motor shaft press-in device and carriage left end, the motor shaft transloading equipment can Motor shaft on the radial clamp device in left side is transported to slotting axis hole, the slotting axis hole is one of core mounting hole, is inserted Axis hole is located between the core mounting hole below sandwich device and the core mounting hole below first depressor；
Diameter of axle grinding apparatus, including：
The numerical control grinding wheel grinding machine for the grinding wheel of core disk side being laterally arranged with shaft is located at, in numerical control grinding wheel grinding machine Equipped with can be around transverse axes clamping disk, centering clamping assembly, centering clamping assembly includes spaced fixed pair in left and right Middle cone, can move left and right push away centering cone, the side for determine centering cone is equipped with diameter compression bar, pushes away centering and bores being located on clamping disk, push away pair Middle cone determine that centering cone is coaxial with clamping disk, push away centering cone, determine the cone point that centering is bored between equipped with clamping gap, under clamping gap Side is equipped with supporting table, and grinding wheel is located at the side of supporting table, and diameter compression bar is located on clamping disk, and diameter compression bar includes linking together Empty avoiding boom, the radial compaction bar for clamping motor axis laterally prolonged, the front side of supporting table are equipped with the diameter of axle that can be elastic Inductive component, the shaft are located at the rear side of diameter of axle inductive component；
Rotor transloading equipment is equipped between numerical control grinding wheel grinding machine and core disk, the rotor transloading equipment can will be coined device The rotor machined is transported in clamping gap；
Surface polishing equipment, including：
It is located at the polishing machine body of rotor core disk side, polishing machine body is equipped with support shaft assembly, the support shaft assembly packet The spaced two support groups in left and right are included, the support group is arranged side by side from front to back two support axle bearings including two, described It is equipped with the convolution space for accommodating rotor core between two support groups, the rear side of shaft assembly is ask to be equipped with polishing assembly, the throwing It includes polishing pedestal to open component, polishes abrasive belt wheel there are two being set on pedestal, abrasive band is wrapped on described two abrasive belt wheels, wherein one A abrasive belt wheel is located at the front side top of support shaft assembly, another abrasive belt wheel is located at the rear side of support shaft assembly so that inclines in the abrasive band Tiltedly setting, one of abrasive belt wheel are connected with driving motor, and polishing pedestal is connect with polishing machine body with work shaft so that is thrown Light pedestal can drive abrasive band to be swung up and down around work shaft；
The automatic mopping equipment of rotor, including：
It is located at the mopping platform of polishing machine body side, mopping platform is equipped with the mopping seat that can be moved left and right, is set on mopping seat Have a rest component, the rest component includes the spaced two rest groups in left and right, the rest group include before and after two simultaneously Two rest bearings of setting are arranged, the rotary gap for accommodating rotor core, rest component are equipped between described two rest groups Rear side be equipped with the lacquer supply box of opening upwards, be equipped on rear side of lacquer supply box connect with mopping platform push away brush shaft, push away and connect in brush shaft It is connected to the touch-up paint driver with telescopic end, the telescopic end of touch-up paint driver can stretch out forward, and the front side of touch-up paint driver is equipped with Mopping driver, mopping driver are located at the upside of lacquer supply box, and the middle part of mopping driver is connect with mopping shaft with mopping platform, Mopping shaft is located at the front side for pushing away brush shaft, and the telescopic end of touch-up paint driver is connect with the rear side of mopping driver so that touch-up paint When the telescopic end of driver stretches out forward, toward lower swing, mopping driver is equipped with telescopic end, mopping for the front side of mopping driver The telescopic end of driver is equipped with brush, and brush is located at the top of lacquer supply box so that when the telescopic end of mopping driver forward extends out, The top of rotary gap is stretched in the front end of brush, and the left or right side of lacquer supply box is equipped with the bristle brush wheel that shaft is in left and right settings；
Bearing automatically feeds press-in device, including：
Bearing feedway, the bearing press-in device being located on the left of mopping platform；
Bearing press-in device：Including can the front and back rotor fixed seat moved back and forth；
Bearing feedway：Including upper fixed board, the lower section of upper fixed board is equipped with bearing supporting plate, if upper fixed board is from left to right equipped with The dry storage column being vertically arranged stores to be equipped between the lower end of column and bearing supporting plate and releases gap, release and set on front side of gap Having front and back can move back and forth the head board for entering and releasing gap, and the height for releasing gap is adapted to the width of motor bearings so that Only there are one motor bearings to be moved backward releasing in gap, and the rear side of bearing supporting plate is equipped with bearing conveyer belt, bearing conveying Band is located at the rear side for releasing gap, store column rear side be equipped with can the front and back bearing plate moved back and forth, bearing plate is located at axis It holds the top of conveyer belt, is equipped with the supply tank of opening upwards below the conveying end of bearing conveyer belt, the Opening length of supply tank, Slot height is adapted to the outer diameter of motor bearings, and the opening width of supply tank is adapted to the width of motor bearings so that motor bearings can It enters vertically into supply tank, inclined downward is arranged supply tank forward, and the opening of supply tank is located at the upper end of supply tank, supply tank The left side and/or right side of lower end are equipped with bearing outlet, and accordingly the right side and/or left side of bearing outlet, which are equipped with, can control reciprocal shifting Dynamic bearing briquetting, accordingly the right side and/or left side of bearing outlet are equipped with the rotor fixed seat；
Diameter of axle grinding apparatus, surface polishing equipment, the automatic mopping equipment of rotor, bearing automatically feed indentation dress The side for being each provided at multistation transport robot is set, the end effector of multistation transport robot can pass through convolution sky successively Between, the top of rotary gap, rotor fixed seat, to realize that rotor receives surface polishing equipment successively, motor turns Sub automatic mopping equipment, bearing automatically feed the processing of press-in device.
As being further improved for said program, receives core device and be equipped with and can stretch along the coring for the radial expansion for receiving mandrel Frame, the receipts core bore are located on coring expansion bracket.
Further include the coring pawl for being located at functional frame side as being further improved for said program, sandwich device, first depressor, Pressure-sizing device, coring pawl are sequentially arranged in the circumferential direction., pressure-sizing device and coring pawl across angle be A.
As being further improved for said program, determine the front side top of centering cone or back side top be equipped with can be elastic Intersect with the rotary path of empty avoiding boom in the flexible path of empty avoiding push rod, empty avoiding push rod.
As being further improved for said program, polishes and be connected with tensioning wheel on pedestal, tensioning wheel is abutted with abrasive band.
As being further improved for said program, polish and be fixedly connected with adjusting bracket on pedestal, set on adjusting bracket there are two The first of time interval setting tightens hole, and first tightens equipped with the first adjusting bolt in the hole in, and the second adjusting is additionally provided on adjusting bracket Hole, described second tightens and is equipped with the second adjusting bolt in hole, and the second adjusting bolt is mutually perpendicular to the first adjusting bolt, polishing base Frame is equipped with adjustment axis, and adjustment axis is equipped with fastening block, and fastening block is equipped with elongated positioning hole, and adjustment axis connects with positioning hole Connect, the end of the first adjusting bolt, the second adjusting bolt end abutted with fastening block, fastening block be equipped with the tensioning Wheel, the tensioning wheel are abutted with the inside in abrasive band, and the first adjusting bolt is located at the top of tensioning wheel, and the second adjusting bolt, which is located at, opens The rear side of bearing up pulley.
As being further improved for said program, the left and right side of bearing press-in device is equipped with that structure is symmetrical to be set The two bearing feedways set；Two bearing press-in device front and back positions positioned at the left and right side of bearing press-in device are wrong Position setting；It is equipped between conveying end and the opening of supply tank of bearing conveyer belt and imports plate.
The beneficial effects of the invention are as follows：A kind of rotor automatic assembly line, including sealing of motor spindle end face automatic processing device, motor Axis pipeline, motor shaft press-in device, diameter of axle grinding apparatus, surface polishing equipment, the automatic mopping equipment of rotor, axis It holds and automatically feeds press-in device, multistation transport robot.Through reasonable settings, can complete sealing of motor spindle end face processing, The roughing of motor shaft cylinder, the finishing of motor shaft cylinder, the assembly of motor shaft and rotor core, motor shaft outer diameter superfinishing beat Mill, the polishing of rotor core, the installation of the japanning of rotor core, rotor bearing.The increasingly automated of rotor machining process is realized, greatly It is big to save human cost, improve production efficiency, reduce product fraction defective.The present invention is used for the production of rotor.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described.Obviously, described attached drawing is a part of the embodiment of the present invention, rather than is all implemented Example, those skilled in the art without creative efforts, can also be obtained according to these attached drawings other designs Scheme and attached drawing.
Fig. 1 is the main structure diagram of the sealing of motor spindle end face automatic processing device of the embodiment of the present invention；
Fig. 2 is the overlooking structure diagram of the sealing of motor spindle end face automatic processing device of the embodiment of the present invention.
Fig. 3 is the main structure diagram of the motor shaft pipeline of the embodiment of the present invention；
Fig. 4 is the overlooking structure diagram of the motor shaft pipeline of the embodiment of the present invention.
Fig. 5 is the dimensional structure diagram of the motor shaft press-in device of the embodiment of the present invention；
Fig. 6 is the overlooking structure diagram of the diameter of axle grinding apparatus of the embodiment of the present invention；
Fig. 7 is the main structure diagram of the diameter of axle grinding apparatus of the embodiment of the present invention；
Fig. 8 is the left view structural representation of the surface polishing equipment of the embodiment of the present invention；
Fig. 9 is the left view structural representation of the automatic mopping equipment of rotor of the embodiment of the present invention；
Figure 10 is that the bearing of the embodiment of the present invention automatically feeds the left view structural representation of press-in device.
Specific implementation mode
The technique effect of the design of the present invention, concrete structure and generation is carried out below with reference to embodiment and attached drawing clear Chu is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair Bright a part of the embodiment, rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art are not being paid The other embodiment obtained under the premise of creative work, belongs to the scope of protection of the invention.In addition, be previously mentioned in text All connection/connection relations not singly refer to component and directly connect, and refer to that can be added deduct according to specific implementation situation by adding Few couple auxiliary, to form more preferably coupling structure.Each technical characteristic in the present invention, in the premise of not conflicting conflict Under can be with combination of interactions.
Referring to figs. 1 to Figure 10, this is the embodiment of the present invention, specifically：
A kind of rotor automatic assembly line, including the indentation of sealing of motor spindle end face automatic processing device, motor shaft pipeline, motor shaft Device, diameter of axle grinding apparatus, surface polishing equipment, the automatic mopping equipment of rotor, bearing automatically feed press-in device, Multistation transport robot；Diameter of axle grinding apparatus, surface polishing equipment, the automatic mopping equipment of rotor, bearing are automatic Supply press-in device is each provided at the side of multistation transport robot, and the end effector of multistation transport robot can pass through successively Space of circling round, the top of rotary gap, rotor fixed seat 609 are crossed, to realize that rotor receives surface polishing successively The automatic mopping equipment of equipment, rotor, bearing automatically feed the processing of press-in device.
Sealing of motor spindle end face automatic processing device, including：
Numerical control machine tool with processing cavity, processing cavity is interior to be equipped with the mobile work platform 101 that can be moved left and right, mobile work Make platform 101 and is equipped with the left clamp assembly positioned at left side, the right clamp assembly positioned at right side reciprocally moved toward one another, left clamping Component includes two two left clamping groups in front and back setting, and the left clamping group includes left matrix 102, the right side of left matrix 102 Side is equipped with the upper left face of setting symmetrical above and below with a left side in the following, upper left face and lower-left face form the left clamping angle of an opening to the right 1021, right clamp assembly includes two two right clamping groups in front and back setting, and the right clamping group includes right matrix 103, right The left side of matrix 103 is equipped with the upper right face of setting symmetrical above and below with the right side in the following, upper right face and bottom right face form an opening to the left Right clamping angle 1031, support base 104 is equipped between left clamp assembly and right clamp assembly, the upper end of support base 104 is equipped with and opens Middle clamping angle 1041 above and below mouthful；The right side of left matrix 102, right matrix 103 left side be equipped in left and right mirror image setting folder Tight module, the clamp module include installing matrix 108, are set in installing matrix 108 there are two upper and lower spaced embeded slot, Embeded slot tool is equipped with removable compact heap 110, the compact heap 110 is in there are two orthogonal chimeric surface in embeded slot Pentagonal prism body shape, wherein adjacent four sides are known as being referred to as the first functional surfaces, the second functional surfaces, compact heap 110 successively Three functional surfaces, the 4th functional surfaces, the second functional surfaces, third functional surfaces are bonded abutting with described two chimeric surfaces respectively, install base In upper and lower spaced removable jam-packed block 109, the 4th function of the compact heap 110 being located above there are two being set on body 108 First functional surfaces of face and underlying compact heap 110 form the left clamping angle 1021 or right clamping angle 1031, are located at The jam-packed block 109 of top is abutted with the first functional surfaces of the compact heap 110 being located above, underlying jam-packed block 109 and position It is abutted in the 4th functional surfaces of the compact heap 110 of lower section；102/ right matrix 103 of left matrix and clamp module adaptive shaft 111 Connection, the adaptive shaft 111 extend in the longitudinal so that the clamp module being connect with 102/ right matrix 103 of left matrix can be upper and lower It shakes, accordingly 103/ left matrix 102 of right matrix is fixedly connected with clamp module；Before the mobile route of mobile work platform 101 Both sides are equipped with end face processing knife cutter holder 106 and positioning drill cutter holder 107 afterwards, and positioning drill cutter holder 107 is located at end face processing knife The right side of cutter holder 106；
In use, loading onto face cutter in end face processing knife cutter holder, drill is installed on positioning drill cutter holder, allows mobile work It is moved to the left side of processing knife cutter holder as platform, motor shaft is placed on middle clamping angle, then allows left clamp assembly and right clamping group Part moves motor axis clamping, then mobile work platform toward moving right, and to allow motor shaft to pass through face cutter, realizes to motor The milling of the end face of axis then allows the end face of motor shaft to reach the Working position of drill, then uses drill in the end face of motor shaft On drill out location dimples, such automated production can greatly improve efficiency, and the setting of adaptive shaft, can allow left clamping Angle/right clamping angle in clamping can the accordingly right clamping angle of automatic adaptation/left clamping angle, reduce left clamp assembly and right clamping group The difficulty of processing of part.
For the ease of the clamping to electrode axis, upper left face and lower-left face are mutually in 90 degree of angles, upper right face and bottom right face phase It is in mutually 90 degree of angles.Middle clamping angle 1041 includes the middle left side that is symmetrical set and the middle right side, at the same with the left side and the middle right side The center of circle of tangent circle is known as first center of circle, while the center of circle of the circle tangent with upper right face and bottom right face is known as second center of circle, the Two centers of circle are located at the top in first center of circle, and the middle left side and the middle right side are mutually in an angle of 90 degrees.In this way, left clamping angle and right clamping angle will When motor shaft is clamped, motor shaft can be lifted and leave middle clamping angle, improve clamping, machining accuracy in this way.
Adaptive shaft 111 described in the present embodiment is shaped with 108 integral type of installing matrix.
Motor shaft pipeline, including：
The Zhua Zhou robots being located on the left of sealing of motor spindle end face automatic processing device, Zhua Zhou robots are equipped with gripping tool 1080, the crawl range of gripping tool 1080 covers processing cavity, and the left side of Zhua Zhou robots is equipped with carriage, and carriage is equipped with Along left and right extend conveying 201, centralising device, the centralising device include be located at front side locating cone 1091, be located at after The passage cone 1092 of side, the vertex that vertex that locating cone 1091 is equipped with, passage cone 1092 are equipped with are mutually opposite；Gripping tool Compartment of terrain is set there are two grabbing claw 1081 on 1080, is connected with the walking device that can be moved left and right on conveying 201, on walking device It is lifted plate 202 equipped with transport moving up and down, transport lifting plate 202 is equipped in the radial clamping in spaced two of left and right The clamping direction of device 203, the radial direction clamp device 203 is upward, and the front side of conveying 201 is equipped with double-station numerical control processing and sets Standby, the rear side of conveying 201 is equipped with transposer, the transposer include two or so it is spaced move synchronously can on Under move left and right transposition folder 204；The front side of transport lifting plate 202 is equipped with double-station numerical control process equipment, radial clamp device 203 It can stretch into double-station numerical control process equipment；
In use, one of grabbing claw is allowed to capture the motor shaft of end face to be processed, then allow Zhua Zhou robots that will capture Tool is moved in the processing cavity of the numerical control machine tool for processing sealing of motor spindle end face, another grabbing claw is then allowed to capture Processed good motor shaft then allows Zhua Zhou robots to drive gripping tool that the motor shaft for processing end face is moved to locating cone Between passage cone, allows passage cone to being repositioned to the electrification arbor for having processed section, will then process Motor shaft be inserted on the radial clamp device on right side, then allow radial clamp device by motor shaft be moved to duplexing numerical control according to plus The rear side of construction equipment, transposition folder first stretch into duplexing numerical control according in process equipment, by duplexing numerical control according to being located at left side in process equipment Completed cylinder finishing motor shaft, positioned at right side the rough machined motor shaft of completion cylinder and meanwhile pick up, so The rough machined motor shaft of completion cylinder that the transposition on right side is clamped is inserted in duplexing numerical control toward moving left by latter two transposition folder According to the frock clamp for the pending motor shaft cylinder finishing of clamping in left side in process equipment, then two transpositions, which are pressed from both sides, exits Duplexing numerical control is according to process equipment and is resetted, and the motor shaft for completing cylinder finishing is inserted in place by the transposition folder positioned at left side In on the radial clamp device in left side, while thereby realizing quick-clamping, two plates transposition folders respectively with two radially loadings Binder corresponds, and reduces the positioning system calculation amount of two plate transposition folders moved left and right, and plate transposition folder inserts motor shaft It is clipped in the case of taking out motor shaft on radial clamp device in radial clamp device, plate transposition, the left and right position of two plate transposition folders It does not all change, in this way it become convenient substantially that realizing the accurately resetting of plate transposition folder with simple mechanical structure.
In order to ensure that transmission is precisely reliable, conveying 201 is rack, and movable motor is fixedly connected on walking device, row The shaft for walking motor is equipped with walking gear, and walking gear is connect with conveying 201.
For the ease of the motor shaft of clamp cylinders shape, radial clamp device 203 includes three folders laid around vertical axes annular Pawl is taken, the gripping pawl can be radially movable.
Motor shaft press-in device, including：
It is located at the rotor core disk 401 of carriage left end side, rotor core disk 401 tilts down to front side, rotor core disk 401 Forward right side be equipped with core and export 4011, the front left side of rotor core disk 401 be equipped with can move left and right push away pellet 402, core outlet 4011 right side, which is equipped with, receives core device 403, receives core device 403 and is connect with rotor core disk 401 with mandrel 4033 is received so that receives core device 403 Can around turn right, up reciprocating rotation；It receives core device 403 and is equipped with receipts core bore 4031 so that receipts core device 403, which is turned right, turns to horizontal position When setting, receives 4031 face of core bore and push away pellet 402, when receipts core device 403 up turns to vertical position, receive core bore 4031 and set upwards It sets；
The side for receiving core device 403 is equipped with core disk 404, and core disk 404 is equipped at least five and across square ring shape is waited to lay Core mounting hole 4041, core disk 404 are equipped with the core axis that is vertically arranged so that core disk 404 can rotate mandrel rotation, core The top of disk 404 is equipped with functional frame 405, and the lower section of functional frame 405 is equipped in the circumferential direction that core disk 404 rotates is equipped with folder successively Core device, just depressor 406, pressure-sizing device 407 moving up and down moving up and down, between the two neighboring core mounting hole 4041 Across angle be A, between first depressor 406 and pressure-sizing device 407 across angle be A, between sandwich device and first depressor 406 across angle be 2A, So that a core mounting hole 4041 is when being located at the underface of sandwich device, first depressor 406, pressure-sizing device 407 underface respectively set There are one core mounting holes 4041；
Sandwich device is equipped with and can be set along the radial expansion mechanism of the radial expansion of core axis, the telescopic end of radial expansion mechanism There is longitudinal extension structure, the telescopic end of longitudinal extension structure, which is equipped with, grabs core folder 408 so that core bore can received by grabbing core folder 408 4031 move back and forth with positioned at the core mounting hole 4041 grabbed immediately below core folder 408；
Motor shaft transloading equipment is equipped between motor shaft press-in device and carriage left end, the motor shaft transloading equipment can Motor shaft on the radial clamp device 203 in left side is transported to slotting axis hole, the slotting axis hole is one of core mounting hole 4041, it inserts axis hole and is located between the core mounting hole 4041 below sandwich device and the core mounting hole 4041 below first depressor；
Several row rotor cores are set from front to back on rotor core disk, then allow receipts core device to turn to horizontal position, then It allows and pushes away pellet toward moving right, received in core bore to allow the stator core on the right side inside most a line of front side to be pushed into.Receive the rotation of core device Go to upright position, allow grab core gripper take receive core device on rotor core, and be sent to positioned at grab core folder immediately below core mounting hole in, Then core disk rotates A angles, then the motor shaft processed is put into rotor core with motor shaft transloading equipment, then core Disk rotates A angles, allows first depressor that motor shaft is rapidly pressed into the certain depth in rotor core, and then core disk is rotated further by the angles A Degree, allows pressure-sizing device that motor shaft is accurately pressed into the accurate depth in rotor core, and core disk is rotated further by A angles.And turn every time When core disk rotates A angles, push away pellet, receive core device, grab core folder, first depressor, pressure-sizing device are performed both by once above-mentioned operation, thus The assembly time of motor shaft and rotor core can greatly be shortened.Rotor core disk is to front side inclined setting down, before can allowing most After a line rotor core of side is exhausted, pellet is pushed away toward moving left, thus concedes the space of most front side a line, and lastrow turns Sub- core moves down under the driving of gravity, realizes automatic feeding, ensure that the continuous of production.
It receives core device 403 and is equipped with and can be set along the coring expansion bracket 4032 for the radial expansion for receiving mandrel, the receipts core bore 4031 On coring expansion bracket 4032.In this way, after rotor core enters and receives core bore, coring expansion bracket 4032 is turned right contracting, while being allowed and being pushed away pellet Toward moving right, in this way it is avoided that the rotor core of lastrow right end enters in advance in the most space of a line of front side.
The present embodiment further includes the coring pawl 409 for being located at 405 side of functional frame, sandwich device, first depressor 406, pressure-sizing device 407, coring pawl 409 is sequentially arranged in the circumferential direction., pressure-sizing device 407 and coring pawl 409 across angle be A.Coring pawl can will be completed to assemble Rotor taken out from core bore is received, and be sent to next station.
Diameter of axle grinding apparatus, including：
It is located at the numerical control grinding wheel grinding machine for the grinding wheel 303 of 404 side of core disk being laterally arranged with shaft, numerical control grinding wheel Be equipped in grinding machine can be around transverse axes clamping disk, centering clamping assembly, centering clamping assembly includes between left and right every setting Determine centering cone 301, can move left and right push away centering cone 302, determine centering cone 301 side be equipped with diameter compression bar, push away centering bore 302 It is located on clamping disk, pushes away centering cone 302, determines the cone that centering cone 301 is coaxial with clamping disk, pushes away centering cone 302, determines centering cone 301 It is equipped with clamping gap between point, is equipped with supporting table 304 below clamping gap, grinding wheel is located at the side of supporting table 304, diameter compression bar It is located on clamping disk, diameter compression bar includes empty avoiding boom 305, the radial direction pressure for clamping motor axis that the transverse direction to link together is prolonged Tight bar 306, the front side of supporting table 304 are equipped with diameter of axle inductive component 308 that can be elastic, and the shaft is located at diameter of axle sense group The rear side of part 308；
Rotor transloading equipment is equipped between numerical control grinding wheel grinding machine and core disk 404, the rotor transloading equipment can will be smart The rotor that depressor 407 machines is transported in clamping gap；
In use, radial processing numerical control robot will wait for that the motor shaft of microstoning is picked up, then it is put into supporting table, connects Startup and pushing away centering cone will wait for that the motor shaft of microstoning pushes determine centering cone to, and diameter compression bar is after the shaft shoulder of motor shaft, calmly pair Middle cone and diameter compression bar, which cooperate, realizes the clamping of motor shaft, and then clamping disk rotates and allows grinding wheel close to the to be added of motor shaft Workshop section, this can be achieved with the processing of motor shaft.And the control of diameter dimension is measured from by diameter of axle inductive component, so no matter beating Diameter after Wheel wear is how many, does not all interfere with polishing precision.
Determine centering cone 301 front side top or back side top be equipped with can be elastic empty avoiding push rod 307, empty avoiding push rod Intersect with the rotary path of empty avoiding boom 305 in 307 flexible path.Since the position of diameter compression bar after process finishing is uncertain, and Radial processing numerical control robot is all often to be captured from same direction to motor shaft, this results in having radial processing number Man-controlled mobile robot and the possibility to collide to compressor arm, and empty avoiding boom 305 can be pushed away radial processing number by empty avoiding push rod 307 The position that man-controlled mobile robot enters avoids the generation of collision in this way.
The positioning height of supporting table 304 is less than the positioning height of supporting table, pushes away centering cone 302 in this way, determines 301 general of centering cone When motor shaft is withstood, motor shaft will up leave middle clamping assembly.
In use, radial processing numerical control robot will wait for that the motor shaft of microstoning is picked up, then it is put into supporting table, connects Startup and pushing away centering cone will wait for that the motor shaft of microstoning pushes determine centering cone to, and diameter compression bar is after the shaft shoulder of motor shaft, calmly pair Middle cone and diameter compression bar, which cooperate, realizes the clamping of motor shaft, and then clamping disk rotates and allows grinding wheel close to the to be added of motor shaft Workshop section, this can be achieved with the processing of motor shaft.And the control of diameter dimension is measured from by diameter of axle inductive component, so no matter beating Diameter after Wheel wear is how many, does not all interfere with polishing precision.
Determine centering cone 301 front side top or back side top be equipped with can be elastic empty avoiding push rod 307, empty avoiding push rod Intersect with the rotary path of empty avoiding boom 305 in 307 flexible path.Since the position of diameter compression bar after process finishing is uncertain, and Radial processing numerical control robot is all often to be captured from same direction to motor shaft, this results in having radial processing number Man-controlled mobile robot and the possibility to collide to compressor arm, and empty avoiding boom 305 can be pushed away radial processing number by empty avoiding push rod 307 The position that man-controlled mobile robot enters avoids the generation of collision in this way.
The positioning height of supporting table 304 is less than the positioning height of supporting table, pushes away centering cone 302 in this way, determines 301 general of centering cone When motor shaft is withstood, motor shaft will up leave middle clamping assembly.
Surface polishing equipment, including：
It is located at the polishing machine body of 401 side of rotor core disk, polishing machine body is equipped with support shaft assembly, the support shaft assembly Including the spaced two support groups in left and right, the support group is arranged side by side from front to back two support axle bearings 701 including two, It is equipped with the convolution space for accommodating rotor core between described two support groups, the rear side of shaft assembly is ask to be equipped with polishing assembly, institute It includes polishing pedestal 702 to state and cast aside component, polishes and is set on pedestal 702 there are two abrasive belt wheel 703, on described two abrasive belt wheels 703 It is wrapped with abrasive band 704, one of abrasive belt wheel 703 is located at the front side top of support shaft assembly, another abrasive belt wheel 703 is located at support axis The rear side of component so that the abrasive band 704 is obliquely installed, and one of abrasive belt wheel 703 is connected with driving motor, polishes pedestal 702 connect with polishing machine body work shaft 706 so that polishing pedestal 702 can drive abrasive band 704 in work shaft 706 Lower swing；
In use, rotor is placed on support shaft assembly, rotor core is located in convolution gap, and the axis at left and right sides of rotor core Between being individually placed to two of support group support axle bearings, and rotor core is located in convolution space, starts driving motor, allows abrasive band It rotates, then allows polishing pedestal toward lower swing, to allow abrasive band to press down, to rotor core just polishing grinding.And Since abrasive band is flexible, so large area, quick, polishing flexible can be carried out well, and also the rotation in abrasive band can drive Rotor rotates, to realize the peripheral surface uniform grinding of rotor core.In use, rotor is placed on support shaft assembly, and rotor core It is located in convolution space, starts driving motor, abrasive band is allowed to rotate, then allow polishing pedestal toward lower swing, to allow abrasive band To rotor core just polishing grinding.And since abrasive band is flexible, so large area can be carried out well, quick, flexible beaten Mill, and the rotation energy band turn rotation in abrasive band, to realize the peripheral surface uniform grinding of rotor core.
It is connected with tensioning wheel 7061 on polishing pedestal 702, tensioning wheel 7061 is abutted with abrasive band 704.It can provide so certain Pretightning force.
For the ease of adjusting, polishes and be fixedly connected with adjusting bracket 705 on pedestal 702, set on adjusting bracket 705 there are two before and after Spaced first tightens hole, and first tightens and be equipped with the first adjusting bolt 7051 in hole, and the second tune is additionally provided on adjusting bracket 705 Knothole, described second tightens in hole equipped with the second adjusting bolt 7052, the second adjusting bolt 7052 and the first adjusting bolt 7051 It is mutually perpendicular to, polishing pedestal 702 is equipped with adjustment axis 707, and adjustment axis 707 is equipped with fastening block 708, and fastening block 708 is equipped with Elongated positioning hole 7081, adjustment axis 707 are connect with positioning hole 7081, and the end of the first adjusting bolt 7051, second adjust spiral shell The end of bolt 7052 is abutted with fastening block 708, and fastening block 708 is equipped with the tensioning wheel 7061, the tensioning wheel 7061 It is abutted with the inside in abrasive band 704, the first adjusting bolt 7051 is located at the top of tensioning wheel 7061, and the second adjusting bolt 7052 is located at The rear side of tensioning wheel 7061.There is tensioning wheel in abrasive band upward power, and has the upper bottom of the first adjusting bolt adjusting tensioning wheel It sets, and the front and back position of the second adjusting bolt adjusting tensioning wheel, the flexible modulation of pretightning force is thus realized well, institute State the rear side that pre- bearing up pulley is located at convolution space.
The automatic mopping equipment of rotor, including：
It is located at the mopping platform of polishing machine body side, mopping platform is equipped with the mopping seat 500 that can be moved left and right, mopping seat 500 are equipped with rest component, and the rest component includes the spaced two rest groups in left and right, and the rest group includes two Two rest bearings 501 are arranged side by side from front to back, the rotary gap for accommodating rotor core is equipped between described two rest groups, The rear side of rest component is equipped with the lacquer supply box 502 of opening upwards, and 502 rear side of lacquer supply box pushes away brush shaft equipped with what is connect with mopping platform 503, the touch-up paint driver 504 being connected in brush shaft 503 with telescopic end is pushed away, the telescopic end of touch-up paint driver 504 can be forward It stretches out, the front side of touch-up paint driver 504 is equipped with mopping driver 505, and mopping driver 505 is located at the upside of lacquer supply box 502, brushes The middle part of paint driver 505 is connect with mopping shaft 506 with mopping platform, and mopping shaft 506 is located at the front side for pushing away brush shaft 503, The telescopic end of touch-up paint driver 504 is connect with the rear side of mopping driver 505 so that the telescopic end of touch-up paint driver 504 is forward When stretching, the front side of mopping driver 505 is toward lower swing, and mopping driver 505 is equipped with telescopic end, mopping driver 505 Telescopic end is equipped with brush 507, and brush 507 is located at the top of lacquer supply box 502 so that the telescopic end of mopping driver 505 is to extension When going out, the top of rotary gap is stretched in the front end of brush 507, and it is in left and right settings that the left or right side of lacquer supply box 502, which is equipped with shaft, Bristle brush wheel 508；
Rotor is placed on rest component using robot, when rotor core is located in rotary gap, and at left and right sides of rotor core Axis and two rest bearings for being individually placed to rest group between, first bristle brush wheel is allowed to rotate, then allows mopping seat band turn Son shifts to bristle brush wheel, and bristle brush wheel connect with rotor core and rotor is driven to rotate, to the small burr and metal on rotor core Powder is brushed, and mopping seat is then allowed to drive also in the front side of the rotor movement of rotation to brush, allows the stretching of touch-up paint driver Contracting end is in contraction state, to allow the front side of mopping driver to be in upper pendulum to limiting condition, then allows mopping driver Telescopic end stretches out forward, to allow the brush for carrying paint vehicle to stretch to rotor core, realizes the japanning of rotor core, then mopping is allowed to drive The telescopic end of device toward after-contraction, allow the telescopic end of touch-up paint driver to be enabled toward extension to allow the front side of mopping driver toward the bottom Brush is contacted with the paint vehicle in lacquer supply box, to realize touch-up paint, is ready for japanning next time.Allow hairbrush wheel drive rotor The mode of rotation can simplify the structure of the present invention, reduce energy consumption.
Bearing automatically feeds press-in device, including：
Bearing feedway, the bearing press-in device being located on the left of mopping platform；
Bearing press-in device：Including can the front and back rotor fixed seat 609 moved back and forth；
Bearing feedway：Including upper fixed board 601, the lower section of upper fixed board 601 is equipped with bearing supporting plate 602, upper fixed board 601 from The left-to-right storage column 603 being vertically arranged equipped with several is equipped between the lower end and bearing supporting plate 602 of storage column 603 and releases Gap, the front side for releasing gap are equipped with and front and back can move back and forth the head board 604 for entering and releasing gap, release the height in gap with The width of motor bearings is adapted to so that only there are one motor bearings to be moved backward releasing in gap, after bearing supporting plate 602 Side is equipped with bearing conveyer belt 605, and bearing conveyer belt 605 is located at the rear side for releasing gap, and the rear side of storage column 603 is equipped with can be front and back The bearing plate 606 of reciprocating movement, bearing plate 606 are located at the top of bearing conveyer belt 605, the conveying of bearing conveyer belt 605 The supply tank 607 of opening upwards is equipped with below end, Opening length, the slot height of supply tank 607 are adapted to the outer diameter of motor bearings, The opening width of supply tank 607 is adapted to the width of motor bearings so that motor bearings can enter vertically into supply tank 607, supply Answering slot 607, inclined downward is arranged forward, and the opening of supply tank 607 is located at the upper end of supply tank 607, the lower end of supply tank 607 Left side and/or right side are equipped with bearing outlet, and accordingly the right side and/or left side of bearing outlet are equipped with the axis that can control reciprocating movement Pressure block 608, accordingly the right side and/or left side of bearing outlet are equipped with the rotor fixed seat 609；
The rotor that bearing to be installed is placed in rotor fixed seat is cased with several motor bearings on storage column, Only there are one motor bearings can fall into release gap in this way, and head board allows motor bearings to fall on bearing conveyer belt toward pusher, It allows bearing plate that will enter adjacent motor bearings above the motor bearings for releasing gap simultaneously to be pressed on storage column, then release After plate resets forward and leaves release gap, bearing plate moves backward, and the motor bearings of bottom is allowed smoothly to fall on bearing On supporting plate, such structure is very reliable.Then motor bearings can enter supply tank with plumbness, then be arrived along supply tank Up to bearing outlet, bearing briquetting turns left or motor bearings can be pressed on motor shaft toward moving right.
For the ease of can automatically be pressed into motor bearings at the both ends of motor bearings, the left side of bearing press-in device and Right side is equipped with two bearing feedways that structure is symmetrical set.
Interference, discontinuity in order to prevent are located at two bearings indentation dress of the left and right side of bearing press-in device It sets front and back position to shift to install, the motor bearings installation of one end can be completed in this way, then carry out the peace of the motor bearings of the other end Dress.
For the ease of allowing motor bearings from horizontality, the opening of supply tank is adjusted to plumbness and entered at leisure It is interior, it is equipped between conveying end and the opening of supply tank 607 of bearing conveyer belt 605 and imports plate.
Diameter of axle grinding apparatus, surface polishing equipment, the automatic mopping equipment of rotor, bearing automatically feed indentation dress The side for being each provided at multistation transport robot is set, the end effector of multistation transport robot can pass through convolution sky successively Between, the top of rotary gap, rotor fixed seat 609, to realize that rotor receives surface polishing equipment, motor successively The automatic mopping equipment of rotor, bearing automatically feed the processing of press-in device.
The better embodiment of the present invention is illustrated above, but the present invention is not limited to the embodiment, Those skilled in the art can also make various equivalent modifications or replacement under the premise of without prejudice to spirit of that invention, this Equivalent modification or replacement are all contained in the application claim limited range a bit.

Claims (7)

1. a kind of rotor automatic assembly line, it is characterised in that：
Including sealing of motor spindle end face automatic processing device, motor shaft pipeline, motor shaft press-in device, diameter of axle grinding apparatus, surface The automatic mopping equipment of polishing equipment, rotor, bearing automatically feed press-in device, multistation transport robot；
Sealing of motor spindle end face automatic processing device, including：
Numerical control machine tool with processing cavity, processing cavity is interior to be equipped with the mobile work platform (101) that can be moved left and right, mobile working Platform (101) is equipped with the left clamp assembly positioned at left side, the right clamp assembly positioned at right side reciprocally moved toward one another, left clamping Component includes two two left clamping groups in front and back setting, and the left clamping group includes left matrix (102), left matrix (102) Right side be equipped with the upper left face of setting symmetrical above and below and left in the following, upper left face and lower-left face form the left clamping of an opening to the right Angle (1021), right clamp assembly include two two right clamping groups in front and back setting, and the right clamping group includes right matrix (103), the left side of right matrix (103) is equipped with the upper right face of setting symmetrical above and below with the right side in the following, upper right face and bottom right face form one The right clamping angle (1031) of a opening to the left, is equipped with support base (104), support base between left clamp assembly and right clamp assembly (104) upper end is equipped with the middle clamping angle (1041) of opening or more；On the right side of left matrix (102), the left side of right matrix (103) Equipped with the clamp module being arranged in left and right mirror image, the clamp module includes installing matrix (108), and installing matrix is set on (108) There are two upper and lower spaced embeded slot, embeded slot tool is equipped with removable in embeded slot there are two orthogonal chimeric surface Compact heap (110), the compact heap (110) be in pentagonal prism body shape, wherein adjacent four sides are known as compact heap (110) successively It is referred to as the first functional surfaces, the second functional surfaces, third functional surfaces, the 4th functional surfaces, the second functional surfaces, third functional surfaces difference It is bonded abutting with described two chimeric surfaces, sets that there are two in upper and lower spaced removable jam-packed block in installing matrix (108) (109), the first functional surfaces shape of the 4th functional surfaces and underlying compact heap (110) of the compact heap (110) being located above At the left clamping angle (1021) or right clamping angle (1031), what is be located above jam-packed block (109) and the compression that is located above First functional surfaces of block (110) abut, the 4th work(of underlying jam-packed block (109) and underlying compact heap (110) It can face abutting；Left matrix (102)/right matrix (103) is connect with clamp module with adaptive shaft (111), the adaptive shaft (111) it extends in the longitudinal so that the clamp module being connect with left matrix (102)/right matrix (103) can teetertotter, accordingly Right matrix (103)/left matrix (102) is fixedly connected with clamp module；The front and rear sides of the mobile route of mobile work platform (101) It is equipped with end face processing knife cutter holder (106) and positioning drill cutter holder (107), positioning drill cutter holder (107) is located at end face processing knife The right side of cutter holder (106)；
Motor shaft pipeline, including：
The Zhua Zhou robots being located on the left of sealing of motor spindle end face automatic processing device, Zhua Zhou robots are equipped with gripping tool (1080), the crawl range of gripping tool (1080) covers processing cavity, and the left sides of Zhua Zhou robots is equipped with carriage, on carriage Equipped with conveying (201), the centralising device extended along left and right, the centralising device includes the locating cone for being located at front side (1091), the passage cone (1092) of rear side, the top that vertex that locating cone (1091) is equipped with, passage cone (1092) are equipped with are located at Point is mutually opposite；Compartment of terrain is set there are two grabbing claw (1081) on gripping tool (1080), and being connected on conveying (201) can The walking device moved left and right, walking device are equipped with transport moving up and down lifting plate (202), are set on transport lifting plate (202) Have in the radial clamp device (203) in spaced two of left and right, the clamping direction of the radial direction clamp device (203) is upward, conveying The front side of guide rail (201) is equipped with double-station numerical control process equipment, and the rear side of conveying (201) is equipped with transposer, the transposition Device includes two or so the spaced transposition folders (204) to move up and down moved synchronously；Transport lifting plate (202) Front side be equipped with double-station numerical control process equipment, radial clamp device (203) can stretch into double-station numerical control process equipment；
Motor shaft press-in device, including：
It is located at the rotor core disk (401) of carriage left end side, rotor core disk (401) tilts down to front side, rotor core disk (401) forward right side is equipped with core and exports (4011), and the front left side of rotor core disk (401) pushes away pellet equipped with what can be moved left and right (402), core device (403) and rotor core disk (401) receipts mandrel are received in the right side of core outlet (4011) equipped with core device (403) is received (4033) connect so that receive core device (403) can around turn right, up reciprocating rotation；It receives core device (403) and is equipped with receipts core bore (4031) so that receive core device (403) and turn right when turning to horizontal position, receive core bore (4031) face and push away pellet (402), receive core device (403) it when up turning to vertical position, receives core bore (4031) and sets up；The side for receiving core device (403) is equipped with core disk (404), core disk (404) is equipped at least five core mounting holes (4041) for waiting across square ring shape to lay, and core disk is set on (404) There is the core axis being vertically arranged so that core disk (404) can rotate mandrel rotation, and the top of core disk (404) is equipped with functional frame (405), the lower section of functional frame (405) is equipped in the circumferential direction that core disk (404) rotates is equipped with sandwich device, can move up and down successively First depressor (406), pressure-sizing device moving up and down (407), between the two neighboring core mounting hole (4041) is across angle A, between first depressor (406) and pressure-sizing device (407) is A across angle, and between sandwich device and first depressor (406) is 2A across angle, is made A core mounting hole (4041) when being located at the underface of sandwich device, first depressor (406), pressure-sizing device (407) underface divide equally Core mounting hole (4041) there are one not setting；
Sandwich device is equipped with can be along the radial expansion mechanism of the radial expansion of core axis, and the telescopic end of radial expansion mechanism, which is equipped with, to be indulged To stretching structure, the telescopic end of longitudinal extension structure, which is equipped with, grabs core folder (408) so that core bore can received by grabbing core folder (408) (4031) it is moved back and forth with positioned at the core mounting hole (4041) grabbed immediately below core folder (408)；
Motor shaft transloading equipment is equipped between motor shaft press-in device and carriage left end, the motor shaft transloading equipment can be by position It is transported to slotting axis hole in the motor shaft on the radial clamp device (203) in left side, the slotting axis hole is one of core mounting hole (4041), it inserts axis hole and is located at the core mounting hole (4041) below sandwich device and the core mounting hole (4041) below first depressor (406) Between；
Diameter of axle grinding apparatus, including：
It is located at the numerical control grinding wheel grinding machine of the grinding wheel (303) being laterally arranged with shaft of core disk (404) side, numerical control grinding wheel Be equipped in grinding machine can be around transverse axes clamping disk, centering clamping assembly, centering clamping assembly includes between left and right every setting Determine centering cone (301), can move left and right push away centering cone (302), determine the side of centering cone (301) equipped with diameter compression bar, push away pair Middle cone (302) is located on clamping disk, push away centering cone (302), determine centering cone (301) it is coaxial with clamping disk, push away centering bore (302), Determine to be equipped with clamping gap between the cone point of centering cone (301), is equipped with supporting table (304) below clamping gap, grinding wheel (303) is set Side in supporting table (304), diameter compression bar are located on clamping disk, and diameter compression bar includes the empty avoiding boom that the transverse direction to link together is prolonged (305), for the radial compaction bar (306) of clamping motor axis, the front side of supporting table (304) is equipped with diameter of axle sense that can be elastic Component (308), the shaft is answered to be located at the rear side of diameter of axle inductive component (308)；
Rotor transloading equipment is equipped between numerical control grinding wheel grinding machine and core disk (404), the rotor transloading equipment can will be coined The rotor that device (407) machines is transported in clamping gap；
Surface polishing equipment, including：
It is located at the polishing machine body of rotor core disk (401) side, polishing machine body is equipped with support shaft assembly, the support shaft assembly packet The spaced two support groups in left and right are included, the support group is arranged side by side from front to back two support axle bearings (701) including two, It is equipped with the convolution space for accommodating rotor core between described two support groups, the rear side of shaft assembly is ask to be equipped with polishing assembly, institute It includes polishing pedestal (702) to state and cast aside component, polishes abrasive belt wheel (703) there are two being set on pedestal (702), described two abrasive belt wheels (703) abrasive band (704) is wrapped on, one of abrasive belt wheel (703) is located at the front side top of support shaft assembly, another abrasive belt wheel (703) it is located at the rear side of support shaft assembly so that the abrasive band (704) is obliquely installed, and one of abrasive belt wheel (703) is connected with drive Dynamic motor, polishing pedestal (702) are connect with polishing machine body with work shaft (706) so that polishing pedestal (702) can drive sand Band (704) is swung up and down around work shaft (706)；
The automatic mopping equipment of rotor, including：
It is located at the mopping platform of polishing machine body side, mopping platform is equipped with the mopping seat (500) that can be moved left and right, mopping seat (500) it is equipped with rest component, the rest component includes the spaced two rest groups in left and right, and the rest group includes two It is a to be arranged side by side from front to back two rest bearings (501), the rotation for accommodating rotor core is equipped between described two rest groups Gap, the rear side of rest component are equipped with the lacquer supply box (502) of opening upwards, are equipped on rear side of lacquer supply box (502) and are connect with mopping platform Push away brush shaft (503), push away the touch-up paint driver (504) being connected in brush shaft (503) with telescopic end, touch-up paint driver (504) telescopic end can stretch out forward, and the front side of touch-up paint driver (504) is equipped with mopping driver (505), mopping driver (505) it is located at the upside of lacquer supply box (502), the middle part of mopping driver (505) is connect with mopping shaft (506) with mopping platform, Mopping shaft (506) is located at the front side for pushing away brush shaft (503), telescopic end and the mopping driver (505) of touch-up paint driver (504) Rear side connection so that when the telescopic end of touch-up paint driver (504) stretches out forward, the front side of mopping driver (505) is toward the bottom Dynamic, mopping driver (505) is equipped with telescopic end, and the telescopic end of mopping driver (505) is equipped with brush (507), brush (507) It is located at the top of lacquer supply box (502) so that when the telescopic end of mopping driver (505) forward extends out, the front end of brush (507) is stretched To the top of rotary gap, the left or right side of lacquer supply box (502) is equipped with the bristle brush wheel (508) that shaft is in left and right settings；
Bearing automatically feeds press-in device, including：
Bearing feedway, the bearing press-in device being located on the left of mopping platform；
Bearing press-in device：Including can the front and back rotor fixed seat (609) moved back and forth；
Bearing feedway：Including upper fixed board (601), the lower section of upper fixed board (601) is equipped with bearing supporting plate (602), upper fixed board (601) several storage columns (603) being vertically arranged, lower end and the bearing supporting plate (602) of storage column (603) are from left to right equipped with Between be equipped with and release gap, the front side for releasing gap is equipped with and front and back can move back and forth the head board (604) for entering and releasing gap, pushes away The height for going out gap is adapted to the width of motor bearings so that and only there are one motor bearings to be moved backward releasing in gap, The rear side of bearing supporting plate (602) is equipped with bearing conveyer belt (605), and bearing conveyer belt (605) is located at the rear side for releasing gap, storage The rear side of column (603) be equipped with can the front and back bearing plate (606) moved back and forth, bearing plate (606) is located at bearing conveyer belt (605) top, the conveying end lower section of bearing conveyer belt (605) are equipped with the supply tank (607) of opening upwards, supply tank (607) Opening length, slot height is adapted to the outer diameter of motor bearings, the width of the opening width and motor bearings of supply tank (607) Degree adaptation so that motor bearings can enter vertically into supply tank (607), and inclined downward is arranged supply tank (607) forward, supply tank (607) opening is located at the upper end of supply tank (607), and the left side and/or right side of the lower end of supply tank (607) go out equipped with bearing Mouthful, accordingly the right side and/or left side of bearing outlet are equipped with the bearing briquetting (608) that can control reciprocating movement, accordingly bearing The right side and/or left side of outlet are equipped with the rotor fixed seat (609)；
Diameter of axle grinding apparatus, surface polishing equipment, the automatic mopping equipment of rotor, that bearing automatically feeds press-in device is equal It is located at the side of multistation transport robot, the end effector of multistation transport robot can pass through convolution space, rotation successively Turn gap, rotor fixed seat (609) top, to realize rotor receive successively surface polishing equipment, motor turn Sub automatic mopping equipment, bearing automatically feed the processing of press-in device.
2. a kind of rotor automatic assembly line according to claim 1, it is characterised in that：Receipts core device (403) is equipped with can edge The coring expansion bracket (4032) of the radial expansion of mandrel (4033) is received, the receipts core bore (4031) is located at coring expansion bracket (4032) On.
3. a kind of rotor automatic assembly line according to claim 1, it is characterised in that：Further include being located at functional frame (405) The coring pawl (409) of side, sandwich device, first depressor (406), pressure-sizing device (407), coring pawl (409) are sequentially arranged in the circumferential direction., essence Depressor (407) and coring pawl (409) across angle be A.
4. a kind of rotor automatic assembly line according to claim 1, it is characterised in that：On the front side for determining centering cone (301) Side or back side top are equipped with empty avoiding push rod (307) that can be elastic, flexible path and the empty avoiding boom of empty avoiding push rod (307) (305) rotary path intersection.
5. a kind of rotor automatic assembly line according to claim 1, it is characterised in that：It is connected on polishing pedestal (702) Tensioning wheel (7061), tensioning wheel (7061) are abutted with abrasive band (704).
6. a kind of rotor automatic assembly line according to claim 2, it is characterised in that：Polish fixed on pedestal (702) connect It is connected to adjusting bracket (705), sets that there are two the first of time interval setting to tighten hole on adjusting bracket (705), first tightens in hole and set There is the first adjusting bolt (7051), the second adjustment hole is additionally provided on adjusting bracket (705), described second tightens in hole equipped with the second tune Bolt 7052 is saved, the second adjusting bolt 7052 is mutually perpendicular to the first adjusting bolt (7051), and polishing pedestal (702), which is equipped with, to be adjusted Nodal axisn (707), adjustment axis (707) are equipped with fastening block (708), and fastening block (708) is equipped with elongated positioning hole (7081), adjusts Nodal axisn (707) is connect with positioning hole (7081), and the end of the first adjusting bolt (7051), the end of the second adjusting bolt 7052 are equal It is abutted with fastening block (708), fastening block (708) is equipped with the tensioning wheel (7061), the tensioning wheel (7061) and abrasive band (704) inside abuts, and the first adjusting bolt (7051) is located at the top of tensioning wheel (7061), the second adjusting bolt (7052) position Rear side in tensioning wheel (7061).
7. a kind of rotor automatic assembly line according to claim 1, it is characterised in that：The left side and the right side of bearing press-in device Side is equipped with two bearing feedways that structure is symmetrical set；Positioned at two of the left and right side of bearing press-in device Bearing press-in device front and back position shifts to install；Between the conveying end and the opening of supply tank (607) of bearing conveyer belt (605) Equipped with importing plate.
CN201810415975.9A 2018-05-03 2018-05-03 Automatic rotor production line Active CN108808996B (en)

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Publication number Priority date Publication date Assignee Title
CN111669005A (en) * 2019-03-05 2020-09-15 日本电产增成机器装置(浙江)有限公司 Motor manufacturing device
CN111975386A (en) * 2020-08-13 2020-11-24 杭州佰牛科技有限公司 Machining and assembling device for mechanical rotor
CN113369084A (en) * 2021-08-13 2021-09-10 常州市昌隆电机股份有限公司 Motor shaft conveying line
CN116317398A (en) * 2023-05-17 2023-06-23 佛山市顺德龙佳微电机实业有限公司 Improved processing equipment for direct-current permanent magnet motor
CN116526790A (en) * 2023-07-04 2023-08-01 江苏恒康机电有限公司 Motor assembly auxiliary device and assembly process thereof

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CN106972708A (en) * 2017-04-26 2017-07-21 温州市科泓机器人科技有限公司 Servomotor full-automatic intelligent manipulator assembling line
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CN111669005A (en) * 2019-03-05 2020-09-15 日本电产增成机器装置(浙江)有限公司 Motor manufacturing device
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CN113369084B (en) * 2021-08-13 2021-11-19 常州市昌隆电机股份有限公司 Motor shaft conveying line
CN116317398A (en) * 2023-05-17 2023-06-23 佛山市顺德龙佳微电机实业有限公司 Improved processing equipment for direct-current permanent magnet motor
CN116526790A (en) * 2023-07-04 2023-08-01 江苏恒康机电有限公司 Motor assembly auxiliary device and assembly process thereof
CN116526790B (en) * 2023-07-04 2023-09-01 江苏恒康机电有限公司 Motor assembly auxiliary device and assembly process thereof

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