CN108801771A - A kind of high pressure charge and discharge rubber lined hose strength test device - Google Patents

A kind of high pressure charge and discharge rubber lined hose strength test device Download PDF

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Publication number
CN108801771A
CN108801771A CN201810779046.6A CN201810779046A CN108801771A CN 108801771 A CN108801771 A CN 108801771A CN 201810779046 A CN201810779046 A CN 201810779046A CN 108801771 A CN108801771 A CN 108801771A
Authority
CN
China
Prior art keywords
hose
high pressure
strength test
test device
seal disc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810779046.6A
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Chinese (zh)
Inventor
孙国宝
廖志雄
张伟洪
何凯龙
蓝华恒
伍凤群
黎煜亮
梁毓博
张锦文
梁闯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Special Equipment Testing And Research Institute Yunfu Testing Institute
Original Assignee
Guangdong Special Equipment Testing And Research Institute Yunfu Testing Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Special Equipment Testing And Research Institute Yunfu Testing Institute filed Critical Guangdong Special Equipment Testing And Research Institute Yunfu Testing Institute
Priority to CN201810779046.6A priority Critical patent/CN108801771A/en
Publication of CN108801771A publication Critical patent/CN108801771A/en
Priority to PCT/CN2019/091013 priority patent/WO2020015482A2/en
Priority to JP2020572601A priority patent/JP2021517257A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/28Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
    • G01M3/2807Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
    • G01M3/2815Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes using pressure measurements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • G01N3/12Pressure testing

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention discloses a kind of high pressure charge and discharge rubber lined hose strength test devices, including apparatus main body, film hydraulic cylinder and seal disc;Wherein, the inside of described device main body be a cavity, opened up in apparatus main body it is jagged, for tested hose is installed in cavity;The film hydraulic cylinder and seal disc are mounted in cavity, and film hydraulic cylinder is for pushing seal disc and tested hose to mutually compress.This high pressure charge and discharge rubber lined hose strength test device can effectively step up hose and have good leakproofness, ensure that hose strength experiment can be carried out effectively, the quality that hose is examined is improved, solves in traditional hose checkout procedure repeatedly assembly and disassembly, more people operation, a series of problems, such as auxiliary tool is various, inspection process is cumbersome.

Description

A kind of high pressure charge and discharge rubber lined hose strength test device
Technical field
The present invention relates to detection devices, and in particular to a kind of high pressure charge and discharge rubber lined hose strength test device.
Background technology
With the continuous improvement of people's living standards, life gas demand increasingly increases, meanwhile, environmental protection is to factory The emission request of exhaust gas is increasingly stringenter, and many industry coal-boilers are forbidden to use and eliminate, it has to use gas fired-boiler instead, because And the demand rapid growth of industrial combustion gas.The pressure vessel quantity of storage combustible medium is increasing, and combustion gas is existed using turnover rate Accelerate, the transportable pressure vessel that input transport uses is more and more, and either hose quantity still implements refuting for handling operation Number is connect all to be on the increase.These Pressure vessels needs, which are connect with transportable pressure vessel by hose, carries out handling work Industry.According to TSG21-2016《Fixed safe technology of pressure vessel Supervision Code》In correlation about pressure vessel periodic inspection It is required that pressure vessel fills unit or must carry out 1 pressure test every year to charge and discharge rubber lined hose using unit, test pressure is 1.5 times of nominal pressure, hose ne-leakage is without exception in experiment is deformed into qualification.
Currently, using unit to the self-test capability wretched insufficiency of hose, safety accident is easily induced in the self-test course of work, In order to reduce security risk, mostly uses the special inspection technical body of commission greatly using unit and annual test is carried out to hose.Inspection body from When thing high pressure charge and discharge rubber lined hose examines work, due to a lack of the hose connection device of profession, that there are handling procedures is cumbersome, checkability is low Under, the realistic problem that is difficult to ensure of fixture easy damaged hose, docking sealing performance, while there is also manual fixtures in high-potting When the security risk that loosens.
Currently, the domestic inspection for charge and discharge rubber lined hose, minority possesses testing equipment then voluntarily to charge and discharge rubber lined hose using unit Pressure test is carried out, the use unit without having test condition then entrusts special equipment testing agency to carry out its charge and discharge rubber lined hose Pressure test.
However, in practice examining work, either using unit or inspection detection unit, there has been no a set of perfect Charge and discharge rubber lined hose examines equipment.Now in testing agency, the verifying attachment used is all fairly simple and handling procedure is cumbersome, work Efficiency is low, examines the time-consuming longer of hose.Hose reviewer is mounted on hose usually using a kind of relatively simple fixture On experimental rig, pressure test is then carried out.Pressure test tool is typically simple increasing apparatus, and cannot be efficiently controlled Rate of pressure rise, there are security risks for pressure testing process.Since reviewer is installed to hose with fixture by craft, installation It is easy to damage hose in the process;Meanwhile in hose clamp assembling and dissembling process, seal operation is finished artificially, it is difficult to be protected Sealing performance when hose is mounted on verifying attachment is demonstrate,proved, be easy to cause in checkout procedure and the situation that inspection is unhappy, process is complicated occurs.
Invention content
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, a kind of high pressure charge and discharge rubber lined hose strength test dress is provided It sets, to improve the efficiency of pressure test.
To achieve the above object, the technical scheme is that:
A kind of high pressure charge and discharge rubber lined hose strength test device, including apparatus main body, film hydraulic cylinder and seal disc;Wherein,
The inside of described device main body be a cavity, opened up in apparatus main body it is jagged, for tested hose is pacified Loaded in cavity;
The film hydraulic cylinder and seal disc are mounted in cavity, and film hydraulic cylinder is for pushing seal disc and being detected Hose mutually compresses.
The high pressure charge and discharge rubber lined hose strength test device further includes equal power disk, and the equal power disk is installed in cavity, is lacked Mouth is set between seal disc and equal power disk.
The high pressure charge and discharge rubber lined hose strength test device further includes limiter, and the limiter is installed in cavity, is used Whether pre-tightened in place to tested hose in monitoring seal disc.
The film hydraulic cylinder is provided with two, respectively the first film hydraulic cylinder and the second film hydraulic cylinder.
The notch is U-shape.
The high pressure charge and discharge rubber lined hose strength test device further includes operation display system, the operation display system difference It is connected with limiter with pressure sensing, is respectively used to whether display seal disc pre-tightens in place to tested hose and for showing Tested boosting and pressure history of the hose during pressure testing.
Multiple test(ing) medium imports and multiple examinations corresponding with test(ing) medium import are offered in the seal disc Test media outlet.
Pressure sensor is installed in the seal disc, pressure gauge connection is further opened in seal disc.
The equal power disk is divide into upper part and lower part, and lower half portion is bolted on apparatus main body, and top half is adopted Ensure that pressure testing process top half is fixed on apparatus main body with movable design, and with bolt.
Compared with prior art, the present invention advantage is:
This high pressure charge and discharge rubber lined hose strength test device can effectively step up hose, ensure hose strength experiment can effectively into It goes, improves the quality of hose inspection, repeatedly assembled and disassembled in the traditional hose checkout procedure of solution, more people operation, auxiliary tool is various, examines A series of problems, such as testing tedious process.Meanwhile the present apparatus has multi-channel function, can disposably complete to include pressure test and gas The functions such as close experiment, can save the required sealing material of being dismounted for multiple times hose and time, and it is existing to examine working efficiency can be improved When 5 times or more
Description of the drawings
Fig. 1 is structural representation when high pressure charge and discharge rubber lined hose strength test device provided in an embodiment of the present invention is installed and used Figure;
In figure:1, apparatus main body;2, film hydraulic cylinder;3, seal disc;4, equal power disk;5, limiter;10, connecting flange; 11, cavity;21, the first film hydraulic cylinder;22, the second film hydraulic cylinder;100, it is detected hose.
Specific implementation mode
Present disclosure is described in further details with reference to the accompanying drawings and detailed description.
Embodiment:
As shown in fig.1, high pressure charge and discharge rubber lined hose strength test device provided in this embodiment includes apparatus main body 1, film Hydraulic cylinder 2 and seal disc 3.
Wherein, the inside of the apparatus main body 1 is a cavity 11, and U-shaped notch is offered in apparatus main body 1, for inciting somebody to action Tested hose is installed in cavity 11, is to match since U-shaped notch is with 10 shape of connecting flange of 100 port of tested hose , after tested hose 100 is mounted in cavity 11, you can realize the circumferential positioning and alignment cavity 11 for being detected hose 100 Center line;And the film hydraulic cylinder 2 and seal disc 3 are mounted in cavity 11, film hydraulic cylinder 2 is for pushing seal disc 3 It is mutually compressed with tested hose 100, under the impetus of film hydraulic cylinder 2, to play the effect of pre- anxiety so that sealing Disk 3 and tested hose connecting flange 10 mutually compress, and then are detected hose 100 in axial restraint and realize the work(of self sealss Can, complete the rapid-assembling/disassembling to being detected hose 100.It follows that the present apparatus does not need because being not necessarily to other auxiliary clamping devices Fastening bolt, so that it may to avoid traditional mounting and dismounting method the damage caused by hose, while the efficiency of experiment can also be improved.
Preferably, above-mentioned high pressure charge and discharge rubber lined hose strength test device further includes equal power disk 4 to one kind as the present embodiment, should Equal power disk 4 is installed in cavity 11, and U-shaped notch is set between seal disc 3 and power disk 4;It, can by being provided with equal power disk 4 Hydraulic pressure pwc clamp force is evenly distributed on apparatus main body 1 and can be realized to fixed by the circumferential direction of hose 100.Specifically, the equal power Disk 4 is divide into upper part and lower part, and lower half portion is bolted on apparatus main body 1, and top half uses movable design, and Ensure that pressure testing process top half is fixed on apparatus main body 1 with bolt, in this way, one be can be by hydraulic pressure pwc clamp force average mark It is fitted on apparatus main body 1 and can realize to fixed by the circumferential direction of hose 100, second is that can be directed to different tube diameters simultaneously can replace The equal power disk of different size.
Preferably, above-mentioned high pressure charge and discharge rubber lined hose strength test device further includes limiter 5 to another kind as the present embodiment, Whether the limiter 5 is installed in cavity 11, between seal disc 3 and equal power disk 4, pre-tightened in place extremely for monitoring seal disc 3 Tested hose 100, certainly, the installation site of limiter 5 can be adjusted according to practical spacing, as long as preload can be realized in place Control after only pre-tightening in place, can just make a strength test, to ensure the safe and reliable of assembly and disassembly hose process.Meanwhile It is further opened with multiple test(ing) medium imports in the seal disc 3 and multiple test(ing) mediums corresponding with test(ing) medium import go out Mouthful, after completing pressure test, is exported from the test(ing) medium of seal disc 3 and test(ing) medium is discharged, so that it may to continue other Experiment removes the process of repeatedly assembly and disassembly hose from, only need to control film hydraulic cylinder in this way, device can realize multi-channel function Work can complete checking procedure, so that inspection work is become easy, that is to say, that the present apparatus has multi-channel function, energy It is disposable to complete to include the functions such as pressure test and air seal test, can save the required sealing material of being dismounted for multiple times hose and when Between, it is current 5 times or more to examine working efficiency can be improved
In addition, for ease of the situation of change of pressure during detection pressure test, the seal disc 3 is provided with interface, and Pressure sensor is installed to measure Strengh testing pressure in hose, pressure gauge connection is further opened in seal disc 3, is operated In use, the situation of change of pressure can be learnt in real time by being equipped with pressure gauge in pressure gauge connection.
In addition, thrust caused by film hydraulic cylinder pre-tightens failure in order to prevent, above-mentioned film hydraulic cylinder 2 is provided with two It is a, respectively the first film hydraulic cylinder 21 and the second film hydraulic cylinder 22.By setting, there are two film hydraulic cylinder, the first films Hydraulic cylinder is pre- next, and the second film hydraulic cylinder 22 can generate one of pretightning force again later, so as to prevent the first film liquid Cylinder pressure 21 pre-tightens failure.
Another as the present embodiment is preferred, and above-mentioned high pressure charge and discharge rubber lined hose strength test device further includes operation display System (not shown), the operation display system are connected with limiter with pressure sensing respectively, and being respectively used to display seal disc is No preload is detected boosting and pressure history of the hose during pressure testing to tested hose and display in place.Pass through behaviour Preload situation in place can be learnt in real time by making display system, so as to further ensure to assemble and disassemble the safe and reliable of hose process Property, and by observing boosting and pressure history during pressure testing in hose, according to curve it can be seen that during experiment The case where hose is with the presence or absence of leakage, improves the recall rate of hose defect.
Above-described embodiment simply to illustrate that the present invention technical concepts and features, it is in the art the purpose is to be to allow Those of ordinary skill cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all It is the equivalent changes or modifications made according to the essence of the content of present invention, should all covers within the scope of the present invention.

Claims (9)

1. a kind of high pressure charge and discharge rubber lined hose strength test device, which is characterized in that including apparatus main body, film hydraulic cylinder and sealing Disk;Wherein,
The inside of described device main body be a cavity, opened up in apparatus main body it is jagged, for tested hose is installed on In cavity;
The film hydraulic cylinder and seal disc are mounted in cavity, and film hydraulic cylinder is for pushing seal disc and tested hose It mutually compresses.
2. high pressure charge and discharge rubber lined hose strength test device as described in claim 1, which is characterized in that further include equal power disk, it is described Equal power disk is installed in cavity, and notch is set between seal disc and equal power disk.
3. high pressure charge and discharge rubber lined hose strength test device as claimed in claim 1 or 2, which is characterized in that further include limiter, institute It states limiter to be installed in cavity, for monitoring whether seal disc pre-tightens in place to tested hose.
4. high pressure charge and discharge rubber lined hose strength test device as claimed in claim 1 or 2, which is characterized in that the film hydraulic cylinder There are two settings, respectively the first film hydraulic cylinder and the second film hydraulic cylinder.
5. high pressure charge and discharge rubber lined hose strength test device as claimed in claim 1 or 2, which is characterized in that the notch is U-shaped Shape.
6. high pressure charge and discharge rubber lined hose strength test device as claimed in claim 1 or 2, which is characterized in that in the seal disc Offer multiple test(ing) medium imports and multiple test(ing) medium outlets corresponding with test(ing) medium import.
7. high pressure charge and discharge rubber lined hose strength test device as claimed in claim 6, which is characterized in that installed in the seal disc There is pressure sensor, pressure gauge connection is further opened in seal disc.
8. high pressure charge and discharge rubber lined hose strength test device as claimed in claim 7, which is characterized in that further include operation display system System, the operation display system are connected with limiter with pressure sensing respectively, are respectively used to whether display seal disc is tightened in advance Position to tested hose and display is detected boosting and pressure history of the hose during pressure testing.
9. high pressure charge and discharge rubber lined hose strength test device as claimed in claim 2, which is characterized in that the equal power disk is divided into up and down Two parts, lower half portion are bolted on apparatus main body, and top half uses movable design, and ensures with bolt Pressure testing process top half is fixed on apparatus main body.
CN201810779046.6A 2018-07-16 2018-07-16 A kind of high pressure charge and discharge rubber lined hose strength test device Pending CN108801771A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201810779046.6A CN108801771A (en) 2018-07-16 2018-07-16 A kind of high pressure charge and discharge rubber lined hose strength test device
PCT/CN2019/091013 WO2020015482A2 (en) 2018-07-16 2019-06-13 High-pressure loading and unloading hose strength testing apparatus
JP2020572601A JP2021517257A (en) 2018-07-16 2019-06-13 High-pressure hose strength tester for loading and unloading

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810779046.6A CN108801771A (en) 2018-07-16 2018-07-16 A kind of high pressure charge and discharge rubber lined hose strength test device

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CN108801771A true CN108801771A (en) 2018-11-13

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Country Status (3)

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CN (1) CN108801771A (en)
WO (1) WO2020015482A2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020015482A3 (en) * 2018-07-16 2020-03-26 广东省特种设备检测研究院云浮检测院 High-pressure loading and unloading hose strength testing apparatus

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CN206787939U (en) * 2017-05-26 2017-12-22 广州嘉诺工业技术有限公司 A kind of quick static pressure detection device of hose assembly
CN208596077U (en) * 2018-07-16 2019-03-12 广东省特种设备检测研究院云浮检测院 A kind of high pressure charge and discharge rubber lined hose strength test device

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CN108801771A (en) * 2018-07-16 2018-11-13 广东省特种设备检测研究院云浮检测院 A kind of high pressure charge and discharge rubber lined hose strength test device

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Publication number Priority date Publication date Assignee Title
JPS62240839A (en) * 1986-04-14 1987-10-21 Yokohama Rubber Co Ltd:The Method and apparatus for testing in marine hose water pressure
CN201464290U (en) * 2009-08-19 2010-05-12 师振铎 Pressure resistant test clamp for multi-size plastic pipes
CN104215512A (en) * 2014-08-12 2014-12-17 天津金工机械设备制造有限公司 High precision test bench for oil tube pressure test
CN106124330A (en) * 2016-07-01 2016-11-16 合海橡塑装备制造有限公司 A kind of automatization pressure experimental facilities of tubing
CN206787939U (en) * 2017-05-26 2017-12-22 广州嘉诺工业技术有限公司 A kind of quick static pressure detection device of hose assembly
CN208596077U (en) * 2018-07-16 2019-03-12 广东省特种设备检测研究院云浮检测院 A kind of high pressure charge and discharge rubber lined hose strength test device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020015482A3 (en) * 2018-07-16 2020-03-26 广东省特种设备检测研究院云浮检测院 High-pressure loading and unloading hose strength testing apparatus

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WO2020015482A2 (en) 2020-01-23
WO2020015482A3 (en) 2020-03-26
JP2021517257A (en) 2021-07-15

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