CN108777092A - A kind of intelligent Manufacturing Technology with apply production practice system - Google Patents
A kind of intelligent Manufacturing Technology with apply production practice system Download PDFInfo
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- CN108777092A CN108777092A CN201810705576.6A CN201810705576A CN108777092A CN 108777092 A CN108777092 A CN 108777092A CN 201810705576 A CN201810705576 A CN 201810705576A CN 108777092 A CN108777092 A CN 108777092A
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B9/00—Simulators for teaching or training purposes
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
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Abstract
The present invention relates to a kind of intelligent Manufacturing Technologies with using production practice system, and technical problems to be solved are to provide a kind of technical solution of intelligent pipeline system production practice, for solving the problems, such as appropriation of labour power in traditional mode of production, low production efficiency.Equipment not only has the function of intuitive output of products, true to embody industry spot application, is convenient for the extension and upgrading of equipment;It with brief construction, is accurately controlled, has fully demonstrated the application of intelligent Manufacturing Technology.
Description
Technical field
The present invention relates to a kind of intelligent Manufacturing Technologies to be applied to teaching neck with production practice system, more particularly to one kind is applied
The intelligent Manufacturing Technology in domain and application production practice system.
Background technology
With the development and application of science and technology, the technologies such as artificial intelligence, AGV are gradually applied to processing and manufacturing field,
Intelligent Manufacturing Technology is exactly to utilize the intelligence such as analysis, judgement, reasoning, design and the decision of expert of computer simulation manufacture field
Can be movable, and these intelligency activities and intelligence machine fusion are got up, through the subsystem of application and entire manufacturing enterprise(It manages
Decision, buying, product design, the production schedule, manufacture assembly, quality assurance and market sale etc.), to realize entire manufacturing enterprise
The highly flexible and Highgrade integration of operation, to substitution or the mental labor in part for the expert for extending manufacturing environment field
It is dynamic, and the intelligent information of manufacture field expert is collected, stores, is perfect, is shared, is inherited and is developed, it is a kind of very big
Improve the advanced manufacturing technology of production efficiency.
However now in the training organizations such as each universities and colleges, to the Training and Learning of this technology there are still very big vacancy, form
It mutually disconnects with practical factory after member's graduation, AGV technologies position inaccurate in practical applications, therefore have developed a kind of intelligence manufacture
Technology makes up above-mentioned vacancy with using production practice system.
Invention content
The purpose of the present invention is to provide a set of intelligent Manufacturing Technologies to make up each universities and colleges etc. with application production practice system
Intelligent plant is moved into universities and colleges by training organization for the vacancy of intelligent Manufacturing Technology, and student is enable more intuitively to go study, behaviour
Make and practices.
The present invention adopts the following technical scheme that realization goal of the invention:
The present invention include four shaft industrial robots, annular conveyor line, industrial camera, buffer platform, raw material storage, finished product material library,
Tunnel manipulator, library input/output manipulator, six-shaft industrial robot, laser marking machine, belt conveyor, Dual-conveying tall band AGV are small
Vehicle, MES system billboard, industrial aluminum profile stage body, safe fence.
After administrator or client are placed an order by MES system, tunnel manipulator is from raw material storage grabbing workpiece, then by going out storage machine
Tool hand is put the workpiece on the tray for work pieces of belt conveyor, Dual-conveying tall band AGV trolleies in place after, belt conveyor will carry
There is the tray for work pieces of workpiece to be delivered on Dual-conveying tall band AGV trolleies, Dual-conveying tall band AGV carriage walkings to four axis sorting units simultaneously will
Tray for work pieces is delivered on belt conveyor, and the industrial camera on four axis sorting units detects work on annular conveyor line
Satisfactory workpiece is sent a signal to four shaft industrial robots by part, and four shaft industrial robots remove satisfactory workpiece
It is transported on the tray for work pieces of belt conveyor, belt conveyor will carry and be transmitted back to Dual-conveying tall there are two the tray for work pieces of workpiece
On band AGV trolleies, tray for work pieces to six axis assembly units and is delivered to belt conveyor by Dual-conveying tall band AGV carriage walkings
On, for six-shaft industrial robot by workpiece grabbing to slide unit, the underface that slide unit is moved to laser marking machine camera lens carries out laser
Mark, six-shaft industrial robot sends workpiece back to tray for work pieces after the completion of mark, and Dual-conveying tall will be loaded with the work of finished product with AGV trolleies
Part pallet takes back automatic stored unit, completes warehousing finished products by library input/output manipulator and tunnel manipulator successively.
On the annular conveyor line in the workpiece and four axis sorting units in raw material storage in the automatic stored unit
Its color and shape of workpiece can need to be divided into one or more according to task.
The belt conveyor is equipped with RFID read-write equipment, RFID tag is housed on tray for work pieces, when each unit pair
After work piece operations on tray for work pieces, corresponding information is written in the RFID tag on tray for work pieces RFID read-write equipment, with
Just confirmation message is read out when next process.
When the described four shaft industrial robot free time, industrial camera detecting system on annular conveyor line sets common
Satisfactory workpiece is sent a signal to four shaft industrial robots by workpiece, and four shaft industrial robots are by satisfactory workpiece
It is carried in buffer platform and is cached, four shaft industrial robots can be quickly fed when system being facilitated to have feed demand.
After the laser marking machine has beaten mark to workpiece, six-shaft industrial robot can send workpiece back to tray for work pieces,
Can also be needed workpiece being placed on buffering chamber according to task, then from raw material cabin the workpiece of grabbing workpiece and buffering chamber into luggage
Match, then send the component assembled to tray for work pieces.
The beneficial effects of the invention are as follows:
1, intelligent Manufacturing Technology of the present invention uses industrial aluminum profile with application production practice system body, and each execution unit is such as:Work
Industry robot, straight line module, cylinder etc. are all the execution units that practical factory uses, no matter control or structure on all completely patch
Close practical factory;
2, intelligent Manufacturing Technology of the present invention and application production practice system collection MES system, industrial robot, industrial camera,
PLC, various kinds of sensors etc. are in Modern Transducer Technology, network technology, automatic technology, the intellectual technology that personalizes etc. in one
On the basis of advanced technology, by intelligentized perception, human-computer interaction, decision and technology is executed, design process is realized, manufactured
Journey and manufacturing equipment intelligence are the depth integrations of information technology, intellectual technology and equipment manufacturing technology and are integrated;
3, intelligent Manufacturing Technology of the present invention is designed with production practice system, each module is applied using flexible structure, can be according to need
Replace module.
Using technical solution provided by the present invention, that is, provide a kind of raising student intelligent Manufacturing Technology analysis, reasoning,
The production practice system of the abilities such as judgement, design and decision, facilitates the optimization of teachers ' teaching scheme, is conducive to school to intelligence
The culture of the manufacturing technology talent.
Description of the drawings
Fig. 1 is intelligent Manufacturing Technology of the present invention and applies production practice system overall appearance stereogram;
Fig. 2 is four axis sorting unit stereograms of the invention;
Fig. 3 is the automatic stored unit three-dimensional figure of the present invention;
Fig. 4 is six axis assembly unit stereograms of the invention;
Fig. 5 is annular conveyor line module stereogram of the present invention;
Fig. 6 is industrial camera module stereogram of the present invention;
Fig. 7 is four shaft industrial robot module stereograms of the invention;
Fig. 8 is manipulator stereogram in tunnel of the present invention;
Fig. 9 is library input/output manipulator module stereogram of the present invention;
Figure 10 is six-shaft industrial robot module stereogram of the present invention;
Figure 11 is laser marking machine module stereogram of the present invention;
Figure 12 is inventive belt conveying device stereogram;
Figure 13 is intelligent Manufacturing Technology of the present invention and applies production practice system overall top view.
In figure:Tetra- shaft industrial robots of 1-, 2- annular conveyor lines, 3- industrial cameras, 4- buffer platforms, 5- raw material storages,
6- finished product materials library, the tunnels 7- manipulator, 8- library input/output manipulators, 9- six-shaft industrial robots, 10- laser marking machines, 11- belts
Conveying device, 12- Dual-conveying tall band AGV trolleies, 13- MES systems billboard, 14- industrial aluminum profiles stage body, 15- safe fences, 16-
Synchronous belt conveying device, 17- flat rubber beltings conveying device, 18- inclined angle belts conveying device, 19-LED light sources, 20- aluminium section bars holder,
21- robot bases, 22- solenoid valves, 23- end effector mechanisms, 24- upper rails, 25- lower railway, 26- straight lines module, 27- are straight
Line module, 28- cylinders, 29- robot bases, 30- end effector mechanisms, 31- buffering chambers, 32- raw material cabins, 33- slide units, 34-
Tray for work pieces, 35- guiders, 36-AGV trolley guiders.
Specific implementation mode
The specific implementation of the present invention is described further below in conjunction with the accompanying drawings.
As shown in Fig. 1, Figure 12, Figure 13, the intelligent Manufacturing Technology and application production practice system, including four axis are industrial
Robot 1, industrial camera 3, buffer platform 4, raw material storage 5, finished product material library 6, tunnel manipulator 7, comes in and goes out at annular conveyor line 2
Library manipulator 8, six-shaft industrial robot 9, laser marking machine 10, belt conveyor 11, Dual-conveying tall band AGV trolleies 12, MES systems
System billboard 13, industrial aluminum profile stage body 14, safe fence 15, tray for work pieces 34, guider 35, AGV trolleies guider 36.
After equipment starts, administrator or client issue order by MES system.After being connected to order information, four axis of four axis sorting units
Industrial robot 1 starts to sort workpiece.Feed unit tunnel manipulator 7 store in a warehouse from raw material storage grabbing workpiece, library input/output manipulator 8
Workpiece is put at the tray for work pieces 34 above belt conveyor 11 by order requirements, belt conveyor 11 is by tray for work pieces
34 are sent at Dual-conveying tall band AGV trolleies 12.Dual-conveying tall sends tray for work pieces 34 to AGV trolleies 12 skin of four axis sorting units
In band conveying device 11.Industrial camera 3 on four axis sorting units detects workpiece on annular conveyor line, will be satisfactory
Workpiece sends a signal to four shaft industrial robots.Four shaft industrial robots 1 of four axis sorting units are according to feedback signal by material
It is packed into tray for work pieces 34, Dual-conveying tall band AGV trolleies 12 is sent to by belt conveyor 11.Dual-conveying tall band AGV trolleies 12
By tray for work pieces 34 be transmitted to six axis process unit belt conveyor 11 at, six-shaft industrial robot 9 by workpiece grabbing extremely
On slide unit, the underface that slide unit is moved to 10 camera lens of laser marking machine carries out laser marking, six-shaft industrial machine after the completion of mark
People sends workpiece back to tray for work pieces 34.The tray for work pieces 34 for being loaded with finished product is taken back automatic stored list by Dual-conveying tall with AGV trolleies 12
Member completes warehousing finished products by library input/output manipulator 8 and tunnel manipulator 7 successively.
As shown in Fig. 2, Fig. 5, Fig. 6, Fig. 7, the four axis robot sorting units, including four shaft industrial robots 1, ring
Shape pipeline 2, industrial camera 3, buffer platform 4, industrial aluminum profile stage body 14, synchronous belt conveying device 16, flat rubber belting conveying dress
Set 17, inclined angle belt conveying device 18, industrial camera 3, LED light source 19, aluminium section bar holder 20, robot base 21, electromagnetism
Valve 22, end effector mechanism 23.Industrial camera 3 carries out vision-based detection, and sends out signal.Four shaft industrial robots 1, which are matched, to be compiled in collaboration with
The dynamic tracing signal of code device feedback, workpiece is classified, corresponding buffer platform 4 is placed individually into.It does not select in time
Workpiece is captured again within the scope of transporting crawl by the cycle of annular conveyor line 2.There is workpiece positive and negative on annular conveyor line 2
Face switching mechanism can carry out turn-over to workpiece, can be captured again after secondary cycle.Four shaft industrial robots 1 receive
Hand position signal from MES puts 4 corresponding workpiece of buffer platform to tray for work pieces on belt conveyor, final to realize
Automatic sorting.
As shown in Fig. 3, Fig. 8, Fig. 9, the automatic stored unit include raw material storage 5, finished product material library 6, tunnel manipulator 7,
Library input/output manipulator 8, industrial aluminum profile stage body 14, upper rail 24, lower railway 25, straight line module 26, straight line module 27, cylinder
28.Automatic stored is the beginning of production line and end, is responsible for the outbound of products material and the storage of finished product in process of production
And outbound.Raw material outbound:Automatic stored unit receives the order from MES, and tunnel manipulator 7 takes the workpiece that client selects
Go out, library input/output manipulator 8 is transported on belt conveyor tray for work pieces, and tray for work pieces is transferred to by belt conveyor operation
Dual-conveying tall band AGV trolleies.Warehousing finished products:Automatic stored unit receives the control signal from MES, passes through library input/output manipulator
8, the product machined is carried out the storage of finished product by tunnel manipulator 7, and storage location is sent to MES.Finished product outbound:From
Dynamic storage unit receives the control signal from MES, and the product selected client by MES by tunnel manipulator 7 is from storehouse
It is taken out in library, completes the outbound of customization product, finally realize automatic stored.
As shown in Fig. 4, Figure 10, Figure 11, the six-joint robot assembly unit includes that six-shaft industrial robot 9, laser are beaten
Mark machine 10, industrial aluminum profile stage body 14, robot base 29, end effector mechanism 30, buffering chamber 31, raw material cabin 32, slide unit 33.
The order from MES is received, 9 grabbing workpiece of six-joint robot is transported in 10 working range of laser marking machine, laser marking machine
10 print according to Customer subscription information, and after the completion of printing, the good product of mark is transported to assembly section by six-joint robot 9, to production
Product are assembled, and after assembly, the product of customization is put on belt conveyor, are transported by Dual-conveying tall band AGV trolleies
It is defeated to arrive automatic stored unit, carry out the warehousing management of consumer product.
As shown in Fig. 5, Fig. 6, Fig. 7, when four shaft industrial robot 1 is idle, industrial camera 3 is in annular conveyor line
Satisfactory workpiece is sent a signal to four shaft industrial robots 1, the industry of four axis by the common workpiece that detecting system is set on 2
Robot 1 will cache on satisfactory workpiece handling to buffer platform 4, four axis industry when system being facilitated to have feed demand
Robot 1 can be quickly fed.
As shown in Figure 10, Figure 11, after the laser marking machine 10 has beaten mark to workpiece, six-shaft industrial robot 9 can be with
It sends workpiece back to tray for work pieces, can also be needed workpiece being placed on buffering chamber 31 according to task, then capture from raw material cabin 32
The workpiece of workpiece and buffering chamber 31 is assembled, and then send the component assembled to tray for work pieces 34.
As shown in figure 12, the belt conveyor 11 is equipped with RFID read-write equipment, and RFID is housed on tray for work pieces 34
Label, after each unit is to work piece operations on tray for work pieces 34, tray for work pieces is written in corresponding information by RFID read-write equipment
On RFID tag in, to be read out confirmation message when next process.When Dual-conveying tall band AGV trolleies 12 are moved to belt
11 front end of conveying device, 12 conveyer belt of Dual-conveying tall band AGV trolleies start rotation conveying, and tray for work pieces 34 starts to fill to Belt Conveying
11 movements are set, are oriented to by AGV trolleies guider 36 and guider 35, tray for work pieces 34 is smoothly moved to Belt Conveying dress
It sets on 11.After work pieces process is complete, 11 conveyer belt of belt conveyor rotation conveying, tray for work pieces 34 starts to Dual-conveying tall band
AGV trolleies 12 move, and are oriented to by guider 35 and AGV trolleies guider 36, and tray for work pieces 34 is smoothly moved to lose-lose
It send on band AGV trolleies 12.
It is the known technology of those skilled in the art in addition to the technical characteristic described in specification.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention
The limitation enclosed, based on the technical solution of the present invention, those skilled in the art, which would not require any inventive effort, to be done
The various modifications or changes gone out are still within the scope of the present invention.
Claims (8)
1. a kind of intelligent Manufacturing Technology and application production practice system, it is characterised in that:The intelligent Manufacturing Technology and application
Production practice system includes four shaft industrial robots(1), annular conveyor line(2), industrial camera(3), buffer platform(4), it is former
Expect library(5), finished product material library(6), tunnel manipulator(7), library input/output manipulator(8), six-shaft industrial robot(9), laser marking
Machine(10), belt conveyor(11), Dual-conveying tall band AGV trolleies(12), MES system billboard(13), industrial aluminum profile stage body
(14), safe fence(15).
2. intelligent Manufacturing Technology according to claim 1 and application production practice system, it is characterised in that:Four axis
Industrial robot(1), annular conveyor line(2), industrial camera(3), buffer platform(4)And industrial aluminum profile stage body(14)Jointly
Form four axis sorting units;
The annular conveyor line(2)For the carrier of workpiece, workpiece is in annular conveyor line(2)Upper circle transmission;
The annular conveyor line(2)By a synchronous belt conveying device(16), a flat rubber belting conveying device(17)Incline with two
Angle belt conveyor composition(18), they are independently installed in industrial aluminum profile stage body according to certain position relationship(14)On;
The industrial camera(3)Color and shape for detecting workpiece, industrial camera(3)And LED light source(19)It is logical
Cross aluminium section bar holder(20)Mounted on industrial aluminum profile stage body(14)On;
Four shaft industrial robots(1)For carrying workpiece, pass through the robot base of customization(21)Mounted on industrial aluminum
Proximate matter stage body(14)On, robot base(21)Side is equipped with platform, for installing solenoid valve(22), to control robot
End effector mechanism(23).
3. intelligent Manufacturing Technology according to claim 1 and application production practice system, it is characterised in that:The raw material
Library(5), finished product material library(6), tunnel manipulator(7), library input/output manipulator(8)And industrial aluminum profile stage body(14)It collectively constitutes certainly
Dynamic storage unit;
The tunnel manipulator(7)Positioned at raw material storage(5)With finished product material library(6)Centre position;
The tunnel manipulator(7)The three freedom degree manipulator being made of X-axis, Y-axis, Z axis;
The X-axis has upper rail(24), lower railway(25)It is formed with transmission gear rack, upper rail(24)It is installed on raw material storage
(5)Side above, lower railway(25)It is fixed on industrial aluminum profile stage body(14)On;
The library input/output manipulator(8)The three freedom degree manipulator being made of X-axis, Y-axis, Z axis;
The X-axis and Y-axis is respectively by straight line module(26)With straight line module(27)As executing agency, Z axis cylinder(28)
As executing agency.
4. intelligent Manufacturing Technology according to claim 1 and application production practice system, it is characterised in that:Six axis
Industrial robot(9), laser marking machine(10)And industrial aluminum profile stage body(14)Collectively constitute six axis assembly units;
The six-shaft industrial robot(9)For carrying workpiece, pass through the robot base of customization(29)Mounted on industrial aluminum
Proximate matter stage body(14)On, end effector mechanism(30)It is mounted on six-shaft industrial robot by screw(9)The 6th axis on;
The six-shaft industrial robot(9)Buffering chamber can be installed according to task needs(31)And raw material cabin(32), buffering chamber
(31)And raw material cabin(32)It is independently installed in industrial aluminum profile stage body(14)On;
The laser marking machine(10)It is mounted on industrial aluminum profile stage body by screw(14)On, laser marking machine(10)Mirror
Head lower section is equipped with slide unit(33), six-shaft industrial robot(9)Slide unit when taking, putting workpiece(33)It removes, laser marking machine(10)It beats
Slide unit is moved to immediately below camera lens when mark.
5. intelligent Manufacturing Technology according to claim 1 and application production practice system, it is characterised in that:Dual-conveying tall band
AGV trolleies(12)With belt conveyor(11)Between a kind of interconnection method;
When docking, pass through the guiding and positioning of guider and relative positioning devices;
Dual-conveying tall band AGV trolleies(12)The tray for work pieces of conveying carrying raw material workpiece(34)To belt conveyor(11)On;
Work pieces process is complete, belt conveyor(11)The tray for work pieces of conveying carrying finished product(34)To Dual-conveying tall band AGV trolleies
(12)On;
Dual-conveying tall band AGV trolleies(12)With belt conveyor(11)Between carry out tray for work pieces(34)Automatic transportation transmits, no
Artificial operation is needed, the automation of height is realized.
6. a kind of Dual-conveying tall band AGV trolleies according to claim 5(12)With belt conveyor(11)Interconnection method,
It is characterized in that:When Dual-conveying tall band AGV trolleies(12)It is moved to program setting position or apart from program setting position in lose-lose
Send band AGV trolleies(12)Within the scope of allowable error, pass through the guiding and positioning of guider and relative positioning devices, Dual-conveying tall band
AGV trolleies(12)With belt conveyor(11)Docking, Dual-conveying tall band AGV trolleies(12)Conveyer belt and belt conveyor(11)
Conveyer belt docks, tray for work pieces(34)In belt conveyor(11)With Dual-conveying tall band AGV trolleies(12)Between normal transport pass
It send.
7. a kind of Dual-conveying tall band AGV trolleies according to claim 5(12)With belt conveyor(11)The guiding of docking
Device, it is characterised in that:When Dual-conveying tall band AGV trolleies(12)It is moved to program setting position or exists apart from program setting position
Dual-conveying tall band AGV trolleies(12)Within the scope of allowable error, tray for work pieces passes through guider(35)With AGV trolley guiders
(36)Correcting direction, Dual-conveying tall band AGV trolleies(12)With belt conveyor(11)Relative position there are AGV trolleies allow model
Interior error is enclosed, tray for work pieces is remained able in belt conveyor(11)With Dual-conveying tall band AGV trolleies(12)Between it is normal defeated
It send.
8. a kind of Dual-conveying tall band AGV trolleies according to claim 5(12)With belt conveyor(11)What is docked is opposite
Positioning device, it is characterised in that:According to Dual-conveying tall used band AGV trolleies(12)Whether the error range of permission is excessive, to really
It is fixed whether to match Dual-conveying tall band AGV trolleies(12)With belt conveyor(11)Relative positioning devices;
Dual-conveying tall band AGV trolleies(12)When the error of permission is excessive, with the use of Dual-conveying tall band AGV trolleies(12)With Belt Conveying
Device(11)Relative positioning devices, pass through Dual-conveying tall band AGV trolleies(12)With belt conveyor(11)Relative positioning dress
The sensor set, to Dual-conveying tall band AGV trolleies(12)It is positioned, and feeds back to Dual-conveying tall band AGV trolleies(12), make Dual-conveying tall
Band AGV trolleies(12)The position for adjusting itself, in the range of relative position reaches permission, tray for work pieces(34)It can be in skin
Band conveying device(11)With Dual-conveying tall band AGV trolleies(12)Between normally convey.
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Cited By (6)
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CN109615967A (en) * | 2019-01-07 | 2019-04-12 | 山东栋梁科技设备有限公司 | A kind of intelligent Manufacturing Technology and apply production practice system and method |
CN110687879A (en) * | 2019-09-23 | 2020-01-14 | 淮安信息职业技术学院 | Multifunctional industrial robot intelligent manufacturing system and manufacturing method |
CN111062645A (en) * | 2019-12-31 | 2020-04-24 | 镇江新连邦科技有限公司 | Control method for flexible marking of marking machine |
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CN112085987A (en) * | 2020-08-31 | 2020-12-15 | 上海工程技术大学 | Intelligent manufacturing training system based on industrial robot and control method |
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