CN202217430U - 815L mechanical and electrical integration comprehensive training assessment device - Google Patents
815L mechanical and electrical integration comprehensive training assessment device Download PDFInfo
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- CN202217430U CN202217430U CN2011201410236U CN201120141023U CN202217430U CN 202217430 U CN202217430 U CN 202217430U CN 2011201410236 U CN2011201410236 U CN 2011201410236U CN 201120141023 U CN201120141023 U CN 201120141023U CN 202217430 U CN202217430 U CN 202217430U
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Abstract
The utility model relates to an 815L mechanical and electrical integration comprehensive training assessment device, which comprises a feeding unit, an annular belt selection unit, a four-shaft four-degree-of-freedom robot transporting unit, a direct current speed regulating driller simulation processing unit, a pneumatic assembly unit, a spray painting warming baking unit, a communication servo storage unit, a fault arrangement unit and a control unit. The feeding unit is used for taking materials out for transmission, the annular belt selection unit is arranged on one side of the feeding unit for classification, the four-shaft four-degree-of-freedom robot transporting unit is arranged on one side of the annular belt selection unit for transmission, and the control unit is respectively with the above mentioned units to achieve time sequence logic control of material outlet transmission processing of each unit and has interchangeability. The 815L mechanical and electrical integration comprehensive training assessment device achieves simulation the working condition of a real transmission assembly line and achieve the aim of training assessment by metering time and quality of packaging and transmission of materials.
Description
Technical field
The utility model relates to a kind of analogue means of the usefulness of imparting knowledge to students, particularly be the electromechanical integration comprehensive practical traning apparatus for checking of a kind of imitation production line (contain feeding unit material, endless-belt letter sorting unit, four four-degree-of-freedom robot transport unit, the simulation of DC speed regulation drilling machine machining cell, pneumatic assembly units, the heat baking unit, AC servo storage unit, fault of spraying paint unit and control module etc. are set)
Background technology
For present school of middle professorship; And institution of higher learning's industry science has all been offered the course of product line such as electronics, electric, machinery and control system; The student is in the process of theory study; Often feel not have the chance of actual hands-on and debugging; Therefore be badly in need of some corresponding apparatus devices,, can supply the student to take action on one's own simultaneously in the hope of the complete simulated environment of reasonably reproducing a production line; Each operation on the production line (contain feeding unit material, endless-belt letter sorting unit, four four-degree-of-freedom robot transport unit, the simulation of DC speed regulation drilling machines machining cell, pneumatic assembly units, baking unit, AC servo storage unit, the touch panel monitor system unit etc. of heating spray paint) is debugged and operated, comprise the debugging and the operation of control module, driver element and performance element.
To achieve these goals, the utility model inventor is through research and test obtain this creation finally for a long time.
The utility model is a principal feature with the modularization Open architecture mainly; Contained electromechanical integration new and high technologies such as PLC control technology, PLC localization function module application technology, AC frequency conversion actuation techniques, stepper drive technology, AC servo actuation techniques, Pneumatic Control Technology, sensor detecting, electrical application technology, double-close-loop direct stream speed adjusting technique, touch panel monitor system technology, communication network technology and mechanical integration techno logy, can all round exercise student start actual operational capacity, team collaboration's spirit and the capability of independent innovation.
Summary of the invention
The purpose of the utility model is; Electromechanical integration comprehensive practical traning apparatus for checking is provided; Whole system partly is made up of electromechanical integration comprehensive practical traning platform, integrated maintenance platform and double reality standard computer desk etc.; Combination through operations such as feeding unit material, endless-belt letter sorting unit, four four-degree-of-freedom robot transport unit, DC speed regulation drilling machines simulation machining cell, pneumatic assembly unit, the unit of heating, AC servos storage unit, touch panel monitor system unit; Thereby reach the working condition of simulation actual product production line; Merged the application of electromechanical integration new and high technologies such as PLC control technology, PLC localization function module application technology, AC frequency conversion actuation techniques, stepper drive technology, AC servo actuation techniques, Pneumatic Control Technology, sensor detecting, electrical application technology, double-close-loop direct stream speed adjusting technique, touch panel monitor system technology, communication network technology and mechanical integration techno logy; And for the student provides the actual debugging that comprises control module, driver element and performance element and the chance of operation, with the purpose of training of students practical operative ability.
Device adopts the platform-type design of multistation; The student can require the different unit module of simulation production scene process selecting to build the automatic production line system of processing according to practice-training teaching; Also be provided with the most common failure of simulation production scene in the simultaneity factor artificially, can carry out the cultivation that electromechanics is debug integrating skills such as technical ability, programming skill, fault analysis and maintenance technical ability and team unity spirit the student.
To achieve these goals; The technical scheme that the utility model adopts is; A kind of electromechanical integration comprehensive practical traning apparatus for checking is provided; Comprise that feeding unit material, annular are carried unit, letter sorting station, four four-degree-of-freedom robot transport unit, the simulation of DC speed regulation drilling machine machining cell, pneumatic assembly units, the heat baking unit, AC servo storage unit, fault of spraying paint is provided with unit and control module
Described feeding unit material takes out material and transmits;
Unit, described endless-belt letter sorting station is positioned at a side of said feeding unit material, classifies;
Described four four-degree-of-freedom robot transport unit are positioned at said endless-belt letter sorting unit one side, transmit;
Described DC speed regulation drilling machine simulation machining cell is positioned at said four four-degree-of-freedom robot transport unit one sides, and material is simulated processed as requested;
Described pneumatic assembly unit is positioned at said DC speed regulation drilling machine simulation machining cell one side, and material is assembled processing as requested;
Described spray paint heat the baking unit be positioned at said pneumatic assembly unit one side, material is simulated the baking processing of heating of spraying paint as requested;
Described AC servo storage unit is positioned at baking unit one side of heating of spraying paint, and is classified into the storekeeper reason, the existing material in warehouse is taken out send the original place back to;
Described fault is provided with the unit and links to each other with said units respectively, carries out fault work is set;
Described control module links to each other with said units respectively, realizes each unit discharging is transmitted the sequential logic control of handling.
Preferable; Described four four-degree-of-freedom robot transport unit comprise: topworks is made up of craspedodrome guide rail, synchronizing wheel, synchronous band, four four-degree-of-freedom robots; Wherein first turning axle of robot carried out by stepper motor; Second swing axle is made up of rotary cylinder; The 3rd swing passed through band driven rotary synchronously by second cylinder, and the 4th turning axle carried out rotation by direct current generator, and control module is made up of elements such as FX2N-48MT PLC, FX2N-1PG module, FX2N-485BD module, metal sensor, solenoid valve, magnetic switchs;
Preferable, described DC speed regulation drilling machine simulation machining cell comprises: after material was moved to machine table, vise assembly clamped material, and lifting motor drives main shaft through screw mandrel and descends.There is a through hole bigger than drill bit at the material center, and drill bit gets into fictitious load after passing through hole.Dc speed-regulating motor just gets into the bringing onto load running status like this.Fictitious load inside is the right cylinder of bifurcated in the middle of, high temperature antifriction material, and along with the increase of the drill bit entering right cylinder degree of depth, motor load also can constantly increase.And iron pipe of right cylinder outer cover, the bifurcated right cylinder in use can not become big in the middle of being used for guaranteeing;
Preferable; Described pneumatic assembly unit comprises: topworks is made up of mechanisms such as accessory barrel, assembly bench, assembling arm, mobile platform, pusher cylinder, mobile cylinder, telescopic cylinder, rotary cylinder, suckers, and control module is made up of elements such as FX2n PLC, FX2n-485 module, reflective photoelectric sensor, solenoid valve, magnetic switchs;
Preferable; Described spray paint heat the baking unit comprise: performance element by heating box, the platform of heating, temperature gauge outfit, well heater, material push cylinder, material jack-up cylinder is formed, control module is made up of FX2n PLC, FX2n-3A module, photoelectric sensor, solenoid valve, magnetic switch etc. control module;
Preferable, described AC servo storage unit comprises: topworks is made up of tiered warehouse facility, piler, the platform that puts in storage, X axle and Z axle craspedodrome guide rail, X axle and Z axial filament bar, the two cover servomotors of one 3 row 4 row; Control module is by FX2n PLC, FX2n-485 module, solenoid valve, form near switch, magnetic switch etc.
The advantage of the utility model is that this apparatus structure is succinct, is convenient to adjustment and unitized construction, and transported material reacts fast efficient height.
Description of drawings:
Fig. 1 is the utility model electromechanical integration comprehensive practical traning apparatus for checking basic structure sketch;
Fig. 2 is an endless-belt letter sorting cellular construction sketch in the utility model electromechanical integration comprehensive practical traning apparatus for checking;
Fig. 3 is four four-degree-of-freedom robot transport cellular construction sketches in the utility model electromechanical integration comprehensive practical traning apparatus for checking;
Fig. 4 is a pneumatic assembly unit structure diagram in the utility model electromechanical integration comprehensive practical traning apparatus for checking;
Fig. 5 is a DC speed regulation drilling machine simulation machining cell structure diagram in the utility model electromechanical integration comprehensive practical traning apparatus for checking;
Fig. 6 heats for spraying paint in the utility model electromechanical integration comprehensive practical traning apparatus for checking and toasts the cellular construction sketch;
Fig. 7 is an AC servo landing account meta structure sketch in the utility model electromechanical integration comprehensive practical traning apparatus for checking.
Embodiment
Below in conjunction with accompanying drawing, do more detailed explanation with other technical characterictic and advantage to the utility model is above-mentioned.
The utility model is a kind of comprehensive practical traning checking device; The work condition state that belongs to simulation; See also shown in Figure 1; It is respectively the utility model electromechanical integration comprehensive practical traning apparatus for checking basic structure sketch and main TV structure sketch; It comprises: a device framework 1; One operation interface 2; One endless-belt letter sorting unit 3; One or four four-degree-of-freedom robot transport unit 4; One pneumatic assembly unit 5; One direct current speed governing drilling machine simulation machining cell 6; One sprays paint heat the baking unit 7; One AC servo storage unit 8
Described device framework is meant, device framework adopts welding of high-quality cold-rolled steel sheet or aluminium section bar manufacturing to form, and underfooting dress universal wheel is fixing, movable two suitable.Equipment adopts computing machine march-past structure, the convenient management of ergonomic, protection computer security.Adopt the aluminium alloy desktop, make things convenient for the optional position to install.Guidance panel is carved aluminium sheet (forbidding plank and other material) with silk.No matter the operator sits (programming, plug wire and debugging), and still station (assembling, wiring, operation) can both conveniently be used.Control section and drive part are changeable type, are suitable for the requirement of all kinds of schools.Experimental tool and real standard parts place drawer and sort out placement with particular manufacturing craft, make things convenient for laboratory room managing and make the student form good habit.
Described operation interface, it comprises: a fixed panel district is used to control power supply and public input terminal; One control module rest area is used to settle control modules such as PLC, single-chip microcomputer; One driver module rest area is used to settle driver modules such as frequency converter, servo, stepping.
The conversion of described unit is meant; The travel switch of all unit all adopts contactless; Comprise optoelectronic switch, Hall switch etc.; The materials handling of all unit (containing feeding unit material, endless-belt letter sorting unit, four four-degree-of-freedom robot transport unit, DC speed regulation drilling machines simulation machining cell, pneumatic assembly unit, the unit of heating, AC servos storage unit etc.) all is in same operative axis or face
Preferable, the arrangement position combination arbitrarily of described unit is applicable to various control requirements, comprises feeding unit material+four a four-degree-of-freedom robot transport unit+endless-belt letter sorting unit; Feeding unit material+four a four-degree-of-freedom robot transport unit+AC servo storage unit; AC servo storage unit+four a four-degree-of-freedom robot transport unit+endless-belt letter sorting unit etc.; Electricity type device in the said units all has connection terminal; Connection terminal adopts line ball or screw compression type; Hardware compatibility man-machine interface, man-machine interface fixed mechanism can arbitrarily angled rotations and to a certain degree flexible.
See also shown in Figure 2; It is the structure diagram of endless-belt letter sorting unit 3 in the utility model electromechanical integration comprehensive practical traning apparatus for checking; Described endless-belt letter sorting unit 3, it comprises: a sorter, described sorter is classified according to the material of material and color on request;
The board-like transport 31 of one endless chain; Described conveying arrangement 31 is a chain-plate type plane transport structure; Described chain-plate type plane transport structure drives its operation by a convertible motor power device 32, and described convertible motor power device comprises variable-frequency motor, stepper motor, servomotor, direct current generator;
One air-leg device 33, described air-leg device 33 is fixed on the base;
One sensing system 34, described sensing system 34 testable contents comprise color and material;
See also shown in Figure 3; It is the structure diagram of four four-degree-of-freedom robot transport unit 4 in the utility model electromechanical integration comprehensive practical traning apparatus for checking; Described four four-degree-of-freedom robot transport unit 4; It comprises: one or four robot devices 41, and described four robot devices 41 take out the material to be processed that will be placed on as required in the feed bin automatically, and materials and parts are sent to next working cell;
Linear guide rail device 42, described line slideway device 42, under the drive of stepper motor 43, the locus and the operating angle of four four-degree-of-freedom robots of conversion.
See also shown in Figure 4; It is the structure diagram of pneumatic assembly unit 5 in the utility model electromechanical integration comprehensive practical traning apparatus for checking, and described pneumatic assembly unit 5 comprises, an assembling arm device 511; Described assembling arm device 511 is; Through the suction of sucker 512, the material to be processed that will be placed on as required on the mobile platform is taken out automatically, and materials and parts are sent to next working cell;
One mobile platform device 521, described mobile platform device 521, under the drive of cylinder 522, the locus of conversion mobile platform and operating angle.
See also shown in Figure 5; It is the structure diagram of DC speed regulation drilling machine simulation machining cell 6 in the utility model electromechanical integration comprehensive practical traning apparatus for checking, described DC speed regulation drilling machine simulation machining cell 6, and it comprises: a processing platform; Described processing platform comprises a vise assembly 611; Described vise assembly 611 is fixing material 612 to be processed, the precision of assurance Working position;
One jacking gear, described jacking gear, under the drive of main shaft lifting motor 621, through the transmission of main shaft screw mandrel 622, the Y direction of stipulating at main shaft guide rail 623 moves up and down;
One drilling machine equipment, described drilling machine equipment, work under the drive of spindle motor 63.
See also shown in Figure 6, the structure diagram of its baking unit 7 of heating for spraying paint in the utility model electromechanical integration comprehensive practical traning apparatus for checking, the described baking unit 7 of heating that sprays paint, it comprises: a heating box 71, described heating box 71 provide insulation effect;
One well heater 72, described well heater 72 provides heat effect;
One platform 73 of heating, the described platform 73 of heating provides workbench for material to be processed;
One air-leg device 74, described air-leg device 74 is provided on the base;
One sensing system 75, described sensing system 75 testable contents are temperature.
See also the structure diagram of Fig. 7 for AC servo storage unit 8 in the utility model electromechanical integration comprehensive practical traning apparatus for checking, described AC servo storage unit 8 comprises, the management system 811 of putting in storage, and the described management system 811 of putting in storage, it comprises:
One piler device 812, the material-feeding and fetching of described stack machine device 812 partly adopt the control of twin-tub cylinder, and put in storage with outbound and operate;
One X shaft moving device 813, described X shaft moving device 813 are under the drive of X axle servomotor 816, to move along X axle line slideway;
One Z shaft moving device 814, described Z shaft moving device 814 are under the drive of Z axle servomotor 815, to move along Z axle line slideway;
One returns management system, and can the existing material in warehouse be taken out and send the original place back to;
More than explanation is just illustrative as far as the utility model; And nonrestrictive, those of ordinary skills understand, under the situation of spirit that does not break away from following accompanying claims defined and scope; Can make many modifications; Change, or equivalence, but all will fall in the protection domain of the utility model.
Claims (9)
1.815L electromechanical integration comprehensive practical traning apparatus for checking; It is characterized in that; It comprises: spray paint heat baking unit, AC servo storage unit, fault of a feeding unit material, endless-belt letter sorting unit, or four four-degree-of-freedom robot transport unit, direct current speed governing drilling machine simulation machining cell, pneumatic assembly units, is provided with unit and control module
Described feeding unit material takes out material and transmits;
Unit, described endless-belt letter sorting station is positioned at a side of said feeding unit material, classifies;
Described four four-degree-of-freedom robot transport unit are positioned at said endless-belt letter sorting unit one side, transmit;
Described DC speed regulation drilling machine simulation machining cell is positioned at said four four-degree-of-freedom robot transport unit one sides, and material is simulated processed as requested;
Described pneumatic assembly unit is positioned at said DC speed regulation drilling machine simulation machining cell one side, and material is assembled processing as requested;
Described spray paint heat the baking unit be positioned at said pneumatic assembly unit one side, material is simulated the baking processing of heating of spraying paint as requested;
Described AC servo storage unit is positioned at baking unit one side of heating of spraying paint, and is classified into the storekeeper reason, the existing material in warehouse is taken out send the original place back to;
Described fault is provided with the unit and links to each other with said units respectively, carries out fault work is set;
Described control module links to each other with said units respectively, realizes each unit discharging is transmitted the sequential logic control of handling.
2. 815L electromechanical integration comprehensive practical traning apparatus for checking according to claim 1 is characterized in that, described endless-belt letter sorting unit comprises: a sorter, and described sorter is classified according to the material of material and color on request;
The board-like transport of one endless chain; Described conveying arrangement is a chain-plate type plane transport structure; Described chain-plate type plane transport structure drives its operation by a convertible motor power device, and described convertible motor power device comprises variable-frequency motor, stepper motor, servomotor, direct current generator;
One air-leg device, described air-leg device is fixed on the base;
One sensing system, the testable content of described sensing system comprises color and material.
3. 815L electromechanical integration comprehensive practical traning apparatus for checking according to claim 1; It is characterized in that; Described four four-degree-of-freedom robot transport unit comprise: a topworks, described topworks comprise that a craspedodrome guide rail, a synchronizing wheel, are with synchronously, one or four four-degree-of-freedom robots, described four four-degree-of-freedom robots; Its first turning axle carried out by stepper motor; Second swing axle is made up of rotary cylinder, and the 3rd swing passed through band driven rotary synchronously by second cylinder, and the 4th turning axle carried out rotation by direct current generator; Control module is made up of elements such as FX2N-48MT PLC, FX2N-1PG module, FX2N-485BD module, metal sensor, solenoid valve, magnetic switchs
One or four robot devices, described four robot devices take out the material to be processed that will be placed on as required in the feed bin automatically, and materials and parts are sent to next working cell;
The linear guide rail device, described line slideway device, under the drive of stepper motor, the locus and the operating angle of four four-degree-of-freedom robots of conversion.
4. 815L electromechanical integration comprehensive practical traning apparatus for checking according to claim 1; It is characterized in that; The composition of described pneumatic assembly unit is; Topworks is made up of mechanisms such as accessory barrel, assembly bench, assembling arm, mobile platform, pusher cylinder, mobile cylinder, telescopic cylinder, rotary cylinder, suckers, and control module is made up of elements such as FX2n PLC, FX2n-485 module, reflective photoelectric sensor, solenoid valve, magnetic switchs
Described pneumatic assembly unit comprises: an assembling arm device, described assembling arm device be, through the suction of sucker, the material to be processed that will be placed on as required on the mobile platform is taken out automatically, and materials and parts are sent to next working cell,
One mobile platform device, described mobile platform device, under the drive of cylinder, the locus of conversion mobile platform and operating angle.
5. 815L electromechanical integration comprehensive practical traning apparatus for checking according to claim 1 is characterized in that, described DC speed regulation drilling machine simulation machining cell; After material was moved to machine table, vise assembly clamped material, and lifting motor drives main shaft through screw mandrel and descends; There is a through hole bigger than drill bit at the material center, and drill bit gets into fictitious load after passing through hole, and dc speed-regulating motor just gets into the bringing onto load running status like this; Fictitious load inside is the right cylinder of bifurcated in the middle of, high temperature antifriction material, and along with the increase of the drill bit entering right cylinder degree of depth, motor load also can constantly increase; And iron pipe of right cylinder outer cover, the bifurcated right cylinder in use can not become greatly in the middle of being used for guaranteeing, and described DC speed regulation drilling machine simulation machining cell comprises: a processing platform; Described processing platform comprises a vise assembly, and described vise assembly is, with fixed material to be processed; Guarantee the precision of Working position
One jacking gear, described jacking gear, under the drive of main shaft lifting motor, through the transmission of main shaft screw mandrel, the Y direction of stipulating at the main shaft guide rail moves up and down,
One drilling machine equipment, described drilling machine equipment, work under the drive of spindle motor.
6. 815L electromechanical integration comprehensive practical traning apparatus for checking according to claim 1; It is characterized in that; Described spray paint heat the baking unit by heating box, the platform of heating, temperature gauge outfit, well heater, material push cylinder, material jack-up cylinder is formed; Control module is made up of FX2nPLC, FX2n-3A module, photoelectric sensor, solenoid valve, magnetic switch etc. control module, and it comprises: a heating box, described heating box provide insulation effect;
One well heater, described well heater provides heat effect;
One platform of heating, the described platform of heating is that material to be processed provides workbench;
One air-leg device, described air-leg device is provided on the base;
One sensing system, the testable content of described sensing system is a temperature.
7. 815L electromechanical integration comprehensive practical traning apparatus for checking according to claim 1; It is characterized in that; The topworks of described AC servo storage unit is made up of tiered warehouse facility, piler, the platform that puts in storage, X axle and Z axle craspedodrome guide rail, X axle and Z axial filament bar, the two cover servomotors of one 3 row 4 row; Control module is by FX2n PLC, FX2n-485 module, solenoid valve, form near switch, magnetic switch etc., described AC servo storage unit, and it comprises; One management system of putting in storage, the described management system of putting in storage comprises
One piler device, the material-feeding and fetching of described stack machine device partly adopt the control of twin-tub cylinder, and put in storage with outbound and operate;
One X shaft moving device, described X shaft moving device are under the drive of X axle servomotor, to move along X axle line slideway;
One Z shaft moving device, described Z shaft moving device are under the drive of Z axle servomotor, to move along Z axle line slideway;
One returns management system, and can the existing material in warehouse be taken out and send the original place back to.
8. 815L electromechanical integration comprehensive practical traning apparatus for checking according to claim 1; It is characterized in that; Described on control mode, on control module, realized the exchange of PLC module and one-chip computer module, simultaneously described on type of drive; On driver module, realized the exchange of frequency converter module, servocontrol module, servocontrol module, step motor control module, DC control module.
9. 815L electromechanical integration comprehensive practical traning apparatus for checking according to claim 1 is characterized in that, the arrangement position combination arbitrarily of described each unit is applicable to various control requirements, comprises feeding unit+carrying unit+letter sorting unit; Feeding unit+carrying unit+unit, warehouse; Unit, warehouse+carrying unit+letter sorting unit etc.; Electricity type device in each above-mentioned unit all has connection terminal; Connection terminal adopts line ball or screw compression type, the hardware compatibility man-machine interface, and the man-machine interface fixed mechanism can arbitrarily angled rotation and stretching to a certain degree.
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| CN2011201410236U CN202217430U (en) | 2011-05-06 | 2011-05-06 | 815L mechanical and electrical integration comprehensive training assessment device |
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| CN105957419A (en) * | 2016-05-12 | 2016-09-21 | 陕西维视数字图像技术有限公司 | Intelligent factory practical training system equipment |
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| CN108415405B (en) * | 2018-03-07 | 2019-06-21 | 重庆交通大学 | A kind of piler Simulation Experimental Platform and piler fault judgment method |
| CN108777092A (en) * | 2018-07-02 | 2018-11-09 | 山东栋梁科技设备有限公司 | A kind of intelligent Manufacturing Technology with apply production practice system |
| CN110211477A (en) * | 2018-09-01 | 2019-09-06 | 天津博诺智创机器人技术有限公司 | A kind of industrial robot adjustment maintenance training system |
| CN112084669A (en) * | 2020-09-15 | 2020-12-15 | 任新志 | Electromechanical system electromechanical integration design method |
| CN112084669B (en) * | 2020-09-15 | 2024-01-26 | 任新志 | Electromechanical system electromechanical integrated design method |
| CN114220311A (en) * | 2022-01-11 | 2022-03-22 | 重庆煌能科技有限公司 | Low-voltage electrician safety technology practical operation check and training platform for special operation |
| CN114220311B (en) * | 2022-01-11 | 2024-01-26 | 重庆煌能科技有限公司 | Be used for real examination platform of operating of special type operation low-voltage electric safety technique |
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