CN108716061A - 一种抗菌纤维基水刺复合无纺布的制备工艺 - Google Patents

一种抗菌纤维基水刺复合无纺布的制备工艺 Download PDF

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CN108716061A
CN108716061A CN201810584309.8A CN201810584309A CN108716061A CN 108716061 A CN108716061 A CN 108716061A CN 201810584309 A CN201810584309 A CN 201810584309A CN 108716061 A CN108716061 A CN 108716061A
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吴嘉祺
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Changshou City Perfect Non Woven Fabrics Co Ltd
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209—Inorganic fibres
    • D04H1/4234—Metal fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209—Inorganic fibres
    • D04H1/4242—Carbon fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326—Condensation or reaction polymers
    • D04H1/435—Polyesters
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
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  • Nonwoven Fabrics (AREA)

Abstract

本发明公开了一种抗菌纤维基水刺复合无纺布的制备工艺，包括如下步骤：（1）配置原料，取50‑55份抗菌纤维、20‑25份甲壳素纤维、5‑10份的碳纤维、18‑22份的聚酯纤维；（2）开松混合；（3）梳理铺网；（4）水刺；（5）浸浆；（6）烘干。通过上述方式，本发明工艺简单易控，制得的无纺布具有优异的抗菌、抑菌性能和强度。

Description

一种抗菌纤维基水刺复合无纺布的制备工艺
技术领域
本发明涉及无纺技术领域，特别是涉及一种抗菌纤维基水刺复合无纺布的制备工艺。
背景技术
随着科技的发展，非织造布加工技术不断提高，非织造布制造工艺及流程配置也在不断改进和完善。非织造布作为一种原料成本低廉、制造工艺简单的产品，越来越深入到人们的日常生活中。非织造布加工技术根据其成布工艺可分为水刺、水刺复合、针刺、热风、热轧、熔喷等多种，其中水刺法是比较常用的一种。水刺法又称水力缠结法、水力喷射法、射流喷网法，是一种独特的、新型的非织造布加工技术。但是现有的水刺无纺材料的制备工艺复杂，成本高，且制得的水刺无纺材料存在强度低、不具有抗菌性能等缺陷。
发明内容
本发明主要解决的技术问题是提供一种高吸湿水刺无纺材料的制备工艺，工艺简单易控，制得的水刺无纺材料具有优异的吸湿性能。
为解决上述技术问题，本发明采用的一个技术方案是：提供一种抗菌纤维基水刺复合无纺布的制备工艺，包括如下步骤：
（1）配置原料，取50-55份抗菌纤维、20-25份甲壳素纤维、5-10份的碳纤维、18-22份的聚酯纤维；
（2）开松混合，将配方量的抗菌纤维和甲壳素纤维经开松混合得到抗菌纤维混合料，将配方量的碳纤维和聚酯纤维经开松混合得到增强纤维混合料；
（3）梳理铺网，将上述抗菌纤维混合料、增强纤维混合料分别经过梳理机梳理成网，得到抗菌纤维网和增强纤维网，然后将抗菌纤维网和增强纤维网经过牵伸机牵伸，牵伸机的牵伸倍率为2.8-3.2倍；
（4）水刺，将上述抗菌纤维网和增强纤维网进行水刺复合，得到抗菌纤维基水刺复合纤维网；
（5）浸浆，将上述抗菌纤维基水刺复合纤维网浸润到抗菌浆料中，然后经压辊进行辊轧；
（6）烘干，将浸浆辊轧后的抗菌纤维基水刺复合纤维网进行烘干，得到抗菌纤维基水刺复合无纺布。
在本发明一个较佳实施例中，所述抗菌纤维为纳米载银抗菌纤维。
在本发明一个较佳实施例中，所述步骤（1）的原料包括：54份抗菌纤维、22份甲壳素纤维、7份的碳纤维、17份的聚酯纤维。
本发明的有益效果是：本发明采用合理配方量的纤维原料，依次经开松、梳理铺网、水刺复合、抗菌处理获得抗菌纤维基水刺复合无纺布，工艺简单易控，制得的无纺布具有优异的抗菌、抑菌性能和强度。
具体实施方式
下面对本发明的较佳实施例进行详细阐述，以使本发明的优点和特征能更易于被本领域技术人员理解，从而对本发明的保护范围做出更为清楚明确的界定。
本发明实施例包括：
实施例一：
一种抗菌纤维基水刺复合无纺布的制备工艺，包括如下步骤：
（1）配置原料，取53份纳米载银抗菌纤维、23份甲壳素纤维、6份的碳纤维、18份的聚酯纤维；
（2）开松混合，将配方量的抗菌纤维和甲壳素纤维经开松混合得到抗菌纤维混合料，将配方量的碳纤维和聚酯纤维经开松混合得到增强纤维混合料；
（3）梳理铺网，将上述抗菌纤维混合料、增强纤维混合料分别经过梳理机梳理成网，得到抗菌纤维网和增强纤维网，然后将抗菌纤维网和增强纤维网经过牵伸机牵伸，牵伸机的牵伸倍率为2.8倍；
（4）水刺，将上述抗菌纤维网和增强纤维网进行水刺复合，得到抗菌纤维基水刺复合纤维网；
（5）浸浆，将上述抗菌纤维基水刺复合纤维网浸润到抗菌浆料中，然后经压辊进行辊轧；
（6）烘干，将浸浆辊轧后的抗菌纤维基水刺复合纤维网进行烘干，得到抗菌纤维基水刺复合无纺布。
实施例二：
一种抗菌纤维基水刺复合无纺布的制备工艺，包括如下步骤：
（1）配置原料，取54份纳米载银抗菌纤维、22份甲壳素纤维、7份的碳纤维、17份的聚酯纤维；
（2）开松混合，将配方量的抗菌纤维和甲壳素纤维经开松混合得到抗菌纤维混合料，将配方量的碳纤维和聚酯纤维经开松混合得到增强纤维混合料；
（3）梳理铺网，将上述抗菌纤维混合料、增强纤维混合料分别经过梳理机梳理成网，得到抗菌纤维网和增强纤维网，然后将抗菌纤维网和增强纤维网经过牵伸机牵伸，牵伸机的牵伸倍率为3倍；
（4）水刺，将上述抗菌纤维网和增强纤维网进行水刺复合，得到抗菌纤维基水刺复合纤维网；
（5）浸浆，将上述抗菌纤维基水刺复合纤维网浸润到抗菌浆料中，然后经压辊进行辊轧；
（6）烘干，将浸浆辊轧后的抗菌纤维基水刺复合纤维网进行烘干，得到抗菌纤维基水刺复合无纺布。
本发明揭示了一种抗菌纤维基水刺复合无纺布的制备工艺，采用合理配方量的纤维原料，依次经开松、梳理铺网、水刺复合、抗菌处理获得抗菌纤维基水刺复合无纺布，工艺简单易控，制得的无纺布具有优异的抗菌、抑菌性能和强度。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (3)

1.一种抗菌纤维基水刺复合无纺布的制备工艺，其特征在于，包括如下步骤：
（1）配置原料，取50-55份抗菌纤维、20-25份甲壳素纤维、5-10份的碳纤维、18-22份的聚酯纤维；
（2）开松混合，将配方量的抗菌纤维和甲壳素纤维经开松混合得到抗菌纤维混合料，将配方量的碳纤维和聚酯纤维经开松混合得到增强纤维混合料；
（3）梳理铺网，将上述抗菌纤维混合料、增强纤维混合料分别经过梳理机梳理成网，得到抗菌纤维网和增强纤维网，然后将抗菌纤维网和增强纤维网经过牵伸机牵伸，牵伸机的牵伸倍率为2.8-3.2倍；
（4）水刺，将上述抗菌纤维网和增强纤维网进行水刺复合，得到抗菌纤维基水刺复合纤维网；
（5）浸浆，将上述抗菌纤维基水刺复合纤维网浸润到抗菌浆料中，然后经压辊进行辊轧；
（6）烘干，将浸浆辊轧后的抗菌纤维基水刺复合纤维网进行烘干，得到抗菌纤维基水刺复合无纺布。
2.根据权利要求1所述的抗菌纤维基水刺复合无纺布的制备工艺，其特征在于，所述抗菌纤维为纳米载银抗菌纤维。
3.根据权利要求1所述的抗菌纤维基水刺复合无纺布的制备工艺，其特征在于，所述步骤（1）的原料包括：54份抗菌纤维、22份甲壳素纤维、7份的碳纤维、17份的聚酯纤维。
CN201810584309.8A 2018-06-08 2018-06-08 一种抗菌纤维基水刺复合无纺布的制备工艺 Pending CN108716061A (zh)

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CN111391160A (zh) * 2020-02-28 2020-07-10 漳州泰里斯生物科技有限公司 一种抗菌塑料米的成型工艺以及抗菌塑料制品
CN113174696A (zh) * 2021-03-08 2021-07-27 苏州多瑈新材料科技有限公司 一种超柔防粘复合无纺布及其制备方法
CN113417070A (zh) * 2021-06-21 2021-09-21 刘景峰 一种抑菌水刺布及其制备方法
CN115652614A (zh) * 2022-10-26 2023-01-31 福建龙美医疗器械有限公司 一种医用抗菌抗病毒水刺无纺布及制备方法

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CN111391160A (zh) * 2020-02-28 2020-07-10 漳州泰里斯生物科技有限公司 一种抗菌塑料米的成型工艺以及抗菌塑料制品
CN113174696A (zh) * 2021-03-08 2021-07-27 苏州多瑈新材料科技有限公司 一种超柔防粘复合无纺布及其制备方法
CN113417070A (zh) * 2021-06-21 2021-09-21 刘景峰 一种抑菌水刺布及其制备方法
CN115652614A (zh) * 2022-10-26 2023-01-31 福建龙美医疗器械有限公司 一种医用抗菌抗病毒水刺无纺布及制备方法

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