CN108399852A - A kind of manufacturing cell's intellectualized reconstruction and integrated experience system - Google Patents
A kind of manufacturing cell's intellectualized reconstruction and integrated experience system Download PDFInfo
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- CN108399852A CN108399852A CN201810252874.4A CN201810252874A CN108399852A CN 108399852 A CN108399852 A CN 108399852A CN 201810252874 A CN201810252874 A CN 201810252874A CN 108399852 A CN108399852 A CN 108399852A
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
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Abstract
The invention discloses a kind of manufacturing cell's intellectualized reconstructions and integrated experience system, include the units such as storage, processing, polishing list, detection, sorting, master control, each unit uses independent structure design, complete set can be formed and integrate experience system, complete all processes processed from material to finished product.Each unit in this system is equipped with I/O modules and Industrial Ethernet module, greatly facilitates the contact between each unit in this way, when using this system, can actually use demand, flexible combination each unit plays greater advantages of the present invention.
Description
Technical field
The present invention relates to technical field of automation, more particularly to a kind of manufacturing cell's intellectualized reconstruction and integrated real training system
System.
Background technology
Under " made in China 2025 " background, development trend, post and the high vocational education of the variation of demand for talent centering of enterprise
It educates and is impacting, the standard of personnel training is docked with market post just quietly to change.Since middle Education About Aids In Vocational Schools need
The vocational ability development trend that post is provided according to intelligent manufacturing enterprise and intelligent equipment Manufacturing adjusts Talents Cultivation Orientation,
The industrial robot practice-training teaching of development based on intelligence manufacture Practical training equipment is more paid attention to.But presently relevant real training
Equipment is very deficient, these are big with the teaching equipment limitation of the artificial platform of industrial machine, flexibility is poor, can not be different by simulating
The Alternatives such as sanding and polishing, stereo warehouse, the vision-based detection of type workpiece make the content of courses integrate with employment content, are unable to fully
Meet school and intelligence manufacture correlation practice-training teaching is carried out to student, hinders the culture of compound technology skilled personnel.
Invention content
The demand for carrying out intelligence manufacture correlation practice-training teaching to solve school to student, is improved with the artificial platform of industrial machine
Teaching equipment flexibility, the present invention provides a kind of manufacturing cell's intellectualized reconstructions and integrated experience system.
To achieve the purpose of the present invention, the present invention provides a kind of manufacturing cell's intellectualized reconstruction and integrated experience system,
Including storage unit, polishing unit, sorting unit, tool unit, unit, detection unit, execution unit, Master Control Unit are processed,
Above-mentioned each unit is mounted in the independent gantry that can move freely, and splicing port, four sides of each unit are provided between rack
It can be spliced with other units, the storage unit uses layer stereo structure；The polishing unit, which is provided with, to be used for
Stablize the air-actuated jaw of Clamp blocks；The sorting unit includes conveyer belt and sorting structure；The tool unit includes tool
Holder and industrial robot teaching device holding support；The processing unit includes numerical control milling machine structure；The detection unit includes
Industrial intelligent camera and its mating light source；The execution unit is equipped with series connection joint type six-shaft industrial robot；The master control
Unit is used to carry out storage unit, polishing unit, sorting unit, tool unit, processing unit, detection unit, execution unit
Centralized control.
Compared with prior art, beneficial effects of the present invention are, the invention has the advantages that being thought using modularized design
Road makes platform minimize, and more adapts to contest and teaching is applied.Intelligent warehousing management, personalized Milling Process, industrial machine
People's sanding and polishing, intellectualized detection, the real-time acquisition by " end-net-cloud " integration realization manufaturing data and shared, completion liter
Process transparence, quality management and control fining are realized in the integrated application of grade transformation, meet the customized type production of automotive hub,
Manufacture product quality and efficiency are promoted, realizes green manufacturing, service《Made in China 2025》.
Description of the drawings
Fig. 1 is the structural schematic diagram of the storage unit of the present invention；
Fig. 2 is the structural schematic diagram of the polishing unit of the present invention；
Fig. 3 is the structural schematic diagram of the sorting unit of the present invention；
Fig. 4 is the structural schematic diagram of the sorting unit of the present invention；
Fig. 5 is the structural schematic diagram of the processing unit of the present invention；
Fig. 6 is the structural schematic diagram of the detection unit of the present invention；
Fig. 7 is the structural schematic diagram of the execution unit of the present invention；
Fig. 8 is the structural schematic diagram of the Master Control Unit of the present invention；
Fig. 9 is the polishing unit overlooking structure diagram of the present invention；
It using the wheel hub of automobile industry is product as object that Figure 10, which is the present invention, design slave raw material to being processed into the whole of finished product
Body structural schematic diagram.
Specific implementation mode
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that described herein
Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
It should be noted that " connection " described herein and the word for expressing " connection ", as " being connected ",
" connected " etc. was both directly connected to another component including a certain component, and also passed through other component and another portion including a certain component
Part is connected.
It should be noted that term used herein above is merely to describe specific implementation mode, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singulative
Be also intended to include plural form, additionally, it should be understood that, when in the present specification using belong to "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, component or module, component and/or combination thereof.
It should be noted that term " first " in the description and claims of this application and above-mentioned attached drawing, "
Two " etc. be for distinguishing similar object, without being used to describe specific sequence or precedence.It should be appreciated that using in this way
Data can be interchanged in the appropriate case, so that presently filed embodiment described herein for example can be in addition to herein
Sequence other than those of diagram or description is implemented.In addition, term " comprising " and " having " and their any deformation, it is intended that
Be to cover it is non-exclusive include, for example, containing the process of series of steps or unit, method, system, product or equipment not
Those of be necessarily limited to clearly to list step or unit, but may include not listing clearly or for these processes, side
The intrinsic other steps of method, product or equipment or unit.
For ease of description, herein can with use space relative terms, as " ... on ", " in ... top ",
" ... upper surface ", " above " etc., for describing such as a component shown in the figure or module or feature and other
The spatial relation of component or module or feature.It should be understood that spatially relative term be intended to comprising in addition to component or
Different direction in use or operation except orientation of person's module described in figure.For example, if component in attached drawing
Perhaps module is squeezed, be described as " above other component either module or construction " or " in other component or module or
On construction " component will either be positioned as after module " below other component or module or construction " or " at other
Under component or module or construction ".Thus, exemplary term " ... top " may include " ... top " and
" in ... lower section " two kinds of orientation.The component or module can also the positioning of other different modes (be rotated by 90 ° or be in other
Orientation), and respective explanations are made to the opposite description in space used herein above.
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.
Main thought：The application executes terminal by applicable industry robot, numerically-controlled machine tool etc. and realizes Flexible Manufacture, introducing
Industrial Ethernet realizes that the structure of complex control network realizes the network terminal to MES system with optimization, using high in the clouds data service
" end-net-cloud " the integrated intelligence for having intelligent Manufacturing Technology feature is built in the monitoring of middle manufaturing data and production procedure control
Manufacturing cell.
A kind of manufacturing cell's intellectualized reconstruction of the application and integrated experience system, modularized design include storage, add
Units, each units such as work, polishing list, detection, sorting, master control use independent structure design, can form complete set collection
At experience system, all processes processed from material to finished product are completed.Storage in this system is furnished with all kinds of detection sensor energy
Enough detection material situations in real time, processing module are furnished with the number based on three axis vertical milling structure of SINUMERIK 828D Basic systems
Lathe is controlled, may be implemented accurately to process material.The accurate processing that material polishing is completed using polishing unit, by detecting and dividing
It picks unit finished product is detected and is classified.It can be utilized in the transfer and transport of entire experience system material and finished product and execute list
Member is completed, and execution unit is equipped with based on the industrial robot containing series connection six axis of joint type so that material in whole system
Transmission more intelligence and conveniently.
Each unit in this system is equipped with I/O modules and Industrial Ethernet module, greatly facilitates each list in this way
Contact between member can actually use demand when using this system, and flexible combination each unit plays bigger of the present invention
Advantage.
As Figure 1-10 shows, the embodiment of the present application include storage unit 1, polishing unit 2, sorting unit 3, tool unit 4,
Unit 5, detection unit 6, execution unit 7, Master Control Unit 8 are processed, using modularized design as principle, each unit is mounted on can be certainly
By splicing port is provided in mobile independent gantry, between rack, it can be achieved that different layout pattern independent assortment, arrangement is long-range
I/O cell realizes that signal monitoring and control are coordinated by Industrial Ethernet, and summation function is wanted in the technological process to meet different
It realizes, four sides of each unit can be spliced with other units, according to process sequence, can be freely combined.
Wherein, storage unit 1 is using layer stereo structure 9；Polishing unit 2 has air-actuated jaw, can stablize Clamp blocks,
Meet polishing process；Sorting unit 3 includes conveyer belt 11 and sorting structure 10；Tool unit 4 includes 12 work of tool holder
Industry robot demonstrator holding support 13；It includes numerical control milling machine structure 14 to process unit 5；Detection unit 6 includes industrial intelligent phase
Machine 16 and its mating light source 15；The series connection joint type six-shaft industrial machine of 7 highly flexible of execution unit and kit quick-change system
Device people 17；Master Control Unit 8 is used for storage unit 1, polishing unit 2, sorting unit 3, tool unit 4, processing unit 5, detection
Unit 6, execution unit 7 carry out centralized control.
In a preferred embodiment, the storage material position of storage unit 1 is 6 total, and each material position can be by will pneumatically fix
Pallet is released, and detects whether current material position stores part equipped with sensor, and passes through indicator light feedback states.The part can
Think the wheel hub of automobile.
In a preferred embodiment, polishing unit 2 includes the rotary work station and station turning for having air-actuated jaw, the rotation
Switching stations 18 can provide Pneumatic rotary ability, realize the rotation to axis of workpiece；Station turning (19) can provide air-actuated turnover energy
Power is realized part in the automatic turning of station and rotary work station of polishing.
In a preferred embodiment, the conveyer belt 11 of sorting unit 3 is belt conveyor, is passed for driving part to stablize
It is dynamic.For the mechanism for sorting 10 by pneumatic control, part is pushed to sorting road junction by mechanism for sorting then, 10 realizations by conveyer belt
And position, sensor is installed in each operating position, sensor signal all feeds back to Master Control Unit 8.
In a preferred embodiment, the tool holder 12 of the tool unit 4 can provide 7 standardized tool installation positions
Set, can install wheel rim outer ring clamping jaw, spoke clamping jaw, wheel hub clamping jaw, wheel rim inner ring clamping jaw, sucker tool, end face milling tools,
Side milling tools etc. arbitrarily puts required tool so that industrial robot picks and places use according to demand.The industrial machine
Device people's teaching machine holding support (13) puts industrial robot teaching device for safe, prevents unexpected landing or damage.
In a preferred embodiment, numerical control milling machine structure uses SINUMERIK 828D Basic systems, vertical using three axis
Milling structure, desktop installation, mating pneumatic control bilateral safety door and fixture.
In a preferred embodiment, 16 model FH L550 of the industrial intelligent camera, take pictures for actual products
It is compared afterwards with target product.
In a preferred embodiment, execution unit 7 include industrial robot, industrial robot by tool unit 4 more
It changes tool to capture wheel hub, polish, be electrically connected with Master Control Unit 8.In addition, the industrial robot is dragged by the linear guide
Operation.
In a preferred embodiment, the Master Control Unit 8 is flat including PLC controller, automatic programming software, MES programmings
Platform, off-line programming software, mobile terminal, display screen.
Wherein, the PLC controller includes two SIMATIC S7-1212, provides Industrial Ethernet PROFINET communications
It supports, with storage unit 1, polishing unit 2, sorting unit 3, tool unit 4, processing unit 5, detection unit 6, execution unit 7
It is electrically connected.
Wherein, the automatic programming software includes the mating configurations of PLC and programming, simulation test platform.
Wherein, the off-line programming software is used for three-dimensional modeling, realizes layout designs, verifies industrial robot actuating range
Accessibility.
Wherein, the off-line programming software provides postposition program editor, it can be achieved that program manual modification.
Wherein, the off-line programming software is swept after simulation result can be generated to three-dimensional animation and delivery network by Quick Response Code
It retouches.
A kind of above-mentioned manufacturing cell's intellectualized reconstruction and integrated experience system can require combination each according to concrete technology
A unit, overall structure are not fixed, and using one of which structure as embodiment, overall structure includes all component units, that is, is wrapped
Storage unit, polishing unit, sorting unit, tool unit, processing unit, detection unit, execution unit, Master Control Unit are included, respectively
A cellular construction figure such as Fig. 1 to Fig. 9 includes the comprising modules of each unit in figure.
Using automotive hub parts production system as embodiment, specific embodiment is as follows：
The material of required processing is placed on storage unit, as shown in Figure 1；Second unit is processing unit, such as Fig. 2 institutes
Show, which mainly completes to materiel machining, and processing unit uses numerical control milling machine structure, uses SINUMERIK 828D Basic
System, structure are three axis vertical milling structures, may be implemented accurately to process material；Third unit is polishing unit, such as Fig. 3 institutes
Show, the main burr for removing the workpiece surface after processing is allowed to smooth, is easy to continue to process or reach finished product.4th unit
For detection unit, as shown in fig. 6, mating light source and industrial intelligent camera, completion is taken pictures to finished product detection using industrial camera；The
Five units are sorting unit, as shown in figure 8, main complete to carry out classification or to qualified finished product on good terms to different finished products
Sorting.In addition, also execution unit, tool unit and Master Control Unit, execution unit unit include series connection joint type six
Shaft industrial robot, as shown in fig. 7, being transported and movement in each workbench with finished product for completing material；Tool unit packet
Containing tool holder, as shown in figure 4, provide 7 standardized tool installation sites, can install wheel rim outer ring clamping jaw, spoke clamping jaw,
The tools such as wheel hub clamping jaw, wheel rim inner ring clamping jaw, sucker tool, end face milling tools and side milling tools, mainly coordinate work
Industry robot Rapid matching, installation and release.Whole system control centre is Master Control Unit, as shown in figure 8, include PLC with
And all kinds of I/O modules, complete the coordination and control of each unit.
It is a kind of manufacturing cell's intellectualized reconstruction with integrated experience system is a variety of to apply one that above-described embodiment, which is the present invention,
Kind of technology controlling and process structure, in system each unit can independently or with its unit coordinated operation, therefore, manufacturing cell's intelligence
Energyization transformation, according to requiring freely to be assembled, completes different occasions and duty requirements with integrated experience system, whole system
Upgrade or is transformed convenient, flexible.
The above is only a preferred embodiment of the present invention, it is noted that for the common skill of the art
For art personnel, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications
Also it should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of manufacturing cell's intellectualized reconstruction and integrated experience system, it is characterised in that：It is single including storage unit (1), polishing
First (2), sorting unit (3), tool unit (4), processing unit (5), detection unit (6), execution unit (7), Master Control Unit
(8), above-mentioned each unit is mounted in the independent gantry that can move freely, and splicing port is provided between rack, each unit
Four sides can be spliced with other units, and the storage unit (1) uses layer stereo structure (9)；The polishing unit
(2) it is provided with the air-actuated jaw for stablizing Clamp blocks；The sorting unit (3) includes conveyer belt (11) and sorting structure
(10)；The tool unit (4) includes tool holder (12) and industrial robot teaching device holding support (13)；The work sheet
First (5) include numerical control milling machine structure (14)；The detection unit (6) includes industrial intelligent camera (16) and its mating light source
(15)；The execution unit (7) is equipped with series connection joint type six-shaft industrial robot (17)；The Master Control Unit (8) for pair
Storage unit (1), sorting unit (3), tool unit (4), processing unit (5), detection unit (6), executes polishing unit (2)
Unit (7) carries out centralized control.
2. a kind of manufacturing cell's intellectualized reconstruction according to claim 1 and integrated experience system, it is characterised in that：Storage
The storage material position of unit (1) is 6 total, and each material position can be worked as by pneumatically releasing fixed tray, and equipped with sensor detection
Whether preceding material position stores part, and passes through indicator light feedback states.
3. a kind of manufacturing cell's intellectualized reconstruction according to claim 1 and integrated experience system, it is characterised in that：It is described
Unit (2) of polishing includes rotary work station (18) and station turning (19), and is pacified on rotary work station (18) and station turning (19)
Equipped with air-actuated jaw, the rotary work station (18) realizes the rotation to axis of workpiece for providing Pneumatic rotary ability；It is described to turn over
Switching stations (19) are realized part for providing air-actuated turnover ability in the automatic turning of station and rotary work station of polishing.
4. a kind of manufacturing cell's intellectualized reconstruction according to claim 1 and integrated experience system, it is characterised in that：It is described
Sorting unit (3) include conveyer belt (11) and mechanism for sorting (10), the conveyer belt (11) is belt conveyor, is used for band
Dynamic part stable drive；The mechanism for sorting (10) is used to part being pushed to sorting road junction by conveyer belt by pneumatic control
And position, sensor is installed in each operating position, sensor signal all feeds back to Master Control Unit (8).
5. a kind of manufacturing cell's intellectualized reconstruction according to claim 1 and integrated experience system, it is characterised in that：It is described
Tool unit (4) include tool holder (12) and industrial robot teaching device holding support (13), the tool holder (12)
7 standardized tool installation sites are provided, wheel rim outer ring clamping jaw, spoke clamping jaw and/or wheel hub clamping jaw, wheel rim inner ring folder can be installed
Pawl, sucker tool, end face milling tools, side milling tools arbitrarily put required tool for industrial machine according to demand
Device people picks and places use；The industrial robot teaching device holding support (13) puts industrial robot teaching device for safe, prevents
It is only unexpected to slide or damage.
6. a kind of manufacturing cell's intellectualized reconstruction according to claim 1 and integrated experience system, it is characterised in that：It is described
It includes numerical control milling machine structure (14) to process unit (5), and the numerical control milling machine structure (14) uses SINUMERIK 828D Basic
System is installed, mating pneumatic control bilateral safety door and fixture using three axis vertical milling structures and desktop.
7. a kind of manufacturing cell's intellectualized reconstruction according to claim 1 and integrated experience system, it is characterised in that：It is described
Detection unit (6) includes industrial intelligent camera (16), model FH L550, after being taken pictures for actual products with target
Product is compared.
8. a kind of manufacturing cell's intellectualized reconstruction according to claim 1 and integrated experience system, it is characterised in that：It is described
Execution unit (7) connects joint type six-shaft industrial robot (17) by being grabbed to wheel hub in tool unit (4) replacement tool
It takes, polish, and be electrically connected with Master Control Unit (8), dragged and run by the linear guide.
9. a kind of manufacturing cell's intellectualized reconstruction according to claim 1 and integrated experience system, it is characterised in that：It is described
Master Control Unit (8) includes PLC controller, automatic programming software, MES programming platforms, off-line programming software, mobile terminal, shows
Display screen.
10. a kind of manufacturing cell's intellectualized reconstruction according to claim 9 and integrated experience system, it is characterised in that：Institute
It includes two SIMATIC S7-1212 to state PLC controller, provides Industrial Ethernet PROFINET communications and supports, with storage unit
(1), polishing unit (2), sorting unit (3), tool unit (4), processing unit (5), detection unit (6), execution unit (7) are equal
Electrical connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810252874.4A CN108399852A (en) | 2018-03-26 | 2018-03-26 | A kind of manufacturing cell's intellectualized reconstruction and integrated experience system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810252874.4A CN108399852A (en) | 2018-03-26 | 2018-03-26 | A kind of manufacturing cell's intellectualized reconstruction and integrated experience system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108399852A true CN108399852A (en) | 2018-08-14 |
Family
ID=63093171
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810252874.4A Withdrawn CN108399852A (en) | 2018-03-26 | 2018-03-26 | A kind of manufacturing cell's intellectualized reconstruction and integrated experience system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108399852A (en) |
-
2018
- 2018-03-26 CN CN201810252874.4A patent/CN108399852A/en not_active Withdrawn
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Application publication date: 20180814 |
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