CN109926891A - Automotive hub components production system - Google Patents
Automotive hub components production system Download PDFInfo
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- CN109926891A CN109926891A CN201810117610.8A CN201810117610A CN109926891A CN 109926891 A CN109926891 A CN 109926891A CN 201810117610 A CN201810117610 A CN 201810117610A CN 109926891 A CN109926891 A CN 109926891A
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- automotive hub
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Abstract
The invention discloses a kind of automotive hub components production systems, the system comprises storage unit, detection unit, sorting unit and execution units, processing unit, sanding unit, MES system platform, and the storage unit, detection unit, sorting unit are controlled by the first programmable controller;The execution unit, processing unit, sanding unit are controlled by the second programmable controller;The MES system platform acquires the data of the first programmable controller and the second programmable controller by interchanger.Using industrial robot polishing, polishing, production cost is substantially reduced, while also improving product processing quality and production efficiency, avoids production process to the threat of personnel's health of human body and environmental pollution.
Description
Technical field
The present invention relates to be related to manufacturing cell's intellectualized reconstruction and integrated technology technical field more particularly to a kind of automotive wheels
Hub components production system.
Background technique
Accelerate intelligent Manufacturing Technology application, is to implement industrialization and information-based depth integration, make the important of manufacturing power
The key point of manufacturing industry transition and upgrade is realized in measure.To implement " manufacturing industry Talent Development planning guide ", Dock With Precision Position equipment
Manufacturing industry major fields demand for talent meets the culture of compound technology skilled personnel, supports intelligence manufacture industry development, needs
It is carried out in the use aspect of training apparatus well-designed.And this system is related to automotive hub components production system technical training system
System, belongs to industrial automation technology training field.
In terms of actual production, there is deficiencies in previous traditional automotive hub components production system;All the time,
The sanding and polishing of the abnormal workpieces such as space shuttle engine blade, automotive hub, tap is a great problem.Using manual polishing
Polishing, low efficiency, the period is long, and working environment is severe, and security risk is big, and at high cost.
Summary of the invention
For above-mentioned the technical problems existing in the prior art, this application provides a kind of productions of automotive hub components to be
System.
To achieve the purpose of the present invention, the present invention provides a kind of automotive hub components production system, the system packets
Storage unit, detection unit, sorting unit and execution unit, processing unit, sanding unit, MES system platform are included, it is described
Storage unit, detection unit, sorting unit are controlled by the first programmable controller;The execution unit, processing unit,
Sanding unit is controlled by the second programmable controller;The MES system platform is programmable by interchanger acquisition first
The data of controller and the second programmable controller.
Wherein, in design, using modularized design as principle, be mounted between each unit freely to move said modules unit
Splicing port is provided in dynamic independent gantry, between rack can realize the independent assortment of different layout patterns.
It wherein, further include remote I/O module, the remote I/O module realizes signal monitoring and control by Industrial Ethernet
Coordinate, the process flow to meet different wants summation function to realize.
Wherein, four sides of each unit can be spliced with other units, according to process sequence, be freely formed suitable
Close the distribution form of different function requirements.
Wherein, also include DC power supply 24V, AC power source 220V, compressed gas source, for for whole system provide power supply with
Gas source.
Compared with prior art, beneficial effects of the present invention are that, using industrial robot polishing, polishing, production cost is big
It is big to reduce, while also improving product processing quality and production efficiency, avoid production process personnel's health of human body is threatened and
Environmental pollution, so very urgent using a set of intelligentized manufacturing cell comprising robot.This system is integrated with intelligence
The modules such as warehouse logistics, industrial robot, numerical control processing, intelligent measurement, while information is realized using Internet of Things, Industrial Ethernet
Interconnection, relies on MES system to realize data acquisition and visualization, and access cloud is realized integrated joint control by data service, met
The customization of wheel hub is manufactured.So giveing training using this system, intelligence manufacture relevant speciality will pushed to train in the talent
The mode of supporting, curricular system, teaching condition, evaluation, the reform on Staff Building promote related student and adapt to first system
Play the role of in terms of making industry growth requirement great.
This system is directed to practical problem of the conventionally manufactured production system to intelligent manufacturing cell technology upgrading, with intelligence manufacture
Technical application is core, using auto parts and components process polishing detection process intelligent manufacturing cell as background, allow student practice from
Analysis of system performance, design of system integration, cost control, allocation plan to installation and deployment, detail programming, Optimal improvements etc. are complete
The project cycle, strengthen technical application, technological innovation and the cooperation ability of student.Integrated intelligent warehouse logistics, industrial machine
The modules such as device people, numerical control processing, intelligent measurement realize that information interconnects using Internet of Things, Industrial Ethernet, rely on MES system real
Integrated joint control is realized by data service in existing data acquisition and visualization, access cloud, meets the customization production system of wheel hub
It makes.This system will greatly mention the Talent-cultivating Quality of intelligence manufacture relevant speciality, further push answering for intelligent Manufacturing Technology
With.
Detailed description of the invention
Fig. 1 is the system layout schematic diagram of the application;
Fig. 2 is network structure topology schematic diagram in this system.
Specific embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that described herein
Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.
As shown in Figs. 1-2, this application provides a kind of automotive hub components production systems, wherein storage unit include
Pneumatic device, material detection sensor, indicator light, detection unit include vision system, mating light source, operation display, sorting
Unit includes conveyer belt, pneumatic device, and three above unit all parts are by the first programmable controller for controlling;Execute list
Servo motor, the servo motor driving device that member is moved left and right comprising industrial robot, control robot in guide rail, process unit
Comprising numerically-controlled machine tool, sanding unit includes air-actuated jaw, pneumatic actuation, and three above unit all parts are by the second programmable control
Device processed is for controlling;MES system platform passes through operating status, the creation datas of equipment such as interchanger collection site controller etc.
Information.It include also DC power supply 24V, AC power source 220V, compressed gas source, for providing power supply and gas source for whole system.
The core point of intelligent manufacturing cell is to utilize Industrial Ethernet by the control of existing equipment layer, field layer, application layer
Flat structure realizes a net on earth, the direct communication of control and equipment room, and the information of polymorphic type equipment room is compatible, between system
Big data exchange, while master control end incorporate cloud network, realize remote data monitoring and Row control.
This system realizes warehouse feeding, manufacture processing, sanding and polishing, inspection using the wheel hub of automobile industry as product object
It surveys identification, sort into the production technologies link such as position, be reference with the location requirement of the following intelligence manufacture factory, pass through industrial ether
Net completes fast exchange and the Row control of data, realizes flexible field control structure and master control design logic, benefit using PLC
With MES system acquisition all devices operation information and working condition, fusion big data realize technical process implementation allotment and
Intelligent control embodies the long-range monitoring of system running state by cloud network.
Assembly unit, using modularized design as principle, is mounted on the independence that can move freely in design between each unit
Splicing port is provided on rack, between rack can realize that the independent assortment of different layout patterns, arrangement remote I/O module pass through work
Industrial Ethernet realizes that signal monitoring and control are coordinated, and the process flow to meet different is wanted summation function to realize, fully demonstrated
The power consumption, efficiency and cost behavior of the system integration out.Four sides of each unit can be spliced with other units, according to work
Sequence sequence, freely forms the distribution form of suitable different function requirements, embodies space planning during design of system integration
Content;Every covering device is divided into different modules, each module is controlled by different controllers again, such modules
It can carry out respectively using so as to effectively improve the service efficiency of all parts.
The above is only a preferred embodiment of the present invention, it is noted that for the common skill of the art
For art personnel, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications
Also it should be regarded as protection scope of the present invention.
Claims (5)
1. a kind of automotive hub components production system, which is characterized in that the system comprises storage unit, detection unit, divide
It picks unit and execution unit, processing unit, sanding unit, MES system platform, the storage unit, detection unit, sorting is single
Member is controlled by the first programmable controller;The execution unit, processing unit, sanding unit pass through the second programmable control
Device processed is controlled;The MES system platform acquires the first programmable controller and the second programmable controller by interchanger
Data.
2. automotive hub components production system according to claim 1, which is characterized in that said modules unit is designing
When, it using modularized design as principle, is mounted in the independent gantry that can move freely between each unit, splicing is provided between rack
Port can realize the independent assortment of different layout patterns.
3. automotive hub components production system according to claim 2, which is characterized in that it further include remote I/O module,
The remote I/O module realizes that signal monitoring and control are coordinated by Industrial Ethernet, to meet different process flow requirements
It is realized with function.
4. automotive hub components production system according to claim 2, which is characterized in that four Bian Junke of each unit
To be spliced with other units, according to process sequence, the distribution form of suitable different function requirements is freely formed.
5. automotive hub components production system according to claim 1, which is characterized in that also comprising DC power supply 24V,
AC power source 220V, compressed gas source, for providing power supply and gas source for whole system.
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CN201810117610.8A CN109926891A (en) | 2018-02-06 | 2018-02-06 | Automotive hub components production system |
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CN201810117610.8A CN109926891A (en) | 2018-02-06 | 2018-02-06 | Automotive hub components production system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112404987A (en) * | 2020-10-26 | 2021-02-26 | 山东贞元汽车车轮有限公司 | Manufacturing system and process of automobile wheel steel ring |
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JPH1158204A (en) * | 1997-06-09 | 1999-03-02 | T M Kikaku:Kk | Polishing machine |
CN103203630A (en) * | 2013-04-28 | 2013-07-17 | 苏州博实机器人技术有限公司 | Modular flexible manufacturing logistics system |
CN103522013A (en) * | 2013-10-12 | 2014-01-22 | 浙江万丰科技开发有限公司 | Method and system for unmanned flexible collinear production of aluminum alloy hub of automobile |
CN106354109A (en) * | 2016-10-13 | 2017-01-25 | 上海犀浦智能***有限公司 | Laboratory-based flexible intelligent production line and production method |
CN205996743U (en) * | 2016-08-31 | 2017-03-08 | 滨州盟威戴卡轮毂有限公司 | A kind of automotive hub window burr automatically grinding device |
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CN206892650U (en) * | 2017-06-16 | 2018-01-16 | 深圳市元创兴科技有限公司 | Miniature wisdom plant experiment and research platform |
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JPH1158204A (en) * | 1997-06-09 | 1999-03-02 | T M Kikaku:Kk | Polishing machine |
CN103203630A (en) * | 2013-04-28 | 2013-07-17 | 苏州博实机器人技术有限公司 | Modular flexible manufacturing logistics system |
CN103522013A (en) * | 2013-10-12 | 2014-01-22 | 浙江万丰科技开发有限公司 | Method and system for unmanned flexible collinear production of aluminum alloy hub of automobile |
CN205996743U (en) * | 2016-08-31 | 2017-03-08 | 滨州盟威戴卡轮毂有限公司 | A kind of automotive hub window burr automatically grinding device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112404987A (en) * | 2020-10-26 | 2021-02-26 | 山东贞元汽车车轮有限公司 | Manufacturing system and process of automobile wheel steel ring |
CN112404987B (en) * | 2020-10-26 | 2021-06-08 | 山东贞元汽车车轮有限公司 | Manufacturing system and process of automobile wheel steel ring |
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Application publication date: 20190625 |