CN108375588A - A kind of online checking system of opaque bottle - Google Patents
A kind of online checking system of opaque bottle Download PDFInfo
- Publication number
- CN108375588A CN108375588A CN201810337845.8A CN201810337845A CN108375588A CN 108375588 A CN108375588 A CN 108375588A CN 201810337845 A CN201810337845 A CN 201810337845A CN 108375588 A CN108375588 A CN 108375588A
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- China
- Prior art keywords
- bottle
- camera
- assembly line
- inlet assembly
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000005693 optoelectronics Effects 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000003384 imaging method Methods 0.000 claims description 3
- 230000005622 photoelectricity Effects 0.000 claims description 2
- 238000004321 preservation Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 3
- 230000002045 lasting effect Effects 0.000 abstract description 3
- 238000003908 quality control method Methods 0.000 abstract description 3
- 239000000919 ceramic Substances 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 235000020097 white wine Nutrition 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
- G01N21/9018—Dirt detection in containers
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a kind of opaque online checking systems of bottle, it include bottle inlet assembly line, bottle inlet assembly line side is equipped with positioning cylinder, reject cylinder, the bottle inlet assembly line other side is equipped with optoelectronic switch, camera, light compensating apparatus, unqualified bottle pipeline, camera, light compensating apparatus is installed on camera bracket, light compensating apparatus includes upper light aid, side light aid, the piston end of positioning cylinder is connected with the lever that can be horizontally placed on bottle inlet assembly line, the bottle bottleneck that lever gear is set is right against camera, upper light aid, bottle side is right against side light aid, the piston end for rejecting cylinder is connected with push rod, underproof bottle can be pushed into unqualified bottle pipeline by push rod from bottle inlet assembly line；Camera is connected with display by connecting line, and whether the quality after the opaque bottle wash bottle of the efficient on-line checking of present invention energy is qualified, and is effectively separated, that is, reduces the labor intensity of conventional inspection mode, in turn ensure the accurate effect in X -ray inspection X；The quality control of production link is not only improved, and the retrospect of quality can be carried out, is conducive to the lasting promotion of product quality.
Description
Technical field
The present invention relates to opaque bottle wash bottles to examine field, specifically a kind of opaque online checking system of bottle.
Background technology
In industries such as white wine, beer, opaque bottle such as ceramic bottle, sprayed glass bottle etc. is widely used general.However, wash bottle
Bottle interior later whether there is flaw, whether clean judgement becomes problem.The irradiation into opaque bottle, manually with the naked eye
The conventional inspection mode of observation, efficiency is low, labor intensity is big, is also easy to produce visual fatigue, poor reliability.
Invention content
In view of the above problems, the object of the present invention is to provide a kind of opaque online checking systems of bottle, can be efficiently
Whether the quality after the opaque bottle wash bottle of on-line checking is qualified, and is effectively separated, that is, reduces the labor of conventional inspection mode
Fatigue resistance in turn ensures the accurate effect in X -ray inspection X；The quality control of production link is not only improved, and chasing after for quality can be carried out
It traces back, is conducive to the lasting promotion of product quality.
Technical scheme is as follows：
A kind of online checking system of opaque bottle, includes bottle inlet assembly line, and bottle inlet assembly line side is equipped with positioning cylinder, rejects
Cylinder, the bottle inlet assembly line other side are equipped with optoelectronic switch, camera, light compensating apparatus, unqualified bottle pipeline, camera, light filling
Device is installed on camera bracket, and light compensating apparatus includes upper light aid, side light aid, the piston end connection of positioning cylinder
There are the lever that can be horizontally placed on bottle inlet assembly line, the bottle bottleneck that lever gear is set to be right against camera, upper light aid, bottle side
It is right against side light aid, the piston end for rejecting cylinder is connected with push rod, and push rod can be by underproof bottle from bottle inlet assembly line
It is pushed into unqualified bottle pipeline；Camera is connected with display, camera, optoelectronic switch, positioning cylinder, rejecting by connecting line
Cylinder controls with control cabinet connect respectively, and power module, image processing module, PLC module, video record are equipped in control cabinet
Module, solenoid valve, PLC module receive the photosignal that optoelectronic switch is sent out, and PLC module is dynamic by solenoid valve control positioning cylinder
Make, the picture signal that camera uses distinguishes input picture processing module, video record module, and image processing module believes image
It number is handled in real time, and to PLC module input control signal, PLC module rejects cylinder movement by solenoid valve control.
The camera be clarity it is high, can no-delay imaging in real time camera.
The light compensating apparatus further includes having switch and brightness regulator, and upper light aid is installed on the top of camera, side
Face light aid is installed on outside the guardrail of bottle inlet assembly line, and upper light aid, side light aid are adjusted automatically by switch and brightness regulator
Whole switch and light filling brightness.
The display, control cabinet are fixedly installed on display bracket.
The camera bracket is equipped with X-direction guide rail, Y-direction guide rail, and camera is slidably mounted on Y-direction guide rail
On, Y-direction guide rail is slidably mounted on X-direction guide rail, is respectively equipped with scale on X-direction guide rail, Y-direction guide rail, camera exists
It can be achieved to be accurately positioned around on camera bracket.
The video record module is used to record the quality shape from starting to produce to each shift bottle for terminating production
Condition simultaneously preserves.
The positioning cylinder of the present invention can securely block bottle and not shake in action, ensure the positive normal open of bottle when resetting
It crosses；Cylinder is rejected in action, effectively unqualified bottle is pushed on defective work pipeline, when being failure to actuate, can guarantee bottle
Son is accessible to be passed through, and camera bracket carries scale, can arbitrarily be adjusted the exact position of camera around, is convenient for
Precise positioning camera, efficiently to switch and adapt to the type of opaque bottle.The opaque bottle of the efficient on-line checking of energy of the invention
Whether the quality after wash bottle is qualified, and is effectively separated, that is, reduces the labor intensity of conventional inspection mode, in turn ensure
The accurate effect of X -ray inspection X；The quality control of production link is not only improved, and the retrospect of quality can be carried out, is conducive to product quality
Lasting promotion.
Description of the drawings
Fig. 1 is the system schematic of the present invention.
Specific implementation mode
Referring to attached drawing, a kind of opaque online checking system of bottle, includes bottle inlet assembly line 1, and 1 side of bottle inlet assembly line is set
There is positioning cylinder 2, reject cylinder 3,1 other side of bottle inlet assembly line is equipped with optoelectronic switch 4, camera 5, light compensating apparatus, unqualified
Bottle pipeline 7, camera 5, light compensating apparatus are installed on camera bracket 6, and light compensating apparatus includes upper light aid 8, side benefit
Light device 9, the piston end of positioning cylinder 2 are connected with the lever 10 that can be horizontally placed on bottle inlet assembly line 1, and lever 10 keeps off the bottle 11 set
Bottleneck is right against camera 5, upper light aid 8, and 11 side of bottle is right against side light aid 9, rejects the piston end connection of cylinder 3
There are push rod 12, push rod 12 that can underproof bottle be pushed into unqualified bottle pipeline 7 from bottle inlet assembly line 1；Camera 5 passes through company
Wiring 13 is connected with display 14, and camera 5, optoelectronic switch 4, positioning cylinder 2, rejecting cylinder 3 are controlled with control cabinet 15 respectively
It connects, power module, image processing module, PLC module, video record module, solenoid valve, PLC moulds is installed in control cabinet 15
Block receives the photosignal that optoelectronic switch 4 is sent out, and PLC module is acted by solenoid valve control positioning cylinder 2, and camera 5 uses
Picture signal difference input picture processing module, video record module, image processing module locates picture signal in real time
Reason, and to PLC module input control signal, PLC module is rejected cylinder 3 by solenoid valve control and is acted；Camera 5 is clarity
High, energy no-delay imaging in real time camera；Light compensating apparatus further includes having switch and brightness regulator, and upper light aid 8 is installed on
The top of camera 5, side light aid 9 are installed on outside the guardrail of bottle inlet assembly line 1, and upper light aid 8, side light aid 9 are by opening
Pass and brightness regulator automatic adjustment switch and light filling brightness；Display 14, control cabinet 15 are fixedly installed in display bracket
On 16；Camera bracket 6 is equipped with X-direction guide rail, Y-direction guide rail, and camera 5 is slidably mounted on Y-direction guide rail, Y-direction
Guide rail is slidably mounted on X-direction guide rail, scale is respectively equipped on X-direction guide rail, Y-direction guide rail, camera 5 is in camera branch
It can be achieved to be accurately positioned around on frame 6；Video record module is used to record each class from starting to produce to production is terminated
Quality tracing is convenient in the quality condition of secondary bottle and preservation.
Upper light aid is mounted at the top of the camera lens of camera, for light filling on bottleneck；Side light aid is mounted on bottle inlet stream
On the outside of the guardrail of waterline, it is used for body side light filling, by switch and and brightness regulator is adjusted and cooperation position is automatic
Adjustment, not only can guarantee enough brightness, but also was avoided that brightness is excessively high and causes in opaque bottle strong reflective, influence to judge inspection
It tests as a result, to ensure that the opaque bottle of multiple types（Ceramic bottle, sprayed glass bottle etc.）Accurate inspection.Display is fixed on
On display bracket, control cabinet is placed on the bottom panel of display bracket；It selects the positioning cylinder of suitable stroke and rejects cylinder
It is separately mounted on bottle inlet assembly line suitable position, it is ensured that positioning cylinder can securely block bottle and not shake in action, multiple
Position when ensure bottle normal through；Cylinder is rejected in action, effectively unqualified bottle is pushed on unqualified bottle pipeline,
When being failure to actuate, it can guarantee that bottle is accessible and pass through.Video recording devices are installed in control cabinet, bottle can be recorded by taking the photograph
As the image of head, be convenient for product quality reasons analysis, convenient for find whether be bottle the reason of caused quality problems, just
In quality tracing, to be conducive to the promotion of product quality.Connect the circuits such as camera and display connecting line；Power on,
Air source can work normally.
The operation principle of the present invention：The washed bottle of bottle washing machine is moved forward by bottle inlet assembly line, is opened when reaching photoelectricity
Guan Shi, the PLC control modules in signal transmission to control cabinet that optoelectronic switch is sent send out instruction positioning cylinder and act immediately,
Bottle is blocked, after delay 1s judges whether bottle is clean, positioning cylinder, which resets, withdraws lever clearance.If bottle is qualified, reject
Cylinder is failure to actuate, and bottle continues to move forward into filling link along bottle inlet assembly line, if bottle is unqualified, there are crackle, foreign matters
Deng rejecting cylinder and act immediately and reject bottle on defective work pipeline, then carry out classification processing.
Claims (6)
1. a kind of online checking system of opaque bottle, includes bottle inlet assembly line, which is characterized in that bottle inlet assembly line side is equipped with
Positioning cylinder rejects cylinder, and the bottle inlet assembly line other side is equipped with optoelectronic switch, camera, light compensating apparatus, the conveying of unqualified bottle
Line, camera, light compensating apparatus are installed on camera bracket, and light compensating apparatus includes upper light aid, side light aid, positions gas
The piston end of cylinder is connected with the lever that can be horizontally placed on bottle inlet assembly line, the bottle bottleneck that lever gear is set be right against camera, on
Light aid, bottle side are right against side light aid, and the piston end for rejecting cylinder is connected with push rod, and push rod can be by underproof bottle
Son is pushed into unqualified bottle pipeline from bottle inlet assembly line；Camera is connected with display by connecting line, and camera, photoelectricity are opened
Pass, positioning cylinder are rejected cylinder and are controlled respectively with control cabinet and connect, be equipped in control cabinet power module, image processing module,
PLC module, video record module, solenoid valve, PLC module receive the photosignal that optoelectronic switch is sent out, and PLC module passes through electromagnetism
Valve controls positioning cylinder action, and the picture signal that camera uses distinguishes input picture processing module, video record module, image
Processing module handles picture signal in real time, and to PLC module input control signal, and PLC module passes through solenoid valve control
Reject cylinder movement.
2. according to the online checking system of the opaque bottle of claim 1, which is characterized in that the camera is that clarity is high, energy is real
When no-delay imaging camera.
3. according to the online checking system of the opaque bottle of claim 1, which is characterized in that the light compensating apparatus further includes having switch
And brightness regulator, upper light aid are installed on the top of camera, side light aid is installed on outside the guardrail of bottle inlet assembly line, on
Light aid, side light aid are by switch and brightness regulator automatic adjustment switch and light filling brightness.
4. according to the online checking system of the opaque bottle of claim 1, which is characterized in that the display, control cabinet fix peace
Loaded on display bracket.
5. according to the online checking system of the opaque bottle of claim 1, which is characterized in that the camera bracket is equipped with the side X
Direction guiding rail, Y-direction guide rail, camera are slidably mounted on Y-direction guide rail, and Y-direction guide rail is slidably mounted on X-direction guide rail, X
Scale is respectively equipped on traversing guide, Y-direction guide rail, camera can be achieved to be accurately positioned around on camera bracket.
6. according to the online checking system of the opaque bottle of claim 1, which is characterized in that the video record module is for recording
Quality condition from each shift bottle for starting to produce to production is terminated and preservation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810337845.8A CN108375588A (en) | 2018-04-16 | 2018-04-16 | A kind of online checking system of opaque bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810337845.8A CN108375588A (en) | 2018-04-16 | 2018-04-16 | A kind of online checking system of opaque bottle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108375588A true CN108375588A (en) | 2018-08-07 |
Family
ID=63032335
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810337845.8A Pending CN108375588A (en) | 2018-04-16 | 2018-04-16 | A kind of online checking system of opaque bottle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108375588A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110031473A (en) * | 2019-03-21 | 2019-07-19 | 河北博柯莱智能装备科技股份有限公司 | Bottle automatic lamp-checking system |
| WO2020212015A1 (en) * | 2019-04-18 | 2020-10-22 | Krones Ag | Inspection apparatus and method for inspecting containers |
| CN113118050A (en) * | 2021-03-09 | 2021-07-16 | 深兰科技（上海）有限公司 | Bottle removing devices and bottle check out test set |
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