CN113118050B - Bottle body removing device and bottle body detecting equipment - Google Patents

Bottle body removing device and bottle body detecting equipment Download PDF

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Publication number
CN113118050B
CN113118050B CN202110258218.7A CN202110258218A CN113118050B CN 113118050 B CN113118050 B CN 113118050B CN 202110258218 A CN202110258218 A CN 202110258218A CN 113118050 B CN113118050 B CN 113118050B
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CN
China
Prior art keywords
bottle
bottle body
guide rail
section
abnormal
Prior art date
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Active
Application number
CN202110258218.7A
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Chinese (zh)
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CN113118050A (en
Inventor
陈海波
李志辉
徐今宏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenlan Intelligent Technology Shanghai Co ltd
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Shenlan Intelligent Technology Shanghai Co ltd
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Priority to CN202110258218.7A priority Critical patent/CN113118050B/en
Publication of CN113118050A publication Critical patent/CN113118050A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/3404Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level
    • B07C5/3408Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level for bottles, jars or other glassware
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/363Sorting apparatus characterised by the means used for distribution by means of air
    • B07C5/365Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Sorting Of Articles (AREA)

Abstract

The application relates to the technical field of quality inspection equipment, and provides a bottle removing device and bottle inspection equipment, wherein the bottle removing device comprises: the removing conveyor belt is used for driving the bottle body to move; the air outlet of the nozzle assembly faces the removing conveyor belt, and the air flow direction of the air outlet is perpendicular to the moving direction of the removing conveyor belt; the controller is electrically connected with the nozzle assembly, the controller is arranged to control the nozzle assembly to jet air to an abnormal bottle body, and the abnormal bottle body is detected by the controller through bottle body images acquired by the image acquisition assembly. According to the bottle removing device and the bottle detecting equipment, the removing conveyor belt, the nozzle assembly and the controller are arranged, the controller can control the nozzle assembly to timely jet air to the removing conveyor belt, abnormal bottles are automatically removed, and the screening efficiency of the bottles can be improved.

Description

Bottle body removing device and bottle body detecting equipment
Technical Field
The application relates to the technical field of quality inspection equipment, in particular to a bottle removing device and bottle detection equipment.
Background
For bottled products, detection is required before marketing, and products with defective quality cannot flow into the market, so that consumer losses are caused, the reputation of operators is also influenced, and quality detection is required for the bottled products.
At present, detection of bottled products and rejection of abnormal bottle bodies are mainly finished through manual operation, however, the manual operation consumes higher labor cost, the manual operation accuracy is not high, and the working efficiency is lower.
Disclosure of Invention
The application provides a bottle removing device and bottle detection equipment, which are used for automatically removing abnormal bottles and improving the screening efficiency of the bottles.
The application provides a bottle removing device, which comprises: the removing conveyor belt is used for driving the bottle body to move; the air outlet of the nozzle assembly faces the removing conveyor belt, and the air flow direction of the air outlet is perpendicular to the moving direction of the removing conveyor belt; the controller is electrically connected with the nozzle assembly, the controller is arranged to control the nozzle assembly to jet air to an abnormal bottle body, and the abnormal bottle body is detected by the controller through bottle body images acquired by the image acquisition assembly.
According to the application, the bottle removing device comprises: the first nozzle is used for removing the first type of abnormal bottle bodies; the first nozzles and the second nozzles are arranged at intervals, the first nozzles and the second nozzles are sequentially arranged along the moving direction of the removing conveyor belt, the second nozzles are used for removing second-type abnormal bottle bodies, and the second-type abnormal bottle bodies are different from the first-type abnormal bottle bodies.
According to the bottle removing device provided by the application, the bottle removing device further comprises: the output end of the first air pump is communicated with the first nozzle, and the first air pump is electrically connected with the controller; the output end of the second air pump is communicated with the second nozzle, and the second air pump is electrically connected with the controller.
According to the bottle removing device provided by the application, the bottle removing device further comprises: the input end of the accommodating component faces the rejecting conveyor belt, and the input end of the accommodating component faces the air outlet of the nozzle component.
According to the bottle removing device provided by the application, the accommodating assembly comprises: the input end of the first accommodating part is opposite to the air outlet of the first nozzle; the second containing piece is arranged at intervals with the first containing piece, and the input end of the second containing piece is opposite to the air outlet of the second nozzle.
According to the bottle removing device provided by the application, the bottle removing device further comprises: the photoelectric sensor is arranged on the accommodating assembly and is electrically connected with the controller, and the photoelectric sensor is used for detecting whether the accommodating assembly is full of the abnormal bottle body.
According to the bottle removing device provided by the application, the first accommodating part and the second accommodating part are respectively provided with the accommodating bin, and the length direction of the accommodating bin is perpendicular to the moving direction of the removing conveyor belt.
According to the bottle removing device provided by the application, the accommodating bin is provided with the bottleneck section, and the bottleneck section is arranged at the input ends of the first accommodating part and the second accommodating part.
According to the bottle removing device provided by the application, the bottle removing device further comprises: and the conveyor belt driving device is in power coupling connection with the rejecting conveyor belt and is electrically connected with the controller.
According to the bottle removing device provided by the application, the conveyor belt driving device comprises: servo motor, step motor or steering engine.
The present application also provides a bottle detection apparatus including: an input assembly having an input for receiving a bottle; the conveying device is connected with the input assembly and is provided with a conveying mechanism for driving the bottle body to move; the image acquisition assembly is connected with the conveying device and is used for acquiring bottle images; the bottle removing device according to any one of the above, wherein the bottle removing device is connected with the conveying device; the image acquisition assembly and the bottle removing device are electrically connected with the controller, and the controller is used for controlling the bottle removing device to remove abnormal bottles under the condition that abnormal bottles are detected based on the bottle images.
According to the bottle removing device and the bottle detecting equipment, the removing conveyor belt, the nozzle assembly and the controller are arranged, the controller can control the nozzle assembly to timely jet air to the removing conveyor belt, abnormal bottles are automatically removed, and the screening efficiency of the bottles can be improved.
Drawings
In order to more clearly illustrate the application or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the application, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a part of an assembly of a bottle inspection device provided by the present application;
FIG. 2 is a schematic diagram of the overall assembly of the bottle inspection device provided by the present application;
FIG. 3 is a schematic structural view of a turntable device of the bottle body detecting apparatus provided by the present application;
fig. 4 is a schematic structural view of a bottle posture screening device provided by the application;
FIG. 5 is an enlarged partial schematic view at A in FIG. 4;
fig. 6 is a schematic structural diagram of the following bottle photographing device provided by the application;
FIG. 7 is an exploded view of a display device according to the present application;
FIG. 8 is a schematic view of the bottle removing device according to the present application;
reference numerals:
10: an objective table; 11: a first guide rail; 12: a second guide rail;
121: a first section; 122: a second section; 123: a third section;
13: a case body; 14: a third guide rail; 15: a fourth guide rail;
151: a first subsection; 152: a second subsection; 20: a turntable;
21: a rotating shaft; 22: a support plate; 23: support legs;
24: a foot cup; 25: a sleeve; 26: a coupling;
27: a speed reducer; 28: a turntable driving motor; 30: fixing a camera;
40: a conveying mechanism; 41: a first synchronization belt; 42: a second timing belt;
43: a bracket; 44: a mobile platform; 45: a fixed platform;
46: a second camera; 47: a lifting mechanism; 48: a bottom plate;
49: a support; 50: a slot fixing seat; 51: a wire slot;
52: installing a fixing seat; 53: a tube body; 531: a first section;
532: a second section; 533: a third section; 54: a display screen;
55: a display screen bracket; 56: a touch control; 57: a first connection flange;
58: a second connection flange; 60: removing the conveyor belt; 61: a first nozzle;
62: a first air pump; 63: a second nozzle; 64: a second air pump;
65: a first accommodating member; 66: a second accommodating member; 67: a receiving bin;
68: a bottleneck section; 70: and (3) a bottle body.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The bottle removing device and the bottle detecting apparatus of the present application are described below with reference to fig. 1 to 8.
As shown in fig. 1 and 2, the present application provides a vial detection apparatus including: input assembly, conveyor, image acquisition assembly, bottle rejection unit and controller.
For bottled products, detection is required before marketing, and products with defective quality cannot flow into the market, so that consumer losses are caused, the reputation of operators is also influenced, and quality detection is required for the bottled products.
The bottle body detection equipment is equipment for detecting the bottle body containing the product, can detect whether the bottle body meets the quality requirement, eliminates abnormal bottle bodies and realizes classification of the bottle bodies.
The bottle body can be filled with liquid, medicinal powder or particles, can be made of transparent materials and can be provided with a bottle cap.
The input assembly is provided with an input end for placing the bottle body, a user can place the bottle body into the input end, and the input assembly can transmit the bottle body into the bottle body detection equipment.
The conveying device is connected with the input assembly, the input end of the conveying device is connected with the output end of the input assembly, and the input assembly can transmit the bottle body to the conveying device.
The conveying device is provided with a conveying mechanism 40 for driving the bottle bodies to move, the conveying mechanism 40 can be a belt transmission mechanism, the bottle bodies can be placed on the conveying mechanism 40, and the conveying mechanism 40 can drive the bottle bodies to move.
The image acquisition assembly is arranged on the conveying device, and can be fixedly connected with the conveying device or movably connected with the conveying device.
The image acquisition assembly is used for acquiring bottle images, the image acquisition assembly can shoot the bottle images, and whether the bottle has defects or not can be detected according to the bottle images.
The defect of the bottle body can be various, for example, the defect can be a gap of the bottle body, and impurities can also be present for materials in the bottle body.
The bottle removing device is arranged on the conveying device and is used for removing abnormal bottles, namely, the abnormal bottles and the normal bottles can be separated.
The image acquisition assembly and the bottle removing device are electrically connected with the controller, and the controller is used for controlling the bottle removing device to remove abnormal bottles under the condition that abnormal bottles are detected based on the bottle images.
It can be understood that the image acquisition component transmits the acquired bottle image to the controller, the controller can detect the bottle image, judge whether the bottle is an abnormal bottle, and under the condition of detecting the abnormal bottle, the controller sends a control instruction to the bottle removing device so that the bottle removing device removes the abnormal bottle.
According to the bottle detection equipment provided by the application, the image acquisition assembly, the bottle removing device and the controller are arranged on the conveying device, when abnormal bottles are detected, the bottle removing device is controlled to remove the abnormal bottles, so that automatic detection and classification of the bottles can be realized, and the working efficiency is improved.
As shown in fig. 4, in some embodiments, the input component includes: stage 10, first guide rail 11, second guide rail 12, and box 13.
Wherein, the bottle is shelved in objective table 10, and objective table 10 can have power transmission subassembly, and power transmission subassembly can drive bottle 70 and remove, and first guide rail 11 and second guide rail 12 are all installed in objective table 10, and first guide rail 11 and second guide rail 12 can arrange side by side, and first guide rail 11 and second guide rail 12 can be parallel to each other.
The first guide rail 11 and the second guide rail 12 are spaced apart to form a bottle conveying channel, the bottle conveying channel is located between the first guide rail 11 and the second guide rail 12, a bottle can be placed in the bottle conveying channel, when the bottle 70 is placed in the bottle conveying channel, the height of the first guide rail 11 and the height of the second guide rail 12 are larger than those of the bottle, namely, the bottom of the bottle is placed on the object stage 10, and the peripheral surface of the bottle is limited by the first guide rail 11 and the second guide rail 12, so that the bottle can move along the bottle conveying channel.
The second guide rail 12 has a gap on a side close to the stage 10, and the gap is communicated with the bottle conveying channel.
It will be appreciated that if the stage 10 is disposed in the horizontal direction, the length direction of the second rail 12 is also in the horizontal direction, and the second rail 12 is adjacent to one side of the stage 10, that is, the lower side of the second rail 12 has a gap, which is in communication with the bottle conveying channel, and the gap has a height greater than the width of the bottle and less than the length of the bottle, so that when the bottle is toppled, the bottle will roll from the gap at the lower side of the second rail 12, and when the bottle is not toppled, the upper end of the bottle is limited by the upper sides of the first rail 11 and the second rail 12, and cannot roll from the gap.
The box body 13 is provided with an open end, the open end is opposite to the opening, when the bottle body 70 is toppled over, the bottle body can fall off from the opening, and the bottle body 13 is rolled into the box body 13 from the open end, so that toppled bottle bodies are screened out, and the box body 13 can collect toppled bottle bodies.
Of course, the first guide rail 11 can be provided with a notch on one side close to the object stage 10, and when the bottle body falls, the bottle body can fall from the notch on the lower side of the first guide rail 11, so that the screening efficiency of the falling bottle body can be improved.
Wherein, third guide rail 14 and fourth guide rail 15 are all installed in objective table 10, and third guide rail 14 and first guide rail 11 butt joint, fourth guide rail 15 and second guide rail 12 butt joint, and fourth guide rail 15 and third guide rail 14 are spaced apart and form bottle input channel, and bottle input channel and bottle conveying channel are the intercommunication, and bottle 70 can enter into bottle conveying channel from bottle input channel.
Here, the bottle input channel formed by matching the third guide rail 14 and the fourth guide rail 15 can play a role in inputting bottles.
As shown in fig. 4, in some embodiments, the fourth rail 15 has a first subsection 151 and a second subsection 152, the working surface of the first subsection 151 is smoothly connected with the working surface of the second subsection 152, and the working surface of the first subsection 151 is perpendicular to the working surface of the second subsection 152.
The length of the second subsection 152 may be parallel to the length of the stage 10.
Here, the working surface of the first subsection 151 is perpendicular to the working surface of the second subsection 152, so that the input direction of the bottle body can be changed, the arrangement relation of various parts in the bottle body detection equipment can be reasonably arranged, the bottle body is prevented from only performing single linear motion, the space utilization rate of the bottle body detection equipment is improved, and the detection efficiency of the bottle body detection equipment is improved.
As shown in fig. 3 and 4, in some embodiments, the input assembly further comprises: a turntable 20.
One end of the rotary disk 20 extends into the bottle body input channel, and the rotary disk 20 is provided with a working peripheral surface for driving the bottle body to rotate.
The carousel 20 has the work global, the work global can with the bottle contact, drive the bottle rotation, make the bottle can follow along the length direction of first subsection 151 and remove, change to along the length direction of second subsection 152 and remove, when the carousel device was used on bottle check out test set, just can drive the bottle rotation, can provide power for the bottle, can change the direction of motion of bottle, the range relation of various spare part in the bottle check out test set of being convenient for rationally arrange, avoid the bottle to only carry out single rectilinear movement, promote the space utilization of bottle check out test set, thereby improve the detection efficiency of bottle check out test set.
As shown in fig. 3, in some embodiments, the input assembly further comprises: a rotating shaft 21, a turntable driving mechanism, a supporting plate 22 and supporting legs 23.
The rotating shaft 21 is connected with the rotating disc 20, the axial direction of the rotating shaft 21 coincides with the rotating axis of the rotating disc 20, the rotating shaft 21 is in a rod-shaped structure, one end of the rotating shaft 21 can be connected with the center of the rotating disc 20, and the rotating disc 20 and the rotating shaft 21 can be linked, that is to say, the rotating shaft 21 can drive the rotating disc 20 to rotate.
The turntable driving mechanism is in power coupling connection with the rotating shaft 21, and can provide power for the rotating shaft 21 and drive the rotating shaft 21 to rotate, so that the turntable 20 is driven to rotate.
The support plate 22 has a through hole, which may be located at the center of the support plate 22, and the rotation shaft 21 penetrates through the through hole, that is, the rotation shaft 21 penetrates through the through hole, and the outer circumferential surface of the rotation shaft 21 may move relatively to the inner wall surface of the through hole.
The supporting plate 22 is mounted on the supporting leg 23, one end of the supporting leg 23 is connected with the supporting plate 22, the other end of the supporting leg 23 can be contacted with the ground, and the supporting leg 23 can play a supporting role on the turntable device.
Through running through pivot 21 in the through-hole of follow backup pad 22, carousel 20 can drive carousel 20 rotation to provide power for the bottle of transmission in the bottle check out test set, change the direction of motion of bottle, can improve the detection efficiency of bottle check out test set.
As shown in fig. 1, in some embodiments, the image acquisition assembly comprises: at least one fixed camera 30.
At least one fixed camera 30 is electrically connected with the controller, and the lens of the fixed camera 30 faces the conveying device.
The number of the fixed cameras 30 can be multiple, the fixed cameras 30 can be used for shooting images of different angles of the bottle respectively, and also can be used for collecting different parameters of the bottle, for example, the fixed cameras 30 can be provided with cameras for detecting visible light, so that the defects of the bottle body can be collected, the fixed cameras 30 can be provided with cameras for detecting invisible light, and the corresponding fixed cameras can be provided with invisible light emission light sources, so that the fixed cameras can be used for collecting whether impurities exist in materials in the bottle body.
The fixed camera 30 can send the collected bottle image to the controller for the controller to judge whether the bottle has defects.
As shown in fig. 6, in some embodiments, the image acquisition assembly includes: the transfer mechanism 40, the carriage 43, the moving platform 44 and the first camera (not shown in the figure).
The conveying mechanism 40 is used for driving the bottles to move, the bottles can move along with the conveying mechanism 40, a plurality of bottles are arranged at intervals, and the bottles are sequentially conveyed forwards on the conveying mechanism 40.
The bracket 43 is disposed apart from the transfer mechanism 40, and the bracket 43 may be installed directly above the transfer mechanism 40.
The moving platform 44 is slidably mounted on the bracket 43, the moving platform 44 is suspended above the conveying mechanism 40, the moving platform 44 can move along the length direction of the bracket 43, the moving direction of the moving platform 44 is parallel to the moving direction of the conveying mechanism 40, and the moving platform 44 is used for moving along with the bottle body.
That is, the moving platform 44 moves on the support 43, the bottles move on the conveyor 40, the moving platform 44 is able to follow each bottle, and when one bottle enters the conveyor 40, the moving platform 44 starts from the start position and follows the bottle until the bottle is sent out of the conveyor 40.
When the vials leave the conveyor 40, the mobile platform 44 quickly returns to the home position, waiting for the next vial to enter the conveyor 40, and repeating the above process so that the mobile platform 44 can follow each vial.
The first camera is installed in mobile platform 44, and the first camera can be along with mobile platform 44 motion, and the camera lens of first camera is towards transport mechanism 40, and every bottle can be followed to the first camera and remove, can shoot every bottle, obtains bottle image, is convenient for according to bottle image, detects whether the bottle exists the unusual condition.
As shown in fig. 6, in some embodiments, the image acquisition assembly further comprises: a stationary platform 45 and a second camera 46.
The fixed platform 45 is disposed apart from the transfer mechanism 40, and the support 43, the transfer mechanism 40 and the fixed platform 45 are sequentially arranged, when the length direction of the transfer mechanism 40 is along the horizontal direction, then the fixed platform 45, the transfer mechanism 40 and the support 43 are sequentially arranged from low to high along the vertical direction, that is, the fixed platform 45 is directly under the transfer mechanism 40, and the support 43 is directly above the transfer mechanism 40.
The fixed platform 45 is located to the second camera 46, and the camera lens of second camera 46 is towards transport mechanism 40, and the camera lens of second camera 46 is used for shooing the bottom image of bottle, and the camera lens of second camera 46 is upwards, can shoot the bottle on transport mechanism 40, because be the camera lens upwards, just can shoot the bottom image of bottle, can match each other with the bottle image that first camera shot, realizes 360 degrees shooting to the bottle, improves the shooting effect to the bottle, gathers more characteristics of bottle.
As shown in fig. 8, in some embodiments, the bottle removal device includes: reject conveyor 60, nozzle assembly and controller.
The removing conveyor belt 60 is used for driving the bottle body to move, the working face of the removing conveyor belt 60 can be along the horizontal direction, the bottle body can be placed on the working face of the removing conveyor belt 60, the bottom of the bottle body can be in contact with the working face of the removing conveyor belt 60, and the removing conveyor belt 60 can drive the bottle body to move forwards.
The air outlet of the nozzle assembly faces the removing conveyor belt 60, the air flow direction of the air outlet is perpendicular to the moving direction of the removing conveyor belt 60, and when the bottle body is placed on the working surface of the removing conveyor belt 60, the air outlet of the nozzle assembly can face the bottle body of the bottle body.
The nozzle assembly is electrically connected with the controller, the controller is arranged to control the nozzle assembly to jet air to the abnormal bottle body, the controller can send a control instruction to the nozzle assembly to control the switch of the air outlet of the nozzle assembly, and when the controller judges that the abnormal bottle body passes through the position right in front of the air outlet of the nozzle assembly, the air outlet of the nozzle assembly is controlled to jet air forwards, so that the abnormal bottle body is blown off the rejecting conveyor belt 60.
The controller can be electrically connected with the image acquisition assembly of the bottle detection device, and can judge whether abnormal bottles and the positions of the abnormal bottles occur according to the bottle images acquired by the image acquisition assembly, so that the air outlet of the nozzle assembly is controlled to jet air in time, and the abnormal bottles are blown off the rejecting conveyor belt 60.
As shown in fig. 8, in some embodiments, the nozzle assembly includes: a first nozzle 61 and a second nozzle 63.
The first nozzle 61 is used for removing a first type of abnormal bottle body, which may be a bottle body with appearance defects. The second nozzle 63 is used for removing a second type of abnormal bottle, which is different from the first type of abnormal bottle and can be a bottle with impurities in the material contained in the interior.
The first nozzles 61 and the second nozzles 63 are arranged at intervals, the first nozzles 61 and the second nozzles 63 are sequentially arranged along the moving direction of the rejecting conveyor belt 60, that is, the first nozzles 61 and the second nozzles 63 form a secondary screening system, when bottles pass through the front of the air outlet of the first nozzles 61, the first screening is carried out, when the bottles pass through the front of the air outlet of the second nozzles 63, the second screening is carried out, through the two screening processes, abnormal bottles can be accurately classified, and the subsequent recycling of the abnormal bottles is facilitated.
As shown in fig. 7, in some embodiments, the vial detection device further comprises: a display device, the display device comprising: mount, tube 53 and display assembly.
The mount pad can install in above-mentioned bottle check out test set.
The pipe 53 includes a first section 531, a second section 532 and a third section 533 connected in sequence, one end of the first section 531 is rotatably mounted on the mounting base, the first section 531 is perpendicular to the second section 532, the third section 533 is perpendicular to the second section 532, and the pipe 53 is hollow and can be used for passing a cable.
That is, the tube 53 may rotate about the mount with one end of the first segment 531 as a fulcrum.
The display component is rotatably installed at one end of the third section 533, and the display component can rotate with one end of the third section 533 as a pivot, so that the display component can realize two-stage rotation, the direction adjusting range of the display component is larger, and when the display device is installed on the bottle detection equipment, a user can conveniently adjust the position state of the display component according to the position of a part of the bottle detection equipment, for example, if a cabinet door of the bottle detection equipment is opened, the position state of the display component can be adjusted to avoid the cabinet door, so that the space utilization rate of the bottle detection equipment can be improved.
As shown in fig. 3, the present application further provides a turntable device of a bottle body detecting apparatus, the turntable device comprising: a turntable 20, a rotating shaft 21, a turntable driving mechanism, a support plate 22 and support legs 23.
The rotating shaft 21 is connected with the rotating disc 20, the axial direction of the rotating shaft 21 coincides with the rotating axis of the rotating disc 20, the rotating shaft 21 is in a rod-shaped structure, one end of the rotating shaft 21 can be connected with the center of the rotating disc 20, and the rotating disc 20 and the rotating shaft 21 can be linked, that is to say, the rotating shaft 21 can drive the rotating disc 20 to rotate.
The turntable driving mechanism is in power coupling connection with the rotating shaft 21, and can provide power for the rotating shaft 21 and drive the rotating shaft 21 to rotate, so that the turntable 20 is driven to rotate.
The carousel 20 has the work global, and the work global can be with bottle contact, drives the bottle and rotates, and when the carousel device was used on bottle check out test set, just can drive the bottle and rotate, can provide power for the bottle, can change the direction of motion of bottle, the rational arrangement of being convenient for of various spare parts in the bottle check out test set is arranged, avoids the bottle to only can carry out single rectilinear motion, promotes the space utilization of bottle check out test set to improve the detection efficiency of bottle check out test set.
The support plate 22 has a through hole, which may be located at the center of the support plate 22, and the rotation shaft 21 penetrates through the through hole, that is, the rotation shaft 21 penetrates through the through hole, and the outer circumferential surface of the rotation shaft 21 may move relatively to the inner wall surface of the through hole.
The supporting plate 22 is mounted on the supporting leg 23, one end of the supporting leg 23 is connected with the supporting plate 22, the other end of the supporting leg 23 can be contacted with the ground, and the supporting leg 23 can play a supporting role on the turntable device.
According to the turntable device of the bottle body detection equipment, the rotating shaft 21 penetrates through the through hole of the supporting plate 22, the rotating shaft 21 is connected with the turntable 20, and the turntable 20 can be driven to rotate, so that power is provided for the bottle body transmitted in the bottle body detection equipment, the movement direction of the bottle body is changed, and the detection efficiency of the bottle body detection equipment can be improved.
As shown in fig. 3, in some embodiments, the carousel apparatus of the vial detection device further comprises: a sleeve 25.
The sleeve 25 is connected with the supporting plate 22, the sleeve 25 is installed in the through hole, and the sleeve 25 is sleeved on the rotating shaft 21.
It is understood that the sleeve 25 passes through the through hole, the outer wall surface of the sleeve 25 can be fixed with the inner wall surface of the through hole, the outer wall surface of the sleeve 25 and the inner wall surface of the through hole can be welded, the sleeve 25 is sleeved on the rotating shaft 21, the rotating shaft 21 can rotate in the sleeve 25, the sleeve 25 can protect the rotating shaft 21, and the rotating stability and reliability of the rotating shaft 21 can be improved.
As shown in fig. 3, in some embodiments, the carousel apparatus of the vial detection device further comprises: carousel flange, pivot 21 are connected with carousel 20 through the carousel flange, connect pivot 21 and carousel 20 through the carousel flange, can promote the intensity of the junction of pivot 21 and carousel 20, can bear bigger shearing force, promote the reliability that carousel 20 and pivot 21 are connected.
As shown in fig. 3, in some embodiments, the turntable flange is keyed to the rotating shaft 21, and the turntable flange is screwed to the turntable 20, so that the reliability of the connection between the turntable 20 and the rotating shaft 21 can be further improved by means of the keyed connection and the screwed connection.
As shown in fig. 3, in some embodiments, the turntable drive mechanism includes: a coupling 26 and a power source.
One end of the coupling 26 is connected with the rotating shaft 21, and the output end of the power source is connected with the other end of the coupling 26. The coupling 26 connects the shaft 21 and the output end of the power source, so that the stability of power transmission can be improved.
As shown in fig. 3, in some embodiments, the power source is mounted on the support plate 22, that is, the power source is fixed on the support plate 22, and the output end of the power source rotates relative to the support plate 22, so as to drive the rotating shaft 21 and the turntable 20 to rotate, and the support plate 22 can keep the power source in a relatively stationary state, so that the stability of rotation of the turntable 20 can be improved.
As shown in fig. 3, in some embodiments, the power source includes: a turntable drive motor 28 and a decelerator 27.
The input of reduction gear 27 is connected with carousel driving motor 28's output electricity, and the output of reduction gear 27 is connected with the other end of shaft coupling 26, and reduction gear 27 can reduce the power of carousel driving motor 28 output, and the user can select the transmission ratio of carousel driving motor 28 and carousel 20 as required, can provide more stable power for carousel 20.
In some embodiments, the turntable drive motor 28 includes: servo motor, step motor or steering engine.
As shown in fig. 3, in some embodiments, the side surface of the turntable 20 is circular or elliptical, and the circular or elliptical shape is selected to enable the contact rate between the peripheral surface of the turntable 20 and the outer surface of the bottle body to be higher, so that the stability of conveying power to the bottle body can be improved.
As shown in fig. 3, in some embodiments, the support legs 23 are plural, one end of the plurality of support legs 23 is connected to the support plate 22, and the other end of the plurality of support legs 23 is provided with the footcup 24.
The supporting legs 23 can be more than three, for example can be four, and a plurality of supporting legs 23 can promote the stability of carousel device, and the one end of supporting leg 23 can be connected with backup pad 22, and the other end of backup pad 22 is equipped with foot cup 24, and foot cup 24 is usually by screw rod and chassis composition, is the usual mechanical parts that reaches equipment height adjustment through the rotation of screw thread, and foot cup 24 has the elastic component that can contact with ground, can realize the shock attenuation, and foot cup 24 can adjust height simultaneously to realize the height adjustment of supporting leg 23.
As shown in fig. 4, the present application further provides a bottle posture screening apparatus mounted to the above bottle detection device, the bottle posture screening apparatus comprising: stage 10, first guide rail 11, second guide rail 12, and box 13.
Wherein, the bottle is shelved in objective table 10, and objective table 10 can have power transmission subassembly, and power transmission subassembly can drive the bottle and remove, and first guide rail 11 and second guide rail 12 are all installed in objective table 10, and first guide rail 11 and second guide rail 12 can arrange side by side, and first guide rail 11 and second guide rail 12 can be parallel to each other.
The first guide rail 11 and the second guide rail 12 are spaced apart to form a bottle conveying channel, the bottle conveying channel is located between the first guide rail 11 and the second guide rail 12, the bottle can be placed in the bottle conveying channel, when the bottle is placed in the bottle conveying channel, the height of the first guide rail 11 and the height of the second guide rail 12 are larger than those of the bottle, namely, the bottom of the bottle is placed on the object stage 10, and the peripheral surface of the bottle is limited by the first guide rail 11 and the second guide rail 12, so that the bottle can move along the bottle conveying channel.
The second guide rail 12 has a gap on a side close to the stage 10, and the gap is communicated with the bottle conveying channel.
It will be appreciated that if the stage 10 is disposed in the horizontal direction, the length direction of the second rail 12 is also in the horizontal direction, and the second rail 12 is adjacent to one side of the stage 10, that is, the lower side of the second rail 12 has a gap, which is in communication with the bottle conveying channel, and the gap has a height greater than the width of the bottle and less than the length of the bottle, so that when the bottle is toppled, the bottle will roll from the gap at the lower side of the second rail 12, and when the bottle is not toppled, the upper end of the bottle is limited by the upper sides of the first rail 11 and the second rail 12, and cannot roll from the gap.
The box body 13 has open end, and open end is just right with the opening, and when the bottle emptys, can roll from the opening to roll into box body 13 from open end, thereby selected to empty the bottle, box body 13 can collect the bottle of empting.
Of course, the first guide rail 11 can be provided with a notch on one side close to the object stage 10, and when the bottle body falls, the bottle body can fall from the notch on the lower side of the first guide rail 11, so that the screening efficiency of the falling bottle body can be improved.
According to the bottle posture screening device provided by the application, the first guide rail 11 and the second guide rail 12 are utilized to limit the height direction of the bottle, the second guide rail 12 is provided with the opening at one side close to the object stage 10, and the toppled bottle can roll off from the opening, so that the toppled bottle can be screened out, and the automatic screening of the bottles with different postures can be realized.
As shown in fig. 5, in some embodiments, the second rail 12 includes: a first section 121 and a second section 122.
The length direction of the first section 121 is parallel to the length direction of the stage 10, and the length direction of the first section 121 may be parallel to the movement direction of the power transmission assembly.
The second section 122 is connected with the first end of the first section 121, the working surface of the first section 121 is smoothly connected with the working surface of the second section 122, the normal line of the working surface of the second section 122 and the normal line of the working surface of the first section 121 form an acute angle, and the working surface of the first section 121 and the working surface of the second section 122 are both side surfaces which are in contact with the bottle body and limit the bottle body.
That is, the working surface of the second section 122 and the working surface of the first section 121 are not parallel, the junction between the working surface of the first section 121 and the working surface of the second section 122 may be an arc section, the bottle body passes through the second section 122 and then passes through the first section 121, when passing through the junction between the first section 121 and the second section 122, the movement direction of the bottle body is suddenly changed, and the movement direction of the bottle body is changed due to the limit given by the junction between the first section 121 and the second section 122, that is, if the working surface of the first section 121 and the working surface of the second section 122 are parallel, the sudden change does not occur, and the bottle body continues to move forward according to inertia.
The junction of first section 121 and second section 122 is located to the opening, just because the bottle has inertia, emptys the bottle and is not limited at the junction of first section 121 and second section 122 then, and inertia can promote the bottle to roll off from the opening, can improve the efficiency of bottle gesture screening.
As shown in fig. 5, in some embodiments, the second rail 12 further comprises: and a third section 123.
The third section 123 is connected to the second end of the first section 121, the working surface of the third section 123 is smoothly connected to the working surface of the first section 121, and the normal line of the working surface of the third section 123 forms an acute angle with the normal line direction of the working surface of the first section 121.
That is, the working surface of the third section 123 and the working surface of the first section 121 are not parallel, the joint between the working surface of the first section 121 and the working surface of the third section 123 may be an arc section, the bottle body passes through the first section 121 and then passes through the third section 123, when passing through the joint between the first section 121 and the third section 123, the movement direction of the bottle body also changes suddenly, the movement direction of the bottle body changes due to the limit given by the joint between the first section 121 and the third section 123, if the working surface of the first section 121 and the working surface of the third section 123 are parallel, the mutation will not occur, and the bottle body will continue to move forward according to inertia.
The notch is provided at the junction of the first section 121 and the third section 123.
Here, the opening sets up the junction at first section 121 and third section 123, can make the bottle take place the secondary and turn to, when empting the junction of bottle through first section 121 and third section 123, because the junction at first section 121 and third section 123 is not spacing, the inertia that it has can impel the bottle to roll off from the opening, can further improve the efficiency of bottle gesture screening.
As shown in fig. 4, in some embodiments, the bottle posture screening apparatus further includes: a third rail 14 and a fourth rail 15.
Wherein, third guide rail 14 and fourth guide rail 15 are all installed in objective table 10, and third guide rail 14 and first guide rail 11 butt joint, fourth guide rail 15 and second guide rail 12 butt joint, and fourth guide rail 15 and third guide rail 14 are spaced apart and form bottle input channel, and bottle input channel and bottle conveying channel are the intercommunication, and the bottle can enter into bottle conveying channel from the bottle input channel.
Here, the bottle input channel formed by matching the third guide rail 14 and the fourth guide rail 15 can play a role in inputting bottles.
As shown in fig. 4, in some embodiments, the fourth rail 15 has a first subsection 151 and a second subsection 152, the working surface of the first subsection 151 is smoothly connected with the working surface of the second subsection 152, and the working surface of the first subsection 151 is perpendicular to the working surface of the second subsection 152.
The length of the second subsection 152 may be parallel to the length of the stage 10.
Here, the working surface of the first subsection 151 is perpendicular to the working surface of the second subsection 152, so that the input direction of the bottle body can be changed, the arrangement relation of various parts in the bottle body detection equipment can be reasonably arranged, the bottle body is prevented from only performing single linear motion, the space utilization rate of the bottle body detection equipment is improved, and the detection efficiency of the bottle body detection equipment is improved.
As shown in fig. 3, in some embodiments, the bottle posture screening apparatus further includes: a turntable 20.
One end of the rotary disk 20 extends into the bottle body input channel, and the rotary disk 20 is provided with a working peripheral surface for driving the bottle body to rotate.
The carousel 20 has the work global, the work global can with the bottle contact, drive the bottle rotation, make the bottle can follow along the length direction of first subsection 151 and remove, change to along the length direction of second subsection 152 and remove, when the carousel device was used on bottle check out test set, just can drive the bottle rotation, can provide power for the bottle, can change the direction of motion of bottle, the range relation of various spare part in the bottle check out test set of being convenient for rationally arrange, avoid the bottle to only carry out single rectilinear movement, promote the space utilization of bottle check out test set, thereby improve the detection efficiency of bottle check out test set.
As shown in fig. 3, in some embodiments, the bottle posture screening apparatus further includes: a rotating shaft 21, a turntable driving mechanism, a supporting plate 22 and supporting legs 23.
The rotating shaft 21 is connected with the rotating disc 20, the axial direction of the rotating shaft 21 coincides with the rotating axis of the rotating disc 20, the rotating shaft 21 is in a rod-shaped structure, one end of the rotating shaft 21 can be connected with the center of the rotating disc 20, and the rotating disc 20 and the rotating shaft 21 can be linked, that is to say, the rotating shaft 21 can drive the rotating disc 20 to rotate.
The turntable driving mechanism is in power coupling connection with the rotating shaft 21, and can provide power for the rotating shaft 21 and drive the rotating shaft 21 to rotate, so that the turntable 20 is driven to rotate.
The support plate 22 has a through hole, which may be located at the center of the support plate 22, and the rotation shaft 21 penetrates through the through hole, that is, the rotation shaft 21 penetrates through the through hole, and the outer circumferential surface of the rotation shaft 21 may move relatively to the inner wall surface of the through hole.
The supporting plate 22 is mounted on the supporting leg 23, one end of the supporting leg 23 is connected with the supporting plate 22, the other end of the supporting leg 23 can be contacted with the ground, and the supporting leg 23 can play a supporting role on the turntable device.
Through running through pivot 21 in the through-hole of follow backup pad 22, carousel 20 can drive carousel 20 rotation to provide power for the bottle of transmission in the bottle check out test set, change the direction of motion of bottle, can improve the detection efficiency of bottle check out test set.
As shown in fig. 3, in some embodiments, the turntable drive mechanism includes: a coupling 26 and a power source.
One end of the coupling 26 is connected with the rotating shaft 21, and the output end of the power source is connected with the other end of the coupling 26. The coupling 26 connects the shaft 21 and the output end of the power source, so that the stability of power transmission can be improved.
As shown in fig. 3, in some embodiments, the power source is mounted on the support plate 22, that is, the power source is fixed on the support plate 22, and the output end of the power source rotates relative to the support plate 22, so as to drive the rotating shaft 21 and the turntable 20 to rotate, and the support plate 22 can keep the power source in a relatively stationary state, so that the stability of rotation of the turntable 20 can be improved.
As shown in fig. 3, in some embodiments, the power source includes: a turntable drive motor 28 and a decelerator 27.
The input of reduction gear 27 is connected with carousel driving motor 28's output electricity, and the output of reduction gear 27 is connected with the other end of shaft coupling 26, and reduction gear 27 can reduce the power of carousel driving motor 28 output, and the user can select the transmission ratio of carousel driving motor 28 and carousel 20 as required, can provide more stable power for carousel 20.
In some embodiments, the bottle posture screening apparatus further comprises: and a stage conveyor belt.
The objective table conveyer belt is installed in objective table 10 to locate between first guide rail 11 and second guide rail 12 and objective table 10, when the length direction of objective table 10 along the horizontal direction, the direction of movement of objective table conveyer belt also along the horizontal direction, and the objective table conveyer belt can drive the bottle along the horizontal direction removal.
As shown in fig. 6, the present application further provides a following bottle photographing device, which includes: the transfer mechanism 40, the bracket 43, the moving platform 44 and the first camera.
The conveying mechanism 40 is used for driving the bottles to move, the bottles can move along with the conveying mechanism 40, a plurality of bottles are arranged at intervals, and the bottles are sequentially conveyed forwards on the conveying mechanism 40.
The bracket 43 is disposed apart from the transfer mechanism 40, and the bracket 43 may be installed directly above the transfer mechanism 40.
The moving platform 44 is slidably mounted on the bracket 43, the moving platform 44 is suspended above the conveying mechanism 40, the moving platform 44 can move along the length direction of the bracket 43, the moving direction of the moving platform 44 is parallel to the moving direction of the conveying mechanism 40, and the moving platform 44 is used for moving along with the bottle body.
That is, the moving platform 44 moves on the support 43, the bottles move on the conveyor 40, the moving platform 44 is able to follow each bottle, and when one bottle enters the conveyor 40, the moving platform 44 starts from the start position and follows the bottle until the bottle is sent out of the conveyor 40.
When the vials leave the conveyor 40, the mobile platform 44 quickly returns to the home position, waiting for the next vial to enter the conveyor 40, and repeating the above process so that the mobile platform 44 can follow each vial.
The first camera is installed in mobile platform 44, and the first camera can be along with mobile platform 44 motion, and the camera lens of first camera is towards transport mechanism 40, and every bottle can be followed to the first camera and remove, can shoot every bottle, obtains bottle image, is convenient for according to bottle image, detects whether the bottle exists the unusual condition.
According to the follow-up bottle shooting device, the moving platform is arranged on the support, the first camera is arranged on the moving platform, the moving platform can move along with the bottles, images of each bottle can be shot, the acquisition efficiency of the bottle images can be improved, and the accuracy of bottle quality detection is improved.
In some embodiments, the follower bottle photographing device further comprises: and a controller.
The transfer mechanism 40, the moving platform 44 and the first camera are all electrically connected to a controller, which is arranged to control the moving platform 44 to start from a start position, keep the same speed as the transfer mechanism 40 when the bottle enters the transfer mechanism 40, and return to the start position when the bottle leaves the transfer mechanism 40.
The moving platform 44 moves on the support 43, the bottles move on the conveyor 40, the moving platform 44 can follow each bottle, when one bottle enters the conveyor 40, the moving platform 44 starts from the start position, follows the bottles, keeps the same speed as the bottles until the bottles are sent out of the conveyor 40.
When the vials leave the conveyor 40, the mobile platform 44 quickly returns to the home position, waiting for the next vial to enter the conveyor 40, and repeating the above process so that the mobile platform 44 can follow each vial.
As shown in fig. 6, in some embodiments, the transfer mechanism 40 includes: a first timing belt 41 and a second timing belt 42.
The second synchronous belt 42 and the first synchronous belt 41 are oppositely arranged along the normal direction of the first synchronous belt 41, and the second synchronous belt 42 and the first synchronous belt 41 are spaced apart to form a bottle clamping position.
That is, the first and second timing belts 41 and 42 move forward with the bottle therebetween, the first and second timing belts 41 and 42 move in the same direction, the bottle is powered forward, the working surfaces of the first and second timing belts 41 and 42 are in contact with the circumferential surface of the bottle, and the bottle is driven by friction to move along the longitudinal direction of the first and second timing belts 41 and 42.
As shown in fig. 6, in some embodiments, the transfer mechanism 40 further includes: a first synchronous belt driving device and a second synchronous belt driving device.
The first synchronous belt driving device is in power coupling connection with the first synchronous belt 41, and the first synchronous belt driving device provides power for the first synchronous belt 41 to drive the first synchronous belt 41 to rotate.
The second synchronous belt driving device is in power coupling connection with the second synchronous belt 42, and the second synchronous belt driving device provides power for the second synchronous belt 42 to drive the second synchronous belt 42 to rotate.
The first and second timing belt driving devices are electrically connected to a controller, which controls the rotation of the first and second timing belts 41 and 42 by sending control commands to the first and second timing belt driving devices, thereby controlling the movement state of the bottle.
In some embodiments, the controller is further configured to control differential operation of the first and second timing belt drives.
It can be understood that the controller sends the first control instruction to the first synchronous belt driving device, so that the first synchronous belt driving device operates according to the first speed, and sends the second control instruction to the second synchronous belt driving device, so that the second synchronous belt driving device operates according to the second speed, the first speed and the second speed are different, so that the rotation speeds of the first synchronous belt 41 and the second synchronous belt 42 are different, the acting forces of the first synchronous belt 41 and the second synchronous belt 42 on the bottle body are different, the bottle body can rotate while moving forward, the bottle body rotates automatically, the first camera shoots images of the bottle body at different angles, the shooting direction of the first camera and the end face of the bottle cap form an acute angle, and in the process of bottle body rotating forward, the first camera can shoot images of all angles except the bottle bottom, so that the efficiency of bottle body shooting can be improved, and the detection effect of the bottle body detection device can be improved.
In some embodiments, the follower bottle photographing device further comprises: a light source.
The light source can be natural light such as white light, blue light or yellow light, can also be invisible light such as ultraviolet light, infrared light or X-ray lamp, and the light source is installed in mobile platform 44, and the light source is towards transport mechanism 40, and light source and first camera keep the same speed, and the light source can be to bottle transmission light, and the first camera can obtain the light of bottle transmission, and the light source can promote the shooting effect of first camera.
As shown in fig. 6, in some embodiments, the following bottle photographing device further includes: a stationary platform 45 and a second camera 46.
The fixed platform 45 is disposed apart from the transfer mechanism 40, and the support 43, the transfer mechanism 40 and the fixed platform 45 are sequentially arranged, when the length direction of the transfer mechanism 40 is along the horizontal direction, then the fixed platform 45, the transfer mechanism 40 and the support 43 are sequentially arranged from low to high along the vertical direction, that is, the fixed platform 45 is directly under the transfer mechanism 40, and the support 43 is directly above the transfer mechanism 40.
The fixed platform 45 is located to the second camera 46, and the camera lens of second camera 46 is towards transport mechanism 40, and the camera lens of second camera 46 is used for shooing the bottom image of bottle, and the camera lens of second camera 46 is upwards, can shoot the bottle on transport mechanism 40, because be the camera lens upwards, just can shoot the bottom image of bottle, can match each other with the bottle image that first camera shot, realizes 360 degrees shooting to the bottle, improves the shooting effect to the bottle, gathers more characteristics of bottle.
As shown in fig. 6, in some embodiments, the following bottle photographing device further includes: and a mobile platform driving device.
The mobile platform driving device is in power coupling connection with the mobile platform 44, and the mobile platform driving device can provide power for the mobile platform 44, so that the mobile platform 44 can displace on the support 43.
The mobile platform driving device is electrically connected with the controller, and the controller sends a control instruction to the mobile platform driving device to indirectly control the movement of the mobile platform 44, so that the mobile platform 44 and the bottle body can move along.
As shown in fig. 6, in some embodiments, the following bottle photographing device further includes: a fuselage and a lifting mechanism 47.
The bracket 43 is attached to the body, and the transfer mechanism 40 is attached to the body by a lifting mechanism 47.
The elevating system 47 can be screw mechanism, lead screw mechanism or worm gear mechanism, can also be other mechanical structures that can realize linear displacement, and transport mechanism 40 passes through elevating system 47 and installs in the fuselage, can adjust transport mechanism 40's position through elevating system 47, and when transport mechanism 40's length direction along the horizontal direction, elevating system 47 just can adjust transport mechanism 40's height to can adjust the shooting angle of first camera and second camera 46 for the bottle, the user of being convenient for in time adjusts the shooting angle as required.
As shown in fig. 6, in some embodiments, the fuselage comprises: a base plate 48 and a support 49.
The bottom plate 48 may be placed on the ground, the supporting member 49 may be connected to the bottom plate 48, the supporting member 49 may be perpendicular to the bottom plate 48, and when the side of the bottom plate 48 is in the horizontal direction, the supporting member 49 may be in the vertical direction, and the bracket 43 is mounted to the supporting member 49.
As shown in fig. 7, the present application also provides a display device including: mount, tube 53 and display assembly.
The mount pad can install in above-mentioned bottle check out test set.
The pipe 53 includes a first section 531, a second section 532 and a third section 533 connected in sequence, one end of the first section 531 is rotatably mounted on the mounting base, the first section 531 is perpendicular to the second section 532, the third section 533 is perpendicular to the second section 532, and the pipe 53 is hollow and can be used for passing a cable.
That is, the tube 53 may rotate about the mount with one end of the first segment 531 as a fulcrum.
The display component is rotatably installed at one end of the third section 533, and the display component can rotate with one end of the third section 533 as a pivot, so that the display component can realize two-stage rotation, the direction adjusting range of the display component is larger, and when the display device is installed on the bottle detection equipment, a user can conveniently adjust the position state of the display component according to the position of a part of the bottle detection equipment, for example, if a cabinet door of the bottle detection equipment is opened, the position state of the display component can be adjusted to avoid the cabinet door, so that the space utilization rate of the bottle detection equipment can be improved.
According to the display device provided by the application, the display component, the pipe body 53 and the mounting seat which can realize two-stage rotation are arranged, so that a user can conveniently adjust the position state of the display component according to the position of a part of the bottle detection equipment, and the space utilization rate of the bottle detection equipment can be improved.
In some embodiments, the first segment 531 is parallel to the third segment 533, so that the tube 53 forms a "concave" shape, which can improve the convenience of position adjustment of the display assembly, and can further improve the space utilization of the bottle detection device.
As shown in fig. 7, in some embodiments, the display assembly includes: a display screen 54.
The display screen 54 is rotatably installed at one end of the third segment 533, and a cable of the display screen 54 is connected to the inside of the tube 53, the display screen 54 may be an LCD, an LED or an OLED, the display screen 54 may be electrically connected to a controller of the bottle detection device, and the display screen 54 may be used to display images of the bottle and the number of normal bottles and abnormal bottles.
As shown in fig. 7, in some embodiments, the display assembly further comprises: a display screen bracket 55.
The display screen support 55 is connected with the display screen 54, and the display screen support 55 is rotatably installed in one end of the third section 533, and the display screen 54 is installed in one end of the third section 533 through the display screen support 55, so that reliability of the display screen 54 can be improved.
As shown in fig. 7, in some embodiments, the display assembly further comprises: a first attachment flange 57 and a first set screw.
The display screen support 55 is connected with the display screen 54, and the display screen support 55 is rotatably installed in one end of the third section 533 through the first connection flange 57 and the first set screw, and the connection tightness of the first connection flange 57 and the display screen support 55 can be adjusted through the first set screw, so that the convenience of position adjustment of the display screen support 55 is improved.
As shown in fig. 7, in some embodiments, the display assembly includes: touch control 56.
The touch control 56 may include a touch control module for performing a touch operation on the touch control 56 by a user to give a control instruction to a controller of the bottle detection device, so as to implement man-machine interaction, the touch control 56 is electrically connected with the display screen 54, a cable of the touch control 56 is connected to the inside of the tube 53, and the touch control 56 is rotatably mounted at one end of the third segment 533, that is, the touch control 56 and the display screen 54 are rotatably mounted at the same end of the third segment 533.
As shown in fig. 7, in some embodiments, the working surface of the touch control 56 is at an obtuse angle to the working surface of the display screen 54.
The working surface of the touch control 56 can be along the horizontal direction, so that the working surface of the display screen 54 can face the line of sight of the user, the user can operate on the touch control 56 and observe the cursor change on the display screen 54, and the convenience of operation of the user can be improved.
As shown in fig. 7, in some embodiments, the mount includes: the slot fixing base 50.
The wire casing fixing base 50 has the wire casing hole 51 that is used for passing the cable, and wire casing hole 51 and the inside intercommunication of body 53, the cable of display screen 54 and the cable of touch-control piece 56 can all be penetrated to the body 53 inside from the one end of the third section 533 of body 53, wears out from wire casing fixing base 50 to when the mount pad is fixed in bottle check out test set, can be convenient for the cable insert bottle check out test set in, make the cable of display screen 54 and the cable of touch-control piece 56 can be connected with the controller electricity.
Therefore, the protection effect on the cables can be achieved, the influence of redundant cables on the normal operation of the bottle body detection equipment can be avoided, and the aesthetic degree of the bottle body detection equipment can be improved.
As shown in fig. 7, in some embodiments, the mount includes: the fixing base 52 is installed.
The installation fixing base 52 is connected with the wire casing fixing base 50, and the installation fixing base 52 is rotatable connected with one end of first section 531, and the wire casing fixing base 50 is connected with one end of first section 531 through the installation fixing base 52, can promote the stability and the reliability of wire casing fixing base 50 like this.
As shown in fig. 7, in some embodiments, the mount includes: a second attachment flange 58 and a second set screw.
The installation fixing base 52 is rotatably connected with one end of the first section 531 through the second connecting flange 58 and the second set screw, and the connection tightness of the second connecting flange 58 and the installation fixing base 52 can be adjusted through the second set screw, so that the convenience of position adjustment of the display assembly is improved.
As shown in fig. 8, the present application provides a bottle removing apparatus, comprising: reject conveyor 60, nozzle assembly and controller.
The removing conveyor belt 60 is used for driving the bottle body to move, the working face of the removing conveyor belt 60 can be along the horizontal direction, the bottle body can be placed on the working face of the removing conveyor belt 60, the bottom of the bottle body can be in contact with the working face of the removing conveyor belt 60, and the removing conveyor belt 60 can drive the bottle body to move forwards.
The air outlet of the nozzle assembly faces the removing conveyor belt 60, the air flow direction of the air outlet is perpendicular to the moving direction of the removing conveyor belt 60, and when the bottle body is placed on the working surface of the removing conveyor belt 60, the air outlet of the nozzle assembly can face the bottle body of the bottle body.
The nozzle assembly is electrically connected with the controller, the controller is arranged to control the nozzle assembly to jet air to the abnormal bottle body, the controller can send a control instruction to the nozzle assembly to control the switch of the air outlet of the nozzle assembly, and when the controller judges that the abnormal bottle body passes through the position right in front of the air outlet of the nozzle assembly, the air outlet of the nozzle assembly is controlled to jet air forwards, so that the abnormal bottle body is blown off the rejecting conveyor belt 60.
The controller can be electrically connected with the image acquisition assembly of the bottle detection device, and can judge whether abnormal bottles and the positions of the abnormal bottles occur according to the bottle images acquired by the image acquisition assembly, so that the air outlet of the nozzle assembly is controlled to jet air in time, and the abnormal bottles are blown off the rejecting conveyor belt 60.
According to the bottle removing device provided by the application, the removing conveyor belt 60, the nozzle assembly and the controller are arranged, the controller can control the nozzle assembly to jet air to the removing conveyor belt 60 in time, abnormal bottles are automatically removed, and the screening efficiency of the bottles can be improved.
As shown in fig. 8, in some embodiments, the nozzle assembly includes: a first nozzle 61 and a second nozzle 63.
The first nozzle 61 is used for removing a first type of abnormal bottle body, which may be a bottle body with appearance defects. The second nozzle 63 is used for removing a second type of abnormal bottle, which is different from the first type of abnormal bottle and can be a bottle with impurities in the material contained in the interior.
The first nozzles 61 and the second nozzles 63 are arranged at intervals, the first nozzles 61 and the second nozzles 63 are sequentially arranged along the moving direction of the rejecting conveyor belt 60, that is, the first nozzles 61 and the second nozzles 63 form a secondary screening system, when bottles pass through the front of the air outlet of the first nozzles 61, the first screening is carried out, when the bottles pass through the front of the air outlet of the second nozzles 63, the second screening is carried out, through the two screening processes, abnormal bottles can be accurately classified, and the subsequent recycling of the abnormal bottles is facilitated.
As shown in fig. 8, in some embodiments, the bottle removing device further includes: a first air pump 62 and a second air pump 64.
Wherein, the output of first air pump 62 communicates with first nozzle 61, and the output of second air pump 64 communicates with second nozzle 63, and first air pump 62 and second air pump 64 are all connected with the controller electricity.
The first air pump 62 is used for providing air flow to the first nozzle 61, the second air pump 64 is used for providing air flow to the second nozzle 63, and the controller can control the on-off of the first air pump 62 and the second air pump 64, thereby controlling the on-off of the air flow at the air outlets of the first nozzle and the second nozzle.
As shown in fig. 8, in some embodiments, the bottle removing device further includes: the housing assembly.
The input end of the accommodating component faces the rejecting conveyor belt 60, and the input end of the accommodating component is opposite to the air outlet of the nozzle component, when the air flow sprayed out of the nozzle component blows the abnormal bottle body, the abnormal bottle body enters the accommodating component, and can be conveniently recycled.
As shown in fig. 8, in some embodiments, the containment assembly includes: a first receiving member 65 and a second receiving member 66.
The input end of the first accommodating part 65 is opposite to the air outlet of the first nozzle 61, and the first accommodating part 65 is used for recovering the first type of abnormal bottle bodies.
The second accommodating part 66 is arranged at a distance from the first accommodating part 65, the first accommodating part 65 and the second accommodating part 66 are sequentially arranged along the moving direction of the rejecting conveyor belt 60, the input end of the second accommodating part 66 is opposite to the air outlet of the second nozzle 63, and the second accommodating part 66 is used for recovering the second type of abnormal bottle bodies.
By providing the first accommodating member 65 and the second accommodating member 66, sorting recovery of the abnormal bottle bodies can be achieved, and recycling is facilitated.
In some embodiments, the bottle removal device further comprises: a photoelectric sensor.
The photoelectric sensor is arranged on the accommodating component and is electrically connected with the controller, the photoelectric sensor is used for detecting whether the accommodating component is full of abnormal bottles, if the photoelectric sensor detects that the accommodating component is full of abnormal bottles, the photoelectric sensor can send an electric signal to the controller, and the controller can give an alarm through the display component to prompt a user to replace the accommodating component in time.
As shown in fig. 8, in some embodiments, the first receiving member 65 and the second receiving member 66 each have a receiving chamber 67, and the length direction of the receiving chamber 67 is perpendicular to the moving direction of the reject conveyor 60, that is, the length direction of the receiving chamber 67 and the air flow direction of the air outlet of the nozzle assembly are identical, so that the rejected abnormal bottles can be accurately dropped into the receiving chamber 67 and sequentially arranged in the receiving chamber 67.
As shown in fig. 8, in some embodiments, the receiving compartment 67 has a bottleneck section 68, the bottleneck section 68 being provided at the input ends of the first receiving member 65 and the second receiving member 66.
The bottleneck section 68 is provided, so that abnormal bottles can be conveniently and accurately introduced into the accommodating bin 67, and the abnormal bottles in the accommodating bin 67 are not easy to separate from the accommodating bin 67.
In some embodiments, the bottle removal device further comprises: and a conveyor belt driving device.
The conveyor belt driving device is in power coupling connection with the removing conveyor belt 60, the conveyor belt driving device is electrically connected with the controller, the conveyor belt driving device is used for providing power for the removing conveyor belt 60, and the controller can send control instructions to the conveyor belt driving device so as to control the motion state of the removing conveyor belt 60.
In some embodiments, the conveyor belt drive comprises: the reject conveyor 60 may be powered by a servo motor, stepper motor, or steering engine.
The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present invention without undue burden.
From the above description of the embodiments, it will be apparent to those skilled in the art that the embodiments may be implemented by means of software plus necessary general hardware platforms, or of course may be implemented by means of hardware. Based on this understanding, the foregoing technical solution may be embodied essentially or in a part contributing to the prior art in the form of a software product, which may be stored in a computer readable storage medium, such as ROM/RAM, a magnetic disk, an optical disk, etc., including several instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to execute the method described in the respective embodiments or some parts of the embodiments.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and are not limiting; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims (5)

1. A bottle removing apparatus, comprising:
the removing conveyor belt is used for driving the bottle body to move;
the air outlet of the nozzle assembly faces the removing conveyor belt, and the air flow direction of the air outlet is perpendicular to the moving direction of the removing conveyor belt;
the controller is electrically connected with the nozzle assembly and is used for controlling the nozzle assembly to jet air to an abnormal bottle body, and the abnormal bottle body is detected by the controller through a bottle body image acquired by the image acquisition assembly;
the nozzle assembly includes:
the first nozzle is used for removing first abnormal bottle bodies, wherein the first abnormal bottle bodies are bottle bodies with appearance defects;
the first nozzles and the second nozzles are arranged at intervals, the first nozzles and the second nozzles are sequentially arranged along the moving direction of the removing conveyor belt, the second nozzles are used for removing second-type abnormal bottles, the second-type abnormal bottles are different from the first-type abnormal bottles, and the second-type abnormal bottles are bottles with impurities in materials contained in the second-type abnormal bottles;
Further comprises:
the output end of the first air pump is communicated with the first nozzle, and the first air pump is electrically connected with the controller;
the output end of the second air pump is communicated with the second nozzle, and the second air pump is electrically connected with the controller;
further comprises:
the input end of the accommodating component faces the rejecting conveyor belt, and the input end of the accommodating component is opposite to the air outlet of the nozzle component;
the containment assembly includes:
the input end of the first accommodating part is opposite to the air outlet of the first nozzle;
the second accommodating part is arranged at intervals from the first accommodating part, and the input end of the second accommodating part is opposite to the air outlet of the second nozzle;
further comprises:
the photoelectric sensor is arranged on the accommodating assembly and is electrically connected with the controller, and the photoelectric sensor is used for detecting whether the accommodating assembly is full of the abnormal bottle body or not;
the accommodating bin is provided with a bottleneck section, and the bottleneck section is arranged at the input ends of the first accommodating part and the second accommodating part;
Further comprises:
the input assembly comprises an objective table, a first guide rail, a second guide rail and a box body, wherein the first guide rail and the second guide rail are spaced apart to form a bottle conveying channel;
a gap is formed in one side, close to the object stage, of the second guide rail, and the gap is communicated with the bottle conveying channel;
the input assembly further comprises a third guide rail and a fourth guide rail, the third guide rail and the fourth guide rail are both arranged on the object stage, the third guide rail is in butt joint with the first guide rail, the fourth guide rail is in butt joint with the second guide rail, and the fourth guide rail and the third guide rail are spaced apart to form a bottle body input channel;
the fourth guide rail is provided with a first subsection and a second subsection, the working face of the first subsection is smoothly connected with the working face of the second subsection, and the working face of the first subsection is perpendicular to the working face of the second subsection;
further comprises:
the image acquisition assembly comprises a conveying mechanism, a bracket, a mobile platform and a first camera; the bracket is arranged at a distance from the conveying mechanism;
the moving platform is slidably arranged on the bracket, the moving direction of the moving platform is parallel to the moving direction of the conveying mechanism, and the moving platform is used for moving along with the bottle body;
The first camera is arranged on the mobile platform, moves along with the mobile platform, and the lens of the first camera faces the conveying mechanism;
the second guide rail comprises a first section and a second section; the second section is connected with the first end of the first section, the working surface of the first section is smoothly connected with the working surface of the second section, the normal line of the working surface of the second section and the normal line of the working surface of the first section form an acute angle, and the working surface of the first section and the working surface of the second section are both side surfaces which are contacted with the bottle body and limit the bottle body;
the conveying mechanism comprises a first synchronous belt and a second synchronous belt; the first synchronous belt and the second synchronous belt clamp the bottle body to advance;
the rotation speed of the first synchronous belt is different from that of the second synchronous belt, the acting force of the first synchronous belt and the acting force of the second synchronous belt, which are received by the bottle body, are unequal, so that the bottle body rotates when moving forwards, the bottle body rotates, the first camera shoots images of the bottle body at different angles, the shooting direction of the first camera and the end face of the bottle cap are acute angles, and in the process of rotating and advancing the bottle body, the first camera can shoot images of all angles of the bottle body except the bottle bottom.
2. The bottle removal apparatus as claimed in claim 1, wherein the first receiving member and the second receiving member each have a receiving compartment, and a longitudinal direction of the receiving compartment is perpendicular to a moving direction of the removal conveyor.
3. The bottle removal apparatus as set forth in claim 1 or 2, further comprising:
and the conveyor belt driving device is in power coupling connection with the rejecting conveyor belt and is electrically connected with the controller.
4. A bottle removal apparatus as set forth in claim 3, wherein said conveyor drive means comprises: servo motor, step motor or steering engine.
5. A bottle inspection apparatus, comprising:
an input assembly having an input for receiving a bottle;
the conveying device is connected with the input assembly and is provided with a conveying mechanism for driving the bottle body to move;
the image acquisition assembly is connected with the conveying device and is used for acquiring bottle images;
the bottle removal device of any one of claims 1-4, connected to the conveying device;
The image acquisition assembly and the bottle removing device are electrically connected with the controller, and the controller is used for controlling the bottle removing device to remove abnormal bottles under the condition that abnormal bottles are detected based on the bottle images.
CN202110258218.7A 2021-03-09 2021-03-09 Bottle body removing device and bottle body detecting equipment Active CN113118050B (en)

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