CN108363374A - A kind of SMT materials supply method and system - Google Patents
A kind of SMT materials supply method and system Download PDFInfo
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- CN108363374A CN108363374A CN201810270873.2A CN201810270873A CN108363374A CN 108363374 A CN108363374 A CN 108363374A CN 201810270873 A CN201810270873 A CN 201810270873A CN 108363374 A CN108363374 A CN 108363374A
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- 239000000463 material Substances 0.000 title claims abstract description 550
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000012544 monitoring process Methods 0.000 claims abstract description 14
- 238000004891 communication Methods 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims 1
- 239000000047 product Substances 0.000 description 17
- 230000005484 gravity Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000000547 structure data Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
This application discloses a kind of SMT materials supply method and systems, are related to SMT material storings and supply technical field, the supply progress of Full-automatic monitoring material may be implemented, artificial nucleus is avoided to take material disc, improve feed accuracy, reduce the economic loss of enterprise.Wherein method includes：The attachment progress of chip mounter is monitored by material delivery system, the attachment progress is the material quantity in remaining material disc to be mounted in the rollway of the chip mounter；When the material quantity is less than the first predetermined threshold value, into material pallet, display on charging tray slot position corresponding with the material disc, which is sent, shows signal, so that material clerk takes material disc according to the display signal；After detecting that material disc corresponding with charging tray slot position is taken by the inductor configured on charging tray slot position, the inductor sends indication signal to the material delivery system, and the material delivery system, which is sent according to the indication signal to the display, to be stopped showing signal.The application is supplied suitable for SMT materials.
Description
Technical field
This application involves SMT material storings and supply technical field, particularly with regard to a kind of SMT materials supply method and are
System.
Background technology
Surface mounting technology（Surface Mounted Technology, SMT）Refer to the attachment of pin electronic component, directly exists
PCB circuit board surface is placed with surface mount（SMD）Electronic component.
Currently, material clerk gets packed material disc from warehouse, then material disc is placed on material pallet,
When operating personnel start attachment processing, corresponding material disc of taking from material pallet is placed on corresponding SMT chip mounters
In rollway, carry out component mounter processing, when the material disc in material table after use, operator needs to continue temporary from material
It takes corresponding material disc, is again placed in rollway, to continue to process on frame.But when operator is temporary from material
Take in frame material disc when, need to carry out artificial nucleus to the information of material disc；Since material disc kind quantity is more, and difference compared with
Small, appearance is difficult to differentiate between, and operator is easy to be easy error when taking and using, simultaneously as SMT production lines are that high speed is continuous
Operation is run, if the generation of this mistake can not be avoided in time, leads to feeding mistake, product is made to cause to do over again or report
It is useless, cause huge economic loss to enterprise.
Invention content
In view of this, this application provides a kind of SMT materials supply method and system, main purpose is to solve at present in material
When member's additive charging tray, since artificial nucleus are to being difficult to distinguish the type of material disc, it be easy to cause into chip mounter and adds mistake
Material disc is the problem of enterprise brings specific economic loss.
According to the one side of the application, a kind of SMT materials supply method is provided, this method includes：
The attachment progress of chip mounter is monitored by material delivery system, the attachment progress is surplus in the rollway of the chip mounter
Material quantity in remaining material disc to be mounted；
When the material quantity is less than the first predetermined threshold value, the charging tray slot position corresponding with the material disc into material pallet
On display send and show signal so that material clerk takes material disc according to the display signal；
After detecting that material disc corresponding with charging tray slot position is taken by the inductor configured on charging tray slot position, institute
It states inductor and sends indication signal to the material delivery system, the material delivery system is according to the indication signal to described
Display, which is sent, to be stopped showing signal.
According to the another aspect of the application, a kind of SMT material delivery systems are provided, which includes：
The material delivery system and the chip mounter carry out data communication connection, for monitor the attachment of the chip mounter into
Degree, the attachment progress are the material quantity in remaining material disc to be mounted in the rollway of the chip mounter；
The material delivery system also carries out data communication connection with the material pallet, is less than for working as the material quantity
When the first predetermined threshold value, the material delivery system is into the material pallet on charging tray slot position corresponding with the material disc
Display send and show signal so that material clerk takes material disc according to the display signal, kept in by the material
After the inductor configured on the corresponding charging tray slot position of frame detects that material disc corresponding with charging tray slot position is taken, institute
It states inductor and sends indication signal to the material delivery system, the material delivery system is according to the indication signal to described
Display, which is sent, to be stopped showing signal.
By above-mentioned technical proposal, a kind of SMT materials supply method provided by the present application and system and work as operator at present
Take from material pallet material disc when, need carry out artificial nucleus to comparing, the application pass through material delivery system monitoring patch
The attachment progress of piece machine, when remaining material quantity to be mounted is less than specific quantity, by light on material pallet with object
Display on the corresponding material trough position of charging tray makes material clerk take the material disc on the material trough position, and is examined by inductor
It surveys after corresponding material disc is taken, display is no longer lighted, and realizes the supply progress of Full-automatic monitoring material, is not necessarily to artificial nucleus
It takes to material disc, improves feed accuracy, reduce the economic loss of enterprise.
Above description is only the general introduction of technical scheme, in order to better understand the technological means of the application,
And can be implemented in accordance with the contents of the specification, and in order to allow above and other objects, features and advantages of the application can
It is clearer and more comprehensible, below the special specific implementation mode for lifting the application.
Description of the drawings
Attached drawing described herein is used for providing further understanding of the present application, constitutes part of this application, the application's
Illustrative embodiments and their description do not constitute the improper restriction to the application for explaining the application.In the accompanying drawings：
Fig. 1 shows a kind of SMT materials supply method flow diagram provided by the embodiments of the present application；
Fig. 2 shows a kind of SMT material delivery systems structural schematic diagrams provided by the embodiments of the present application；
Fig. 3 shows another kind SMT material delivery system structural schematic diagrams provided by the embodiments of the present application.
Specific implementation mode
The application is described in detail below with reference to attached drawing and in conjunction with the embodiments.It should be noted that the case where not conflicting
Under, the features in the embodiments and the embodiments of the present application can be combined with each other.
For progress artificial nucleus couple when operator takes material disc from material pallet, are needed, due to material disc product
Kind quantity is more, and difference is smaller, and operator is easy to malfunction when taking and use, simultaneously as SMT production lines are that high speed is continuous
Operation is run, if the generation of this mistake can not be avoided in time, leads to feeding mistake, product is made to cause to do over again or report
The problem of giving up, huge economic loss caused to enterprise.A kind of SMT materials supply method is present embodiments provided, can be improved
The accuracy of material supply, reduces economic loss.
A kind of SMT materials supply method is present embodiments provided, as shown in Figure 1, this method includes：
101, the attachment progress of chip mounter is monitored by material delivery system.
Wherein, the attachment progress is the material number in remaining material disc to be mounted in the rollway of the chip mounter
Amount, the material delivery system refer to the processor that data connection can be carried out with chip mounter, material pallet, such as computer
Remaining material quantity to be mounted in rollway is monitored in real time Deng, chip mounter, then feeds back monitoring data by data connection
To material delivery system, the remaining object to be mounted of monitoring is removed particular by the equipment of the monitoring material quantity carried in chip mounter
Expect data, the equipment for monitoring material data is not specifically limited in the embodiment of the present invention.
102, corresponding with the material disc into material pallet when the material quantity is less than the first predetermined threshold value
Display on charging tray slot position, which is sent, shows signal.
For the embodiment of the present invention, so that material clerk takes material disc according to the display signal.In general, an object
Material pallet can correspond to a chip mounter, and when chip mounter has executed the patch of counterpart charging tray, can reset pair
The material pallet answered, to improve the service efficiency between material pallet and chip mounter.In addition, due to can be on material disc
The material of fixed quantity is mounted, therefore, when chip mounter monitors material quantity less than the first predetermined threshold value, then illustrates material disc i.e.
It will be finished by attachment, and need material clerk's additive charging tray into charging tray slot position, you can by the way that material is less than the first predetermined threshold value,
When such as the first predetermined threshold value is 5, it is that the information such as 5 feed back to material delivery system that chip mounter, which will monitor material quantity, and material supplies
It needs into material pallet corresponding with chip mounter to install on the charging tray slot position that the material disc for carrying out patch places to system
Display, which is sent, shows that information, the embodiment of the present invention are not specifically limited.Also, include that multiple can put in material pallet
The charging tray slot position of glove charging tray, correspondence is equipped with display and inductor on each charging tray slot position, and display can be light
Display, such as LED light, inductor can be infrared inductor or gravity sensor etc., and the embodiment of the present invention does not do specific limit
It is fixed.
For example, when material delivery system monitors the material quantity of material disc a less than the first predetermined threshold value by chip mounter
When, material delivery system places the LED light on the charging tray slot position of material disc a into corresponding material pallet and sends display letter
Number, so that the material clerk material disc a that takes is added in the rollway in chip mounter.
103, material disc quilt corresponding with charging tray slot position is detected by the inductor configured on charging tray slot position
After taking, the inductor sends indication signal to the material delivery system, and the material delivery system is according to the instruction
Inductor described in signal sends indication signal to the material delivery system, and the material delivery system is according to the indication signal
It is sent to the display and stops showing signal.
For the embodiment of the present invention, it is added in rollway in order to which the material disc on charging tray slot position is taken in material clerk
Afterwards, stop showing signal, need material delivery system corresponding by the inductor detection charging tray slot position configured on charging tray slot position
Whether material disc is taken, and after taking, stops sending display signal to display, i.e. LED light stops display.
It should be noted that when whether being taken using the material disc on inductor detection charging tray slot position, if inductor is
When gravity sensor, then for the Gravity changer being positioned on material trough position using material disc to determine whether being taken, the present invention is real
Example is applied to be not specifically limited.
Further, in order to avoid when display shows just determining material disc placement location, material personnel still take
Taking the material disc on errors present, this method can also include：By matching on remaining charging tray slot position in the material pallet
After the inductor set detects that material disc corresponding with charging tray slot position is taken, alarm signal is sent.
Wherein, remaining charging tray slot position is the slot position that need not currently carry out the material disc of patch in chip mounter and place, for
The embodiment of the present invention, each charging tray slot position on material pallet is equipped with corresponding display and inductor, therefore, in object
After material person takes the material disc on other charging tray slot positions by mistake, material delivery system is detected by the inductor on corresponding charging tray slot position
After charging tray is taken, alarm signal is sent, this alarm signal can be the alarm signal on chip mounter, or material is temporary
The alarm signal that the alarm configured on frame is sent out is deposited, for the concrete form of alarm signal, the embodiment of the present invention does not limit.
For example, material disc a to be added is needed to be placed in the A of material trough position in chip mounter, when material clerk takes material trough position B
In obtain material disc b, then material delivery system detects that material disc b is taken by the inductor installed on the B of material trough position, then
Alarm signal is sent to alarm, so that the loud speaker on material pallet is alarmed.
Further, accurately material disc is added in material pallet in warehouse for material clerk, this method is also
May include：Material delivery system is configured according to the bill of materials of typing on the corresponding material storing frame of material disc to be taken
Display send and show signal so that material clerk is positioned over the material according to the display signal material disc of taking
In pallet；After the inductor configured on by the material storing frame detects that corresponding material disc is taken, then to institute
It states display and sends and stop showing signal；And/or the inductor configured on by rest materials storage shelf detect it is corresponding
Material disc is after taking, then to send alarm signal.
Wherein, the bill of materials is the product structure data file that can identify of computer, generally by material clerk according to
Chip mounter needs the product for carrying out patch to carry out typing, and then material disc is positioned over material storing frame by the administrative staff in warehouse
On, so that material clerk is positioned over from material disc of taking in material storing frame in material pallet.In order to make material clerk from material storage
Chip mounter of accurately taking on frame is deposited to need to carry out the material disc of patch, needed to configure on each material storing frame display with
And inductor, so that material delivery system can be according to the content in bill of materials on the material storing frame of material disc to be taken
Display send show signal.Further, when material delivery system is by that should be taken the material storing frame of material disc
On inductor detect that material disc is taken, then to corresponding display send stop show signal；Work as material delivery system
Detect that material disc is after taking, then to send report by the inductor that should not be taken in the rest materials storage shelf of material disc
Alert signal.
For example, being matched on the corresponding material storing framves of material disc c to be taken 1 according to the content in the bill of materials of typing
The LED light set, which is sent, shows signal, and LED light is bright, material clerk take from material storing frame 1 material disc c place it is temporary to material
In frame, the gravity detector configured on material storing frame 1 detects that gravity lightens, and after material disc c is taken, is sent to LED light
Stopping showing signal, LED light goes out, when the gravity sensor configured on material storing frame 2 detects that gravity lightens, material disc d quilts
It takes, then can send alarm signal, loud speaker whistle to loud speaker of the configuration on material storing frame 2.
Further, in order to accurately determine that the position that is positioned in material pallet of material disc is pasted with chip mounter
The position of taking of piece is consistent, and the inductor when by being configured on the material storing frame detects corresponding material disc
After being taken, then sent to the display after stopping showing signal, the method further includes：When the material disc is placed
In the material pallet when corresponding charging tray slot position, the encoding of graphs on the material disc is scanned by scanner, and lead to
It crosses after the inductor configured on charging tray slot position detects that the material disc is placed, by the encoding of graphs and the material
The position that disk is placed is recorded, and the encoding of graphs is used for reactor product information.
In the embodiment of the present invention, due to being required for the product information of Corresponding matching in each material disc, product can be believed
Breath is affixed in the form of encoding of graphs on material disc, such as Quick Response Code or bar coding, encodes to obtain by scanner scanning patter
Product information, such as order number, material code, name of material, product specification, lot number, warehouse title, quantity, the present invention are implemented
Example is not specifically limited.
For example, take from the material storing frame 1 in warehouse material disc a when, pass through scanner and scan production on material disc a
Material disc a after scanning is placed in the charging tray slot position A on material pallet A-D by product information Q, material clerk, material supply system
System detects that gravity increases by the gravity sensor configured on charging tray slot position A, after material disc a is placed, by product information Q with
The position A-D that material disc is placed, A is recorded into material delivery system, so that material pallet is pushed to chip mounter by material clerk
Behind side, material delivery system is sent out by the display of the charging tray slot position A on the position material pallet A-D that is placed to material disc a
Send display signal.
For the embodiment of the present invention, in order to avoid after figure barcode scanning, material disc is still placed on mistake by material clerk
It is described when the material disc is placed on corresponding charging tray slot position in the material pallet on charging tray slot position, pass through scanning
Device scans the encoding of graphs on the material disc, and the inductor by being configured on charging tray slot position detects the material disc
After being placed, the position that the encoding of graphs is placed with the material disc is recorded, the encoding of graphs is produced for reacting
Product information includes：When the material disc is placed on corresponding charging tray slot position in the material pallet, swept by scanner
The encoding of graphs on the material disc is retouched, the material delivery system detects described in prefixed time interval by the inductor
Whether material disc is positioned on charging tray slot position, if it is not, alarm signal is then sent, if so, by charging tray slot position
After the inductor of configuration detects that the material disc is placed, the position that the encoding of graphs and the material disc are placed is carried out
Record；And/or it when the material disc is placed on corresponding charging tray slot position in the material pallet, is swept by scanner
The encoding of graphs on the material disc is retouched, the material delivery system detection is positioned over the figure of material disc on charging tray slot position
Whether the encoding of graphs that coding scans material disc with the scanner is consistent, if inconsistent, sends alarm signal, if unanimously,
After then detecting that the material disc is placed by the inductor configured on charging tray slot position, by the encoding of graphs with it is described
The position that material disc is placed is recorded.
Wherein, timing is carried out after encoding of graphs of the material delivery system by scanner scanning material disc, when presetting
Between be spaced and can be set according to the reaction time of material clerk, it is preferred that can be 10s, the embodiment of the present invention do not do specifically
It limits, material disc is placed on the charging tray slot position that place material disc when inductor does not detect within a preset time interval
Afterwards, material delivery system is alarmed, and can be alarmed using the loud speaker mounted on material pallet, the embodiment of the present invention
It is not specifically limited.In addition, the material delivery system can be installed according to other charging tray slot positions on detection material pallet
Inductor detect the material disc of barcode scanning whether be placed on mistake charging tray slot position on, if place mistake, hair can be passed through
Type of alarm is sent to be prompted to material clerk, so as to material clerk's correct placement material disc.
Further, in order to avoid the material disc in material pallet is all taken, chip mounter feed, the side are influenced
Method further includes：Remaining material disc quantity in the material pallet is monitored by material delivery system, if the material disc number
Amount is less than the second predetermined threshold value, then the display configured on the corresponding material storing frame of material disc described in warehouse sends display
Signal, so that material clerk gets ready the goods according to the material disc on the material storing frame of display.
The embodiment of the present invention can be set to supplement in time the material disc quantity in material pallet
Material disc quantity is prompted when less than the second predetermined threshold value, wherein and the second predetermined threshold value can be set as 5 or 10 etc., this
Inventive embodiments are not specifically limited.In addition, remaining material disc quantity can be in material delivery system monitoring material pallet
It is monitored by the inductor configured on charging tray slot position, is used for example, gravity reduces then material disc, it can be according to each object
The weight of charging tray calculates the quantity of surplus material disk.
For example, material delivery system detects that material disc a quantity is reduced by the inductor on charging tray slot position, due to right
When material disc is scanned acquisition product information, the material disc a quantity in this charging tray slot position can be counted, therefore, is led to
The quantity that reduced weight directly calculates residue charging tray a is crossed, when volume residual is less than the second predetermined threshold value, into warehouse
LED light on the corresponding material storing framves of material disc a 1, which is sent, shows signal, and LED light is bright, and material clerk directly can be according to bright light
Material storing frame 1 on the material disc a that takes get ready the goods.
A kind of SMT materials supply method provided by the present application, the application monitor the patch of chip mounter by material delivery system
Threading degree, it is corresponding with material disc on material pallet by lighting when remaining material quantity to be mounted is less than specific quantity
Material trough position on display, so that material clerk is taken the material disc on the material trough position, and detect by inductor corresponding
After material disc is taken, display is no longer lighted, and realizes the supply progress of Full-automatic monitoring material, without artificial nucleus to material disc
Take, improve feed accuracy, reduce the economic loss of enterprise.
Further, as shown in Fig. 2, present embodiments providing a kind of SMT material delivery systems, above-mentioned SMT materials supply
Method is applied to SMT material delivery systems, which includes：Material delivery system 21, chip mounter 22, material pallet 23,
The material delivery system 21 carries out data communication connection with the chip mounter 22, and material delivery system 21 passes through chip mounter
22 monitor the attachment progress of the chip mounter 22, and the attachment progress is remaining to be mounted in the rollway of the chip mounter 22
Material quantity in material disc；
The material delivery system 21 also carries out data communication connection with the material pallet 23, for working as the material quantity
When less than the first predetermined threshold value, the material corresponding with the material disc into the material pallet 23 of the material delivery system 21
Display on dish groove position, which is sent, shows signal, so that material clerk takes material disc according to the display signal, and passes through institute
It states the inductor configured on the corresponding charging tray slot position of material pallet 23 and detects material corresponding with charging tray slot position
After disk is taken, the inductor sends indication signal, 21 basis of the material delivery system to the material delivery system 21
The indication signal is sent to the display to be stopped showing signal.
SMT material delivery systems in the present embodiment full automatic can provide the material for accurately waiting for patch for material clerk
Disk is supplied to comparing by material with progress artificial nucleus when operator takes material disc from material pallet, are needed at present
System is passed through by the attachment progress of patch machine monitoring chip mounter when remaining material quantity to be mounted is less than specific quantity
The display on material trough corresponding with material disc position on material pallet is lighted, material clerk is made to take the object on the material trough position
Charging tray, and detected after corresponding material disc is taken by inductor, display is no longer lighted, and realizes Full-automatic monitoring material
Supply progress takes to material disc without artificial nucleus, improves feed accuracy, reduces the economic loss of enterprise.
Further, as the refinement and extension of this SMT feeding systems, if material clerk is when display is lighted
It waits, still will appear the case where taking the material disc on material pallet by mistake, it is in order to solve this problem, excellent in one kind of the application
Select in embodiment, the inductor configured on whole charging tray slots position in the material delivery system 21 and the material pallet 23 into
Row data connection, is additionally operable to detect by the inductor configured on remaining charging tray slot position in the material pallet 23 and institute
It states after the corresponding material disc in charging tray slot position is taken, sends alarm signal.
In the embodiment of the present invention, for the ease of the movement of material pallet 23, data communication can generally pass through wireless communication
Number transmission, specific transport protocol, the transmission mode embodiment of the present invention do not limit.In addition, material delivery system 21 can be with
Data connection is carried out with according to inductor, the display on whole charging tray slots position in material pallet 23, so as to each sense
Answering the signal that device obtains can feed back in material delivery system 21, and material delivery system 21 again can be to all displays
Send signal.
Further, patch is needed in order to realize that material clerk still can accurately get chip mounter from warehouse
Material disc, as shown in figure 3, in a preferred embodiment of the present application, the SMT material delivery systems further include：At data
Device 24, material storing frame 25 are managed, the material delivery system 21 carries out data connection with the data processor 24, is used for basis
The display that the bill of materials of 24 typing of the data processor is configured on the corresponding material storing frame of material disc to be taken 25
Device, which is sent, shows signal, so that material clerk is positioned over the material pallet according to the display signal material disc of taking
In 23；The material delivery system 21 also carries out data connection with the material storing frame 25, passes through the material storage for working as
It deposits after the inductor configured on frame 25 detects that corresponding material disc is taken, is then sent to the display and stop display letter
Number；And/or the inductor configured on by the material storing frame 25 detects that corresponding material disc is after taking, then to
The display sends alarm signal.
For the embodiment of the present invention, data processor 24 can be the computer of independent typing bill of materials, material supply
System 21 can according to the inventory content in data processor 24 come to the chip mounter of pending patch for material disc place
Material storing frame 25 send and show signal, the specific step that executes can be executed according to the method described above, herein no longer into
Row repeats.
Further, in order to realize it is accurate determine position that material disc is positioned in material pallet and chip mounter need into
The position of taking of row patch is consistent, as shown in figure 3, the SMT material delivery systems further include：Scanner 26, the object
Expect that feed system 21 carries out data connection with the scanner 26, the material pallet is placed on for working as the material disc
In 23 when corresponding charging tray slot position, the encoding of graphs on the material disc is scanned by the scanner 26, and pass through the material
After the inductor configured on dish groove position detects that the material disc is placed, by the position of the encoding of graphs and the inductor
In record to the material delivery system 21, the encoding of graphs is used for reactor product information.
In the embodiment of the present invention, due to being required for the product information of Corresponding matching in each material disc, product can be believed
Breath is affixed in the form of encoding of graphs on material disc, such as Quick Response Code or bar coding, is encoded by 26 scanning patter of scanner
To product information, such as order number, material code, name of material, product specification, lot number, warehouse title, quantity, present invention reality
Example is applied to be not specifically limited.
Specifically, the material delivery system 21, is specifically additionally operable to keep in when the material disc is placed on the material
In frame 23 when corresponding charging tray slot position, the encoding of graphs on the material disc, material supply system are scanned by scanner 26
System 21 judges whether the material disc is positioned on charging tray slot position in prefixed time interval by the inductor, if it is not,
Alarm signal is then sent, if so, after detecting that the material disc is placed by the inductor configured on charging tray slot position,
The position that the encoding of graphs is placed with the material disc is recorded；And/or when the material disc is placed on the object
When expecting corresponding charging tray slot position in pallet 23, the encoding of graphs on the material disc, the material are scanned by scanner 26
Feed system 21, which detects, is positioned over the encoding of graphs of material disc and the scanning material disc of the scanner 26 on charging tray slot position
Whether encoding of graphs is consistent, if inconsistent, sends alarm signal, if unanimously, passing through the sense configured on charging tray slot position
After answering device to detect that the material disc is placed, the position that the encoding of graphs is placed with the material disc is recorded.
Further, as the refinement of this feeding system and extension, when the material disc in material pallet is taken by material clerk
After sky, chip mounter can be in empty patch state, influence enterprises production efficiency, in order to solve this problem, excellent in one kind of the application
It selecting in embodiment, the material delivery system 21 is specifically used for monitoring remaining material disc quantity in the material pallet 23,
If the material disc quantity is less than the second predetermined threshold value, configured on the corresponding material storing frame of material disc described in warehouse 25
Display send show signal so that material clerk gets ready the goods according to the material disc on the material storing frame 25 of display.
A kind of SMT material delivery systems provided by the present application, may be implemented the supply progress of Full-automatic monitoring material, are not necessarily to
Artificial nucleus take to material disc, avoid the supply of material disc insufficient, improve feed accuracy, reduce the economic loss of enterprise.
It will be appreciated by those skilled in the art that the accompanying drawings are only schematic diagrams of a preferred implementation scenario, module in attached drawing or
Flow is not necessarily implemented necessary to the application.It will be appreciated by those skilled in the art that the mould in device in implement scene
Block can according to implement scene describe be distributed in the device of implement scene, can also carry out respective change be located at be different from
In one or more devices of this implement scene.The module of above-mentioned implement scene can be merged into a module, can also be into one
Step splits into multiple submodule.
Above-mentioned the application serial number is for illustration only, does not represent the quality of implement scene.Disclosed above is only the application
Several specific implementation scenes, still, the application is not limited to this, and the changes that any person skilled in the art can think of is all
The protection domain of the application should be fallen into.
Claims (12)
1. a kind of SMT materials supply method, which is characterized in that including：
The attachment progress of chip mounter is monitored by material delivery system, the attachment progress is surplus in the rollway of the chip mounter
Material quantity in remaining material disc to be mounted；
When the material quantity is less than the first predetermined threshold value, the charging tray slot position corresponding with the material disc into material pallet
On display send and show signal so that material clerk takes material disc according to the display signal；
After detecting that material disc corresponding with charging tray slot position is taken by the inductor configured on charging tray slot position, institute
It states inductor and sends indication signal to the material delivery system, the material delivery system is according to the indication signal to described
Display, which is sent, to be stopped showing signal.
2. according to the method described in claim 1, it is characterized in that, the method further includes：
It is detected by the inductor configured on remaining charging tray slot position in the material pallet corresponding with charging tray slot position
Material disc be taken after, send alarm signal.
3. according to the method described in claim 2, it is characterized in that, the method further includes：
Material delivery system configures according to the bill of materials of typing on the corresponding material storing frame of material disc to be taken aobvious
Show device send show signal so that material clerk according to the display signal take the material disc be positioned over the material keep in
In frame；
After the inductor configured on by the material storing frame detects that corresponding material disc is taken, then to the display
Device, which is sent, to be stopped showing signal；And/or the inductor configured on by rest materials storage shelf detects corresponding material disc
After taking, then alarm signal is sent.
4. according to the method described in claim 3, it is characterized in that, the induction when by being configured on the material storing frame
After device detects that corresponding material disc is taken, then sent to the display after stopping showing signal, the method is also wrapped
It includes：
When the material disc is placed on corresponding charging tray slot position in the material pallet, the object is scanned by scanner
Encoding of graphs on charging tray, and after the inductor by being configured on charging tray slot position detects that the material disc is placed, it will
The position that the encoding of graphs is placed with the material disc is recorded, and the encoding of graphs is used for reactor product information.
5. according to the method described in claim 4, it is characterized in that, described keep in when the material disc is placed on the material
In frame when corresponding charging tray slot position, the encoding of graphs on the material disc is scanned by scanner, and pass through charging tray slot position
After the inductor of upper configuration detects that the material disc is placed, position that the encoding of graphs and the material disc are placed into
Row record, the encoding of graphs include for reactor product information：
When the material disc is placed on corresponding charging tray slot position in the material pallet, the object is scanned by scanner
Encoding of graphs on charging tray, the material delivery system detects the material disc in prefixed time interval by the inductor is
It is no to be positioned on charging tray slot position, if it is not, alarm signal is then sent, if so, passing through the sense configured on charging tray slot position
After answering device to detect that the material disc is placed, the position that the encoding of graphs is placed with the material disc is recorded；With/
Or, when the material disc is placed on corresponding charging tray slot position in the material pallet, the object is scanned by scanner
Encoding of graphs on charging tray, the material delivery system detection are positioned over the encoding of graphs of material disc and institute on charging tray slot position
Whether the encoding of graphs for stating scanner scanning material disc is consistent, if inconsistent, alarm signal is sent, if unanimously, passing through institute
It states after the inductor configured on charging tray slot position detects that the material disc is placed, the encoding of graphs and the material disc is put
The position set is recorded.
6. according to claim 1-5 any one of them methods, which is characterized in that the method further includes：
Remaining material disc quantity in the material pallet is monitored by material delivery system, if the material disc quantity is less than
Second predetermined threshold value, then the display configured on the corresponding material storing frame of material disc described in warehouse, which is sent, shows signal,
So that material clerk gets ready the goods according to the material disc on the material storing frame of display.
7. a kind of SMT material delivery systems, which is characterized in that including：Material delivery system, chip mounter, material pallet,
The material delivery system and the chip mounter carry out data communication connection, for monitor the attachment of the chip mounter into
Degree, the attachment progress are the material quantity in remaining material disc to be mounted in the rollway of the chip mounter；
The material delivery system also carries out data communication connection with the material pallet, is less than for working as the material quantity
When the first predetermined threshold value, the material delivery system is into the material pallet on charging tray slot position corresponding with the material disc
Display send and show signal so that material clerk takes material disc according to the display signal, and temporary by the material
It deposits after the inductor configured on the corresponding charging tray slot position of frame detects that material disc corresponding with charging tray slot position is taken,
The inductor sends indication signal to the material delivery system, and the material delivery system is according to the indication signal to institute
It states display and sends and stop showing signal.
8. system according to claim 7, which is characterized in that
The material delivery system carries out data connection with the inductor configured on whole charging tray slots position in the material pallet,
It is right with charging tray slot position to be additionally operable to detect by the inductor configured on remaining charging tray slot position in the material pallet
After the material disc answered is taken, alarm signal is sent.
9. system according to claim 8, which is characterized in that the system also includes：Data processor, material storing
Frame,
The material delivery system also carries out data connection with the data processor, for according to the data processor typing
The display that is configured on the corresponding material storing frame of material disc to be taken of bill of materials send and show signal so that object
Material person is positioned over according to the display signal material disc of taking in the material pallet；
The material delivery system also carries out data connection with the material storing frame, passes through the material storing frame for working as
After the inductor of configuration detects that corresponding material disc is taken, is then sent to the display and stop showing signal；And/or
The inductor configured on by rest materials storage shelf detects that corresponding material disc is after taking, then to send alarm signal.
10. system according to claim 9, which is characterized in that the system also includes：Scanner,
The material delivery system carries out data connection with the scanner, and the material is placed on for working as the material disc
In pallet when corresponding charging tray slot position, the encoding of graphs on the material disc is scanned by the scanner, and by described
After the inductor configured on charging tray slot position detects that the material disc is placed, by the position of the encoding of graphs and the inductor
It sets in record to the material delivery system, the encoding of graphs is used for reactor product information.
11. system according to claim 10, which is characterized in that
The material delivery system is specifically additionally operable to be placed on corresponding charging tray in the material pallet when the material disc
When slot position, the encoding of graphs on the material disc is scanned by scanner, the material delivery system is examined by the inductor
Survey whether the material disc in prefixed time interval is positioned on charging tray slot position, if it is not, alarm signal is then sent, if so,
After then detecting that the material disc is placed by the inductor configured on charging tray slot position, by the encoding of graphs with it is described
The position that material disc is placed is recorded；And/or when the material disc is placed on corresponding charging tray in the material pallet
When slot position, the encoding of graphs on the material disc is scanned by scanner, the material delivery system detection is positioned over the material
Whether the encoding of graphs of material disc is consistent with the encoding of graphs of scanner scanning material disc on dish groove position, if inconsistent,
Alarm signal is sent, if unanimously, after detecting that the material disc is placed by the inductor configured on charging tray slot position,
The position that the encoding of graphs is placed with the material disc is recorded.
12. according to claim 7-11 any one of them systems, which is characterized in that
The material delivery system is specifically used for monitoring remaining material disc quantity in the material pallet, if the material disc
Quantity is less than the second predetermined threshold value, then the display configured on the corresponding material storing frame of material disc described in warehouse sends aobvious
Show signal, so that material clerk gets ready the goods according to the material disc on the material storing frame of display.
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| CN201810270873.2A CN108363374A (en) | 2018-03-29 | 2018-03-29 | A kind of SMT materials supply method and system |
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| CN108990410A (en) * | 2018-08-28 | 2018-12-11 | 郑州云海信息技术有限公司 | A kind of feed monitoring method, system, equipment and the storage medium of SMT |
| CN109548316A (en) * | 2018-12-30 | 2019-03-29 | 深圳捷创电子科技有限公司 | A kind of SMT pasting method and system |
| CN110312377A (en) * | 2019-06-15 | 2019-10-08 | 上海开铭智能科技有限公司 | One kind lacking material method for early warning |
| CN113597259A (en) * | 2021-07-30 | 2021-11-02 | 广州佳帆计算机有限公司 | Feeder state detection method and feeder state detection device |
| CN116295752A (en) * | 2023-05-12 | 2023-06-23 | 深圳市蓝眼科技有限公司 | Test strength control method and system for SMT (surface mounting technology) feeding equipment |
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| CN116295752A (en) * | 2023-05-12 | 2023-06-23 | 深圳市蓝眼科技有限公司 | Test strength control method and system for SMT (surface mounting technology) feeding equipment |
| CN116295752B (en) * | 2023-05-12 | 2023-08-15 | 深圳市蓝眼科技有限公司 | Test strength control method and system for SMT (surface mounting technology) feeding equipment |
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