CN108360139A - Single full drawing-in of comb compiles the two-way micro- bullet of inlaid thread and imitates plucking lining and its manufacturing method - Google Patents
Single full drawing-in of comb compiles the two-way micro- bullet of inlaid thread and imitates plucking lining and its manufacturing method Download PDFInfo
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- CN108360139A CN108360139A CN201810372086.9A CN201810372086A CN108360139A CN 108360139 A CN108360139 A CN 108360139A CN 201810372086 A CN201810372086 A CN 201810372086A CN 108360139 A CN108360139 A CN 108360139A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/18—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0009—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using knitted fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Knitting Of Fabric (AREA)
Abstract
Single full drawing-in of comb compiles the two-way micro- bullet of inlaid thread and imitates plucking lining and its manufacturing method, it is full width weft insertion warp knitting fabrics that the full drawing-in of single comb, which compiles the two-way micro- bullet of inlaid thread and imitates the institutional framework of plucking lining, warp in the full width weft insertion warp knitting fabrics is the low elastic polyester filament being heat-treated through low-tension, and when weaving the full width weft insertion warp knitting fabrics, used floral disc parameter is：23/32/23/32/10/01/10/01, and the completely mode of wearing is saved using single comb and is entried.The present invention also provides a kind of manufacturing methods of the imitative plucking lining, the manufacturing method makes the warp to fabric, the terylene low stretch yarn being heat-treated through low-tension is all added in weft yarn to become a reality, and due to warp, it all include the terylene low stretch yarn being heat-treated through low-tension in weft yarn, so that the two directions all become a reality with elasticity, and its it is puffing after considerably increase fiber coverage and improve feel to play the effect that traditional full width weft insertion warp knit plucking serves as a contrast raising, use progress preshrunk (or dyeing) in overflow processing procedure, washing oil removing removal of impurities in passing, it is simple for process.
Description
Technical field
The invention belongs to textile technology field, especially single full drawing-in of comb compiles the two-way micro- bullet of inlaid thread and imitates plucking lining and its manufacture
Method.
Background technology
Adhesive lining is a kind of important auxiliary material in garment industry, although it is visible unlike fabric in clothes,
After it and fabric are compound, important skeleton function is played at each position of clothes, keeps clothes easy to process, facilitates moulding guarantor's type, keep
Clothes snugness of fit etc. etc. plays an important role.
People require snugness of fit higher and higher now, and sufficient elasticity and shape-retaining ability can be that fabric and clothes are easypro
Important two aspects of adaptive, it is also an urgent demand of the market to western-style clothes containing hair or housing easily to arrange Machine Washable in addition.People exist
It needs fabric kimonos to carry out applied elongation equipped with sufficient elasticity under movement or stressing conditions, needs clothes again after external force disappearance
Original form is returned fully to fabric, residual deformation (compacted property deformation) wants as small as possible.If this requires garment materials to have
Elasticity and recovery capacity, matching lining cloth or other composite materials must also have sufficient elastic elongation and form to reply
Ability.
Warp knit full width weft insertion plucking lining is the adhesive lining product of the very mainstream eighties in last century, it is by warp-wise FDY
(Fully drawn yarn, abbreviation FDY, Chinese is fully drawn yarn) terylene or Tynex are woven in full width weft insertion
Fabric is formed on weft yarn, fabric is by thermal smelting adesive lining product made of raising (plucking) sizing and powder point coating processing.It has
Have that permeability is good, good hand feeling is conducive to keep the Thermo-Wet Comfort of woollen clothes, with housing containing woolen spinning containing viscose fiber
The advantages that fabric compatibility is good.
But traditional full width weft insertion warp knit plucking lining product also have the shortcomings that it is more：First, through broadwise substantially all without what
Apparent elasticity, it is poor to the matching of elastic fabric, influence the movement comfort of clothes.Second is that raising process can be by part weft yarn
Short fibre extraction section length from weft yarn forms plucking effect, also has the weft fibres of a small amount of (about 5% or so) by whole
It detaches weft yarn and makes base fabric lost part weight, this is a kind of material cost waste.The extracted short fibre of freedom in weft yarn simultaneously
It can drift and pollute processing environment, influence workers ' health.Third, the short fibre of weft yarn caused by raising process is easy to disperse, after also influencing
Continuous sizing working environment, hot air circulation filter screen must also increase cleaning frequency inside forming machine, and subsequent production its
Pollution is easily caused when its product.Although being finally the porosity for improving lining cloth base fabric by raising process, also it is difficult to improve powder
Highback saturating phenomenon of the point coating on this kind of base fabric is easy to pollute fabric when bonding with fabric or makes bonder blanket band dirty, such as
Fruit changes the double-dot coating technique of the saturating excellent effect of the currently popular anti-back of the body into, and because what raising process caused to be drawn out on base fabric
It is freely short fine and be easy more viscous mostly to cause coating procedure to be difficult to continue progress on the cylinder surface of slurry point coating.
Invention content
In view of this, the full drawing-in of single comb for being not easy hair loss the present invention provides a kind of production compiles the imitative plucking of the two-way micro- bullet of inlaid thread
The manufacturing method of lining, to solve the above problems.
Single full drawing-in of comb compiles the two-way micro- bullet of inlaid thread and imitates plucking lining, and institutional framework is full width weft insertion warp knitting fabrics, the full width
Warp in inlaid thread warp knitting fabrics is the low elastic polyester filament being heat-treated through low-tension.When weaving the full width weft insertion warp knitting fabrics
Used floral disc parameter is：23/32/23/32/10/01/10/01, and the completely mode of wearing is saved using single comb and is entried.
Further, the weft yarn in the full width weft insertion warp knitting fabrics include the low elastic polyester filament that is heat-treated through low-tension with
And the mixed yarn of terylene and viscose rayon.
Further, in the weft yarn, the terylene and viscose glue when the low elastic polyester filament is heat-treated through low-tension
The mixed yarn of fiber is passively bent contraction.
Further, in the weft yarn, the low elastic polyester filament and the terylene and viscose glue through low-tension heat treatment
The mixed yarn of fiber is alternately arranged.
Further, in the warp thread, the material specification of the low elastic polyester filament is 28D~150D.
The full drawing-in of single comb compiles the manufacturing method that the two-way micro- bullet of inlaid thread imitates plucking lining comprising following steps：
More warp thread are provided, which is low elastic polyester filament；
There is provided more weft yarns, which includes the mixed yarn of low elastic polyester filament and terylene and viscose rayon, and the terylene
The mixed yarn of low stretch yarn and the terylene and viscose rayon is alternately arranged；
Woven fabric：Use tricot weft insertion machine that the above-mentioned warp provided and weft yarn are carried out in a manner of singly combing and completely wear woven fabric to obtain
The tissue floral disc parameter of blank, the tricot weft insertion machine is：23/32/23/32/10/01/10/01, and completely worn using single comb section
Mode is entried；
Overflow processing procedure：
Hot water and auxiliary agent are provided, and base fabric is put into the hot water and carries out heat treatment and in the hot water overflow to the bottom
Cloth carries out low-tension processing；
It is 0.5g/ that the base fabric, which is put into 30 degree~40 degree of hot water the standard that is added, again after hot water with auxiliary agent is drained
The glacial acetic acid of l-1g/l, cloth outputting after pickling；
Sizing：It is carried out shaping using cloth vehicle, there are one sizings to arrange groove for cloth vehicle tool, which arranges determines in groove
Type liquid, temperature carry out shaping under 195 degree~202 degree to form base fabric；
Double-dot coating process：
Cylinder is provided, random circular hole is provided on the cylinder；
It includes tap water, polyacrylic acid fat liquor and thickener to provide hot-melt adhesive powder and prime cement, the prime cement；
The cylinder is placed on the base fabric, and then the prime cement brushing is uniformly sprinkled on the cylinder
Hot-melt adhesive powder；
One device for inhaling powdery substances is provided, will not sopped up all by the hot-melt adhesive powder that the prime cement adheres to using the device for inhaling powdery substances；
The base fabric for sticking hot-melt adhesive powder is sent into solidification drying chamber and carries out hot setting, while making hot-melt adhesive powder is heated to melt
It is covered on prime cement point and compiles the imitative plucking lining of the two-way micro- bullet of inlaid thread to obtain the full drawing-in of single comb.
Further, before woven fabric, further include warping step, i.e., the warp is subjected to arrangement stretching, keep its each
The uniform tension in order of root warp is to improve the flatness of warp, and during warping, finish is added to prevent organizine to the warp
Between stick to each other.
Further, when the base fabric is white, in overflow fabrication steps, the auxiliary agent includes that weight ratio is 1.2g/l
Multi-function refining flux, weight ratio be 1.5g/l spirit of deoiling, weight ratio be 0.5g/l NaOH piece alkali.
Further include required dyestuff in overflow fabrication steps, which is that dispersion contaminates when the base fabric is colored
Material and direct dyes, the auxiliary agent are dyeing assistant, which includes that the level dyeing that weight ratio is 1.5g/l~2g/l disperses
Three and one multiple-effect coloring agent is chelated, weight ratio is the dyeing acid of 0.6g/l~0.8g/l, and weight ratio is the anhydrous sodium sulphate of 10g/l.
Compared with prior art, above-mentioned manufacturing method makes the warp to fabric, is all added through low-tension heat in weft yarn
The terylene low stretch yarn of processing becomes a reality, and due to all including the terylene low stretch yarn being heat-treated through low-tension in warp, weft yarn,
So that the two directions all become a reality with elasticity, and its it is puffing after considerably increase fiber coverage and improve feel from
And the effect of traditional full width weft insertion warp knit plucking lining raising is played, using preshrunk (or dyeing) is carried out in overflow processing procedure, in passing
Wash oil removing removal of impurities, simple for process, Device-General, small investment.And in entire manufacturing process, fiber hair loss will not be caused,
Solve traditional full width weft insertion warp knit plucking lining product in the prior art numerous disadvantages caused by due to free short fibre is extracted.
Specific implementation mode
Specific embodiments of the present invention are further elaborated below.It should be understood that herein to the present invention
The explanation of embodiment is not intended to limit the scope of protection of the present invention.
It is full width weft insertion warp knitting fabrics that the full drawing-in of single comb, which compiles the two-way micro- bullet of inlaid thread and imitates the institutional framework of plucking lining,.According to
The prior art, inlaid thread warp knitting fabrics refer to knitted fabric circle it is dry between underlap, be lining into one or a few periodically not
The tissue of the weft yarn of lopping.And full width weft insertion warp knitting fabrics is that length is equal to the weft clip of fabric breadth in coil trunk and is prolonged
Warp knitting fabrics between show line.Warp in the full width weft insertion warp knitting fabrics is the low elastic polyester filament being heat-treated through low-tension, latitude
Yarn includes the mixed yarn of the low elastic polyester filament being heat-treated through low-tension and terylene and viscose rayon.The low elastic polyester filament
(Draw texturing yarn abbreviation DTY, Chinese also known as draw textured yarn) is that progress on a machine is continuous or same
Finished silk after Shi Lashen, deformation processing, it be with polyester slice (PET) be raw material, using high speed spinning terylene pre-tropism at
Silk (POY), then be process through drafting false twisting.Low elastic polyester filament removes the high, heat with general terylene fracture strength and elasticity modulus
Outside the features such as constancy is excellent, resilience performance is good, heat resistance, light resistance, strong, quick-drying washable corrosion resistance, also there is bulkiness
High, the features such as thermal insulation is good, comfortable feel, soft gloss.Mixed yarn (the Terylene/Rayon of the terylene and viscose rayon
Yarn, abbreviation T/R yarns).It is well known that terylene is an important kind in synthetic fibers, it is the trade name of China's polyester fiber
Claim.Viscose rayon, also known as artificial silk are a kind of made fibers.It is fabricated by natural plant cellulose.Latitude
Yarn low elastic polyester filament and T/R spun yarns are alternately woven by warp thread.In the weft yarn, the polyester low stretch through low-tension heat treatment
The mixed yarn of silk and the terylene and viscose rayon is alternately arranged, and is implied that a low elastic polyester filament, is then washed described in one
The mixed yarn of synthetic fibre and viscose rayon, then low elastic polyester filament described in another root, to be alternately arranged.It is fine in the terylene and viscose glue
In the mixed yarn of dimension, the ratio of the terylene and viscose rayon can be 65:35.When weaving the full width weft insertion warp knitting fabrics
Used floral disc parameter is：23/32/23/32/10/01/10/01, and the completely mode of wearing is saved using single comb and is entried.
Single full drawing-in of comb provided by the invention compiles the manufacturing method that the two-way micro- bullet of inlaid thread imitates plucking lining comprising as follows
Step：
S101：More warp thread are provided, which is low elastic polyester filament；
S102：More weft yarns are provided, which includes the mixed yarn of low elastic polyester filament and terylene and viscose rayon, and described
The mixed yarn of low elastic polyester filament and the terylene and viscose rayon is alternately arranged；
S103：Woven fabric：Tricot weft insertion machine is used to carry out knitting in a manner of singly combing section and completely wear with weft yarn by the above-mentioned warp provided
To obtain blank, the tissue floral disc parameter of the tricot weft insertion machine is cloth：23/32/23/32/10/01/10/01, and using single
The comb section completely mode of wearing is entried；
Overflow processing procedure：
S104：Hot water and auxiliary agent are provided, and base fabric is put into the hot water and carries out heat treatment and in the hot water overflow
Low-tension processing is carried out to the base fabric；
S105：The base fabric, which is put into addition standard in 30 degree~40 degree of hot water, again after hot water with auxiliary agent is drained is
The glacial acetic acid of 0.5g/l-1g/l, cloth outputting after pickling；
S106：Sizing：It is carried out shaping using cloth vehicle, there are one sizings to arrange groove for cloth vehicle tool, which arranges groove
In style keeping liquid, temperature carries out shaping under 195 degree~202 degree to form base fabric；
Double-dot coating process：
S107：Cylinder is provided, is provided with random circular hole on the cylinder, it is every square centimeter on have 80 hole points, each
The wall thickness of a diameter of 0.28mm of hole point, each hole point are 0.17mm~0.2mm；
S108：Hot-melt adhesive powder and prime cement be provided, the prime cement includes tap water, polyacrylic acid fat liquor and thickener,
The wherein described polyacrylate lotion accounts for the 20%~25% of gross mass；
S109：The cylinder is placed on the base fabric, and by the prime cement brushing on the cylinder, then uniformly
Sprinkle hot-melt adhesive powder；
S110：One device for inhaling powdery substances is provided, it is using the device for inhaling powdery substances that the hot-melt adhesive powder not adhered to by the prime cement is whole
It sops up；
S111：The base fabric for sticking hot-melt adhesive powder is sent into solidification drying chamber and carries out hot setting, the wherein temperature of the drying chamber
More than 130 degree so that heat cross-linking reaction occurs for the hot melt adhesive, at the same make hot-melt adhesive powder it is heated melt be covered on prime cement point with
It obtains the full drawing-in of single comb and compiles the imitative plucking lining of the two-way micro- bullet of inlaid thread.
After step S101 and S102, the warp thread is different from the model of weft yarn, made by cloth parameter it is also different.
In the warp, the material specification of the low elastic polyester filament is 28D~150D.It is well known that it is 9000 meters that D, which is yarn,
When gravimetric value, unit be gram.Such as the model 30D/24F of the low elastic polyester filament when the warp thread, the polyester low stretch of weft yarn
When the mixed yarn model 40S of the model 100D/72F of silk, terylene and viscose rayon, upper gate width is 185cm, and weft density on machine is
16 per cm, and lower machine fabric length is 710 meters~760 meters so that finishing operations worker damages conveniently.When the warp thread
The model 30D/24F of low elastic polyester filament, the model 100D/72F of the low elastic polyester filament of weft yarn, terylene and viscose rayon mix
When spinning model 21S, upper gate width is 185cm, and weft density on machine is 11 per cm, and lower machine fabric length is 610 meters~660
Rice.And model 50D/48F, the model 100D/72F of the low elastic polyester filament of weft yarn of the low elastic polyester filament when the warp thread,
When the mixed yarn model 21S or 16S of terylene and viscose rayon, upper gate width be 185cm weft density on machine be 10 per cm~
11, lower machine fabric length is 510 meters~560 meters.
In step s 103, carry out woven fabric using tricot weft insertion machine, be a kind of existing skill as the tricot weft insertion machine
Art, details are not described herein.In woven fabric, the parameter of warp knitting fabrics floral disc GB1 can be：23/32/23/32/10/01/10/01,
And the completely mode of wearing is saved using single comb and is entried.Meanwhile the tricot weft insertion machine needle it is close be 20 needles/inch~32 needles/inch.In order to allow
Terylene low stretch yarn material in warp thread has enough coverages on weft yarn, at the same its braiding tissue on weft yarn also have compared with
Good morphological stability, we will select warp thread completely to wear, thus using floral disc parameter for 23/32/23/32/10/01/10/01 come
Tissue, it is woven into hexagon basic configuration on every 4 weft yarns (two weft yarn cycles).Such shape had both had good
Form and dimensional stability can also obtain elastic deformability appropriate by elastic material.
Before step woven fabric S103, it can also include warping step, i.e., the warp is subjected to arrangement stretching, keep it every
The uniform tension in order of a piece warp is to improve the flatness of warp.During warping, to the warp add finish with prevent through
Stick to each other between silk.
In step S104 and S105, the low elastic polyester filament shrinks puffing, generation elasticity when low-tension is heat-treated.It
It can make product that not only there is tissue elasticity through upward, while also there is elastic properties of materials, to make traditional full width weft insertion warp knit
Plucking laying-in is improved to the very small problem of elasticity.Meanwhile puffing warp lopping can be covered in two kinds of latitudes well
On yarn, so as to so that this full width weft insertion warp knit fabric by conventional outflow processing procedure come carry out dyeing or preshrunk processing without
It generates and hooks silk scratch, and allow T/R yarns in weft yarn to reduce the short fine probability by water impact and friction out by this protection.
Simultaneously in step S104 and S105, in the weft yarn, when the low elastic polyester filament is heat-treated through low-tension
The mixed yarn of the terylene and viscose rayon is passively bent contraction, so as to so that the base fabric broadwise after sizing has certain bullet
Property, then remained behind under the conditions of setting process.Meanwhile puffing no net or the low elastic polyester filament gently netted are big after heat treatment
The big coverage for increasing base fabric makes subsequent coating point have good support basis.Improve coating result, fluffy yarn
Structure, which increases peel strength and reduces, carries on the back saturating possibility.The viscose ingredient of the viscose rayon also remains adhesive lining needs
Thermo-Wet Comfort.
, can be as needed after becoming blank when weaving cloth, it needs to pre-process the blank.Certainly without pre-
Processing can also, can only reduce the quality of finished fabric.When the base fabric shaped of fixating shape step of step S106 is white,
In overflow fabrication steps, the auxiliary agent includes the multi-function refining flux that weight ratio is 1.2g/l, and weight ratio is going for 1.5g/l
Oily spirit, weight ratio are the NaOH piece alkali of 0.5g/l.And when the base fabric is colored, further include institute in overflow fabrication steps
The dyestuff needed, the dyestuff are disperse dyes and direct dyes.The auxiliary agent is dyeing assistant, which includes weight ratio
For the level dyeing dispersion three and one multiple-effect coloring agent of chelating of 1.5g/l~2g/l, weight ratio is the dyeing acid of 0.6g/l~0.8g/l,
Weight ratio is the anhydrous sodium sulphate of 10g/l.The dyestuff is the known technology of those skilled in the art, is not said one by one in detail to it herein
It is bright.
In step S111, the temperature of the drying chamber can control between 170 degree~185 degree.
Full drawing-in is singly combed made from above-mentioned steps and compiles the imitative plucking lining of the two-way micro- bullet of inlaid thread, since viscose fiber in water can
Expansion can be shunk in drying process, and yarn dimensions shrinking percentage allows its free shrink that fiber in yarn can be allowed fluffy in 6-8%
Pine, yarn diameter also can suitably increase, and reserve this kind of yarn fibre morphology and change in size during washing and drying in the future
Space, avoiding influences cloth cover size and appearance；Low elastic polyester filament under high-temperature heat treatment and styling condition its own absolutely
Length can reduce 8-10%, and soft after puffing, coverage is good, and resilience is good.In overflow preshrunk and sizing, protect
Base fabric broadwise preshrinking rate is held in 10-15% ranges, the elasticity of good fabric appearance and appropriateness can be reached and balance viscose
The cosmetic variation that yarn water-flushed zone comes.Such as：Gate width 185cm on fabric, base fabric door width 154cm before coating after sizing ensure to apply
Finished door width is more than 152cm after layer.This preshrunk ratio, this full width weft insertion warp knit can be made, which to imitate plucking lining, need not provide tree
Fat arrangement can be obtained by good water-cleaning appearance flatness.The T/R yarns that will not make rigidity larger because of excessive preshrunk simultaneously,
Be forced protrusion influences appearance and feel on base fabric.
In addition, because of warp thread and weft yarn, low elastic polyester filament can be puffing in overflow processing procedure so that the polyester low stretch silk fiber
It can cover on the short fibre of T/R yarns, while improving feel and coverage without using traditional raising process, avoid well after scattering
By the short fine free-fiber for partly extracting formation out from yarn of T/R yarns, it is prevented to be sticked to coating in follow-up double-dot coating
Cylinder surface, to influence coating result.Traditional full width weft insertion warp knit plucking lining, can only because of cloth cover hair loss and non-water repellent problem
Base fabric needs the powder point coating technique of high temperature and pressure when selecting coating.So traditional full width weft insertion warp knit plucking lining, relative to existing
All compare hardboard in popular water spray shuttle spinning stretch two point adhesive lining feel, product cannot be washed.For base fabric thread density compared with
Low full width weft insertion warp knit plucking lining, when using powder point coating, the heat resistanceheat resistant melten gel of the product anti-reflective strike-through when being bonded with fabric is imitated
Fruit is excessively poor, and this by the imitative plucking lining of the improved novel full width weft insertion warp knit of fabric and finishing technique, it is very
It is suitble to double-dot coating technique, even if base fabric thread count is sparse, also because of Swelling Functions of low elastic polyester filament and and puffing
Low elastic polyester filament afterwards is when weft yarn two sides is at circuit covering and the prime cement without powder double-dot coating is in bonding to upper layer hot melt adhesive
Anti-reflective oozes back of the body when acting on and lining cloth being made to be bonded with fabric and is greatly reduced thoroughly or prevents to carry on the back saturating.In addition, in entire manufacturing method,
Because not over raising process, and low elastic polyester filament acts on the covering protection of T/R yam surfaces, the full width weft insertion warp knit is imitative
Plucking serves as a contrast, and substantially no staple in bulk disperses during processing and use, it improves processing environment, and it is strong to be conducive to worker's body
Health avoids the exterior quality of pollution fabric and clothes.Meanwhile containing because the full drawing-in of list comb compiles the two-way micro- bullet of inlaid thread and imitates plucking and serve as a contrast
There is viscose fiber and improves the Thermo-Wet Comfort of clothes.
Compared with prior art, above-mentioned manufacturing method make to fabric through all added in weft yarn terylene low stretch yarn at
For reality, and due to through all including the terylene low stretch yarn being heat-treated through low-tension in weft yarn so that the two directions all have
It is flexible, and its it is puffing after considerably increase fiber coverage and improve feel and drawn to play traditional full width weft insertion warp knit
The effect of hair lining raising carries out preshrunk (or dyeing) using overflow processing procedure, washes oil removing removal of impurities in passing, simple for process, equipment is logical
With small investment.And in entire manufacturing process, fiber hair loss will not be caused, solves traditional full width lining in the prior art
Latitude warp knit plucking serves as a contrast product numerous disadvantages caused by due to free short fibre is extracted.
The foregoing is merely a prefered embodiment of the invention, is not used to limitation protection scope of the present invention, any in the present invention
Modification, equivalent replacement or improvement in spirit etc., all cover in scope of the presently claimed invention.
Claims (10)
1. single full drawing-in of comb compiles the two-way micro- bullet of inlaid thread and imitates plucking lining, it is characterised in that：It is two-way micro- that the full drawing-in of single comb compiles inlaid thread
The institutional framework that bullet imitates plucking lining is full width weft insertion warp knitting fabrics, and the warp in the full width weft insertion warp knitting fabrics is through low-tension heat
The low elastic polyester filament of processing, when weaving the full width weft insertion warp knitting fabrics, used floral disc parameter is：23/32/23/32/
10/01/10/01, and the completely mode of wearing is saved using single comb and is entried.
2. the full drawing-in of single comb as described in claim 1 compiles the two-way micro- bullet of inlaid thread and imitates plucking lining, it is characterised in that：The full width lining
Weft yarn in latitude warp knitting fabrics includes the mixed yarn of the low elastic polyester filament being heat-treated through low-tension and terylene and viscose rayon.
3. the full drawing-in of single comb as claimed in claim 2 compiles the two-way micro- bullet of inlaid thread and imitates plucking lining, it is characterised in that：In the weft yarn
In, when the low elastic polyester filament is heat-treated through low-tension, the mixed yarn of the terylene and viscose rayon is passively bent contraction.
4. the full drawing-in of single comb as claimed in claim 2 compiles the two-way micro- bullet of inlaid thread and imitates plucking lining, it is characterised in that：In the weft yarn
In, the mixed yarn of the low elastic polyester filament and the terylene and viscose rayon through low-tension heat treatment is alternately arranged.
5. the full drawing-in of single comb as described in claim 1 compiles the two-way micro- bullet of inlaid thread and imitates plucking lining, it is characterised in that：In the warp thread
In, the material specification of the low elastic polyester filament is 28D~150D.
6. the full drawing-in of single comb as described in claim 1 compiles the two-way micro- bullet of inlaid thread and imitates plucking lining, it is characterised in that：The full width lining
Latitude warp knitting fabrics is completed by a tricot weft insertion machine, and the close needle of the tricot weft insertion machine is 20 needles/inch~32 needles/inch.
7. single full drawing-in of comb compiles the manufacturing method that the two-way micro- bullet of inlaid thread imitates plucking lining comprising following steps：
More warp thread are provided, which is low elastic polyester filament；
More weft yarns are provided, which includes the mixed yarn of low elastic polyester filament and terylene and viscose rayon, and the terylene is low
The mixed yarn of elater and the terylene and viscose rayon is alternately arranged；
Woven fabric：Use tricot weft insertion machine that the above-mentioned warp provided and weft yarn are carried out woven fabric to obtain blank, the inlaid thread warp knit
The tissue floral disc parameter of machine is：23/32/23/32/10/01/10/01, and the completely mode of wearing is saved using single comb and is entried；
Overflow processing procedure：
Hot water and auxiliary agent are provided, and base fabric is put into the hot water carry out heat treatment and in the hot water overflow to the base fabric into
The processing of row low-tension；
It is 0.5g/l- that the base fabric, which is put into 30 degree~40 degree of hot water the standard that is added, again after hot water with auxiliary agent is drained
The glacial acetic acid of 1g/l, cloth outputting after pickling；
Sizing：It is carried out shaping using cloth vehicle, there are one sizings to arrange groove for cloth vehicle tool, which arranges the sizing in groove
Liquid, temperature carry out shaping under 195 degree~202 degree to form base fabric；
Double-dot coating process：
Cylinder is provided, random circular hole is provided on the cylinder；
It includes tap water, polyacrylic acid fat liquor and thickener to provide hot-melt adhesive powder and prime cement, the prime cement；
The cylinder is placed on the base fabric, and then the prime cement brushing is uniformly sprinkled into hot melt on the cylinder
Rubber powder；
One device for inhaling powdery substances is provided, will not sopped up all by the hot-melt adhesive powder that the prime cement adheres to using the device for inhaling powdery substances；
The base fabric for sticking hot-melt adhesive powder is sent into solidification drying chamber and carries out hot setting, while making hot-melt adhesive powder is heated to melt covering
On prime cement point the imitative plucking lining of the two-way micro- bullet of inlaid thread is compiled to obtain the full drawing-in of single comb.
8. the full drawing-in of single comb as claimed in claim 7 compiles the manufacturing method that the two-way micro- bullet of inlaid thread imitates plucking lining, it is characterised in that：
Before woven fabric, further include warping step, i.e., the warp be subjected to arrangement stretching, make the uniform tension in order of its each warp with
The flatness for improving warp adds finish to prevent stick to each other between organizine during warping to the warp.
9. the full drawing-in of single comb as claimed in claim 7 compiles the manufacturing method that the two-way micro- bullet of inlaid thread imitates plucking lining, it is characterised in that：
When the base fabric is white, in overflow fabrication steps, the auxiliary agent includes the multi-function refining flux that weight ratio is 1.2g/l, weight
For amount than the spirit of deoiling for being 1.5g/l, weight ratio is the NaOH piece alkali of 0.5g/l.
10. the full drawing-in of single comb as claimed in claim 7 compiles the manufacturing method that the two-way micro- bullet of inlaid thread imitates plucking lining, feature exists
In：Further include required dyestuff in overflow fabrication steps when the base fabric is colored, the dyestuff be disperse dyes and
Direct dyes, the auxiliary agent are dyeing assistant, which includes the level dyeing dispersion chelating that weight ratio is 1.5g/l~2g/l
Three and one multiple-effect coloring agent, weight ratio are the dyeing acid of 0.6g/l~0.8g/l, and weight ratio is the anhydrous sodium sulphate of 10g/l.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810372086.9A CN108360139A (en) | 2018-04-24 | 2018-04-24 | Single full drawing-in of comb compiles the two-way micro- bullet of inlaid thread and imitates plucking lining and its manufacturing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810372086.9A CN108360139A (en) | 2018-04-24 | 2018-04-24 | Single full drawing-in of comb compiles the two-way micro- bullet of inlaid thread and imitates plucking lining and its manufacturing method |
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| CN108360139A true CN108360139A (en) | 2018-08-03 |
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| CN114318650A (en) * | 2021-12-31 | 2022-04-12 | 海盐天恩经编有限公司 | Production process of warp-knitted raised fabric |
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