CN114318650A - Production process of warp-knitted raised fabric - Google Patents

Production process of warp-knitted raised fabric Download PDF

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Publication number
CN114318650A
CN114318650A CN202111655521.7A CN202111655521A CN114318650A CN 114318650 A CN114318650 A CN 114318650A CN 202111655521 A CN202111655521 A CN 202111655521A CN 114318650 A CN114318650 A CN 114318650A
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comb
amount
fabric
soaping
agent
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吴斌
林玲琴
金超
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Haiyan Tianen Warp Knitting Co ltd
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Haiyan Tianen Warp Knitting Co ltd
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Abstract

The invention discloses a production process of a warp-knitted raised fabric, which comprises the following steps: preparing grey cloth, napping and shearing, pre-treating dyeing, soaping, washing, shaping and drying; the grey cloth comprises a face comb, a middle comb and a bottom comb, and the vertical bar fluff part is made by fluffing the face comb part; the surface comb adopts cationic polyester elastic yarns; the middle comb is made of polyester filament yarns, and the bottom comb is made of spandex filament yarns; the yarn threading rule of the face comb is that m is penetrated, n is penetrated, wherein m is more than or equal to 4, and n is more than or equal to 4; the yarn passing rules of the middle comb and the bottom comb are full-through; the face comb adopts the mode of cation polyester filament and ordinary polyester filament alternate arrangement to weave, and after the gigging, after cationic dye dyeing processing, cation polyester filament colors and ordinary dacron does not color, can just can reach double-colored effect through once dyeing. And through the selection of a proper auxiliary agent and a proper process, the prepared fabric only has good color fastness.

Description

Production process of warp-knitted raised fabric
Technical Field
The invention relates to the technical field of warp knitting fabric production, in particular to a production process of a warp knitting raised fabric.
Background
The striped double-color warp-knitted fabric is usually prepared by adopting a color silk knitting method. The warp-knitted pile fabric stripe double-color fabric is prepared by adopting a yarn-dyed weaving mode. How to prepare the striped warp-knitted gigging fabric by adopting a dyeing mode becomes a direction needing to be researched.
Disclosure of Invention
The invention aims to provide a production process of a warp-knitted napped fabric.A surface comb is knitted by adopting a mode that cationic polyester filaments and common polyester filaments are arranged alternately, and after napping and cationic dye dyeing treatment, the cationic polyester filaments are dyed while the common polyester is not dyed, so that a double-color effect can be achieved by one-time dyeing.
In order to solve the technical problem, the invention aims to realize that:
the invention relates to a production process of a warp-knitted raised fabric, which comprises the following steps:
s1, preparing grey cloth: the grey cloth comprises a face comb, a middle comb and a bottom comb, and the vertical bar fluff part is formed by fluffing the face comb part; the surface comb adopts 75D/144F cationic polyester elastic yarns, and the yarn laying number is 1-0/4-5//; the middle comb is made of 54D/24F polyester filament, and the bottom comb is made of 40D spandex filament; the yarn threading rule of the face comb is that m is threaded, n is hollow, wherein m is more than or equal to 4, and n is more than or equal to 4; the yarn passing rules of the middle comb and the bottom comb are full-through;
s2, napping and shearing: forming fluff on the surface comb part by using napping equipment, and shearing;
s3, dyeing pretreatment: providing hot water and an auxiliary agent, putting the base fabric into the hot water for heat treatment, and performing low-tension treatment on the base fabric when the hot water overflows;
after the hot water with the auxiliary agent is drained, the base fabric is put into the hot water with the temperature of 30-40 ℃, glacial acetic acid with the standard of 0.5-1g/l is added, and the fabric is taken out after acid cleaning;
the auxiliary agent comprises 1.2g/l of multifunctional refining agent, 1.5g/l of degreasing agent and 0.5g/l of NaOH flake caustic soda;
s4, dyeing: placing the fabric in a dye vat, feeding water to a specified water amount, heating to 30 +/-5 ℃, adding a leveling agent, trihydroxymethyl aminomethane and pentaerythritol, continuously rotating for 4-5min, then sequentially adding a precipitation inhibitor, hydroxyethyl methacrylate, sodium carboxymethylcellulose, polycation carboxylate and sulfolane at intervals of 1-1.5min, continuously rotating for 2-5min, then adding a cationic dye, continuously rotating for 3-8min, heating to 80 +/-2 ℃ at a speed of 1-1.5 ℃/min, keeping the temperature for 8-12min, then heating to 100 +/-2 ℃ at a speed of 0.5-1 ℃/min, then heating to 130 +/-2 ℃ at a speed of 1.5-2 ℃/min, keeping the temperature for 55 +/-5 min, then cooling to below 80 ℃ and draining;
s5, soaping: soaping in a soaping liquid at the temperature of 60-65 ℃, wherein the soaping liquid contains a cationic soaping agent 2.5-3.5 g/L;
s6, washing: washing with 45-50 deg.C clear water, and rolling to liquid carrying rate of 70-80%;
s7, shaping: setting by using a cloth vehicle, wherein the cloth vehicle is provided with a setting finishing rolling groove, and setting is carried out by setting liquid in the setting finishing rolling groove at the temperature of 195-202 ℃; the shaping solution contains 8-10g/L shaping agent;
and S8, drying.
On the basis of the above scheme and as a preferable scheme of the scheme: the threading number of the middle comb is 1-0/1-2//; the number of the yarn threading of the bottom comb is 1-0/1-2//.
On the basis of the above scheme and as a preferable scheme of the scheme: the using amount of the leveling agent is 0.5-1g/L, the using amount of the tris (hydroxymethyl) aminomethane is 2-1g/L, the using amount of the pentaerythritol is 1.5-2g/L, the using amount of the precipitation inhibitor is 3-5g/L, the using amount of the hydroxyethyl methacrylate is 3-5g/L, the using amount of the sodium carboxymethylcellulose is 2-3g/L, the using amount of the polycation carboxylate is 3-5g/L, and the using amount of the sulfolane is 1.5-2 g/L.
On the basis of the above scheme and as a preferable scheme of the scheme: the dosage of the cationic dye is 3-5% of the weight of the cationic polyester fiber.
On the basis of the above scheme and as a preferable scheme of the scheme: the setting liquid also contains 8-10g/L hexadecyl trimethoxy silane.
The invention has the beneficial effects that: according to the production process of the warp-knitted napped fabric, the surface comb is knitted in a mode that the cationic polyester filament yarns and the common polyester filament yarns are arranged alternately, after napping, the cationic polyester filament yarns are dyed by the cationic dye, the common polyester is not dyed, and a double-color effect can be achieved through one-time dyeing. And through the selection of a proper auxiliary agent and a proper process, the prepared fabric only has good color fastness.
Drawings
FIG. 1 is a schematic structural view of a warp knitted pile fabric according to the present invention;
FIG. 2 is a lapping view of a face comb of the present invention;
FIG. 3 is a diagram of the lapping of a comb in the present invention;
FIG. 4 is a lapping diagram of a bottom comb of the present invention;
the designations in the figures illustrate the following: 1-a fabric body; 2-vertical bar pile part; 11-a face comb; 12-middle comb; 13-bottom comb.
Detailed Description
The invention is further described with reference to the following figures and specific examples.
The present invention will be described in detail with reference to fig. 1 to 4. The invention relates to a production process of a warp-knitted raised fabric, and the prepared warp-knitted raised fabric comprises a fabric body 1 and vertical strip fluff parts 2. The fabric body 1 comprises a face comb 11, a middle comb 12 and a bottom comb 13, and the vertical strip fluff part 2 is made of the face comb 11 through fuzzing and shearing.
The specific production process comprises the following steps:
s1, preparing grey cloth: the grey cloth comprises a face comb, a middle comb and a bottom comb, and the vertical bar fluff part is formed by fluffing the face comb part; the surface comb adopts 75D/144F cationic polyester elastic yarns, and the yarn laying number is 1-0/4-5//; the middle comb is made of 54D/24F polyester filament, and the bottom comb is made of 40D spandex filament; the yarn threading rule of the face comb is that m is threaded, n is hollow, wherein m is more than or equal to 4, and n is more than or equal to 4; the yarn passing rules of the middle comb and the bottom comb are full-through; the threading number of the middle comb is 1-0/1-2//; the number of the yarn threading of the bottom comb is 1-0/1-2//.
Further, the value of m can be adaptively adjusted according to the width of the vertical bar pile part 2, that is, the value of m selected is larger when the required vertical bar pile part 2 is wider, and the value of m selected is smaller when the required vertical bar pile part 2 is narrower.
Further, the value of n can be adjusted according to the width of the fluffy part between two adjacent vertical bar fluff parts 2, that is, the larger the width between two adjacent vertical bar fluff parts 2 is, the larger the value of m is, otherwise, the smaller the value of m is.
Specifically, in this embodiment, both the m and n values are selected to be 4, that is, the face comb 11 is threaded through 4 empty holes and 4 threads are then threaded. 4-through 4-empty cloth is selected to ensure that the widths of the vertical strip fluff part 2 and the fluffless part are the same, and the fabric is attractive.
Further, the threading number of the middle comb 12 is 1-0/1-2//, and the threading number of the bottom comb 13 is 1-0/1-2//. The use of spandex for the bottom comb 13 can provide good elasticity to the fabric. The middle comb 12 and the bottom plate 13 are fully penetrated.
S2, napping and shearing: and (3) forming fluff on the surface comb part by using napping equipment, and shearing, wherein the height of the sheared fluff is 1-1.5mm, and is specifically 1 mm.
S3, dyeing pretreatment: hot water and an auxiliary agent are provided, and the base fabric is put into the hot water for heat treatment and subjected to low tension treatment when the hot water overflows.
After the hot water with the auxiliary agent is drained, the base fabric is put into the hot water with the temperature of 30-40 ℃, glacial acetic acid with the standard of 0.5-1g/l is added, and the fabric is taken out after acid cleaning. Specifically, the base fabric is put into hot water at 40 ℃, glacial acetic acid with the standard of 1g/l is added, and the base fabric is taken out after acid cleaning.
The auxiliary agent comprises 1.2g/l of multifunctional refining agent, 1.5g/l of degreasing agent and 0.5g/l of NaOH flake caustic soda.
S4, dyeing: putting the fabric into a dye vat, feeding water to a specified water amount, heating to 30 +/-5 ℃, adding a leveling agent, trihydroxymethyl aminomethane and pentaerythritol, continuously rotating for 4-5min, then sequentially adding a precipitation inhibitor, hydroxyethyl methacrylate, sodium carboxymethylcellulose, polycation carboxylate and sulfolane at intervals of 1-1.5min, continuously rotating for 2-5min, then adding a cationic dye, continuously rotating for 3-8min, heating to 80 +/-2 ℃ at a speed of 1-1.5 ℃/min, preserving heat for 8-12min, then heating to 100 +/-2 ℃ at a speed of 0.5-1 ℃/min, then heating to 130 +/-2 ℃ at a speed of 1.5-2 ℃/min, preserving heat for 55 +/-5 min, then cooling to below 80 ℃ and draining.
Specifically, the fabric is placed in a dye vat, water is fed to a specified water amount, a leveling agent, trihydroxymethyl aminomethane and pentaerythritol are added when the temperature is raised to 30 ℃, the mixture is continuously rotated for 4min, then a precipitation inhibitor, hydroxyethyl methacrylate, sodium carboxymethylcellulose, polycation carboxylate and sulfolane are sequentially added at intervals of 1min, the mixture is continuously rotated for 3min, then a cationic dye is added, the mixture is continuously rotated for 5min, then the temperature is raised to 80 ℃ at a speed of 1.5 ℃/min, the temperature is maintained for 10min, then the temperature is raised to 100 ℃ at a speed of 108 ℃/min, then the temperature is raised to 130 ℃ at a speed of 1.5 ℃/min, the temperature is maintained for 55min, and then the temperature is lowered to below 80 ℃ for draining.
The using amount of the leveling agent is 0.5-1g/L, the using amount of the tris (hydroxymethyl) aminomethane is 2-1g/L, the using amount of the pentaerythritol is 1.5-2g/L, the using amount of the precipitation inhibitor is 3-5g/L, the using amount of the hydroxyethyl methacrylate is 3-5g/L, the using amount of the sodium carboxymethylcellulose is 2-3g/L, the using amount of the polycation carboxylate is 3-5g/L, and the using amount of the sulfolane is 1.5-2 g/L. The dosage of the cationic dye is 3-5% of the weight of the cationic polyester fiber.
Specifically, the using amount of the leveling agent is 1g/L, the using amount of the tris (hydroxymethyl) aminomethane is 2g/L, the using amount of the pentaerythritol is 2g/L, the using amount of the precipitation inhibitor is 5g/L, the using amount of the hydroxyethyl methacrylate is 5g/L, the using amount of the sodium carboxymethyl cellulose is 3g/L, the using amount of the polycation carboxylate is 5g/L, and the using amount of the sulfolane is 2 g/L. The dosage of the cationic dye is 5 percent of the weight of the cationic polyester fiber.
S5, soaping: soaping in a soaping liquid at 60-65 ℃, wherein the soaping liquid contains a cationic soaping agent 2.5-3.5 g/L. Specifically, soaping was performed in a 65 ℃ soaping solution containing 3.5g/L of a cationic soaping agent.
S6, washing: washing with 45-50 deg.C clear water, and rolling to liquid carrying rate of 70-80%;
s7, shaping: setting by using a cloth vehicle, wherein the cloth vehicle is provided with a setting finishing rolling groove, and setting is carried out by setting liquid in the setting finishing rolling groove at the temperature of 195-202 ℃; the shaping solution contains 8-10g/L shaping agent; the setting liquid also contains 8-10g/L hexadecyl trimethoxy silane. Specifically, the shaping is carried out at the temperature of 202 ℃; the shaping solution contains 10g/L of shaping agent; the setting liquid also contains 10g/L hexadecyl trimethoxy silane.
The color fastness test of the prepared fabric indicates that the color of the textile with color fastness to washing can resist various washing, and the color fastness to washing is an important index for measuring the use value of the textile. In GB/T3921-. The samples were used as reference samples and stained with grey swatches or instrument coupons and with a lining fabric. The results are as follows:
Figure BDA0003448183010000071
in the comparative example used, a dyed pure cationic polyester shell fabric was purchased.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.

Claims (5)

1. A production process of a warp-knitted raised fabric is characterized by comprising the following steps:
s1, preparing grey cloth: the grey cloth comprises a face comb, a middle comb and a bottom comb, and the vertical bar fluff part is formed by fluffing the face comb part; the surface comb adopts 75D/144F cationic polyester elastic yarns, and the yarn laying number is 1-0/4-5//; the middle comb is made of 54D/24F polyester filament, and the bottom comb is made of 40D spandex filament; the yarn threading rule of the face comb is that m is threaded, n is hollow, wherein m is more than or equal to 4, and n is more than or equal to 4; the yarn passing rules of the middle comb and the bottom comb are full-through;
s2, napping and shearing: forming fluff on the surface comb part by using napping equipment, and shearing;
s3, dyeing pretreatment: providing hot water and an auxiliary agent, putting the base fabric into the hot water for heat treatment, and performing low-tension treatment on the base fabric when the hot water overflows;
after the hot water with the auxiliary agent is drained, the base fabric is put into the hot water with the temperature of 30-40 ℃, glacial acetic acid with the standard of 0.5-1g/l is added, and the fabric is taken out after acid cleaning;
the auxiliary agent comprises 1.2g/l of multifunctional refining agent, 1.5g/l of degreasing agent and 0.5g/l of NaOH flake caustic soda;
s4, dyeing: placing the fabric in a dye vat, feeding water to a specified water amount, heating to 30 +/-5 ℃, adding a leveling agent, trihydroxymethyl aminomethane and pentaerythritol, continuously rotating for 4-5min, then sequentially adding a precipitation inhibitor, hydroxyethyl methacrylate, sodium carboxymethylcellulose, polycation carboxylate and sulfolane at intervals of 1-1.5min, continuously rotating for 2-5min, then adding a cationic dye, continuously rotating for 3-8min, heating to 80 +/-2 ℃ at a speed of 1-1.5 ℃/min, keeping the temperature for 8-12min, then heating to 100 +/-2 ℃ at a speed of 0.5-1 ℃/min, then heating to 130 +/-2 ℃ at a speed of 1.5-2 ℃/min, keeping the temperature for 55 +/-5 min, then cooling to below 80 ℃ and draining;
s5, soaping: soaping in a soaping liquid at the temperature of 60-65 ℃, wherein the soaping liquid contains a cationic soaping agent 2.5-3.5 g/L;
s6, washing: washing with 45-50 deg.C clear water, and rolling to liquid carrying rate of 70-80%;
s7, shaping: setting by using a cloth vehicle, wherein the cloth vehicle is provided with a setting finishing rolling groove, and setting is carried out by setting liquid in the setting finishing rolling groove at the temperature of 195-202 ℃; the shaping solution contains 8-10g/L shaping agent;
and S8, drying.
2. The process for producing a warp knitted pile fabric according to claim 1, wherein the threading number of the middle comb is 1-0/1-2//; the number of the yarn threading of the bottom comb is 1-0/1-2//.
3. The process for producing a warp knitted pile fabric according to claim 1, wherein the leveling agent is used in an amount of 0.5 to 1g/L, the tris is used in an amount of 2 to 1g/L, the pentaerythritol is used in an amount of 1.5 to 2g/L, the precipitation inhibitor is used in an amount of 3 to 5g/L, the hydroxyethyl methacrylate is used in an amount of 3 to 5g/L, the sodium carboxymethyl cellulose is used in an amount of 2 to 3g/L, the polycationic carboxylate is used in an amount of 3 to 5g/L, and the sulfolane is used in an amount of 1.5 to 2 g/L.
4. The process for producing a warp knitted pile fabric according to claim 1, wherein the cationic dye is used in an amount of 3 to 5% by weight based on the weight of the cationic polyester fiber.
5. The process for producing a warp knitted pile fabric according to claim 1, wherein the sizing solution further contains 8 to 10g/L of hexadecyl trimethoxy silane.
CN202111655521.7A 2021-12-31 2021-12-31 Production process of warp-knitted raised fabric Pending CN114318650A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103361972A (en) * 2012-04-06 2013-10-23 上海市纺织科学研究院 Chromophilous copolyester fiber protective agent of cationic dye, preparation method of chromophilous copolyester fiber protective agent and shaping method of fabric
CN105586707A (en) * 2016-03-18 2016-05-18 常熟市红钻石针纺织有限公司 Production method of flannel
CN108360139A (en) * 2018-04-24 2018-08-03 海城市华强服装辅料有限公司 Single full drawing-in of comb compiles the two-way micro- bullet of inlaid thread and imitates plucking lining and its manufacturing method
CN108708190A (en) * 2018-06-16 2018-10-26 安徽找宝纺织科技有限公司 A kind of dyeing of Cationic Dyeable Pet
CN109403096A (en) * 2018-10-26 2019-03-01 互太(番禺)纺织印染有限公司 A kind of terylene warp knit strip fabric and its production method
CN110725140A (en) * 2019-11-07 2020-01-24 苏州市千玺成纺织有限公司 Cationic polyester dyeing modifier and polyester dyeing modification process
CN211522502U (en) * 2019-11-13 2020-09-18 海盐凯达针织服饰有限公司 Super-soft warp-knitted spandex polar fleece fabric

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103361972A (en) * 2012-04-06 2013-10-23 上海市纺织科学研究院 Chromophilous copolyester fiber protective agent of cationic dye, preparation method of chromophilous copolyester fiber protective agent and shaping method of fabric
CN105586707A (en) * 2016-03-18 2016-05-18 常熟市红钻石针纺织有限公司 Production method of flannel
CN108360139A (en) * 2018-04-24 2018-08-03 海城市华强服装辅料有限公司 Single full drawing-in of comb compiles the two-way micro- bullet of inlaid thread and imitates plucking lining and its manufacturing method
CN108708190A (en) * 2018-06-16 2018-10-26 安徽找宝纺织科技有限公司 A kind of dyeing of Cationic Dyeable Pet
CN109403096A (en) * 2018-10-26 2019-03-01 互太(番禺)纺织印染有限公司 A kind of terylene warp knit strip fabric and its production method
CN110725140A (en) * 2019-11-07 2020-01-24 苏州市千玺成纺织有限公司 Cationic polyester dyeing modifier and polyester dyeing modification process
CN211522502U (en) * 2019-11-13 2020-09-18 海盐凯达针织服饰有限公司 Super-soft warp-knitted spandex polar fleece fabric

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Application publication date: 20220412