CN110079926A - A kind of cotton polar fleece fabric and its production technology - Google Patents
A kind of cotton polar fleece fabric and its production technology Download PDFInfo
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- CN110079926A CN110079926A CN201910300159.8A CN201910300159A CN110079926A CN 110079926 A CN110079926 A CN 110079926A CN 201910300159 A CN201910300159 A CN 201910300159A CN 110079926 A CN110079926 A CN 110079926A
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- yarn
- polar fleece
- lopping
- cotton
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/02—Pile fabrics or articles having similar surface features
- D04B1/04—Pile fabrics or articles having similar surface features characterised by thread material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
This application discloses a kind of cotton polar fleece fabric and its production technologies, lopping yarn and loopy yarn including pure cotton, and lopping yarn uses long wool cotton, and length is 33~42mm；Loopy yarn is raising cotton, number 16S/1-16S/2；Lopping yarn is arranged along cloth cover weft lopping, loopy yarn forms multiple outstanding arcs in the lopping of lopping yarn periodically, and hang arc and lopping yarns interwoven, loopy yarn forms flotation line between outstanding arc, lopping yarn and loopy yarn interleaved cyclic form polar fleece base fabric, polar fleece fabric by polar fleece base fabric by bristle carding, cropping, shake grain and thermal finalization after be made.The application shakes grain material using the cotton that the lopping yarn and loopy yarn of pure cotton are knitted to form, and wears more comfortable, permeability and skin affinity is also more preferable, improve the wearability of entire fabric；On the other hand, purified cotton yarns are degradable, raw material environment protection health, free from environmental pollution, will not injure human health.
Description
Technical field
This application involves textile technology field more particularly to a kind of cotton polar fleece fabrics and its production technology.
Background technique
Polar fleece fabric is a kind of knitting cloth, it is that winter fabric material salable and the preferred of winter resisting cold produce
Product, existing polar fleece fabric are produced using polyester fiber mostly, and the fabric being made into, which has, wears the takings such as sultry, airtight
The shortcomings that energy aspect；
It on the other hand, the use of material is chemical fibre raw material because of it, it is micro- that washing machine can generate a large amount of chemical fibre in washing process
Grain, these chemical fibre particles are discharged into sea, are eaten by animals such as fish, these animals are caught eat again by the mankind, by chemical fibre particle
It eats into the human body, raw harm finally is made to human health.
Summary of the invention
The application provides the polar fleece fabric and its production technology of a kind of cotton, is able to solve current polar fleece fabric and takes
Performance is poor, and pollutes the problem of environment is detrimental to health in turn.
To achieve the goals above, the application uses following technical scheme:
A kind of cotton polar fleece fabric, lopping yarn and loopy yarn including pure cotton, lopping yarn use long wool cotton yarn
Line, length are 33~42mm；Loopy yarn is raising cotton, number 16S/1-16S/2；Lopping yarn along cloth cover weft at
Circle arrangement, loopy yarn form multiple outstanding arcs, and outstanding arc and lopping yarns interwoven, looped pile in the lopping of lopping yarn periodically
Yarn forms flotation line between outstanding arc, and lopping yarn and loopy yarn interleaved cyclic form polar fleece base fabric, polar fleece fabric by
Polar fleece base fabric by bristle carding, cropping, shake grain and thermal finalization after be made.
Further, the loopy yarn in polar fleece base fabric has multiple cycling elements, has two in each cycling element
Root loopy yarn.
In the first embodiment, in a cycling element, loopy yarn includes the first loopy yarn and the second looped pile
Yarn, the outstanding arc of the first loopy yarn and the flotation line position of the second loopy yarn are opposite, the outstanding arc of the second loopy yarn with it is next
The flotation line position of the first loopy yarn in a cycling element is opposite.
In second of embodiment, on the basis of the first embodiment, lopping yarn is by plain weave yarn and ties up wool yarn
Line is combineeed.
A kind of production technology of cotton polar fleece fabric, comprising the following steps:
Lopping yarn and loopy yarn are made into polar fleece base fabric, the lopping yarn in polar fleece base fabric along cloth cover weft at
Circle, loopy yarn form multiple outstanding arcs in the lopping of lopping yarn periodically, and loopy yarn forms flotation line between outstanding arc, at
Loop yarn line uses long wool cotton, length 33-42mm, line density 14.6-18.2tex, and single thread breaking strength is 16.5-
18.5cN/dtex；Loopy yarn is raising cotton, number 16S/1-16S/2；To the loopy yarn in polar fleece base fabric according to
Secondary progress bristle carding and cropping；Polar fleece base fabric after cropping is carried out shaking grain, to form polar fleece fabric, shakes a process
Including steam washing, grain, hot-air seasoning and cold front heavy rain are shaken repeatedly, and wherein the temperature of steam washing is 80-100 DEG C；Grain to be shaken
After the completion, thermal finalization is carried out to polar fleece fabric, the temperature of thermal finalization is 140-160 DEG C, wind speed 900-1200m/s；To heat
Polar fleece fabric after sizing carries out product inspection and packaging, completes the preparation of entire polar fleece fabric.
Further, after polar fleece base fabric is casted off and before carrying out bristle carding, polar fleece base fabric is contaminated
Color and drying.
Further, during carrying out shaking grain, the time of steam washing is 15 minutes, and the time of hot-air seasoning is 10 points
Clock, the time of cold front heavy rain are 10 minutes.
The beneficial effect of the application is:
1) cotton made of the braiding of the lopping yarn and loopy yarn of pure cotton shakes grain material, is made into compared to chemical fibre
Polar fleece fabric, wear it is more comfortable, permeability and skin affinity are also more preferable, improve the wearability of entire fabric；
On the other hand, purified cotton yarns are degradable, raw material environment protection health, free from environmental pollution and be detrimental to health.
2) braiding structure is more stable and firm, so that shaking a process is not easy knocking over, it is also more preferable to shake an effect, therefore fabric
Preferable appearance can not only be possessed, it may have better thermal property.
3) compared to existing polar fleece production technology, the application reduces predetermined process, improves production efficiency.
Detailed description of the invention
Fig. 1 is the first embodiment of the application, loop construction schematic diagram；
Fig. 2 is the first embodiment of the application, fish scale braiding structure figure；
Fig. 3 is the first embodiment of the application, twill weave structure chart；
Fig. 4 is the braiding structure figure of second of embodiment of the application；
Fig. 5 is a kind of flow chart of the production technology of cotton polar fleece fabric；
Fig. 6 is the flow chart of dyeing.
Specific embodiment
The application is described in further detail below by specific embodiment combination attached drawing.
As shown in Figs 1-4, a kind of cotton polar fleece fabric includes the lopping yarn 1 and loopy yarn 2 of pure cotton, lopping yarn
1 uses long wool cotton, and the average length of long wool cotton is 33-42mm.Loopy yarn 2 is raising cotton, yarn branch
Number is 16S/1-16S/2.As shown in Figure 1, wherein lopping yarn 1 is arranged along cloth cover weft lopping, and loopy yarn 2 exists periodically
Multiple outstanding arc a, multiple outstanding arc a and 1 weave in of lopping yarn are formed in the lopping of lopping yarn, loopy yarn 2 is in outstanding arc a
Between formed flotation line b.Lopping yarn 1 and 2 interleaved cyclic of loopy yarn form polar fleece base fabric as a result, and polar fleece fabric is
Polar fleece base fabric after bristle carding, cropping, shaking grain and thermal finalization made of.
The cotton polar fleece fabric of the application, using pure cotton and the yarn of longer fibers, improved weaving structure is more firm
Gu so that polar fleece base fabric is not easy knocking over during shaking grain, and shaking the polar fleece fabric that an effect is also more obvious, is made into
Fluffy sense it is strong, warming effect can be significantly increased.
In the first embodiment, the loopy yarn 2 in polar fleece base fabric has multiple cycling elements, each cycling element
Inside have two loopy yarns 2, and every loopy yarn 2 all periodically with formed in the lopping of lopping yarn 1 outstanding arc a and
Flotation line b.As shown in Figure 1, 2, loopy yarn 2 includes first loopy yarn 21 and one piece the in a wherein cycling element
The outstanding arc a of two loopy yarns 22, the first loopy yarn 21 is opposite with the position flotation line b of the second loopy yarn 22, the second plush yarn
The outstanding arc a of line 22 is opposite with the position flotation line b of the first loopy yarn 21 in next cycling element, and Fig. 1 is present embodiment
Polar fleece base fabric loop construction schematic diagram, Fig. 2 be present embodiment polar fleece base fabric fish scale braiding structure schematic diagram.
When changing the loop length and pile density in loopy yarn 2, twill weave structure will form, Fig. 3 is twill weave structure
Schematic diagram.
Second of embodiment, on the basis of the first embodiment, lopping yarn 1 is by tying up wool yarn line 11 and plain weave yarn
The plying synthesis of line 12, forms braiding structure shown in Fig. 4, ties up wool yarn line 11 and plain weave yarn 12 is plied to line, therefore looped pile
Yarn 2 simultaneously and ties up wool yarn line 11 and plain weave yarn 12 and interweaves and form outstanding arc a, and loopy yarn 2 is formed in the part of non-outstanding arc a
Flotation line b.
As shown in Figure 5,6, a kind of production technology of cotton polar fleece fabric, comprising the following steps:
S100: stock
Lopping yarn use long wool cotton, raw material cotton fiber length average out to 33-42mm, mic value 3.8-4.4,
After combing, RING SPINNING, the line density of long wool cotton is 14.6-18.2tex (32-40S), preferably 15.5-16.7tex
(35-37S), single thread breaking strength 16.5-18.5cN/dtex, remaining index reach " 2008 cotton grey yarn of GB/T398-" kind
Raising cotton it is excellent (that is, single thread force CV value≤9.5%, bar evenness CV value≤16.0%, cotton junction number≤30/
G, miscellaneous number≤55 of cotton/g, twist factor=340).
Loopy yarn is raising cotton, and number 16S/1-16S/2, yarn index reaches " 2008 cotton sheet of GB/T398-
Dyed yarn line " in raising cotton excellent requirement.
S200: base is knitted
Using 12G~-22G circular knitting machine, lopping yarn and loopy yarn are made into polar fleece base fabric, in polar fleece base fabric
Lopping yarn along cloth cover weft lopping, loopy yarn forms multiple outstanding arcs, plush yarn in the lopping of lopping yarn periodically
Line forms flotation line between multiple outstanding arcs.
S300: dyeing
This step is that optional step needs to send polar fleece base fabric if polar fleece fabric needs to catch corresponding color
It is dyed to dye vat, dyeing is also classified into following steps:
S301- boiling-off injects water into polar fleece base fabric, until bath raio be 1:10, add scouring agent 0.5g/L (to inject water body
Product calculate), hydrogen peroxide 5g/L, hydrogen peroxide stabilizer 1g/L, caustic soda 1.5g/L, anti-creasing agent 1g/L, normal temperature circulation 5min；
S302- cloth feeding rises to 100 DEG C in 15min, 60 DEG C of drains is down to after keeping the temperature 30min；
S303- wash water adds acetic acid 0.5g/L, is warming up to 50 DEG C, keeps the temperature 15min, is neutralized, then successively draining, into
Water dyeing；
S304- dyeing, is directly warming up to 35 DEG C, first rapidly joins levelling agent, chelating agent and dyestuff, levelling agent, chelating agent
50 DEG C of warm water (30min is added slowly) are added after first mate's vitrification is opened with dyestuff, start to add anhydrous sodium sulphate, member after adding row machine 15min
2 parts (according to 1/3,2/3 ratio cutting) of bright powder point, every part of addition time are 20min, in total 40min.It adds after anhydrous sodium sulphate again
Row machine 10min, then adds soda ash again, and soda ash is added with 30min.After adding soda ash row machine 10min, it is warming up to 1.0 DEG C/min
60 DEG C, color is drained after keeping the temperature 60min.Then carry out boiling alkali, enter water after wash water, then plus alkali oil 1g/l, be then warming up to 90 DEG C
Keep the temperature 10min, then wash hot water cold water, add the acetic acid neutralisation treatment of 0.5g/l, in cylinder plus S150:4% system is soft, out cylinder be dehydrated,
Side processing is opened, dying operation is completed.
S400: drying
This technique is the step after dyeing, needs to dry on forming machine as early as possible after the completion of the dyeing of polar fleece base fabric.
S500: bristle carding
Bristle is first carried out, bristle is so that it is formed one layer in cloth cover in order to which the single fiber of loopy yarn is pulled out to brush is disconnected
Thick villus.With the series connection of 2 brushing machines to polar fleece base fabric bristle 2 times, more than fabric aqueous 10~15% (quality).First
Secondary fabric input angle 150-180 degree, second 90 degree of fabric input angle.The speed of service is 20m/min.
Then carding is carried out, carding is to comb villus directly, stands on it on polar fleece base fabric.Selvage guide speed during carding
Degree is 35m/min, and entire carding process is divided into tri- sections of A, B, C, wherein A sections of tension 94%, B sections of tension 97%, C sections of tension
98%, carding rate is 130%.
S600: cropping
Using loop cutting machine, neat flannelette is repaired after two loop cutting machine series connection.Design parameter are as follows: knife takes out diameter 83mm, hobboing cutter revolving speed
For 800-1000rpm, tension is medium, and inverse carding direction cloth feeding, the fabric speed of service is 10-16m/min.
Cropping is the style of cloth cover to be formed according to final finished, including it shakes a size, cloth face thickness etc., not by length
One villus is cut flat and extra villus is cut, and obtains desired height of naps.
S700: grain is shaken
After the completion of cropping, the polar fleece base fabric after cropping is carried out shaking grain, entirely shaking a process includes that steam is washed, is anti-
Rereeling grain, hot-air seasoning and cold front heavy rain.
This procedure has a decisive role entire polar fleece product, this is because steam washing time and drying
The difference of time can make the different sizes of suede grain, and the size for adjusting quantity of steam can form the suede grain effect of different appearances, dry
The length of time also will affect the size of suede grain and loose.
The steam water that temperature is 80 DEG C -100 DEG C is generally first added in the application, washes off the burr being stained on cloth when cropping, and
Form villus granular；It is then passed through to roll repeatedly and shakes grain, then to its hot-air seasoning to ninety percent dry, then to carry out cold wind to it cold
But, until being completely dried up.During shaking grain, the time of steam washing is 15 minutes, and the time of hot-air seasoning is 10 minutes, cold wind
The cooling time is 10 minutes.
After shaking grain, cotton polar fleece fabric has been preliminarily formed.
S800: thermal finalization
After the completion of shaking grain, thermal finalization is carried out to polar fleece fabric, the temperature of thermal finalization is 140-160 °, wind speed 900-
1200m/s, cloth speed are 18-22m/min, and fabric heated time is 30-60s.
S900: examining and packaging
After the completion of thermal finalization, product inspection and packaging are carried out to polar fleece fabric, the preparation of polar fleece fabric is completed with this.
A kind of cotton polar fleece fabric and its production technology, have chosen pure cotton and the longer long wool cotton of fiber and rise
The two respectively as lopping yarn and loopy yarn, and is woven into the weaving structure of more firm stable by suede cotton.If
If cotton fiber is short fibre, easy knocking over during grain is shaken, it is more difficult to brush out villus, and will limit the fluffy sense of polar fleece,
Therefore the application uses the longer purified cotton yarns of fibre length, and adjusting process step and parameter, solve and shake in weaving process
The technical problems such as effect is unobvious, fluffy sense is not strong are shaken in the easy knocking over of grain process.On the other hand, and production chemical fibre polar fleece face
Material is compared, and the technique of the application shortens process flow no need to reserve type technique, and heat setting temperature and dyeing temperature are all
It greatly reduces, can reduce energy consumption, energy-saving and emission-reduction.
The natural cotton fiber moisture absorption of pure cotton, good permeability so that polar fleece fabric dress get up it is more comfortable, more ventilative,
Also more pro-skin and antiallergy, greatly improve its wearability.In addition, cotton fabric is to be very easy to life in all fabrics
Object degradation, it is only necessary to 6 months or so, and the chemical fibres such as dacron are difficult to degrade, and need the time of centuries, therefore phase
Than not polluting the environment in the cotton fabric of chemical fibre polar fleece fabric, the application, will not cause damages to human health.
The foregoing is a further detailed description of the present application in conjunction with specific implementation manners, and it cannot be said that this Shen
Specific implementation please is only limited to these instructions.For those of ordinary skill in the art to which this application belongs, it is not taking off
Under the premise of from the present application design, several simple deduction or replace can be also made.
Claims (7)
1. a kind of cotton polar fleece fabric, it is characterised in that: lopping yarn and loopy yarn including pure cotton, the lopping yarn
Using long wool cotton, length is 33~42mm；The loopy yarn is raising cotton, number 16S/1-16S/2；It is described
Lopping yarn is arranged along cloth cover weft lopping, and the loopy yarn forms in the lopping of the lopping yarn multiple outstanding periodically
Arc, and the outstanding arc and the lopping yarns interwoven, the loopy yarn form flotation line, the stitching thread between the outstanding arc
Line and loopy yarn interleaved cyclic form polar fleece base fabric, and the polar fleece fabric is combed by the polar fleece base fabric by bristle
Hair, cropping are made after shaking grain and thermal finalization.
2. cotton polar fleece fabric as described in claim 1, it is characterised in that: the loopy yarn tool in the polar fleece base fabric
There are multiple cycling elements, there are two loopy yarns in each cycling element.
3. cotton polar fleece fabric as claimed in claim 2, it is characterised in that: in a cycling element, the plush yarn
Line includes the first loopy yarn and the second loopy yarn, the outstanding arc of first loopy yarn and the flotation line position of the second loopy yarn
Set opposite, the flotation line position phase of the outstanding arc of second loopy yarn and the first loopy yarn in next cycling element
It is right.
4. cotton polar fleece fabric as claimed in claim 3, it is characterised in that: the lopping yarn is by plain weave yarn and ties up hair
Yarn is combineeed.
5. a kind of production technology of such as cotton polar fleece fabric of any of claims 1-4, it is characterised in that: including
Following steps:
Lopping yarn and loopy yarn are made into polar fleece base fabric, the lopping yarn in the polar fleece base fabric along cloth cover weft at
Circle, the loopy yarn form multiple outstanding arcs in the lopping of the lopping yarn periodically, and the loopy yarn is described outstanding
Forming flotation line between arc, the lopping yarn uses long wool cotton, length 33-42mm, line density 14.6-18.2tex,
Single thread breaking strength is 16.5-18.5cN/dtex；The loopy yarn is raising cotton, number 16S/1-16S/2；
Bristle carding and cropping are successively carried out to the loopy yarn in the polar fleece base fabric；
The polar fleece base fabric after cropping is carried out shaking grain, to form polar fleece fabric, a process of shaking includes steam
Grain, hot-air seasoning and cold front heavy rain are shaken in washing repeatedly, wherein the temperature of steam washing is 80-100 DEG C；
After it is described shake grain after the completion of, thermal finalization is carried out to the polar fleece fabric, the temperature of the thermal finalization is 140-160 DEG C,
Wind speed is 900-1200m/s；
Product inspection and packaging are carried out to the polar fleece fabric after thermal finalization, the polar fleece fabric preparation is completed.
6. the production technology of cotton polar fleece fabric as claimed in claim 5, it is characterised in that: knitted in the polar fleece base fabric
At later and before carrying out the bristle carding, the polar fleece base fabric is dyed and dried.
7. the production technology of the cotton polar fleece fabric as described in any one of claim 5-6, it is characterised in that: carrying out institute
It states during shaking grain, the time of the steam washing is 15 minutes, and the time of the hot-air seasoning is 10 minutes, and the cold wind is cold
But time is 10 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910300159.8A CN110079926A (en) | 2019-04-15 | 2019-04-15 | A kind of cotton polar fleece fabric and its production technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910300159.8A CN110079926A (en) | 2019-04-15 | 2019-04-15 | A kind of cotton polar fleece fabric and its production technology |
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| CN110079926A true CN110079926A (en) | 2019-08-02 |
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Cited By (4)
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| CN110644122A (en) * | 2019-09-26 | 2020-01-03 | 斓帛职业培训学校(桐乡)有限公司 | Floating thread staggered structure of knitted fabric and knitting method thereof |
| CN113564788A (en) * | 2021-06-17 | 2021-10-29 | 苏州舜湖纺织有限公司 | Superfine composite knitted polar fleece and knitting process thereof |
| CN115302898A (en) * | 2022-07-26 | 2022-11-08 | 江苏笛莎公主文化产业股份有限公司 | Anti-wrinkle waterproof fabric and preparation method thereof |
| CN115404591A (en) * | 2022-05-27 | 2022-11-29 | 宁波溢马服饰有限公司 | Method for manufacturing long stapled cotton sanded double-sided cloth |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110644122A (en) * | 2019-09-26 | 2020-01-03 | 斓帛职业培训学校(桐乡)有限公司 | Floating thread staggered structure of knitted fabric and knitting method thereof |
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| CN113564788A (en) * | 2021-06-17 | 2021-10-29 | 苏州舜湖纺织有限公司 | Superfine composite knitted polar fleece and knitting process thereof |
| CN115404591A (en) * | 2022-05-27 | 2022-11-29 | 宁波溢马服饰有限公司 | Method for manufacturing long stapled cotton sanded double-sided cloth |
| CN115302898A (en) * | 2022-07-26 | 2022-11-08 | 江苏笛莎公主文化产业股份有限公司 | Anti-wrinkle waterproof fabric and preparation method thereof |
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Application publication date: 20190802 |
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