A kind of preparation method of the tetracarboxylic dianhydride of twin nuclei
Technical field
The invention belongs to fine chemicals preparation method field more particularly to the preparation sides of the tetracarboxylic dianhydride of twin nuclei
Method.
Background technology
Applied from Du Pont companies the 1950s in the world first patent about polyimides (PI) with
Come, this kind of material is obtained with the advantages that its excellent heat resistance, insulation and dielectric properties, mechanics mechanical performance, chemical-resistance
To being widely applied.And the polyimides of early stage is mainly synthesized with aromatic dianhydride and aromatic diamine monomer, this kind of fragrance
Race PI is influenced by pi-electron cloud, is easy to form charge transfer complex (CTC) between electron donor and receptor, is led to PI materials
Color it is deeper, light transmission is poor, while being influenced by big pi bond, causes this kind of PI materials are insoluble not melt, and forming temperature is high, returns
It receives using difficult, it is difficult to meet the application of the high-performance PI materials of specific area, for this purpose, being closed by synthesis of alicyclic dianhydride
The extensive concern of people has been obtained at alicyclic and half alicyclic PI materials.
In initial research, as T M and T Kurosaki exist《Macromolecules》1997,30 (4):993-1000
Middle report mainly synthesizes bicyclic [2.2.2] octyl- 7- alkene -2,3, and 5,6- tetracarboxylic dianhydrides are this to contain carbon-carbon double bond unsaturation two
Acid anhydride, the PI materials prepared from different diamine reactants with this dianhydride monomer, it is found that the thermal stability of the PI materials is poor, such as
It is just thermally decomposed when under nitrogen atmosphere, higher than 360 DEG C.It further proves to find, this undersaturated dianhydride monomer, in height
(it is more than 350 DEG C) under temperature and is easy to happen Isosorbide-5-Nitrae-addition back reaction, sees reaction equation 1.
In order to improve the thermal stability of PI materials, try the undersaturated dianhydride hydrogenating reduction obtaining a kind of saturation
Dianhydride is solved the above problems with this.T M and T Kurosaki et al. tries bicyclic [2.2.2] octyl- 7- alkene -2- external forms, outside 3-
Type, 5- external forms, 6- external forms-tetrabasic carboxylic acid -2,3:5,6- dianhydride direct hydrogenations restore to obtain bicyclic [2.2.2] octane -2- external forms, 3-
External form, 5- external forms, 6- external forms-tetrabasic carboxylic acid -2,3:5,6- dianhydrides, but do not succeed.Since catalytic hydrogenation reaction is one two
Phase reaction, reactant are all to be carried out in catalyst surface, and above-mentioned dianhydride monomer dissolubility is poor, and common low boiling point solvent is several
It is in insoluble state so that hydrogenation reduction is difficult to carry out.Although high boiling solvent can dissolve a small amount of above-mentioned dianhydride,
Be high boiling solvent suction hydrogen effect it is poor, while may be due to bicyclic [2.2.2] octyl- 7- alkene -2,3,5,6- tetracarboxylic dianhydrides
Pi-electron cloud in middle carbon-carbon double bond is influenced by four carbonyls, and steric hindrance is larger, this 2 points comprehensive, in high boiling solvent
Middle hydrogenation reduction is also difficult to carry out.
Existed according to T Matsumoto and T Kurosaki《Reactive&Functional Polymers》1996,30
(1):The report and Japan Patent JP2008100979A of 55-59 proposes a kind of bicyclic [2.2.2] octane -2,3 of synthesis, and 5,
The preparation method of 6- tetracarboxylic dianhydrides is shown in reaction equation 2.In the program, in (±)-trans- 1,2- dihydros dimethyl phthalate (2) and richness
During horse dimethyl phthalate reacts, since (±)-trans- 1,2- dihydros dimethyl phthalate (2) is influenced by two ester groups, reaction
Activity is poor, it is therefore desirable to which higher reaction temperature (180 DEG C of >) can just be such that reaction is smoothed out.Bicyclic [2.2.2] octane -2-
External form, 3- inner mold, 5- external forms, 6- external forms-four methyl esters of tetrabasic carboxylic acid (4) hydrolyze at different conditions, can finally obtain various configuration
Dianhydride, hydrolyze under alkaline condition, will eventually get bicyclic [2.2.2] octane -2- inner mold, 3- inner mold, 5- external forms, 6-
External form-tetrabasic carboxylic acid -2,3:5,6- dianhydrides (6a), hydrolyze in acid condition, will eventually get bicyclic [2.2.2] octane-
2- inner mold, 3- inner mold, 5- external forms, 6- external forms-tetrabasic carboxylic acid -2,3:5,6- dianhydrides (6b), but as the dianhydride of this configurations of 6a is molten
Point is relatively low, and the PI thermal stabilities synthesized by it are relatively poor, it is therefore desirable to as this full appearance structure dianhydride monomers of 6b, and 4
Hydrolysis is difficult in acid condition, and the reaction time grows (> 18h), and the 6b yields finally synthesized are too low.
Invention content
In order to overcome above-mentioned difficulties, the present invention to provide one kind bicyclic [2.2.2] octane -2- external forms, 3- external forms, 5- external forms,
6- external forms-tetrabasic carboxylic acid -2,3:The preparation method of 5,6- dianhydrides is shown in reaction equation 3.The low in raw material price that the present invention uses, reaction
Mild condition is swift in response, and has to a kind of bicyclic [2.2.2] octane -2,3 of full appearance structure, 5,6- tetracarboxylic dianhydrides, and
Yield significantly improves (yield > 93%), while obtaining alkyl acid methyl esters byproduct, and atom utilization is high.
Bicyclic [2.2.2] octane -2- external forms of the present invention, 3- external forms, 5- external forms, 6- external forms-tetrabasic carboxylic acid -2,3:5,
The process of the preparation method of 6- dianhydrides includes the following steps:
1) preparation of (±)-trans- 1,2- dihydros phthalandione:The mixing that phthalic acid, diluted acid and organic solvent are formed is molten
Liquid is placed in the electrolytic cell with diaphragm, and using lead electrode, 20 DEG C~80 DEG C of electrolysis temperature, current density is controlled in 100~600A/
m2, electroreduction generates (±)-trans- 1,2- dihydros phthalandione, by reacted electrolyte vacuum distillation precipitation white solid, mistake
Filter, deionized water recrystallization, vacuum drying obtain white solid, yield 90% or so;mp:212 DEG C~213 DEG C;1H NMRδ
(DMSO-d6):3.53 (2H, CH), 5.81 (2H ,=CH-), 6.00 (2H ,-CH=), 12.73 (2H, COOH).
2) bicyclic [2.2.2] octyl- 7- alkene -2- external forms, 3- external forms, 5- external forms, 6- external forms-tetrabasic carboxylic acid -2,3:5,6- dianhydrides
Preparation:1) white solid and maleic anhydride that prepare are placed in band condenser pipe reaction unit, in nitrogen atmosphere, second
Acid anhydrides or propionic andydride do solvent and dehydrating agent, are warming up to 70 DEG C~85 DEG C dissolution of raw material, are continuously heating to 85 DEG C~140 DEG C, instead
It answers 0.5~3 hour, white solid, filtering, acetone washing is constantly precipitated in reaction process, and vacuum drying obtains white solid powder,
Yield 85% or so;mp:351 DEG C~352 DEG C;1H NMRδ(DMSO-d6):3.48 (2H, CH), 3.61 (4H, CH), 6.38
(2H ,-CH=CH-).
3) bicyclic [2.2.2] octyl- 7- alkene -2- external forms, 3- external forms, 5- external forms, the preparation of 6- external forms-four methyl esters of tetrabasic carboxylic acid:
2) white powder, methanol solvate, the concentrated sulfuric acid that prepare are placed in band condenser pipe reaction unit, 30 DEG C~70 DEG C of reaction temperature is extremely
Reflux state reacts 3~7 hours, and after reaction, white needle-like crystals, filtering vacuum drying, yield is precipitated in crystallisation by cooling
97% or so;mp:130 DEG C~132 DEG C;1H NMRδ(DMSO-d6):3.07 (2H, CH), 3.22 (4H, CH), 3.48 (12H,
CH3), 6.14 (2H ,-CH=CH-).
4) bicyclic [2.2.2] octane -2- external forms, 3- external forms, 5- external forms, the preparation of 6- external forms-four methyl esters of tetrabasic carboxylic acid:By 3)
White needle-like crystals, methanol or alcohol solvent, 5% palladium-carbon catalyst of preparation are placed in 500ml autoclaves, hydrogen displacement
Air in reaction kettle (displacement is three times), Hydrogen Vapor Pressure is 2MPa~5MPa, 60 DEG C~120 DEG C of reaction temperature, reaction in reaction kettle
6~12 hours time was filled into palladium-carbon catalyst with diatomite after reaction, was evaporated under reduced pressure cooling precipitation white granular
Crystal, filtering vacuum drying, yield 85% or so;mp:150 DEG C~152 DEG C;1H NMRδ(DMSO-d6):1.48 (4H, CH2),
2.30 (2H, CH), 3.12 (4H, CH), 3.56 (12H, CH3)。
5) bicyclic [2.2.2] octane -2- external forms, 3- external forms, 5- external forms, 6- external forms-tetrabasic carboxylic acid -2,3:The system of 5,6- dianhydrides
It is standby:The white granular crystal that will 4) prepare, alkyl acid, the concentrated sulfuric acid are placed in the reactor with spinosity row still, reaction temperature
80 DEG C~130 DEG C of degree reacts 1~3 hour, and white powder solid is constantly precipitated in reaction process, and filtering vacuum drying is distilled simultaneously
Go out low fraction byproduct, yield 96% or so;mp:389 DEG C~391 DEG C;1H NMRδ(DMSO-d6):1.37 (4H, CH2), 2.47
(2H, CH), 3.52 (4H, CH).
Further, the electrolysis temperature described in step (1) of the present invention be 20 DEG C~50 DEG C, current density be 200~
500A/m2。
Further, the reaction temperature described in step (2) of the present invention is 80 DEG C~120 DEG C.
Further, the catalytic amount of the concentrated sulfuric acid described in step (3) of the present invention be account for raw material gross mass 2%~
5%, the reaction temperature of esterification is 50 DEG C~70 DEG C.
Further, the reaction temperature of the hydrogenation reaction described in step 4) of the present invention is 80 DEG C~120 DEG C, 5% palladium
The catalytic amount of carbon accounts for the 2%~10% of raw material gross mass, and Hydrogen Vapor Pressure is 4MPa~5MPa in reaction kettle.
Further, the alkyl sour solvent described in step 5) of the present invention can be selected formic acid, acetic acid, it is a kind of in propionic acid or
It is several.
Further, the molar ratio of the raw material described in step 5) of the present invention and the concentrated sulfuric acid is 1:0.5~1:1, reaction
Temperature is 100 DEG C~130 DEG C.
Specific implementation mode
In order to further illustrate the detailed process of the bicyclic alkene tetracarboxylic dianhydride preparation process of this programme, it is listed below specific
Experimental program, but this programme is not limited to the specific number enumerated in experiment case study, and the quality of identical proportioning zooms in or out
Scheme also belong to experiment case study disclosure.
Embodiment 1
Cathode plate:Pb;Length 100mm, width 40mm, thickness 2mm.
Anode plate:Pb;Length 80mm, width 40mm, thickness 2mm.
Catholyte:300ml 5%H2SO4Aqueous solution, 200ml dioxane, 40g (240mmol) phthalic acid.
Anolyte:5%H2SO4Aqueous solution, liquid level maintain an equal level with catholyte liquid level.
Diaphragm:N324 cation-exchange membranes
Current density:200A/m2
Reaction temperature:30℃
HPLC detects reaction process, reacts and terminates after 17 hours, cooling after reaction solution is evaporated under reduced pressure out a part of solvent
White solid is precipitated in crystallization, filters, distillation water washing 1 to 2 time, and filtering, vacuum drying obtain 36.84g products, yield 91%,
It is 99.6% that HPLC, which detects purity,.
By the trans- 1,2- dihydros phthalandiones of 36.84g (220mmol) (±)-, 21.48g (220mmol) maleic anhydride, 60g
Acetic anhydride is placed in the reaction unit with condenser pipe, and dissolution of raw material after 70 DEG C are warming up in nitrogen atmosphere is continuously heating to
120 DEG C, white solid is constantly precipitated in magnetic agitation in reaction solution after half an hour, reacts and stops after 2 hours, filters, acetic acid washing
1 to 2 time, vacuum drying obtains 46.27g white powders, yield 85%.
By bicyclic [2.2.2] the octyl- 7- alkene -2- external forms of 46.27g (190mmol), 3- external forms, 5- external forms, 6- external forms-tetracarboxylic acid
Acid -2,3:5,6- dianhydrides, 9.25g (90mmol) concentrated sulfuric acid, 140g methanol are placed in the reaction unit with condenser pipe, are warming up to
Reflux temperature, magnetic agitation, TLC contact plates detect reaction process, react and terminate after 5 hours, it is brilliant that white needles are precipitated in crystallisation by cooling
Body filters, vacuum drying obtains 61.67g products, yield 97%.
By bicyclic [2.2.2] the octyl- 7- alkene -2- external forms of 61.67g (180mmol), 3- external forms, 5- external forms, 6- external forms-tetracarboxylic acid
Sour four methyl esters, 5% palladium carbons of 3g (1.41mmol), 180g methanol are placed in 500ml autoclaves, and hydrogen replacement reaction kettle is hollow
Gas (is replaced 2 to 3 times), and Hydrogen Vapor Pressure is 5MPa in reaction kettle, is warming up to 100 DEG C and starts to react, mechanical agitation, the inspection of TLC contact plates
Reaction process is surveyed, reacts and terminates after 6 hours, filter out palladium carbon in solution with diatomite, be evaporated under reduced pressure out a part of methanol solvate
Afterwards, white granular crystal is precipitated in crystallisation by cooling, filters, vacuum drying obtains 54.78g products, yield 88%.
By bicyclic [2.2.2] octane -2- external forms of 54.78g (160mmol), 3- external forms, 5- external forms, 6- external forms-tetrabasic carboxylic acid four
Methyl esters, 16.5g (160mmol) concentrated sulfuric acid, 160g acetic acid are placed in the reactor with spinosity row still, are warming up to 120 DEG C and are opened
Begin to react, magnetic agitation, white solid is constantly precipitated after half an hour in reaction solution, and collects 55 DEG C of low fraction component acetic acid first
Ester stops reaction after 1 hour, filter, and acetic acid washs 1 to 2 time, and vacuum drying obtains 38.47g white powders, and yield 94% is low
The quality of fraction colourless liquid is 46.47g, and yield 98%, vapor detection purity is 99.8%.
Embodiment 2
Cathode plate:Pb;Length 100mm, width 40mm, thickness 2mm.
Anode plate:Pb;Length 80mm, width 40mm, thickness 2mm.
Catholyte:250ml 10%H2SO4Aqueous solution, 250ml isopropanols, 60g (360mmol) phthalic acid.
Anolyte:10%H2SO4Aqueous solution, liquid level maintain an equal level with catholyte liquid level.
Diaphragm:N324 cation-exchange membranes
Current density:300A/m2
Reaction temperature:25℃
HPLC detects reaction process, reacts and terminates after 17 hours, cooling after reaction solution is evaporated under reduced pressure out a part of solvent
White solid is precipitated in crystallization, filters, distillation water washing 1 to 2 time, and filtering, vacuum drying obtain 54.05g products, yield 89%,
It is 99.6% that HPLC, which detects purity,.
By the trans- 1,2- dihydros phthalandiones of 54.05g (320mmol) (±)-, 31.52g (320mmol) maleic anhydride,
160g acetic anhydrides are placed in the reaction unit with condenser pipe, dissolution of raw material after 70 DEG C are warming up in nitrogen atmosphere, after of continuing rising
For temperature to 80 DEG C, white solid is constantly precipitated in magnetic agitation in reaction solution after 1 hour, reacts and stops after 3 hours, filter, acetic acid is washed
It washs 1 to 2 time, vacuum drying obtains 70.20g white powders, yield 88%.
By bicyclic [2.2.2] the octyl- 7- alkene -2- external forms of 70.20g (283mmol), 3- external forms, 5- external forms, 6- external forms-tetracarboxylic acid
Acid -2,3:5,6- dianhydrides, 14.04g (151mmol) concentrated sulfuric acid, 220g methanol are placed in the reaction unit with condenser pipe, heating
To reflux temperature, magnetic agitation, TLC contact plates detect reaction process, react and terminate after 5 hours, white needles are precipitated in crystallisation by cooling
Crystal filters, vacuum drying obtains 93.37g products, yield 97%.
By bicyclic [2.2.2] the octyl- 7- alkene -2- external forms of 93.37g (274mmol), 3- external forms, 5- external forms, 6- external forms-tetracarboxylic acid
Sour four methyl esters, 5% palladium carbons of 2.8g (1.31mmol), 270g methanol are placed in 500ml autoclaves, in hydrogen replacement reaction kettle
Air (is replaced 2 to 3 times), and Hydrogen Vapor Pressure is 5MPa in reaction kettle, is warming up to 120 DEG C and starts to react, mechanical agitation, TLC contact plates
Reaction process is detected, 3 hydrogen are supplemented during reaction, reacts and terminates after 10 hours, filter out palladium carbon in solution with diatomite, subtract
After pressure distills out a part of methanol solvate, white granular crystal is precipitated in crystallisation by cooling, filters, vacuum drying obtains 81.71g productions
Product, yield 87%.
By bicyclic [2.2.2] octane -2- external forms of 81.71g (239mmol), 3- external forms, 5- external forms, 6- external forms-tetrabasic carboxylic acid four
Methyl esters, 36.9g (358mmol) concentrated sulfuric acid, 240g formic acid are placed in the reactor with spinosity row still, are warming up to 100 DEG C and are opened
Begin to react, magnetic agitation, white solid is constantly precipitated after 1 hour in reaction solution, and collects 30 DEG C of low fraction component formic acid first
Ester stops reaction after 2 hours, filter, and acetic acid washs 1 to 2 time, and vacuum drying obtains 54.34g white powders, and yield 91% is low
The quality of fraction colourless liquid is 55.61g, and yield 97%, vapor detection purity is 99.9%.
Embodiment 3
Cathode plate:Pb;Length 100mm, width 40mm, thickness 2mm.
Anode plate:Pb;Length 80mm, width 40mm, thickness 2mm.
Catholyte:400ml 15%H2SO4Aqueous solution, 200ml DMF, 80g (480mmol) phthalic acid.
Anolyte:15%H2SO4Aqueous solution, liquid level maintain an equal level with catholyte liquid level.
Diaphragm:N324 cation-exchange membranes
Current density:400A/m2
Reaction temperature:50℃
HPLC detects reaction process, reacts and terminates after 17 hours, cooling after reaction solution is evaporated under reduced pressure out a part of solvent
White solid is precipitated in crystallization, filters, distillation water washing 1 to 2 time, and filtering, vacuum drying obtain 75.30g products, yield 93%,
It is 99.8% that HPLC, which detects purity,.
By the trans- 1,2- dihydros phthalandiones of 75.30g (448mmol) (±)-, 43.91g (448mmol) maleic anhydride,
220g acetic anhydrides are placed in the reaction unit with condenser pipe, dissolution of raw material after 70 DEG C are warming up in nitrogen atmosphere, after of continuing rising
White solid is constantly precipitated in temperature to 140 DEG C of reflux states, magnetic agitation after ten minutes in reaction solution, react and stop after half an hour,
It filters, acetone washs 1 to 2 time, and vacuum drying obtains 86.69g white powders, yield 78%.
By bicyclic [2.2.2] the octyl- 7- alkene -2- external forms of 86.69g (350mmol), 3- external forms, 5- external forms, 6- external forms-tetracarboxylic acid
Acid -2,3:5,6- dianhydrides, 13g (140mmol) concentrated sulfuric acid, 250g methanol are placed in the reaction unit with condenser pipe, are warming up to
Reflux temperature, magnetic agitation, TLC contact plates detect reaction process, react and terminate after 7 hours, it is brilliant that white needles are precipitated in crystallisation by cooling
Body filters, vacuum drying obtains 114.12g products, yield 96%.
By bicyclic [2.2.2] the octyl- 7- alkene -2- external forms of 114.12g (335mmol), 3- external forms, 5- external forms, 6- external forms-tetracarboxylic acid
Sour four methyl esters, 5% palladium carbons of 11.4g (5.36mmol), 230g ethyl alcohol are placed in 500ml autoclaves, hydrogen replacement reaction kettle
Middle air (displacement 2 to 3 times), Hydrogen Vapor Pressure is 5MPa in reaction kettle, is warming up to 110 DEG C and starts to react, mechanical agitation, TLC points
Plate detects reaction process, and 5 hydrogen are supplemented during reaction, reacts and terminates after 3 hours, palladium carbon in solution is filtered out with diatomite,
After being evaporated under reduced pressure out a part of alcohol solvent, white granular crystal is precipitated in crystallisation by cooling, filters, vacuum drying obtains
103.31g products, yield 90%.
By bicyclic [2.2.2] octane -2- external forms of 103.31g (300mmol), 3- external forms, 5- external forms, 6- external forms-tetrabasic carboxylic acid
Four methyl esters, 15.56g (150mmol) concentrated sulfuric acid, 200g propionic acid are placed in the reactor with spinosity row still, are warming up to 130 DEG C
Start to react, magnetic agitation, white solid is constantly precipitated after half an hour in reaction solution, and collects 78 DEG C of low fraction component propionic acid
Methyl esters stops reaction after 1 hour, filter, and acetic acid washs 1 to 2 time, is dried in vacuo and obtains 72.48g white powders, yield 96%,
The quality of low fraction colourless liquid is 98.9g, and yield 93%, vapor detection purity is 98.9%.