CN108208594A - A kind of bean paste production method - Google Patents

A kind of bean paste production method Download PDF

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Publication number
CN108208594A
CN108208594A CN201810041639.2A CN201810041639A CN108208594A CN 108208594 A CN108208594 A CN 108208594A CN 201810041639 A CN201810041639 A CN 201810041639A CN 108208594 A CN108208594 A CN 108208594A
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tank
valve
bean paste
broad bean
koji
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CN108208594B (en
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谢建将
景晓青
王沁峰
段振楠
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Sichuan fansanguang Food Group Co.,Ltd.
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SICHUAN GAOFUJI BIOTECHNOLOGY CO Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/50Fermented pulses or legumes; Fermentation of pulses or legumes based on the addition of microorganisms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/30Removing undesirable substances, e.g. bitter substances
    • A23L11/31Removing undesirable substances, e.g. bitter substances by heating without chemical treatment, e.g. steam treatment, cooking
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13General methods of cooking foods, e.g. by roasting or frying using water or steam
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/04Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Nutrition Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • General Engineering & Computer Science (AREA)
  • Botany (AREA)
  • Biotechnology (AREA)
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  • Bioinformatics & Cheminformatics (AREA)
  • Agronomy & Crop Science (AREA)
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  • General Health & Medical Sciences (AREA)
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  • Molecular Biology (AREA)
  • Mechanical Engineering (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

The present invention provides a kind of bean paste production method, includes the following steps:A selects standard compliant chilli, then cleaned machine cleaning successively, and inputting main fermentation tank by green pepper embryo delivery pump while stirring after precooker boiling, pulverizer pulverization process ferments, and obtains capsicum green pepper embryo;Broad bean valve is input to drift and steams drift steaming postcooling in cooling device by B, and cooling is delivered to round koji-maker device while bacterium powder mixing is inoculated with and carries out broad bean valve koji-making;Broad bean valve ferment tank is inputted after koji-making and obtains broad bean paste valve;The capsicum green pepper embryo that step A is obtained and the broad bean paste valve that step B is obtained are obtained bean paste by C by inputting fermentation in main fermentation tank;D will be dried in the dry drawing mechanism of bean paste that step C is obtained input, discharging obtains bean paste finished product;This method entire mechanization operates, and process control is more convenient, accurately, ensure that bean paste flavor and quality, while promote truly feasible Equipment Foundations for bean paste large-scale production and industrial upgrading.

Description

A kind of bean paste production method
Technical field
The present invention relates to food seasoning production technical field, more particularly to a kind of bean paste production method.
Background technology
Bean paste, Sichuan Province Chengdu Pi Douqu(Former Pixian County)Specialty, Chinese geography famous special product are three big names of Sichuan One of valve.It in technique in selection with taking the course of its own, and unusual, primary raw material is pimiento and broad bean valve, by pimiento Broad bean valve is fermented into broad bean paste valve, is then mixed in a certain ratio, by prolonged biology by salting zymolysis into capsicum green pepper embryo Fermentation is made.Research shows that the fermentation process of bean paste is the coefficient result of multiple-microorganism.Influence microbial fermentation , such as temperature, moisture, miscellaneous bacteria etc. many because being known as.
The production of bean paste includes the preparation of broad bean paste valve raw material, the preparation of capsicum green pepper embryo raw material, will finally be prepared into To broad bean paste valve and capsicum green pepper embryo mixed fermentation produce to obtain bean paste, the preparation of wherein broad bean paste valve generally includes broad bean Fermentation obtains broad bean paste valve after valve curing, inoculation material, broad bean valve koji-making, koji-making;The direct shadow of quality of broad bean valve koji-making quality Broad bean paste valve flavor, mouthfeel and quality are rung, broad bean valve by hot steam is sprayed and cured in broad bean valve koji-making by the prior art, It then takes out and is cooled to room temperature, bacterium powder is then accessed using inoculation device, is stirred evenly, be finally sent into bent room, by controlling bent room Temperature and humidity carry out fermentation koji-making, in above process, easily occur broad bean valve using existing spray is ripening device used and do not have Curing in place, broad bean valve wilfully the problem of;And bacterium powder is exactly added in broad bean valve after curing by existing inoculation device, is passed through The agitating device of inoculation device is stirred for uniformly, and toughness is big after being cured because of broad bean valve, and stirring is difficult to stir after adding in bacterium powder It mixes uniformly, is also easy to broad bean valve stirring into rotten valve, destroys the complete integrality of broad bean valve;It is needed in bent room fermentation process It is frequently necessary to turn material, is all manually to turn over song at present;This kind of starter making method not only takes up a large area, and turns over song not Uniformly, a large amount of man power and material is expended;It is prepared by the containers such as bubble altar, pond in the preparation of capsicum green pepper embryo, technological parameter It cannot accurately control so that the capsicum green pepper embryo in later stage has a poor flavour;If the capsicum green pepper embryo to ferment under the technique is used for Pi County's bean cotyledon makes, and seriously affects bean paste mouthfeel;Next is small-scale production, and production cost is high, efficiency is low, is not suitable for High-volume and continuous production;Finally, the moisture in fermentation process is not easy to be controlled, and easily causing production, hyper acid.Due to fermentation It is easily protected from environmental, can be easily by outside contamination in fermentation process, this generates the flavor of capsicum green pepper embryo and each index great It influences.
In addition, it ferments by the good broad bean valve of koji-making, by the broad bean paste valve prepared and capsicum green pepper embryo mixed fermentation When preparing bean paste, present inventor proposes the fermentation tank available for the fermentation of broad bean valve and bean paste, but inventor It is found in long-term practice production, since the property of broad bean valve causes the fermentation jar structure being previously proposed during the fermentation not It can be stirred material well so as to influence the quality of fermentation.
Invention content
Present invention seek to address that problems present in existing bean paste production, provide a kind of bean paste producer Method, the production method be the green pepper embryo preparation process based on mechanization, broad bean paste valve preparation process, bean paste fermentation and it is dry and Return the complete bean paste production method that fragrant process is formed, entire mechanization operation, substantially without manpower;Using the system system Standby bean paste, process control are more convenient, accurately, ensure that bean paste flavor and quality, while extensive for bean paste Production and industrial upgrading promote truly feasible Equipment Foundations.
In order to solve the above technical problems, the invention is realized by the following technical scheme:
A kind of bean paste production method, the method includes following step:
A, prepared by capsicum green pepper embryo:Standard compliant chilli is selected, then cleaned machine cleaning, precooker boiling crush successively Machine injects brine pulverization process, is sent into blender after crushing, while stirring the green pepper embryo delivery pump by being connected on blender Main fermentation tank fermentation is input to by main fermentation tank feed pipe, obtains capsicum green pepper embryo;
B, prepared by broad bean paste valve:Broad bean valve is input in drift steaming cooling device and carries out drift cooking postcooling, silkworm after cooling Bean cotyledon is delivered to round koji-maker device progress broad bean valve koji-making through conveying classification inoculation apparatus while bacterium powder mixing is inoculated with;Through broad bean Broad bean valve ferment tank is input to by broad bean valve fermentation tank feed pipe after valve yeast producing device koji-making, obtains broad bean paste valve;
C, prepared by bean paste:The capsicum green pepper embryo that step A is prepared is output to by main fermentation tank discharge nozzle in mixing tank for coating colors, is walked The broad bean paste valve that rapid B is obtained is output to by broad bean paste valve discharge nozzle in mixing tank for coating colors, in mixing tank for coating colors after mixing, passes through connection Feed pump on mixing tank for coating colors, which is input to by main fermentation tank feed pipe in main fermentation tank, to be fermented to obtain bean paste;
D, bean paste drying and Hui Xiang:The bean paste that step C is obtained is exported by main fermentation tank discharge nozzle temporary to semi-finished product It deposits in tank, is then delivered in dry drawing mechanism and is dried again, exported from dry drawing mechanism after dry and obtain Pixian County Bean cotyledon finished product;The fragrance matter generated in drying process is recycled by fragrance matter recycling covering device and covers dry discharging On material in device.
Specific production system includes green pepper embryo preparation system, broad bean valve koji-making system used by above-mentioned bean paste production method System, fermentation system dry back fragrant system and material compensation system;
The green pepper embryo preparation system includes sequentially connected cleaning machine, precooker, pulverizer, conveying device;The conveying device Including sequentially connected blender and green pepper embryo delivery pump, the blender is connected on pulverizer;Specific cleaning machine and precooker It is connected by screw elevator, screw elevator top is extended in precooker;The precooker includes cover body and is arranged on cover Internal rotating cage and Sprayer Circulation system, the rotating cage is interior to be equipped with flabellum in spiral distribution;Precooker passes through drip with pulverizer Water elevator connects, and the feed end of draining elevator is arranged on the lower section of the discharge port of precooker, and discharge end is arranged on pulverizer Feed inlet top;The discharge port of the pulverizer is connected on the feed inlet of blender, one end of the green pepper embryo delivery pump It is connected on the discharge port of blender, one end is connected on main fermentation tank feed pipe.The Sprayer Circulation system include water tank and Steam circulating pipe, water tank is arranged below rotating cage, and water tank is connected with hot-water circulation pipe;Hot-water circulation pipe is distributed in inside rotating cage, Steam circulating pipe is distributed between cover body and rotating cage, meanwhile, heat water-spraying mouthful, steam circulation are evenly distributed on hot-water circulation pipe Steam spray port is evenly distributed on pipe.
The broad bean valve koji-making system includes sequentially connected drift and steams cooling device, conveying classification inoculation apparatus and round koji-maker dress It puts;The specific conveying classification inoculation apparatus includes conveying mechanism and classification inoculation apparatus, the conveying mechanism include screw conveyor and Drag conveyor, the conveying mechanism setting drift are steamed between cooling device and round koji-maker device, the screw conveyor and drift Cooling device connection is steamed, the drag conveyor is connect with round koji-maker device;The classification inoculation apparatus includes percussion mechanism and case Body, the percussion mechanism drive babinet vibrations, bacterium powder import, any one sidewall opening of babinet are provided on the top of the box Bacterium powder outlet is formed, the babinet is set to the top of screw conveyor so that the bacterium powder in babinet is fallen from bacterium powder outlet in auger On conveyer.
The drift steaming groove body and cooling tank body that cooling device includes connection are steamed in the drift;Groove body and the cooling bath are steamed in the drift Body axially inside at least sets a transport mechanism that can carry material, and the transport mechanism steams the position inside groove body in drift Less than position of the transport mechanism inside cooling tank body;The drift, which is steamed, is communicated with cyclic water tank inside groove body, the drift is steamed Axially disposed at the top of groove body to have spraying mechanism, the spraying mechanism connects the cyclic water tank, and the cyclic water tank connection is steamed Vapour heating tube;Cooling water circulation case is additionally provided with, the cooling tank body top is axially disposed cooling body, the cooler Structure connects the cooling water circulation case;The part that the transport mechanism is located at drift steaming groove body is also associated with driving transport mechanism rising The elevating mechanism declined with driving transport mechanism.When blanching cools down, broad bean valve enters box house from material inlet, is placed in In transport mechanism, material advances under the drive of transport mechanism, during by below spraying mechanism, the hot water that is sprayed by spraying mechanism It is heated up to material curing;Broad bean valve is avoided to cure incomplete problem, and after floating steaming processing broad bean valve, it is directly over transport mechanism It is transmitted to inside cooling tank body, then cooling treatment, shape is carried out to broad bean valve to broad bean valve surface spraying cold water by cooling body Into the drift soup cooling serialization integration of broad bean valve, the work that blanching, cooling is needed individually to carry out in traditional technology and is occurred is avoided The problem of increase of work amount, completion operation take up a large area, and efficiency is low.
The elevating mechanism includes a cam, and bolt is provided on the cam;The inner wall that groove body is steamed in the drift is set vertically It is equipped with a strip-shaped clamp groove;The cam can be moved up and down and be fixed in strip-shaped clamp groove;Bolt band moving cam is moving up and down, institute It states transmission mechanism to be covered on the cam, when cam position is high, the position of transport mechanism just rises, on the contrary then conveyer The position of structure just declines.The drift, which is steamed, is provided with overflow port on groove body, the overflow port connects siphoning installation;The overflow port Position is located between the peak of transport mechanism rising and the minimum point of decline.Overflow port be an aperture, the aperture It connect with extraneous discharge line, will be discharged by overflow port more than the water of overflow port.Further, the overflow port institute is in place Set low the position inside the cooling bath in the transport mechanism.
The round koji-maker device includes housing and the koji-making disk mechanism that is arranged in housing, cloth discharging mechanism and turns over Bent mechanism, the koji-making disk mechanism includes koji-making disk, the disk main shaft that is used to support koji-making disk, for koji-making to be driven to justify The disk driving of disk rotation, the turning koji mechanism is including turning over bent component, driving turns over bent component and turns over bent drive around koji-making disk rotational Dynamic and driving turns over bent component and turns over bent lifting driving relative to what koji-making disk lifted, and the cloth discharging mechanism discharges including cloth Component, driving cloth discharge component carry out cloth, the cloth discharging driving of discharging and driving cloth discharging mechanism relative to koji-making Disk lifting cloth lifting driving, it is described turn over bent component include it is several turn over bent axle, the bent axle that turns over is provided with propeller, institute It states and turns over the lower end of bent axle and be provided with material scraper plate, the crankshaft installed of turning over is on bent driving is turned over.During koji-making, by the broad bean after inoculation Valve material is transported to from feed inlet on koji-making disk, then starts disk, disk rotational, while the cloth for the cloth component that discharges is scraped Material is uniformly distributed in koji-making disk upper surface by plate, and after cloth, discharging cloth lifting is driven cloth Component driver Rise, far from koji-making disk.It is finished when material is laid, disk, which stops operating, to ferment.Temperature, humidity are regarded in fermentation process Variation adjustment wind pushing temperature, humidity and air output.When fermentation process material needs to turn over song, start koji-making disk and turn over bent group Part turns over bent component and operates and be down to at disk web plate but not with disk contact, bent component is turned over according to the adjustment of material fermentation situation The rotating speed of propeller make material overturning uniformly fine crushing, after material turns over song, bent component will be turned over using bent lifting driving is turned over It is promoted far from koji-making disk, koji-making disk also stops operating, continues to ferment.
When material fermentation, which finishes, needs discharging, koji-making disk starts, and discharging cloth lifting driving drives cloth discharging group Part, which is dropped on material, to discharge, and until discharging finishes, koji-making disk stops operating, and cloth discharge component rises again.
The present invention is directed to the characteristic of broad bean valve raw material, and traditional existing round koji-maker device is improved, is used In the round koji-maker device of broad bean valve, bent component is several turns over bent axle for of the invention turning over, and propeller is provided with around bent axle is turned over, described to turn over The lower end of bent axle is provided with material scraper plate, this propeller and the circle for turning over bent component, solving the prior art of the hardened conjunction of material scraper Disk yeast producing device is existing when for broad bean valve koji-making, and to turn over Qu Xiaoguo uneven, it is impossible to be generated in completely broken yeast making process Material plate lumps, and turns over the problem of song slurry advance resistance is excessive, and the Tibetan that easily gets stuck between slurry and slurry is expected.
The broad bean valve koji-making system further includes mycelium retracting device, including being connected on the discharge port of yeast producing device Temporary storage tank recycles cavity and is connected to the vacuum pump recycled on cavity, and thalline silk attachment net, institute are provided in the reclaiming chamber body It states and offers mycelium entrance on the side wall of recycling cavity, mycelium outlet is offered in the temporary storage tank, the mycelium goes out Mouth is connect with mycelium entrance, and the mycelium entrance is connected to back less than thalline silk attachment net position, the vacuum pump Receive the top of cavity and higher than thalline attachment net position.The broad bean valve exported from yeast producing device enters temporary storage tank, temporary storage tank In mycelium be drawn under the action of vacuum pump in recycling cavity, it is online to be then attached to mycelium attachment, realizes mycelia Body recycles.
The fermentation system includes broad bean valve fermentation tank, main fermentation tank and batch mixing feeding mechanism;The broad bean valve fermentation tank Top or top be connected with broad bean valve fermentation tank feed pipe, bottom is connected with broad bean valve fermentation tank discharge nozzle;The main fermentation Main fermentation tank feed pipe is connected on tank top or top, bottom is connected with main fermentation tank discharge nozzle, the batch mixing feeding mechanism Including mixing tank for coating colors and feed pump, one end of the feed pump is connected on the discharge port of mixing tank for coating colors, and the other end is connected to main fermentation On tank feed pipe;The discharge port of the round koji-maker device is connected on broad bean valve fermentation tank feed pipe, the broad bean valve fermentation Tank discharge nozzle is connected on the feed inlet of mixing tank for coating colors.The main fermentation tank feed pipe is connect with green pepper embryo delivery pump, the main fermentation Tank discharge nozzle is connected on the feed inlet and semi-finished product temporary storage tank of mixing tank for coating colors.
Agitating device is provided in above-mentioned broad bean valve fermentation tank, is connected between the main fermentation tank discharge nozzle and feed pipe Circulating pump is connected with material distribution funnel on the feed pipe;The lower part of the broad bean valve fermentation tank and main fermentation tank is respectively provided with There is a bubbling device, the bubbling device in broad bean valve fermentation tank is located at the lower section of agitating device.The bubbling device includes air inlet And bubbling pipe, bubble holes are offered on the bubbling pipe, and the air inlet is arranged on fermentation tank(Broad bean valve fermentation tank, main fermentation Tank)Side wall on, the air inlet is connected with bubbling pipe.Bubbling coil pipe or bubbling straight tube etc. can be used in the bubbling pipe.This hair The bright bubbling pipe structure that can also be used with lower structure:The bubbling pipe includes manifold and several branch pipes being connected on manifold, The manifold is ring pipe, and the branch pipe intersects connection and any position in tank body.Preferably, the center of tank body can mutually be given Place;Manifold is ring pipe, and as tank body shape, manifold is fixed on by the supporting block set in U-shaped pipe card and tank wall In tank body.When bubbling to be carried out, as being passed through gas in air inlet pipe, gas is entered by air inlet pipe in bubbling pipe connected to it, It is come out again by the bubble holes of bubbling pipe, stirring for material is realized so as to stir air-flow in the formation of the storeroom of fermentation tank.
In the present invention, chuck, the chuck bottom are arranged with outside the tank body of the broad bean valve fermentation tank, main fermentation tank Portion is provided with temperature control water inlet, and top offers temperature control water out.
The drying returns fragrant system and includes sequentially connected semi-finished product temporary storage tank, dry drawing mechanism and fragrance matter recycling Device is covered, the fragrance matter that dry drawing mechanism is dried to obtain is recycled and covers drying by the fragrance matter recycling covering In drawing mechanism;
Wherein, the dry drawing mechanism includes vacuum blade dryer, the helical feed discharging machine with cooling body and is used for The material that vacuum goes out in blade dryer is discharged to the drawing mechanism on the helical feed discharging machine with cooling body;It is described go out Material device includes the second cylinder, the first cylinder being connected on the discharge port of vacuum blade dryer, is arranged on vacuum blade and does The first knife gate valve between dry machine discharge port and the first cylinder, the cylinder piston transverse movement of first cylinder;Described first Cylinder is set perpendicular to the second cylinder and bottom is connected with the second cylinder, the bottom connect band cooling body of second cylinder The second knife gate valve is provided between helical feed discharging machine, second cylinder and helical feed discharging machine with cooling body. The helical feed discharging machine with cooling body includes feeding groove and the conveying auger being arranged in delivery chute, and the conveying twists Dragon is axially set along feeding groove, and the outer wall of the feeding groove is double-layer structure, the outer layer and internal layer of the outer wall of the feeding groove it Between form cooling chamber, be provided with cooling water inlet and cooling water outlet on the cooling chamber.From the second cylinder come out material into Enter feeding groove, the cold water in cooling chamber cools down material, while the conveying auger in feeding groove drives material conveying, goes out Material.
The fragrance matter recycling covering device includes condenser and is connected to the fragrance matter storage of the discharge port of condenser Tank and the fragrance matter covering mouth being arranged on dry drawing mechanism, the feed inlet of the condenser are connected to the drying of vacuum paddle On machine, the discharge port of the fragrance matter storage tank is connected on fragrance matter covering mouth.
The fragrant system of the drying time, which further includes, dries back fragrant system cleaning device, and fragrant system cleaning device packet is returned in the drying The filter residue case and filter for including water tank and being arranged in water tank, are connected with filter residue case feed pipe on the filter residue case, filter residue case into Expects pipe is extended to outside water tank;Filter discharge nozzle is connected on the filter, the filter residue case feed pipe, which is connected to, to be dried back It is used to convey the ejected wash water for drying back fragrant system output in fragrant system to water tank, the filter discharge nozzle is connected to dry Hui Xiang System is used for by treated ejected wash water cycle for drying back the cleaning of fragrant system, and filter discharge nozzle is equipped with water pump.
The material compensation system includes storage tank, water tank and preparing tank, the feed inlet of the preparing tank respectively with storage Batch can is connected with water tank, and the discharge port of the preparing tank is connected to green pepper embryo preparation system, fermentation system and dry discharging On device, so as to carry out material compensation.Wherein, storage tank is multiple, can be fragrance storage tank, dietary alkali storage tank, lemon Sour storage tank, monosodium glutamate storage tank, caramel colorant storage tank, hot phycoerythrobilin storage tank and capsaicine storage tank, in brine storage tank A kind of or arbitrary two or more combination, and set according to the material of compensation required in bean cotyledon fermentation process, adapt to zymotechnique Demand improves bean cotyledon zymotechnique efficiency, promotes the stability of production technology.
Beneficial effects of the present invention are as follows:
1st, bean paste production method of the invention is that prepared by the green pepper embryo based on mechanization, broad bean paste valve prepares and bean paste Prepare and dry back the complete bean paste production method that fragrant system is formed, entire mechanization operation, substantially without manpower;It adopts Bean paste is prepared with the system, process control is more convenient, accurately, ensure that bean paste flavor and quality, while is Pixian County Bean cotyledon mass produces and industrial upgrading promotes truly feasible Equipment Foundations.
2nd, in the present invention, standard compliant chilli is selected in capsicum green pepper embryo preparation, and then cleaned machine cleaning successively, steams Machine boiling, pulverizer injection brine pulverization process are boiled, is sent into blender after crushing, while stirring by being connected on blender Green pepper embryo delivery pump by main fermentation tank feed pipe aqueduct main fermentation tank ferment, obtain capsicum green pepper embryo;Not only realize prepared by green pepper embryo Ordering, controllableization and intelligence, can effectively save manpower and cost of material, and meet the market demand;And it can prepare A kind of bean paste green pepper embryo product, effectively reduces the generation of the harmful bacterias such as Escherichia coli and aspergillus flavus, and can increase capsicum green pepper Embryo flavor.Precooker completes softening, control bacterium and the transmission of chilli.Wherein, on the one hand the setting of cover body completely cuts off material and the external world The contact of environment keeps the stability of process environments, on the other hand, thermal energy is prevented excessively to scatter and disappear, promotes the effective boiling of capsicum And degerming, it is energy saving;The setting of rotating cage is not only completed the transmission to capsicum, and has inverting action to capsicum, in conjunction with heat Water spray and steam injection, make capsicum softening evenly, this is that conveyer belt or chain transmission of the prior art is unable to reach Effect;And the setting of spiral fan, capsicum overturning even results are increased, and then effectively improve capsicum softening and sterilization quality. Capsicum after pulverizer crushes floats on waterborne, is directly conveyed and can take water away with pump, and capsicum is left;The present invention's is defeated Device is sent to be combined using blender and green pepper embryo delivery pump, capsicum can will have been smashed and has been uniformly mixed in advance with brine, then pass through conveying Pump is delivered to fermentation tank, is conveyed while realizing capsicum and water.
3rd, the present invention passes through a large amount of practical studies, is floated by design and steams cooling, conveying is inoculated with, the knot of broad bean valve yeast producing device Structure, and after above-mentioned each device is integrated, form for the first time a whole set of, the process of the broad bean valve koji-making of automation, overall structure Simply, it without artificial, be conveniently operated, Equipment Foundations is provided for broad bean valve koji-making industry chain upgrade and extensive broad bean valve koji-making.
The present invention is directed to the characteristic of broad bean valve raw material, and traditional existing round koji-maker device is improved, is used In the round koji-maker device of broad bean valve, bent component is several turns over bent axle for of the invention turning over, and propeller is provided with around bent axle is turned over, described to turn over The lower end of bent axle is provided with material scraper plate, this propeller and the circle for turning over bent component, solving the prior art of the hardened conjunction of material scraper Disk yeast producing device is existing when for broad bean valve koji-making, and to turn over Qu Xiaoguo uneven, it is impossible to be generated in completely broken yeast making process Material plate lumps, and turns over the problem of song slurry advance resistance is excessive, and the Tibetan that easily gets stuck between slurry and slurry is expected.
The conveying classification inoculation apparatus of the present invention contains bacterium powder using the babinet of sidewall opening, uses simultaneously, and percussion mechanism drives Babinet shakes, and babinet is set to the top of conveying device, and the batch mixing flood dragon set in conveying device, the bacterium in such babinet Powder is fallen into what the effect of vibrations disperseed on the material in conveying mechanism, while the batch mixing axially set inside conveying mechanism Flood dragon immediately mixes it so that the mixing that it can be full and uniform.It mixes on one side, on one side under the rotation of batch mixing flood dragon Discharge port is driven, without to be first inoculated with mixing as the prior art, is then conveyed again using conveying device.
4th, inventor is in practice, it has been found that using existing broad bean valve fermentation tank and main fermentation tank in fermentation, fermentation tank In agitating device stirring material easily broad bean paste valve is smashed, and during its fermentation material viscosity it is high, be not easy to stir, particularly During compared with large-tonnage ferment tank, stirring is difficult, and material is more difficult to be uniformly mixed;The present invention the broad bean valve fermentation tank present invention exist By setting agitating device in tank body, bubbling device is set in the lower part of tank body, bubbling device realizes that the upper and lower of material stirs, Agitating device is uniform by the material stirring stirred up and down, and the broad bean valve realized in entire fermentation tank is sufficiently mixed, and ensures broad bean Valve stirring during the fermentation, the uniformity of mixing.
The main fermentation tank lower part setting bubbling device of the present invention, feed pipe is connected with discharge nozzle by circulating pump, bubbling Device realizes that the upper and lower of material around bubbling device stirs, and circulating pump realizes stirring for the material of tank body top and the bottom, final real Showed being sufficiently mixed for the green pepper base in entire fermentation tank, broad bean valve and unclassified stores, ensure material stirring during the fermentation, The uniformity of mixing without agitating device, will not cause the breakage of broad bean paste valve.
5th, the fragrant system of this practicality drying time includes sequentially connected semi-finished product temporary storage tank, dry drawing mechanism and fragrance The fragrance matter that dry drawing mechanism is dried to obtain is recycled and returned by substance recycling covering device, the fragrance matter recycling covering It mends and the drying for realizing bean paste semi-finished product and fragrance matter recycling in dry drawing mechanism is set in this way and covered continuous It carries out, improves production efficiency.
The drying drawing mechanism of the present invention includes vacuum blade dryer, the helical feed discharging machine with cooling body and use It discharges in vacuum to be gone out to the material in blade dryer to the drawing mechanism on the helical feed discharging machine with cooling body;Vacuum The dried bean paste of blade dryer passes through the first cylinder piston under the action of the first knife gate valve and the second knife gate valve It laterally urges, then the vertical promotion of the second cylinder, enters on the helical feed discharging machine with cooling body, complete discharging, Discharging is continuous and does not influence the continuous operation of vacuum blade dryer.
Present invention firstly provides fragrance matters to recycle covering device, is recycled fragrance matter by the device, then It covers in the product production system of required fragrance matter, on the one hand can effectively avoid the waste of fragrance matter, and increase product Bean paste fragrance, to greatest extent retain bean paste original flavor.
6th, present invention setting material compensation system completes fragrance, dietary alkali, citric acid, taste in bean paste fermentation process The compensation of the food additives such as essence, caramel colorant, hot phycoerythrobilin and capsaicine ensures bean cotyledon nutriment, flavor and food peace Congruent quality index.
Description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is precooker structure diagram;
Fig. 3 is conveying classification inoculation apparatus structure diagram;
Fig. 4 is classification inoculation apparatus structure diagram;
Fig. 5 is broad bean valve fermentation tank structure diagram;
Fig. 6 is main fermentation tank structure diagram;
Fig. 7 is along the schematic cross-sectional view of A-A in broad bean valve fermentation tank or main fermentation tank;
Fig. 8 is dry discharging apparatus structure schematic diagram;
Fig. 9 regards structure diagram for dry discharging device side;
Figure 10 is round koji-maker apparatus structure schematic diagram;
Figure 11 is partial enlarged view at A in Figure 10;
Figure 12 is dries back fragrant system cleaning device structure diagram;
Figure 13 is the overlooking the structure diagram of Figure 12.
Reference numeral in above-mentioned attached drawing is:
01 cleaning machine, 02 screw elevator, 03 precooker, 04 draining elevator, 05 pulverizer, 06 blender, the conveying of 07 green pepper embryo Pump, 031 cover body, 032 heat water-spraying mouth, 033 flabellum, 034 rotating cage, 035 steam spray port
Cooling device, 12 classification inoculation apparatus, 13 screw conveyors, 14 drag conveyors, 15 round koji-maker devices, 16 bacterium powders are steamed in 11 drifts Import, 17 babinets, the outlet of 18 bacterium powders, 19 percussion mechanisms, 110 housings, 111 turn over bent driving, 112 turn over bent component, the discharging of 113 clothes Bent axle, 116 propellers, 117 material scraper plates are turned in mechanism, 114 koji-making disks, 115;
21 main fermentation tank feed pipes, 22 main fermentation tanks, 23 main fermentation tank discharge nozzles, 24 feed pumps, 25 mixing tank for coating colors, 26 broad bean valves hair Fermentation tank feed pipe, 27 broad bean valve fermentation tanks, 28 broad bean valve fermentation tank discharge nozzles, 29 bubbling pipes, 210 air inlets, the distribution of 211 materials Funnel, 212 circulating pumps, 213 bubble holes, 214 agitating devices;
31 semi-finished product temporary storage tanks, 32 vacuum blade dryers, 33 drawing mechanisms, the 34 helical feed discharging machines with cooling body, 35 condensers, 36 fragrance matter storage tanks, 37 fragrance matters covering mouth, 38 first knife gate valves, 39 first cylinders, 310 second disconnecting links Valve, 311 second cylinders, 312 discharge ports, 314 water tanks, 315 filters, 316 filter residue case feed pipes, 317 filter discharge nozzles, 318 filter residue casees;
41 storage tanks, 42 preparing tanks, 43 water inlets.
Specific embodiment
With reference to specific embodiment, the present invention will be described in detail.
Embodiment 1
As shown in Figure 1, bean paste production method, the method includes following step
A, prepared by capsicum green pepper embryo:Standard compliant chilli is selected, then cleaned machine 01 cleans successively, 03 boiling of precooker, Pulverizer 05 injects brine pulverization process, is sent into blender 06 after crushing, while stirring by being connected on blender 06 Green pepper embryo delivery pump 07 is fermented by 21 aqueduct of main fermentation tank feed pipe to main fermentation tank 22, obtains capsicum green pepper embryo;
B, prepared by broad bean paste valve:Broad bean valve is input in drift steaming cooling device 11 and carries out drift cooking postcooling, it is after cooling Broad bean valve is delivered to the progress broad bean valve koji-making of round koji-maker device 15 through conveying classification inoculation apparatus while bacterium powder mixing is inoculated with;Through Broad bean valve ferment tank is input to by broad bean valve fermentation tank feed pipe 26 after round koji-maker device koji-making, obtains broad bean paste valve;
C, prepared by bean paste:The capsicum green pepper embryo that step A is prepared is output to mixing tank for coating colors 25 by main fermentation tank discharge nozzle 23 In, the broad bean paste valve that step B is obtained is output to by broad bean paste valve fermentation tank discharge nozzle 28 in mixing tank for coating colors, is mixed in mixing tank for coating colors equal After even, it is input in main fermentation tank 22 and is sent out by main fermentation tank feed pipe 21 by the feed pump 24 being connected on mixing tank for coating colors 25 Ferment obtains bean paste;
D, bean paste drying and Hui Xiang:The bean paste that step C is obtained is exported by main fermentation tank discharge nozzle temporary to semi-finished product It deposits in tank 31, is then delivered in dry drawing mechanism and is dried again, exported from dry drawing mechanism after dry and obtain Pi County's bean cotyledon finished product;The fragrance matter generated in drying process is recycled and is covered by fragrance matter recycling covering device and dried out Expect on the material in device.
Embodiment 2
The present embodiment provides a kind of preferably capsicum green pepper embryo preparation process on the basis of embodiment 1, specific as follows:
As shown in Figure 1, in step, the cleaning machine 01 is connect with precooker 03 by screw elevator 02, screw elevator 02 top is extended in precooker 03;Precooker 03 is connect with pulverizer 05 by draining elevator 04, draining elevator 04 Feed end be arranged on precooker 03 discharge port lower section, discharge end is arranged on the top of the feed inlet of pulverizer 05;It is described The discharge port of pulverizer 05 is connected on the feed inlet of blender 06, and one end of the green pepper embryo delivery pump 07 is connected to blender 07 Discharge port on, one end is connected on main fermentation tank feed pipe 21;As shown in Fig. 2, the precooker 03 includes cover body 031, sets Rotating cage 034 and Sprayer Circulation system in cover body 031 are put, multiple flabellums in spiral distribution are equipped in the rotating cage 034 033;Sprayer Circulation system includes water tank, steam circulating pipe and hot-water circulation pipe;Hot-water circulation pipe is distributed in inside rotating cage 034, Steam circulating pipe is distributed between cover body 031 and rotating cage 034, meanwhile, heat water-spraying mouthful is evenly distributed on hot-water circulation pipe 032, steam spray port 035 is evenly distributed on steam circulating pipe;Rotating cage 034 combines flabellum 033 in spiral distribution, will be dry peppery Green pepper transmission is overturn to 03 discharge port of precooker;Meanwhile Sprayer Circulation system softens chilli, the boiling of control bacterium completion capsicum.
Embodiment 3
The present embodiment provides a kind of system and its yeast making process of preferably broad bean valve koji-making, specifically on the basis of embodiment 1 It is as follows:
In stepb, as shown in Fig. 1, Fig. 3, Fig. 4, the conveying classification inoculation apparatus includes conveying mechanism and classification inoculation apparatus 12, described Conveying mechanism includes screw conveyor 13 and drag conveyor 14, and the conveying mechanism is arranged on drift and steams cooling device 11 and disk Between yeast producing device 15, the screw conveyor 13 steams cooling device 11 with drift and connect, the drag conveyor 14 and disk system Bent device 15 connects;The classification inoculation apparatus 12 includes percussion mechanism 19 and babinet 17, and the percussion mechanism 19 drives babinet 17 to shake It is dynamic, bacterium powder import 16 is provided on 17 top of babinet, any one sidewall opening of babinet 17 forms bacterium powder outlet 18, described Babinet 17 is set to the top of screw conveyor 13 so that the bacterium powder in babinet 17 is fallen from bacterium powder outlet 18 in screw conveyor 13 On;While the broad bean valve exported by drift steaming cooling device 11 is conveyed through screw conveyor 13, it is defeated to be arranged on screw conveyor 13 The babinet 17 for the side of serving is shaken by bacterium powder from the material that bacterium powder outlet 18 is sprinkled into screw conveyor 13, and material mixes in conveying It closes uniformly, is then transported to 15 koji-making of round koji-maker device through drag conveyor 14.
As a further improvement on the present invention, in the present embodiment, as shown in Fig. 1, Figure 10 and Figure 11, the round koji-maker dress It puts 15 and includes housing 110 and the koji-making disk mechanism being arranged in housing 110, cloth discharging mechanism and turning koji mechanism;The system Bent disk mechanism includes koji-making disk 114;The turning koji mechanism includes turning over bent component 112, drives and turn over bent component 112 around koji-making circle Bent driving 111 that disk 114 rotated turn over, it is described turn over bent component 112 include it is several turn over bent axle 115, be provided with around the bent axle 115 that turns over Propeller 116, the lower end for turning over bent axle 115 are provided with material scraper plate 117, it is described turn over bent axle 115 and be mounted on turn over bent driving 111 On.
Embodiment 4
The present embodiment improves the broad bean valve fermentation tank in fermentation system and main fermentation tank, specifically such as on the basis of embodiment 1 Under:
In stepb, as shown in Fig. 5, Fig. 6, Fig. 7, agitating device 214, the master are provided in the broad bean valve fermentation tank 27 Circulating pump 212 is connected between fermentation tank discharge nozzle 23 and its feed pipe 21, material distribution leakage is also associated on feed pipe 21 Bucket 211;The lower part of the broad bean valve fermentation tank 27 and main fermentation tank 22 is both provided with bubbling device, 27 in broad bean valve fermentation tank Bubbling device is located at the lower section of agitating device 214.The bubbling device includes air inlet 210 and bubbling pipe 29, the bubbling pipe Bubble holes 213 are offered on 213, the air inlet 210 is separately positioned on the side wall of broad bean valve fermentation tank 27, main fermentation tank 22 And the lower part of fermentation tank is arranged on, the air inlet 210 is connected with bubbling pipe 29;In stepb, pass through stirring in fermentation process Device and bubbling device carry out being stirred for broad bean valve;In step C, filled in fermentation process by circulating pump 212 and bubbling Put the cycle mixing for carrying out material.
Embodiment 5
The present embodiment is further improved, specifically such as on the basis of embodiment 1 to drying back the drying drawing mechanism in fragrant system Under:
As shown in Fig. 1, Fig. 8, Fig. 9, the dry drawing mechanism includes vacuum blade dryer 32, the spiral transferring with cooling body Send discharging machine 34 and for vacuum to be gone out to the discharging of the material in blade dryer 32 to the helical feed discharging machine with cooling body Drawing mechanism on 34;The drawing mechanism includes the second cylinder 311, the discharge port 312 for being connected to vacuum blade dryer 32 On the first cylinder 39, the first knife gate valve 38 for being arranged between 312 and first cylinder 39 of discharge port of vacuum blade dryer, The cylinder piston transverse movement of first cylinder 39;First cylinder 39 set perpendicular to the second cylinder 311 and bottom with Second cylinder 311 connects, the helical feed discharging machine 34 of the bottom connect band cooling body of second cylinder 311, and described The second knife gate valve 310 is provided between two cylinders 311 and helical feed discharging machine 34 with cooling body;The vacuum blade is done Step C is obtained bean paste and is dried by dry machine 32, is discharged after dry through drawing mechanism to the helical feed with cooling body It cools down and discharges on discharging machine 34.
Embodiment 6
The present embodiment provides the fragrance matter recycling covering device preferably dried back in fragrant system on the basis of embodiment 1 And its recycling covering method, it is specific as follows:
The fragrance matter recycling covering device includes the fragrance matter storage tank of condenser 35, the discharge port for being connected to condenser 35 36 and the fragrance matter covering mouth 37 that is arranged on dry drawing mechanism, the feed inlet of the condenser 35 is connected to vacuum paddle On drying machine 32, the discharge port of the fragrance matter storage tank 36 is connected on fragrance matter covering mouth 37, and the condenser 35 will The fragrance matter that vacuum blade drier 32 generates condenses to form liquor aromas substance, is input to fragrance matter storage tank 36 and realizes perfume (or spice) Then the discharge port of liquor aromas substance from fragrance matter storage tank 36 is input to fragrance matter covering mouth 37 by the recycling of taste substance Realize the covering of fragrance matter.
Embodiment 7
The present embodiment is on the basis of embodiment 1, and extract material compensation system structure and its compensation method are specific as follows:
As shown in Figure 1, the material compensation system includes storage tank 41 and preparing tank 42, the feed inlet of the preparing tank 42 and storage Batch can 41 connects, and water inlet 43 is provided on the preparing tank 42, and the discharge port of the preparing tank 42 is connected to fermentation system So as to carry out material compensation on system and dry drawing mechanism.When feed material compensates, it is stored in material in storage tank 41 and is input to Material to be compensated is configured in preparing tank 42, the discharge port of the formulated tank 42 of material to be compensated is delivered to fermentation system and does respectively Material compensation is carried out in dry drawing mechanism.
Embodiment 8
The present embodiment further provides on the basis of embodiment 1 and goes back to fragrant system for being cleaned and dried back the drying of fragrant system It unites cleaning device, including water tank 314 and the filter residue case 318 being arranged in water tank 314 and filter 315, on the filter residue case 318 Filter residue case feed pipe 316 is connected with, filter residue case feed pipe 316 is extended to outside water tank 314;It was connected on the filter 315 Filter discharge nozzle 317, the filter residue case feed pipe 316 are connected on dry drawing mechanism to convey dry drawing mechanism output Ejected wash water to water tank 314, the filter discharge nozzle 317, which is connected on dry drawing mechanism, to be used to input in the water in water tank The cleaning of drawing mechanism is dried into dry drawing mechanism.

Claims (10)

1. a kind of bean paste production method, it is characterised in that:The method includes following step
A, prepared by capsicum green pepper embryo:Standard compliant chilli is selected, then cleaned machine cleaning, precooker boiling crush successively Machine injects brine pulverization process, is sent into blender after crushing, while stirring the green pepper embryo delivery pump by being connected on blender It is fermented by main fermentation tank feed pipe aqueduct to main fermentation tank, obtains capsicum green pepper embryo;
B, prepared by broad bean paste valve:Broad bean valve is input in drift steaming cooling device and carries out drift cooking postcooling, silkworm after cooling Bean cotyledon is delivered to round koji-maker device progress broad bean valve koji-making through conveying classification inoculation apparatus while bacterium powder mixing is inoculated with;Through broad bean Broad bean valve ferment tank is input to by broad bean valve fermentation tank feed pipe after valve yeast producing device koji-making, obtains broad bean paste valve;
C, prepared by bean paste:The capsicum green pepper embryo that step A is prepared is output to by main fermentation tank discharge nozzle in mixing tank for coating colors, is walked The broad bean paste valve that rapid B is obtained is output to by broad bean paste valve discharge nozzle in mixing tank for coating colors, in mixing tank for coating colors after mixing, passes through connection Feed pump on mixing tank for coating colors, which is input to by main fermentation tank feed pipe in main fermentation tank, to be fermented to obtain bean paste;
D, bean paste drying and Hui Xiang:The bean paste that step C is obtained is exported by main fermentation tank discharge nozzle temporary to semi-finished product It deposits in tank, is then delivered in dry drawing mechanism and is dried again, exported from dry drawing mechanism after dry and obtain Pixian County Bean cotyledon finished product;The fragrance matter generated in drying process is recycled by fragrance matter recycling covering device and covers dry discharging On material in device.
2. bean paste production method according to claim 1, it is characterised in that:In step, the cleaning machine is with steaming It boils machine to connect by screw elevator, screw elevator top is extended in precooker;The precooker includes cover body and setting Rotating cage and Sprayer Circulation system in cover body, the rotating cage is interior to be equipped with multiple flabellums in spiral distribution;Chilli is delivered to In rotating cage in precooker;Rotating cage combines flabellum in spiral distribution, and chilli is transmitted, is overturn to precooker discharge port;Together When, Sprayer Circulation system softens chilli, control bacterium;The precooker is connect with pulverizer by draining elevator, and draining carries The feed end of the machine of liter is arranged on the lower section of the discharge port of precooker, and discharge end is arranged on the top of the feed inlet of pulverizer;It is described The discharge port of pulverizer is connected on the feed inlet of blender, and one end of the green pepper embryo delivery pump is connected to the discharge port of blender On, one end is connected on main fermentation tank feed pipe.
3. bean paste production method according to claim 1, it is characterised in that:In stepb, the conveying inoculation dress It puts including conveying mechanism and classification inoculation apparatus, the conveying mechanism includes screw conveyor and drag conveyor, the conveying mechanism It is arranged on drift to steam between cooling device and round koji-maker device, the screw conveyor steams cooling device with drift and connect, described to scrape Plate conveyer is connect with round koji-maker device;The classification inoculation apparatus includes percussion mechanism and babinet, and the percussion mechanism drives case Body shakes, and bacterium powder import is provided on the top of the box, and any one sidewall opening of babinet forms bacterium powder outlet, the babinet The top of screw conveyor is set to, while conveying by the broad bean valve of drift steaming cooling device output through screw conveyor, setting By bacterium powder from the material that bacterium powder outlet is sprinkled into screw conveyor, material exists for babinet vibrations above screw conveyor conveying It is uniformly mixed in conveying, is then transported to yeast producing device koji-making through drag conveyor.
4. bean paste production method according to claim 1, it is characterised in that:In stepb, the broad bean valve fermentation Agitating device is provided in tank, circulating pump, the master are connected between the main fermentation tank discharge nozzle and main fermentation tank feed pipe Material distribution funnel is connected on fermentation tank feed pipe;The lower part of the broad bean valve fermentation tank and main fermentation tank is both provided with bubbling Device, the bubbling device in broad bean valve fermentation tank are located at the lower section of agitating device;In stepb, pass through stirring in fermentation process Device and bubbling device carry out being stirred for broad bean valve;In step C, in fermentation process by circulating pump and bubbling device into The cycle mixing of row material.
5. bean paste production method according to claim 1, it is characterised in that:In step D, the dry discharging dress Put the helical feed discharging machine including vacuum blade dryer, with cooling body and for vacuum to be gone out to the object in blade dryer Material discharges to the drawing mechanism on the helical feed discharging machine with cooling body;The drawing mechanism includes the second cylinder, connection The first cylinder on the discharge port of vacuum blade dryer is arranged between vacuum blade dryer discharge port and the first cylinder The first knife gate valve, the cylinder piston transverse movement of first cylinder;First cylinder set perpendicular to the second cylinder and Bottom is connected with the second cylinder, the helical feed discharging machine of the bottom connect band cooling body of second cylinder, and described second It is provided with the second knife gate valve between cylinder and helical feed discharging machine with cooling body, the vacuum blade dryer is by step C obtains bean paste and is dried, through being cooled down in drawing mechanism discharging to the helical feed discharging machine with cooling body after drying And it discharges.
6. bean paste production method according to claim 1, it is characterised in that:The fragrance matter recycling covering device Including condenser, the fragrance matter storage tank for the discharge port for being connected to condenser and the fragrance matter that is arranged on dry drawing mechanism Mouth is covered, the feed inlet of the condenser is connected on vacuum blade drier, the discharge port connection of the fragrance matter storage tank On fragrance matter covering mouth, the condenser condenses the fragrance matter that vacuum blade drier generates to form liquor aromas object Matter is input to the recycling that fragrance matter storage tank realizes fragrance matter, then the going out from fragrance matter storage tank by liquor aromas substance Material mouth is input to the covering that fragrance matter covering cause for gossip shows fragrance matter.
7. bean paste production method according to claim 1, it is characterised in that:The method further includes material compensation, The material compensation is completed by material compensation system, and the material compensation system includes storage tank and preparing tank, the preparation The feed inlet of tank is connect with storage tank, and water inlet is provided on the preparing tank, when feed material compensates, is stored in storage tank Material, which is input in preparing tank, is configured to material to be compensated, and the discharge port of the formulated tank of material to be compensated is delivered to broad bean valve respectively Fermentation tank and main fermentation tank.
8. bean paste production method according to claim 1, it is characterised in that:In stepb, the round koji-maker dress It puts including housing and the koji-making disk mechanism being arranged in housing, cloth discharging mechanism and turning koji mechanism, the koji-making multigraph press Structure includes koji-making disk;The turning koji mechanism is including turning over bent component, driving turns over bent component and turns over bent driving around koji-making disk rotational, It is described turn over bent component include it is several turn over bent axle, the bent axle that turns over is provided with propeller, the lower end for turning over bent axle is provided with object Expect scraper plate, the crankshaft installed of turning over is on bent driving is turned over.
9. bean paste production method according to claim 1, it is characterised in that:In step D, dry discharging is further included The cleaning of device, the cleaning are completed by cleaning device, and the cleaning device includes water tank and the filter residue being arranged in water tank Case and filter are connected with filter residue case feed pipe on the filter residue case, and filter residue case feed pipe is extended to outside water tank;The filter On be connected with filter discharge nozzle, the filter residue case feed pipe is connected on dry drawing mechanism to convey dry drawing mechanism To water tank, the filter discharge nozzle is connected on dry drawing mechanism to be used to the water in water tank being input to the ejected wash water of output The cleaning of drawing mechanism is dried in dry drawing mechanism.
10. bean paste production method according to claim 4, it is characterised in that:The bubbling device includes air inlet And bubbling pipe, offer bubble holes on the bubbling pipe, the air inlet be arranged on the fermentation of broad bean valve, main fermentation tank side wall On, the air inlet is connected with bubbling pipe.
CN201810041639.2A 2018-01-16 2018-01-16 Pi county bean cotyledon production method Active CN108208594B (en)

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Publication number Priority date Publication date Assignee Title
CN109757754A (en) * 2019-01-24 2019-05-17 成都川一机械有限公司 A kind of boiling hot valve production line of continous way
CN110279094A (en) * 2019-05-07 2019-09-27 四川锦酱房味业有限公司 A kind of capsicum cleans boiling automatically and crushes all-in-one machine
CN114052183A (en) * 2021-11-16 2022-02-18 四川省郫县豆瓣股份有限公司 A scald lamella continuous vibration frock for thick broad-bean sauce production

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CN105265172A (en) * 2015-10-15 2016-01-27 王桂华 Novel vibration type edible fungus inoculating machine
CN206089484U (en) * 2016-08-31 2017-04-12 赤峰蒙鼎生物科技有限公司 Novel compound microbial fertilizer production device
CN107080174A (en) * 2017-06-06 2017-08-22 四川高福记生物科技有限公司 A kind of pot type fermentation process of bean paste

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Publication number Priority date Publication date Assignee Title
CN101828690A (en) * 2010-04-28 2010-09-15 张钦同 Novel and mature technology for quickly producing bean paste
CN103228150A (en) * 2010-11-26 2013-07-31 荷兰联合利华有限公司 Process for preparing tea products
CN105039140A (en) * 2015-06-18 2015-11-11 宁波长荣酿造设备有限公司 Starter-overturning device and disc starter-making machine using same
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Publication number Priority date Publication date Assignee Title
CN109757754A (en) * 2019-01-24 2019-05-17 成都川一机械有限公司 A kind of boiling hot valve production line of continous way
CN110279094A (en) * 2019-05-07 2019-09-27 四川锦酱房味业有限公司 A kind of capsicum cleans boiling automatically and crushes all-in-one machine
CN114052183A (en) * 2021-11-16 2022-02-18 四川省郫县豆瓣股份有限公司 A scald lamella continuous vibration frock for thick broad-bean sauce production
CN114052183B (en) * 2021-11-16 2023-05-05 四川省郫县豆瓣股份有限公司 A scald lamella continuous vibration frock for thick broad-bean sauce production

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Effective date of registration: 20210924

Address after: No. 389, Yonghe Road, functional area of China Sichuan cuisine Industrial Park, Pidu District, Chengdu, Sichuan 610000

Patentee after: Sichuan fansanguang Food Group Co.,Ltd.

Address before: 611732 No.389 Yonghe Road, industrial park, China Sichuan cuisine industrialization functional zone, Pidu District, Chengdu City, Sichuan Province

Patentee before: SICHUAN GAOFUJI BIOLOGICAL TECHNOLOGY Co.,Ltd.