CN108497370B - Kelp dry powder preparation facilities - Google Patents
Kelp dry powder preparation facilities Download PDFInfo
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- CN108497370B CN108497370B CN201810156664.5A CN201810156664A CN108497370B CN 108497370 B CN108497370 B CN 108497370B CN 201810156664 A CN201810156664 A CN 201810156664A CN 108497370 B CN108497370 B CN 108497370B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/60—Edible seaweed
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/005—Preserving by heating
- A23B7/0053—Preserving by heating by direct or indirect contact with heating gases or liquids
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/06—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Zoology (AREA)
- Forests & Forestry (AREA)
- Marine Sciences & Fisheries (AREA)
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- General Chemical & Material Sciences (AREA)
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- Edible Seaweed (AREA)
Abstract
The invention relates to a kelp dry powder preparation device, which comprises: the device comprises a first conveyor belt, a cutting unit, a softening unit, a cleaning unit, a drying unit and a crushing unit; the cutting unit is used for cutting the dried kelp on the first conveyor belt into blocks; the softening unit is used for softening the dry kelp; the cleaning unit is used for cleaning the softened kelp; the drying unit is used for drying the cleaned kelp; the crushing unit is used for grinding the dried kelp into powder. The invention realizes the streamlined production of the kelp dry powder, has strong continuity, does not participate in the processing link manually, greatly reduces the production efficiency of the kelp dry powder, and produces the clean and sanitary kelp dry powder.
Description
Technical Field
The invention relates to the field of kelp processing, in particular to a kelp dry powder preparation device.
Background
The kelp is rich in algal polysaccharide, mannitol, vitamins and various major and trace elements, and has the effects of preventing and treating constipation, expelling toxin, beautifying, preventing intestinal cancer, reducing blood fat, preventing arteriosclerosis, reducing blood sugar, reducing blood pressure, discharging lead and radioactive elements in vivo and the like. Therefore, the food processed by using the kelp is recognized as a green health food. Since fresh kelp is difficult to preserve, the traditional kelp products are sold in the market mostly as dry products and salted products, and have the defects of monotonous eating method and difficult digestion. The kelp is crushed to obtain kelp powder, and the kelp powder is added into food such as flour, noodles, sauce and the like, so that the storage time is prolonged, the deep processing of kelp products is realized, and the economic value of the kelp is improved.
The patent with the patent number 201520973521.5 discloses a kelp powder processing production line, which comprises a material preparation station, a baking station and a collecting station, wherein the material preparation station is sequentially provided with a cooking pot, a stirring device and an extracting device from left to right; the stirring device comprises a stirring tank and an upper cover corresponding to the stirring tank, and the upper cover is provided with a packing auger; the extraction device comprises a water pump and a silicone tube, the silicone tube comprises a feeding pipe and a discharging pipe, and the feeding pipe is arranged in the stirring device; the baking station comprises a conveyor belt and a baking device, a plurality of grooves are arranged in the conveyor belt in parallel at equal intervals, and the baking device is arranged on the conveyor belt; the collecting device comprises a scraping brush and a collecting groove, the scraping brush is arranged on the right side of the conveying belt, and the collecting groove is arranged below the conveying belt and the scraping brush joint. Although the patent can produce the kelp into kelp powder, before the kelp powder is cooked, an independent cleaning device is needed to clean the kelp, the shape of the kelp and the capacity of a cooking pot are limited, a large amount of time is needed in the cooking process, and the production period of the product is long. The kelp paste needs to be gradually and slowly baked into kelp powder in the baking process, so that the baking efficiency is extremely low, and the industrial production of the kelp powder is not facilitated.
Disclosure of Invention
The invention provides a kelp dry powder preparation device and a preparation method thereof aiming at the defects in the prior art.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a kelp dry powder preparation device comprises: the device comprises a first conveyor belt, a cutting unit, a softening unit, a cleaning unit, a drying unit and a crushing unit; the cutting unit is used for cutting the dried kelp on the first conveyor belt into blocks; the softening unit is used for softening the dry kelp; the cleaning unit is used for cleaning the softened kelp; the drying unit is used for drying the cleaned kelp; the crushing unit is used for grinding the dried kelp into powder;
the softening unit comprises an evaporation kettle, a plurality of partition plates are horizontally arranged in the evaporation kettle, through holes for steam to circulate are formed in the partition plates, a first material pushing plate is connected onto the partition plates in a sliding mode, one end of the first material pushing plate is horizontally connected with a first push rod, one end of the first push rod extends out of the evaporation kettle, the first push rod is connected with a piston end of a first air cylinder, a first pipe clamp is connected to the top end of the first material pushing plate, a corrugated pipe is connected into the first pipe clamp, and a material inlet and a material outlet of the corrugated pipe are respectively located on the outer side and the inner side of the evaporation kettle; the evaporation kettle is provided with a plurality of discharge openings, the discharge openings can be closed by control valves, the discharge openings are positioned on the movement stroke of the first material pushing plate, and the discharge openings correspond to the first material pushing plate one by one;
a hopper is arranged between the cutting unit and the softening unit, the hopper is positioned at the discharge end of the conveyor belt, the hopper is provided with a plurality of discharge ports, the discharge ports are connected with feed pipes, the feed pipes are connected with feed valves, and the discharge ports of the feed pipes are communicated with the feed ports of the corrugated pipes;
the cleaning unit comprises a cleaning box, the cleaning box is provided with a feeding hole, and the feeding hole of the cleaning box is communicated with the discharging hole of the evaporation kettle through a lifting mechanism; the kelp in the cleaning box is conveyed into the drying unit through the discharge hole by the feeding mechanism;
the drying unit comprises a drying box, and the drying box is provided with a feeding hole and a discharging hole which are communicated with a discharging hole of the cleaning box;
the crushing unit comprises a crushing box, and the crushing box is provided with a feeding hole and a discharging hole which are communicated with a discharging hole of the drying box;
the lifting mechanism comprises a second conveying belt which is obliquely arranged, the feeding end and the discharging end of the second conveying belt are respectively positioned below the discharging opening at the bottommost layer and in the cleaning box, the discharging opening is connected with a material guide plate, the starting end of the material guide plate is close to the discharging opening, and the terminal end of the material guide plate is close to the second conveying belt;
the feeding mechanism comprises a second cylinder, a second material pushing plate and a second push rod, the second push rod is horizontally connected to the second material pushing plate, one end of the second push rod extends out of the cleaning box, the second push rod is connected with the piston end of the second cylinder, and the discharge port of the cleaning box is located on the movement stroke of the second material pushing plate.
Preferably, be connected with the support frame on the evaporation kettle outer wall, support frame one end is fixed on the evaporation kettle outer wall through the threaded connection mode, the support frame is including the bracing piece that the slope set up, bracing piece one end is connected with the second pipe clamp, the feed inlet of bellows is located the second pipe clamp.
Preferably, a sealing ring is connected between the first push rod and the evaporation kettle, the top of the evaporation kettle is in an upward arched shape, one end of the first push rod, which is far away from the first material pushing plate, is connected to a vertical plate, and the vertical plate is connected to the piston end of the first cylinder.
Preferably, the bottom of the evaporation kettle is provided with an evaporation chamber, the evaporation chamber is provided with a water inlet and a water outlet and is connected with a first heating pipe, the water inlet and the water outlet are respectively connected with a water inlet valve and a water outlet valve, the evaporation chamber is communicated with a steam conveying pipe, the steam conveying pipe is connected with a plurality of branch pipelines, and the outlet of each branch pipeline is located above the partition plate.
Preferably, a fixed plate and a movable plate are arranged in the cleaning box, the fixed plate is located above the movable plate, a through hole for circulation of a cleaning medium is formed in the fixed plate, the second material pushing plate is connected to the fixed plate in a sliding mode, a cavity for containing the cleaning medium is formed between the movable plate and the fixed plate, the cavity is communicated with a water inlet and a water outlet, a water inlet valve and a water outlet valve are connected to the water inlet and the water outlet respectively, the lower end of the movable plate is connected with a piston end of a third cylinder and driven by the third cylinder to move up and down, and a rubber pad is connected between the movable plate and the inner wall of the cleaning box.
Preferably, a flushing mechanism is arranged above the fixing plate and comprises a flushing pipe, the flushing pipe is horizontally arranged and provided with a plurality of spray heads along the length direction, and the flushing pipe is communicated with the high-pressure water supply mechanism.
Preferably, a stirring mechanism, a second heating pipe and a waste heat recovery mechanism are arranged in the drying box, the stirring mechanism comprises a motor, a main shaft and stirring blades, the main shaft is arranged, the main shaft is connected with an output shaft of the motor and driven by the motor to rotate, and the stirring blades are sleeved on the periphery of the main shaft; the second heating pipe is connected to the inner wall of the drying box; the waste heat recovery mechanism is used for discharging the wet air in the drying box.
Preferably, the waste heat recovery mechanism comprises a recovery box, a heat exchange coil and a radiating pipe; the collection box has new trend import and new trend export, new trend import and atmosphere intercommunication, new trend export with the drying cabinet intercommunication, heat exchange coil connects in the collection box, heat exchange coil's import and export are connected with hot-blast inlet tube and hot-blast exit tube respectively, hot-blast inlet tube is last to be connected with the air exhauster, hot-blast exit tube is connected with the cooling tube, the cooling tube is connected on the fly leaf, the export intercommunication of cooling tube has the exhaust pipe.
Preferably, heat exchange coil and cooling tube all are the disc, seted up on the fly leaf with the anastomotic draw-in groove of cooling tube shape, take over the pipe groove, the exhaust pipe is connected on taking over the pipe groove, the export of exhaust pipe is located wash the case outside.
A preparation method of dry kelp powder comprises the following steps:
placing the selected dry kelp on a first conveyor belt, cutting the dry kelp into blocks through a cutting unit, and collecting the cut dry kelp through a hopper;
starting a first air cylinder, driving a first push rod to drive a first material pushing plate to move to one side of an evaporation kettle by the first air cylinder, opening a feeding valve, enabling dry kelp in a hopper to enter a corrugated pipe through a feeding pipe, driving the first push rod to drive the first material pushing plate to move reversely by the first air cylinder, enabling the corrugated pipe to move along with the first material pushing plate in the movement process of the first material pushing plate, discharging the dry kelp through a discharge port of the corrugated pipe, uniformly spreading the dry kelp on a partition plate, and closing the first air cylinder after the first material pushing plate moves to the other side of the evaporation kettle;
the bottom of the evaporation kettle is enabled to generate steam, the kelp is heated and cooked by the high-temperature steam, after the kelp is heated for a preset time, the control valve is opened, the first air cylinder is started, the first air cylinder drives the first push rod to drive the first material pushing plate to move, and the kelp on the partition plate is pushed out of the evaporation kettle;
the kelp moves to a second conveyor belt through a material guide plate, falls into a cleaning box after passing through the second conveyor belt, and is pushed out by a feeding mechanism after cleaning;
the cleaned kelp is pushed into a drying box by a feeding mechanism, falls into a crushing box after drying treatment is finished, and is crushed to obtain dry kelp powder.
Compared with the prior art, the invention has the following implementation effects:
the invention realizes the streamlined production of the kelp dry powder, has strong continuity, does not participate in the processing link manually, greatly reduces the production efficiency of the kelp dry powder, and produces the clean and sanitary kelp dry powder.
Before the dry kelp enters the hopper, the dry kelp is cut by the cutting unit, so that the contact area of the kelp with high-temperature steam, cleaning liquid and hot air is increased, and the softening, cleaning and drying time is shortened; since the cutting is performed before the pulverization, the pulverization time can be shortened. The hopper can be used for storing the kelp, the gap between the kelp can be more compact by a processing mode of cutting the kelp before the kelp enters the hopper, and the kelp stored in the hopper has more content. The hopper is used for transporting the kelp to the evaporation kettle, and the kelp can smoothly fall into the evaporation kettle by the cutting treatment mode.
The evaporation kettle can generate high-temperature steam at the bottom, the high-temperature steam softens the kelp at high temperature, the dry kelp is moistened, the adhesive force between sundries on the surface of the dry kelp and the dry kelp is reduced, the cleaning time of the dry kelp can be shortened, and the cleaning effect of the dry kelp is improved. In addition, the high-temperature steam can kill bacteria on the dried kelp, so that the sterilizing effect is achieved, the quality of the kelp dry powder is improved, and the storage time of the kelp dry powder is prolonged.
The baffle in the evaporation kettle can support dry kelp, and the polylith baffle is high low level in the evaporation kettle and arranges, and this mode can avoid dry kelp to take place to pile up in the evaporation kettle, increases the area of contact of dry kelp and air, and dry kelp is heated more fully, softening time greatly reduced.
The first cylinder can drive the corrugated pipe to move horizontally, and in the movement process of the corrugated pipe, the kelp is gradually spread and sprinkled on the partition plate through the discharge hole of the corrugated pipe, so that the contact area of the dry kelp and air is further increased, and the effect of shortening the softening time is achieved. In addition, after softening process accomplished, the feed valve is closed, and first cylinder drive drives first scraping wings and carries out horizontal motion to with the kelp propelling movement to the washing incasement after softening process, the ejection of compact is more convenient, smooth and easy.
The second conveyer belt is located between the evaporation kettle and the cleaning box and used for conveying softened kelp into the cleaning box, and continuity of softening treatment and cleaning treatment is guaranteed. The stock guide top sets up in the discharge opening department of evaporating kettle, and the terminal is close to the second conveyer belt, and the kelp can follow the stock guide motion after passing through the discharge opening, prevents that the kelp from attaching to on evaporating kettle's outer wall or falling subaerial, the clearance on evaporating kettle and ground of being convenient for to help improving the utilization ratio of kelp.
Furthermore, can support the bellows through the support frame, when first cylinder drive drove first scraping wings and carry out the horizontal motion, the bellows only can take place elastic deformation in its axial, and can not take place to rock from top to bottom, has improved the stability of bellows, makes the ejection of compact of kelp more smooth and easy, and the kelp that falls on the baffle is more even.
Further, the sealing washer can improve the gas tightness of evaporating kettle, and high temperature vapor escapes through the clearance between first push rod and the evaporating kettle when preventing that first push rod from carrying out horizontal motion, when having guaranteed heat utilization efficiency, has stabilized the softening treatment effect to the kelp.
Furthermore, the steam delivery pipe and the branch pipelines on the steam delivery pipe can respectively deliver the steam to the upper part of each partition plate, the kelp positioned at the upper part and the lower part of the evaporation kettle can be uniformly heated, and the softening treatment effect on the kelp is stabilized.
Further, the fixed plate is used for supporting the kelp, when the kelp is cleaned, the prepared cleaning liquid is pumped into a cavity between the fixed plate and the movable plate, the third air cylinder is started, the movable plate is driven by the third air cylinder to move upwards, the liquid level of the cleaning liquid gradually rises, finally, the kelp is completely immersed in the cleaning liquid, and sundries attached to the surface of the kelp are gradually adsorbed by the cleaning liquid. After standing for preset time, the third cylinder drives the movable plate to reset, the cleaning liquid remained between the kelps falls through the through holes on the fixed plate, the draining treatment is completed, and the subsequent drying time is reduced.
Further, after the cleaning treatment is finished, the high-pressure water supply mechanism conveys high-pressure clean water to the flushing pipe, the clean water is sprayed to the surface of the kelp through the spray head, the cleaning liquid remained on the surface of the sea is effectively flushed away, and the quality of the produced kelp is guaranteed.
Further, the air in the drying box is heated through the second heating pipe, the kelp can be stirred through the stirring mechanism, the kelp can be fully contacted with hot air, and the drying efficiency of the kelp is improved. Moisture in the drying oven can be discharged through the waste heat recovery mechanism, and the drying efficiency of the kelp is further improved.
Further, in the drying process of the kelp, the exhaust fan sends the hot and humid air in the drying oven into the heat exchange coil pipe through the hot air inlet pipe, and the moisture in the drying oven is reduced. The new trend passes through new trend import and new trend export entering drying cabinet, and at the mobile in-process of damp and hot air and new trend, the heat transfer takes place for damp and hot air and new trend, and the new trend temperature risees, has realized the thermal recycle of damp and hot air, and the damp and hot air gets into hot-blast exit tube and cooling tube after passing through heat transfer coil pipe in proper order, and the damp and hot air heats the washing liquid through the cooling tube, has improved the cleaning efficiency to the kelp to thermal recycle has been realized.
Drawings
Fig. 1 is a schematic structural diagram of a kelp dry powder preparation device provided by the invention.
FIG. 2 is a schematic view of the structure of the portion where the vaporization tank is located in the present invention.
FIG. 3 is a schematic view showing a structure of a portion where the washing tank of the present invention is located.
Fig. 4 is a schematic structural view of a portion where the bellows is located.
Fig. 5 is a schematic structural view of a portion where the movable plate is located.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Example 1
Referring to fig. 1, the present invention provides a dry kelp powder preparation apparatus, which comprises: a first conveyor belt 1, a cutting unit 2, a softening unit, a washing unit, a drying unit, and a pulverizing unit. The cutting unit 2 is used to cut the dried kelp on the first conveyor belt 1 into pieces. The softening unit is used for softening the dry kelp. The cleaning unit is used for cleaning the softened kelp. The drying unit is used for drying the cleaned kelp. The crushing unit is used for grinding the dried kelp into powder.
The cutting unit includes the cutting knife, and this cutting knife can carry out up-and-down reciprocating motion relative to first conveyer belt 1 to carry out the distance cutting to the kelp in the motion process of kelp.
Softening unit includes reation kettle 12, the level is provided with polylith baffle 16 in the reation kettle 12, set up the through-hole that supplies the steam circulation on the baffle 16, sliding connection has first scraping wings 10 on the baffle 16, first scraping wings 10 one end is connected with first push rod 9 horizontally, stretch out in first push rod 9 one end is by reation kettle 12, first push rod 9 is connected with the piston end of first cylinder 7, first scraping wings 10 top is connected with first pipe clamp 11, the internal connection of first pipe clamp 11 has bellows 6, the feed inlet of bellows 6, discharge gate are located reation kettle 12 outside, inboard respectively. The evaporation kettle 12 is provided with a plurality of discharge openings 17, the discharge openings 17 can be closed by control valves 18, the discharge openings 17 are positioned on the movement stroke of the first material pushing plate 10, and the discharge openings 17 correspond to the first material pushing plate 10 one by one.
Be equipped with hopper 3 between cutting unit 2 and the softening unit, hopper 3 is located the discharge end of conveyer belt, hopper 3 has a plurality of discharge gates, and this discharge gate is connected with inlet pipe 4, be connected with feed valve 5 on the inlet pipe 4, the discharge gate of inlet pipe 4 with the feed inlet intercommunication of bellows 6.
The cleaning unit comprises a cleaning box 21, the cleaning box 21 is provided with a feeding hole, and the feeding hole of the cleaning box 21 is communicated with the discharging hole 17 of the evaporation kettle 12 through a lifting mechanism. The cleaning box 21 is also provided with a discharge hole, and the kelp in the cleaning box 21 is conveyed into the drying unit through the discharge hole by a feeding mechanism.
The drying unit comprises a drying box 28, and the drying box 28 is provided with a feeding hole and a discharging hole which are communicated with the discharging hole of the cleaning box 21.
The crushing unit comprises a crushing box 32, and the crushing box 32 is provided with a feeding hole and a discharging hole which are communicated with the discharging hole of the drying box 28.
The lifting mechanism comprises a second conveying belt 20 which is obliquely arranged, the feeding end and the discharging end of the second conveying belt 20 are respectively located below a discharging opening 17 at the bottommost layer and in a cleaning box 21, a material guide plate 19 is connected to the discharging opening 17, the starting end of the material guide plate 19 is close to the discharging opening 17, and the terminal end of the material guide plate 19 is close to the second conveying belt 20.
The feeding mechanism comprises a second cylinder 35, a second material pushing plate 23 and a second push rod 22, the second push rod 22 is horizontally connected to the second material pushing plate, one end of the second push rod 22 extends out of the cleaning box 21, the second push rod 22 is connected with the piston end of the second cylinder 35, and the discharge hole of the cleaning box 21 is located on the movement stroke of the second material pushing plate 23.
The pipe clamp in the scheme is a tool for fixing one end of the corrugated pipe, the shape of the pipe clamp can be designed according to the shape of the pipe orifice of the corrugated pipe, and the pipe clamp can be a rope, a hoop and the like.
The dry kelp is cut by the cutting unit 2 before entering the hopper 3, which is helpful for enhancing the contact area of the kelp with high-temperature steam, cleaning liquid and hot air, and shortening the softening, cleaning and drying time. Since the cutting is performed before the pulverization, the pulverization time can be shortened. Hopper 3 can save the kelp, and the processing mode of cutting it before the kelp gets into hopper 3 can make the clearance between the kelp more compact, and the kelp content of storing in hopper 3 is more. The hopper 3 is used for transporting the kelp into the evaporation kettle 12, and the kelp can smoothly fall into the evaporation kettle 12 by the cutting treatment mode.
The evaporation kettle 12 can generate high-temperature steam at the bottom, the high-temperature steam softens the kelp at high temperature, the dry kelp is moistened, the adhesive force between sundries on the surface of the dry kelp and the dry kelp is reduced, the cleaning time of the dry kelp can be shortened, and the cleaning effect of the dry kelp is improved. In addition, the high-temperature steam can kill bacteria on the dried kelp, so that the sterilizing effect is achieved, the quality of the kelp dry powder is improved, and the storage time of the kelp dry powder is prolonged.
The baffle in the reation kettle 12 can support dry kelp, and the polylith baffle is high low level in reation kettle 12 and arranges, and this mode can avoid dry kelp to take place in reation kettle 12 and pile up, and the area of contact of dry kelp and air is heated more fully, the softening time greatly reduced to the dry kelp.
First cylinder 7 can drive and drive bellows 6 and carry out the horizontal motion, and in bellows 6 motion process, the kelp is gradually through even spreading of the discharge gate of bellows 6 on baffle 16, has further increased the area of contact of dry kelp with the air, has played the effect that shortens the softening time. In addition, after softening process is completed, feed valve 5 is closed, and first cylinder 7 drives and drives first scraping wings 10 and carry out horizontal motion to carry out the kelp propelling movement to washing box 21 after softening process in, the ejection of compact is more convenient, smooth and easy.
The second conveyor belt 20 is positioned between the evaporation kettle 12 and the cleaning box 21 and is used for conveying the softened kelp into the cleaning box 21, so that the continuity of softening treatment and cleaning treatment is ensured. The starting end of the material guide plate 19 is arranged at the discharge opening 17 of the evaporation kettle 12, the terminal end of the material guide plate is close to the second conveyor belt 20, the kelp can move along the material guide plate 19 after passing through the discharge opening 17, the kelp is prevented from being attached to the outer wall of the evaporation kettle 12 or falling on the ground, the evaporation kettle 12 and the ground can be cleaned conveniently, and the utilization rate of the kelp is improved.
Referring to fig. 3, in some embodiments, a support frame 34 is connected to an outer wall of the evaporation kettle 12, one end of the support frame 34 is fixed to the outer wall of the evaporation kettle 12 in a threaded connection manner, the support frame 34 includes a support rod which is arranged in an inclined manner, one end of the support rod is connected to the second pipe clamp 11, and a feed inlet of the bellows 6 is located in the second pipe clamp 11.
Can support bellows 6 through support frame 34, when first scraping wings of drive of first cylinder 7 carried out horizontal motion, bellows 6 only can take place elastic deformation in its axial, and can not take place to rock from top to bottom, has improved bellows 6's stability, makes the ejection of compact of kelp more smooth and easy, and the kelp that falls on baffle 16 is more even.
Referring to fig. 2, in some embodiments, a sealing ring is connected between the first push rod 9 and the evaporation kettle 12, the top of the evaporation kettle 12 is in an upward arched shape, one end of the first push rod 9, which is away from the first material pushing plate 10, is connected to the vertical plate 8, and the vertical plate 8 is connected to the piston end of the first cylinder 7.
The sealing washer can improve the gas tightness of evaporating kettle 12, and high temperature vapor escapes through the clearance between first push rod 9 and the evaporating kettle 12 when preventing that first push rod 9 from carrying out the horizontal motion, when having guaranteed heat utilization efficiency, has stabilized the softening treatment effect to the kelp.
The arc structure at the top of the evaporation kettle 12 enables the condensed water vapor to fall along the arc wall and to be collected at the bottom of the evaporation kettle 12 after passing through the through holes on the partition 16.
Referring to fig. 2, in some embodiments, the bottom of the evaporation kettle 12 is an evaporation chamber, the evaporation chamber has a water inlet 13 and a water outlet 14, and is connected with a first heating pipe 15, the water inlet 13 and the water outlet 14 are respectively connected with a water inlet valve and a water outlet valve, the evaporation chamber is communicated with a steam delivery pipe, the steam delivery pipe is connected with a plurality of branch pipes, and an outlet of each branch pipe is located above the partition 16.
Can carry the top of each baffle 16 respectively with vapor through steam conveying pipe and branch pipeline on it, the kelp homoenergetic that is in the upper and lower part of evaporating kettle 12 can the thermally equivalent, has stabilized the softening treatment effect to the kelp.
Referring to fig. 3, in some embodiments, a fixed plate 25 and a movable plate 26 are disposed in the cleaning tank 21, the fixed plate 25 is located above the movable plate 26, a through hole for flowing a cleaning medium is formed in the fixed plate 25, the second material pushing plate 23 is slidably connected to the fixed plate 25, a chamber for containing the cleaning medium is formed between the movable plate 26 and the fixed plate 25, the chamber is communicated with a water inlet and a water outlet, a water inlet valve and a water outlet valve are connected to the water inlet and the water outlet respectively, a lower end of the movable plate 26 is connected to a piston end of a third cylinder 27 and is driven by the third cylinder 27 to move up and down, and a rubber pad is connected between the movable plate 26 and an inner wall of the cleaning tank 21.
The fixed plate 25 is used for supporting the kelp, when the kelp is cleaned, the prepared cleaning solution is pumped into a cavity between the fixed plate 25 and the movable plate 26, the third air cylinder 27 is started, the movable plate 26 is driven by the third air cylinder 27 to move upwards, the liquid level of the cleaning solution gradually rises, finally, the kelp is completely immersed in the cleaning solution, and sundries attached to the surface of the kelp are gradually adsorbed by the cleaning solution. After standing for a preset time, the third cylinder 27 drives the movable plate 26 to reset, and the cleaning liquid remained between the kelp falls through the through holes on the fixed plate 25, so that the draining treatment is completed, and the subsequent drying time is reduced.
Referring to fig. 3, in some embodiments, a flushing mechanism is disposed above the fixing plate 25, the flushing mechanism includes a flushing pipe 24, the flushing pipe 24 is disposed horizontally, the flushing pipe 24 is provided with a plurality of nozzles along a length direction thereof, and the flushing pipe 24 is communicated with a high-pressure water supply mechanism.
After the cleaning treatment is finished, the high-pressure water supply mechanism conveys high-pressure clean water to the washing pipe 24, the clean water is sprayed to the surface of the kelp through the spray head, the cleaning liquid remained on the surface of the sea is effectively washed away, and the quality of the produced kelp is guaranteed.
Referring to fig. 1, in some embodiments, a stirring mechanism, a second heating pipe, and a waste heat recovery mechanism are disposed in the drying oven 28, the stirring mechanism includes a motor 29, a main shaft 30, and a stirring blade 31, the main shaft 30 is disposed, the main shaft 30 is connected to an output shaft of the motor 29 and is driven by the motor 29 to rotate, and the stirring blade 31 is sleeved on an outer periphery of the main shaft 30. The second heating pipe is connected to the inner wall of the drying box 28. The waste heat recovery mechanism is used for discharging the wet air in the drying box 28.
The air in the drying box 28 is heated through the second heating pipe, and the kelp can be stirred through the stirring mechanism, so that the kelp can be fully contacted with hot air, and the drying efficiency of the kelp is improved. Moisture in the drying box 28 can be discharged through the waste heat recovery mechanism, and the drying efficiency of the kelp is further improved.
Referring to fig. 1 and 5, in some embodiments, the waste heat recovery mechanism includes a recovery tank, a heat exchange coil, and a heat dissipation pipe 33. The collection box has new trend import and new trend export, new trend import and atmosphere intercommunication, new trend export with drying cabinet 28 intercommunication, heat exchange coil connects in the collection box, heat exchange coil's import and export are connected with hot-blast admission pipe and hot-blast exit tube respectively, hot-blast admission is managed and is connected with the air exhauster, hot-blast exit tube is connected with cooling tube 33, cooling tube 33 is connected on fly leaf 26, cooling tube 33's export intercommunication has the exhaust pipe.
In some embodiments, the heat exchanging coil and the heat dissipating tube 33 are both in a disc shape, the movable plate 26 is provided with a clamping groove and a pipe connecting groove, the shape of the clamping groove is matched with that of the heat dissipating tube 33, the exhaust pipe is connected to the pipe connecting groove, and the outlet of the exhaust pipe is located outside the cleaning box 21.
In the process of drying the kelp, the exhaust fan sends the hot and humid air in the drying box 28 into the heat exchange coil pipe through the hot air inlet pipe, and the moisture in the drying box 28 is reduced. The new trend passes through new trend import and new trend export entering drying cabinet 28, and at the damp and hot air and the new trend in-process that flows, the heat transfer takes place for damp and hot air and new trend, and the new trend temperature risees, has realized the thermal recycle of damp and hot air, and the damp and hot air gets into hot-blast exit tube and cooling tube 33 after passing through heat transfer coil pipe in proper order, and the damp and hot air heats the washing liquid through cooling tube 33, has improved the cleaning efficiency to the kelp to thermal recycle has been realized.
Example 2
The invention provides a preparation method of kelp dry powder, which comprises the following steps:
placing the selected dry kelp on a first conveyor belt 1, cutting the dry kelp into blocks through a cutting unit 2, and collecting the cut dry kelp through a hopper 3;
starting a first air cylinder 7, driving a first push rod 9 to drive a first material pushing plate 10 to move to one side of an evaporation kettle 12 by the first air cylinder 7, opening a feed valve 5, enabling dry kelp in a hopper 3 to enter a corrugated pipe 6 through a feed pipe 4, driving the first push rod 9 to drive the first material pushing plate 10 to move in a reverse direction by the first air cylinder 7, enabling the corrugated pipe 6 to move along with the first material pushing plate 10 in the movement process, discharging the dry kelp through a discharge port of the corrugated pipe 6, uniformly spreading the dry kelp on a partition plate 16, and closing the first air cylinder 7 after the first material pushing plate 10 moves to the other side of the evaporation kettle 12;
the bottom of the evaporation kettle 12 is enabled to generate steam, the kelp is heated and cooked by the high-temperature steam, after the kelp is heated for a preset time, the control valve 18 is opened, the first air cylinder 7 is started, the first air cylinder 7 drives the first push rod 9 to drive the first material pushing plate 10 to move, and the kelp on the partition plate 16 is pushed out of the evaporation kettle 12;
the kelp moves to a second conveyor belt 20 through a material guide plate 19, falls into a cleaning box 21 after passing through the second conveyor belt 20, and is pushed out by a feeding mechanism after cleaning;
the cleaned kelp is pushed into the drying box 28 by the feeding mechanism, falls into the crushing box 32 after the drying treatment is finished, and the kelp dry powder can be obtained through the crushing treatment.
It is noted that, in this document, relational terms such as first and second, and the like, if any, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. A kelp dry powder preparation device is characterized by comprising: the device comprises a first conveyor belt, a cutting unit, a softening unit, a cleaning unit, a drying unit and a crushing unit; the cutting unit is used for cutting the dried kelp on the first conveyor belt into blocks; the softening unit is used for softening the dry kelp; the cleaning unit is used for cleaning the softened kelp; the drying unit is used for drying the cleaned kelp; the crushing unit is used for grinding the dried kelp into powder;
the softening unit comprises an evaporation kettle, a plurality of partition plates are horizontally arranged in the evaporation kettle, through holes for steam to circulate are formed in the partition plates, a first material pushing plate is connected onto the partition plates in a sliding mode, one end of the first material pushing plate is horizontally connected with a first push rod, one end of the first push rod extends out of the evaporation kettle, the first push rod is connected with a piston end of a first air cylinder, a first pipe clamp is connected to the top end of the first material pushing plate, a corrugated pipe is connected into the first pipe clamp, and a material inlet and a material outlet of the corrugated pipe are respectively located on the outer side and the inner side of the evaporation kettle; the evaporation kettle is provided with a plurality of discharge openings, the discharge openings can be closed by control valves, the discharge openings are positioned on the movement stroke of the first material pushing plate, and the discharge openings correspond to the first material pushing plate one by one;
a hopper is arranged between the cutting unit and the softening unit, the hopper is positioned at the discharge end of the conveyor belt, the hopper is provided with a plurality of discharge ports, the discharge ports are connected with feed pipes, the feed pipes are connected with feed valves, and the discharge ports of the feed pipes are communicated with the feed ports of the corrugated pipes;
the cleaning unit comprises a cleaning box, the cleaning box is provided with a feeding hole, and the feeding hole of the cleaning box is communicated with the discharging hole of the evaporation kettle through a lifting mechanism; the kelp in the cleaning box is conveyed into the drying unit through the discharge hole by the feeding mechanism;
the drying unit comprises a drying box, and the drying box is provided with a feeding hole and a discharging hole which are communicated with a discharging hole of the cleaning box;
the crushing unit comprises a crushing box, and the crushing box is provided with a feeding hole and a discharging hole which are communicated with a discharging hole of the drying box;
the lifting mechanism comprises a second conveying belt which is obliquely arranged, the feeding end and the discharging end of the second conveying belt are respectively positioned below the discharging opening at the bottommost layer and in the cleaning box, the discharging opening is connected with a material guide plate, the starting end of the material guide plate is close to the discharging opening, and the terminal end of the material guide plate is close to the second conveying belt;
the feeding mechanism comprises a second cylinder, a second material pushing plate and a second push rod, the second push rod is horizontally connected to the second material pushing plate, one end of the second push rod extends out of the cleaning box, the second push rod is connected with the piston end of the second cylinder, and the discharge port of the cleaning box is located on the movement stroke of the second material pushing plate.
2. The device for preparing the dry kelp powder according to claim 1, wherein a support frame is connected to the outer wall of the evaporation kettle, one end of the support frame is fixed to the outer wall of the evaporation kettle in a threaded connection manner, the support frame comprises a support rod which is obliquely arranged, one end of the support rod is connected with a second pipe clamp, and a feed inlet of the corrugated pipe is positioned in the second pipe clamp.
3. The device for preparing kelp dry powder according to claim 1, wherein a sealing ring is connected between the first push rod and the evaporation kettle, the top of the evaporation kettle is in an upwardly arched arc shape, one end of the first push rod, which is away from the first material pushing plate, is connected to a vertical plate, and the vertical plate is connected to a piston end of the first cylinder.
4. The dry kelp powder preparation apparatus according to claim 1, wherein the bottom of the evaporation kettle is an evaporation chamber, the evaporation chamber has a water inlet and a water outlet, and is connected with a first heating pipe, the water inlet and the water outlet are respectively connected with a water inlet valve and a water outlet valve, the evaporation chamber is communicated with a steam delivery pipe, the steam delivery pipe is connected with a plurality of branch pipes, and the outlet of each branch pipe is located above the partition plate.
5. The device for preparing kelp dry powder according to claim 1, wherein a fixed plate and a movable plate are arranged in the washing tank, the fixed plate is located above the movable plate, a through hole for circulation of a washing medium is formed in the fixed plate, the second material pushing plate is slidably connected to the fixed plate, a chamber for containing the washing medium is formed between the movable plate and the fixed plate, the chamber is communicated with a water inlet and a water outlet, a water inlet valve and a water outlet valve are connected to the water inlet and the water outlet respectively, the lower end of the movable plate is connected with a piston end of a third cylinder and is driven by the third cylinder to move up and down, and a rubber pad is connected between the movable plate and the inner wall of the washing tank.
6. The device for preparing kelp dry powder according to claim 5, wherein a washing mechanism is arranged above the fixing plate, the washing mechanism comprises a washing pipe, the washing pipe is horizontally arranged, a plurality of spray heads are arranged along the length direction of the washing pipe, and the washing pipe is communicated with a high-pressure water supply mechanism.
7. The dry kelp powder preparation device according to claim 1, wherein a stirring mechanism, a second heating pipe and a waste heat recovery mechanism are arranged in the drying oven, the stirring mechanism comprises a motor, a main shaft and a stirring blade, the main shaft is arranged, the main shaft is connected with an output shaft of the motor and is driven by the motor to rotate, and the stirring blade is sleeved on the periphery of the main shaft; the second heating pipe is connected to the inner wall of the drying box; the waste heat recovery mechanism is used for discharging the wet air in the drying box.
8. The dry kelp powder preparation device according to claim 7, wherein the waste heat recovery mechanism comprises a recovery tank, a heat exchange coil and a heat dissipation pipe; the collection box has new trend import and new trend export, new trend import and atmosphere intercommunication, new trend export with the drying cabinet intercommunication, heat exchange coil connects in the collection box, heat exchange coil's import and export are connected with hot-blast inlet tube and hot-blast exit tube respectively, hot-blast inlet tube is last to be connected with the air exhauster, hot-blast exit tube is connected with the cooling tube, the cooling tube is connected on the fly leaf, the export intercommunication of cooling tube has the exhaust pipe.
9. The apparatus of claim 8, wherein the heat exchange coil and the heat pipe are both in the shape of a plate, the movable plate is provided with a slot and a pipe connecting groove, the slot and the pipe connecting groove are matched with the heat pipe, the exhaust pipe is connected to the pipe connecting groove, and the outlet of the exhaust pipe is located outside the cleaning box.
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| CN201810156664.5A CN108497370B (en) | 2018-02-24 | 2018-02-24 | Kelp dry powder preparation facilities |
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| CN109430905B (en) * | 2018-11-29 | 2020-08-18 | 岳西神农氏农业科技有限公司 | Processing method of agricultural products |
| CN109259274B (en) * | 2018-11-30 | 2020-05-26 | 象山锦绣升平食品有限公司 | Laver cake production equipment |
| CN109832641B (en) * | 2019-02-25 | 2020-07-03 | 宁波工程学院 | Drum-type kelp cleaning machine |
| CN112586619A (en) * | 2020-12-10 | 2021-04-02 | 安徽富贵饲料有限公司 | Microbial colony fermented pig feed for adjusting intestinal flora of live pigs and preparation method thereof |
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Application publication date: 20180907 Assignee: TIANJIN GUOKE YIGONG TECHNOLOGY DEVELOPMENT Co.,Ltd. Assignor: Tianjin Dingtuo Hengyuan Intellectual Property Service Co.,Ltd. Contract record no.: X2022120000022 Denomination of invention: A device for preparing kelp dry powder Granted publication date: 20220121 License type: Common License Record date: 20220401 |
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