CN108188735A - A kind of electric vehicle assembly production chain and assemble method - Google Patents
A kind of electric vehicle assembly production chain and assemble method Download PDFInfo
- Publication number
- CN108188735A CN108188735A CN201810200258.4A CN201810200258A CN108188735A CN 108188735 A CN108188735 A CN 108188735A CN 201810200258 A CN201810200258 A CN 201810200258A CN 108188735 A CN108188735 A CN 108188735A
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- electric vehicle
- positioning plate
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- vehicle frame
- down mounting
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 50
- 238000009432 framing Methods 0.000 claims abstract description 39
- 238000009434 installation Methods 0.000 claims abstract description 14
- 238000013016 damping Methods 0.000 claims abstract description 12
- 238000012360 testing method Methods 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 5
- 230000009466 transformation Effects 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 2
- 238000013461 design Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Engineering & Computer Science (AREA)
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
A kind of electric vehicle assembly production chain, including body framing upside-down mounting line and the positive wiring of car body component；Upside-down mounting line includes multiple vehicle frame locating racks and transmission mechanism；Transmission mechanism is used to drive vehicle frame locating rack cycle rotation；Positive wiring connects with upside-down mounting line, including multiple electric vehicle positioning plates and positioning plate conveying mechanism；Electric vehicle positioning plate is used for positive positioning vehicle frame；Positioning plate conveying mechanism is used to drive electric vehicle positioning plate cycle rotation.The electric vehicle assemble method using above-mentioned assembly line is also disclosed.Assembly line is divided into upside-down mounting line and positive wiring by the present invention with reference to ergonomics, vehicle frame is inverted on wiring and carries out the pass heavy parts installation such as chain stay, support, single support, rear damping, motor, reduce the influence that vehicle frame is installed to closing heavy parts, reduction personnel's operation fatigue level ensure that the efficiency and quality of each pass heavy parts installation.Upside-down mounting line improves technological flexibility and operation comfort level, and saved production space using annular design and the hierarchical design up and down of positive wiring.
Description
Technical field
The invention belongs to electric vehicles to assemble technical field, more particularly to a kind of electric vehicle assembly production chain and assembling side
Method.
Background technology
Electric vehicle includes the multiple portions such as vehicle frame, plastic, battery, motor, front and back wheel, car light, electric appliance component.The group of early stage
Dress mode is to be completed all parts successively by operative employee is independent.This assembling mode working efficiency is low, is susceptible to
Component installs the problems such as not in place or component neglected loading, influences product quality.It is many in order to improve production efficiency and product quality
Electronic depot is assembled using continuous productive process, and each station assembles several components, then is carried to next station and continues to install.
But since electric vehicle relative volume, weight are larger, working efficiency is not significantly increased.
As transmitting device is in the application of electric vehicle assembling technical field, electric vehicle can automatically pass between each station
It is defeated, it is assembled, so as to substantially increase production efficiency.But existing electric vehicle assembly production chain is frequently with suspension lifting
Mode is assembled.The vehicle of suspension easily shakes, and is not easy stress, is not easy to the fixed and positioned of vehicle part.In addition it hangs
Vehicle frame be positive, motor is mounted on the lower section of vehicle frame, and the installation and fixation of motor can be influenced by vehicle frame, less just
Just.
Invention content
The defects of present invention aims at for existing electric vehicle assembly production chain, it is more square to provide a kind of electric vehicle assembling
Just, the electric vehicle assembly production chain and assemble method of production efficiency are greatly improved.
The present invention to achieve the above object, adopts the following technical scheme that：
A kind of electric vehicle assembly production chain, it is characterised in that：It includes body framing upside-down mounting line and the positive wiring of car body component；
The body framing upside-down mounting line, for chain stay, support, single support, rear damping, the assembling of motor component, including multiple vehicle frames
Locating rack and transmission mechanism；The vehicle frame locating rack is used for inverted orientation vehicle frame；The transmission mechanism is used to that vehicle frame to be driven to position
Frame cycle rotation；
The positive wiring of car body component connects with the body framing upside-down mounting line, defeated including multiple electric vehicle positioning plates and positioning plate
Send mechanism；The electric vehicle positioning plate is for positive positioning car body；The positioning plate conveying mechanism is used to that electric vehicle to be driven to position
Plate cycle rotation；
The body framing upside-down mounting line and the positive wiring joint of car body component have overturning mechanism for vehicle frame, for body framing to be fallen
Inverted main body vehicle body overturning is positioned on the electric vehicle positioning plate of the positive wiring of the car body component on wiring.
It is further characterized by：The body framing upside-down mounting line is loop wire, and the transmission mechanism includes multiple annular cloth
The transmission base put, has conveyor on the transmission base, and the vehicle frame locating rack is recycled by the conveyor relay.
Further：The transmission base bottom of the body framing upside-down mounting line corner is provided with rotating mechanism, for driving
The transmission base rotation of quadrangle；The transmission base transmission direction on adjacent both sides is perpendicular.
Preferably：The transmission base side of the body framing upside-down mounting line and the positive wiring joint of car body component is provided with lifting
Device, for main body vehicle body to be overturn.
The positioning plate conveying mechanism of the positive wiring of car body component is divided into two layers up and down, and two layers of transmission direction is opposite；Institute
Stating the positive wiring both ends of car body component has lifting seat, and conveyor and inductor are provided on the lifting seat；The lifting seat exists
It is lifted between upper and lower two layers of positioning plate conveying mechanism.
Spike locating slot is provided on the electric vehicle positioning plate.
The body framing upside-down mounting line and the positive wiring both sides of car body component are provided with multiple stations, are provided at station electronic
Surely tool is turned round, display device is provided with above station, for showing various production orderings and mistake proofing measure.
The adjacent electronic torsion tool mutual linking surely.
A kind of electric vehicle assemble method using above-mentioned electric vehicle assembly production chain, it is characterised in that include the following steps：
（1）Chain stay, support, single support, rear damping, motor installation：Vehicle frame of the vehicle frame upside down in body framing upside-down mounting line is determined
On the frame of position；Transmission base driving vehicle frame locating rack moves ahead successively by each station, install respectively chain stay, support, single support, after subtract
Shake, motor；Transmission base driving vehicle frame locating rack proceeds to body framing upside-down mounting line and the positive wiring joint of car body component, tipper
Structure driving vehicle frame locating rack is overturn forward, will install the vehicle frame overturning positioning of motor bottom fork, support, single support, rear damping, motor
On the electric vehicle positioning plate carried to the lifting seat of the positive wiring of car body component, risen by elevating mechanism electric vehicle positioning plate is defeated
It is sent to upper strata positioning plate conveying mechanism；
（2）The installation of car body component：Vehicle frame on electric vehicle positioning plate is driven by positioning plate conveying mechanism to move ahead, in each station
Place installs electric vehicle other component and tests successively, completes assembling；Upper strata positioning plate conveying mechanism is by good electronic of assembling test
Vehicle is delivered on the positive wiring tail end lifting seat of car body component, lifting seat induced electricity motor-car positioning plate, and drops to lower floor's positioning plate
Conveying mechanism height, electric vehicle push away assembly line；Electric vehicle positioning plate is delivered to automobile body part by lower floor's positioning plate conveying mechanism
The positive wiring head end of part is recycled.
It is further characterized by：The step（1）Middle vehicle frame locating rack is transmitted to body framing upside-down mounting line corner biography
When on defeated seat, transmission base is rotated by 90 ° transformation transmission direction.
Electric vehicle assembly production chain is being divided into body framing upside-down mounting line and car body component just by the present invention with reference to ergonomics
Wiring is inverted on body framing upside-down mounting line and carries out the pass heavy parts installation such as chain stay, support, single support, rear damping, motor, reduces
Vehicle frame reduces personnel's operation fatigue level, ensure that the efficiency and matter of each pass heavy parts installation to closing the influence of heavy parts installation
Amount.Meanwhile body framing upside-down mounting line improves technique spirit using annular design and the hierarchical design up and down of the positive wiring of car body component
Activity and operation comfort level, and saved production space.The mount display also on station shows that various productions refer to
Order and mistake proofing measure play the role of mistake proofing fool proof and installer are reminded to check installing component title, model.Adjacent station
It is electronic surely turn round tool mutual linking, the neglected loading of component can be effectively prevent, so as to ensure electric EMU packing quality.The present invention can
Significantly to promote the efficiency and product quality of electric vehicle assembling.
Description of the drawings
Fig. 1 is schematic structural view of the invention（Electric vehicle does not represent assembled state in figure）.
Fig. 2 is body framing upside-down mounting line schematic top plan view.
Specific embodiment
As shown in Figure 1, a kind of electric vehicle assembly production chain, including body framing upside-down mounting line and the positive wiring of car body component.
As shown in Figure 1, 2, body framing upside-down mounting line is loop wire, and chain stay, support, single support, rear damping, electricity are carried out for being inverted
Machine etc. closes heavy parts installation, the transmission mechanism and multiple vehicle frame locating racks 3 formed including multiple transmission bases 4 being circular layout.It passes
There is conveyor, vehicle frame locating rack 3 is recycled by conveyor relay on defeated seat 4.The transmission of body framing upside-down mounting line corner
4 bottoms of seat are provided with rotating mechanism 2, and the transmission base 4 for driving quadrangle rotates；4 transmission direction of transmission base on adjacent both sides
It is perpendicular.Vehicle frame locating rack 3 is used for inverted orientation vehicle frame 1.Body framing upside-down mounting line and the biography of the positive wiring joint of car body component
Defeated 4 side of seat is provided with lifting gear 9, for vehicle frame 1 to be overturn to the electric vehicle positioning plate 8 for being positioned over the positive wiring of car body component
On.
As shown in Figure 1, the positive wiring of car body component connects with body framing upside-down mounting line, including multiple stations, for installing electricity
It other component of the motor-car in addition to body framing and is detected.The positive wiring of car body component includes multiple electric vehicle positioning plates 8 and determines
Position plate conveying mechanism.Electric vehicle positioning plate 8 is used for positive positioning vehicle frame, and spike locating slot is provided on electric vehicle positioning plate 8.It is fixed
Position plate conveying mechanism is divided into two layers up and down, and two layers of transmission direction is opposite.The positive wiring both ends of car body component have lifting seat 7, rise
Conveyor is provided on drop seat 7；Lifting seat 7 lifts between upper and lower two layers of positioning plate conveying mechanism.Upper strata positioning plate conveyer
Structure is composed of multiple transmission bases 4, has conveyor on transmission base 4.It can be increased and decreased by the quantity of transmission base 4, neatly
Adjust the length of hookup wire.
Body framing upside-down mounting line and the positive wiring both sides of car body component are provided with multiple stations, are provided at station and electronic determine torsion
Tool 6, station top is provided with display device 5, for showing various production orderings and mistake proofing measure, plays and reminds installer
Installing component title is checked, the effect of model prevents mistake.Adjacent electronic torsion 6 mutual linking of tool surely, previous station
It is electronic surely turn round tool 6 do not work, then latter station it is electronic surely turn round tool 6 can not also start, component can be effectively prevent
Neglected loading, so as to ensure electric EMU packing quality.
A kind of electric vehicle assemble method using above-mentioned electric vehicle assembly production chain includes the following steps：
（1）Chain stay, support, single support, rear damping, motor installation：Vehicle frame of 1 upside down of vehicle frame in body framing upside-down mounting line is determined
On the frame 3 of position；Transmission base 4 drives vehicle frame locating rack 3 to progress through each station, install respectively chain stay, support, single support, after subtract
Shake, motor；Transmission base 4 drives vehicle frame locating rack 3 to proceed to body framing upside-down mounting line and the positive wiring joint of car body component, transmits
The lifting gear 9 of 4 sides of seat drives 3 side of vehicle frame locating rack to raise, and will install chain stay, support, single support, rear damping, motor
The overturning positioning of vehicle frame 1 on the electric vehicle positioning plate 8 of the upper strata positioning plate conveying mechanism of the positive wiring of car body component.On vehicle frame 1
Spike insertion electric vehicle positioning plate 8 on spike locating slot in, the vehicle of chain stay, support, single support, rear damping, motor is installed
1 forepart of frame tilts, convenient for the installation of other component.When vehicle frame locating rack 3 is transmitted to body framing upside-down mounting line corner transmission base 4
When upper, rotating mechanism 2 drives transmission base 4 to be rotated by 90 ° transformation transmission direction, realizes the circle transmission of vehicle frame locating rack 3.
（2）The installation of other component：Vehicle frame 1 on electric vehicle positioning plate 8 is driven by upper strata positioning plate conveying mechanism to move ahead,
Multiple electric vehicle other components such as plastic, battery, motor, front and back wheel, car light, electric appliance component are installed successively at each station simultaneously
Assembling is completed in test.The good electric vehicle of assembling test is delivered to the positive wiring tail end of car body component by upper strata positioning plate conveying mechanism
On lifting seat 7,7 induced electricity motor-car positioning plate 8 of lifting seat, and lower floor's positioning plate conveying mechanism height is dropped to, electric vehicle pushes away
Assembly line.Electric vehicle positioning plate 8 is delivered to the positive wiring head end of car body component by lower floor's positioning plate conveying mechanism.Car body component is just
Wiring head end lifting seat 7 rises to upper strata positioning plate conveying mechanism height, realizes the circulation conveying of electric vehicle positioning plate 8.
In order to ensure the efficiency of production, three kinds of modes may be used in the transmission mode of electric vehicle assembly production chain, continuous to pass
Flowing mode, the free kind of drive of station or beat intermittent drive mode.It, can according to the qualification that staff assembles
Production efficiency is adjusted with transmission speed by adjusting electric vehicle assembly production chain.
Claims (10)
1. a kind of electric vehicle assembly production chain, it is characterised in that：It includes body framing upside-down mounting line and the positive wiring of car body component；
The body framing upside-down mounting line, for chain stay, support, single support, rear damping, the assembling of motor component, including multiple vehicle frames
Locating rack and transmission mechanism；The vehicle frame locating rack is used for inverted orientation vehicle frame；The transmission mechanism is used to that vehicle frame to be driven to position
Frame cycle rotation；
The positive wiring of car body component connects with the body framing upside-down mounting line, defeated including multiple electric vehicle positioning plates and positioning plate
Send mechanism；The electric vehicle positioning plate is for positive positioning car body；The positioning plate conveying mechanism is used to that electric vehicle to be driven to position
Plate cycle rotation；
The body framing upside-down mounting line and the positive wiring joint of car body component have overturning mechanism for vehicle frame, for body framing to be fallen
Inverted main body vehicle body overturning is positioned on the electric vehicle positioning plate of the positive wiring of the car body component on wiring.
2. electric vehicle assembly production chain according to claim 1, it is characterised in that：The body framing upside-down mounting line is ring
Line, the transmission mechanism include multiple transmission bases being circular layout, have conveyor, the vehicle frame locating rack on the transmission base
It is recycled by the conveyor relay.
3. electric vehicle assembly production chain according to claim 2, it is characterised in that：The body framing upside-down mounting line corner
Transmission base bottom be provided with rotating mechanism, for the transmission base of quadrangle to be driven to rotate；The transmission base on adjacent both sides passes
Defeated direction is perpendicular.
4. the electric vehicle assembly production chain according to Claims 2 or 3, it is characterised in that：The body framing upside-down mounting line and
The transmission base side of the positive wiring joint of car body component is provided with lifting gear, for main body vehicle body to be overturn.
5. according to claim 1-3 any one of them electric vehicle assembly production chains, it is characterised in that：The car body component formal dress
The positioning plate conveying mechanism of line is divided into two layers up and down, and two layers of transmission direction is opposite；The positive wiring both ends of car body component have
Lifting seat is provided with conveyor and inductor on the lifting seat；The lifting seat upper and lower two layers of positioning plate conveying mechanism it
Between lift.
6. according to claim 1-3 any one of them electric vehicle assembly production chains, it is characterised in that：The electric vehicle positioning plate
On be provided with spike locating slot.
7. according to claim 1-3 any one of them electric vehicle assembly production chains, it is characterised in that：The body framing upside-down mounting
Line and the positive wiring both sides of car body component are provided with multiple stations, be provided at station it is electronic turn round tool surely, be provided with above station
Display device, for showing various production orderings and mistake proofing measure.
8. electric vehicle assembly production chain according to claim 7, it is characterised in that：The adjacent electronic torsion tool phase surely
Interconnected lock.
9. a kind of electric vehicle assemble method using any one of the claim 1-8 electric vehicle assembly production chains, feature exists
In including the following steps：
（1）Chain stay, support, single support, rear damping, motor installation：Vehicle frame of the vehicle frame upside down in body framing upside-down mounting line is determined
On the frame of position；Transmission base driving vehicle frame locating rack moves ahead successively by each station, install respectively chain stay, support, single support, after subtract
Shake, motor；Transmission base driving vehicle frame locating rack proceeds to body framing upside-down mounting line and the positive wiring joint of car body component, tipper
Structure driving vehicle frame locating rack is overturn forward, will install the vehicle frame overturning positioning of motor bottom fork, support, single support, rear damping, motor
On the electric vehicle positioning plate carried to the lifting seat of the positive wiring of car body component, risen by elevating mechanism electric vehicle positioning plate is defeated
It is sent to upper strata positioning plate conveying mechanism；
（2）The installation of car body component：Vehicle frame on electric vehicle positioning plate is driven by positioning plate conveying mechanism to move ahead, in each station
Place installs electric vehicle other component and tests successively, completes assembling；Upper strata positioning plate conveying mechanism is by good electronic of assembling test
Vehicle is delivered on the positive wiring tail end lifting seat of car body component, lifting seat induced electricity motor-car positioning plate, and drops to lower floor's positioning plate
Conveying mechanism height, electric vehicle push away assembly line；Electric vehicle positioning plate is delivered to automobile body part by lower floor's positioning plate conveying mechanism
The positive wiring head end of part is recycled.
10. electric vehicle assemble method according to claim 9, it is characterised in that：The step（1）Middle vehicle frame locating rack
When being transmitted on the transmission base of body framing upside-down mounting line corner, transmission base is rotated by 90 ° transformation transmission direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810200258.4A CN108188735A (en) | 2018-03-12 | 2018-03-12 | A kind of electric vehicle assembly production chain and assemble method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810200258.4A CN108188735A (en) | 2018-03-12 | 2018-03-12 | A kind of electric vehicle assembly production chain and assemble method |
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| Publication Number | Publication Date |
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| CN108188735A true CN108188735A (en) | 2018-06-22 |
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| CN201810200258.4A Pending CN108188735A (en) | 2018-03-12 | 2018-03-12 | A kind of electric vehicle assembly production chain and assemble method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112758819A (en) * | 2020-12-31 | 2021-05-07 | 杭叉集团股份有限公司 | Electric fork-lift assembly system |
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| JP2008178944A (en) * | 2007-01-24 | 2008-08-07 | Yamaha Motor Co Ltd | Component assembling device |
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| CN206511566U (en) * | 2016-11-02 | 2017-09-22 | 艾狄岙机电科技（上海）有限公司 | A kind of modularization working plate transmission system |
| CN206580190U (en) * | 2017-01-20 | 2017-10-24 | 刘海涛 | A kind of production line working plate circulating movement apparatus |
| CN206998191U (en) * | 2017-03-31 | 2018-02-13 | 天津威衡自动化科技有限公司 | A kind of electric car upside-down mounting line positioner |
| CN208051342U (en) * | 2018-03-12 | 2018-11-06 | 江苏新日电动车股份有限公司 | A kind of electric vehicle assembly production chain |
-
2018
- 2018-03-12 CN CN201810200258.4A patent/CN108188735A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008178944A (en) * | 2007-01-24 | 2008-08-07 | Yamaha Motor Co Ltd | Component assembling device |
| CN203545104U (en) * | 2013-09-26 | 2014-04-16 | 浙江绿源电动车有限公司 | Electric vehicle turnover device and electric vehicle production line |
| CN203740018U (en) * | 2014-01-24 | 2014-07-30 | 长城汽车股份有限公司 | Vehicle frame turnover device for vehicle chassis assembly line |
| CN105667635A (en) * | 2016-04-08 | 2016-06-15 | 安徽华菱汽车有限公司 | Production line system for assembling vehicle body assemblies |
| CN206511566U (en) * | 2016-11-02 | 2017-09-22 | 艾狄岙机电科技（上海）有限公司 | A kind of modularization working plate transmission system |
| CN206580190U (en) * | 2017-01-20 | 2017-10-24 | 刘海涛 | A kind of production line working plate circulating movement apparatus |
| CN206998191U (en) * | 2017-03-31 | 2018-02-13 | 天津威衡自动化科技有限公司 | A kind of electric car upside-down mounting line positioner |
| CN208051342U (en) * | 2018-03-12 | 2018-11-06 | 江苏新日电动车股份有限公司 | A kind of electric vehicle assembly production chain |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112758819A (en) * | 2020-12-31 | 2021-05-07 | 杭叉集团股份有限公司 | Electric fork-lift assembly system |
| CN112758819B (en) * | 2020-12-31 | 2023-10-03 | 杭叉集团股份有限公司 | Electric fork truck assembly system |
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