CN108127269B - Full-automatic laser cutting production workstation - Google Patents
Full-automatic laser cutting production workstation Download PDFInfo
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- CN108127269B CN108127269B CN201711459479.5A CN201711459479A CN108127269B CN 108127269 B CN108127269 B CN 108127269B CN 201711459479 A CN201711459479 A CN 201711459479A CN 108127269 B CN108127269 B CN 108127269B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Optics & Photonics (AREA)
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- Laser Beam Processing (AREA)
Abstract
The invention provides a full-automatic laser cutting production workstation, which comprises: the base is provided with a rotary turntable and a driving mechanism for controlling the rotary turntable to intermittently rotate; have arranged in proper order along the anticlockwise of rotatory carousel on the base: the automatic feeding device comprises a feeding assembly, a photographing assembly, a first cutting assembly, a first splitting assembly, a material turning assembly, a second cutting assembly, a second splitting assembly, a detection assembly, a discharging assembly and a cleaning assembly, wherein a rotary turntable rotates to drive a workpiece to sequentially photograph, cut for the first time, split for the first time, turn over, cut for the second time, split for the second time and detect. Therefore, the workstation highly integrates a plurality of production process procedures, integrates a plurality of devices, has high automation degree, does not need manual operation, has high production speed, saves cost and improves production efficiency; the workstation of the invention adopts a circular feeding mode, thereby greatly reducing the size of the equipment, saving the placing space of the equipment and further saving the cost.
Description
Technical Field
The invention belongs to the technical field of liquid crystal display screen processing, and particularly relates to a full-automatic laser cutting production workstation.
Background
L CD and O L ED liquid crystal screens have the characteristics of high temperature resistance, wear resistance and corrosion resistance, and are widely applied to consumer electronics industries such as flat panel displays, smart phone screens and the like.
However, the automation degree of the existing laser cutting equipment is low, when the laser cutting process of the product is complex, manual auxiliary operation is needed, the production speed is low, the efficiency is low, the manual operation has great influence on the cutting precision of the product, and the production trend of the full-screen mobile phone in the market at the current stage is not facilitated.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a full-automatic laser cutting production workstation which has high automation degree, and the specific technical scheme is as follows:
a fully automated laser cutting production workstation comprising: the base is provided with a rotary turntable and a driving mechanism for controlling the rotary turntable to rotate intermittently;
follow on the base rotatory carousel's anticlockwise has arranged in proper order: the automatic feeding device comprises a feeding assembly, a photographing assembly, a first cutting assembly, a first splitting assembly, a stirring assembly, a second cutting assembly, a second splitting assembly, a detection assembly, a discharging assembly and a cleaning assembly, wherein the rotary turntable rotates to drive a workpiece to photograph, cut for the first time, split for the first time, overturn, cut for the second time, split for the second time and detect in sequence.
Preferably, the fully automatic laser cutting production workstation further comprises: the material box transfer component is positioned above the feeding component and the discharging component and is used for transferring a material box containing workpieces from the feeding component to the discharging component;
the cartridge transfer assembly comprises: the feeding device comprises a transfer support and a first moving element arranged on the transfer support, wherein the first moving element can move between the feeding assembly and the discharging assembly in a reciprocating mode, and a material box adsorption element is connected to the first moving element.
Preferably, the feeding assembly and the blanking assembly have the same structure and comprise: a material box carrying platform;
the first X-axis transverse moving module, the first Y-axis transverse moving module and the first adsorption element are used for adsorbing a workpiece, and the first adsorption element is positioned above the material box carrying platform;
the first adsorption element is connected with the first X-axis transverse moving module and can reciprocate along the length direction of the first X-axis transverse moving module; the first X-axis transverse moving module and the first Y-axis transverse moving module are vertically connected and can reciprocate along the length direction of the first Y-axis transverse moving module.
More preferably, the feeding assembly and the discharging assembly further comprise: the pre-positioning element is used for calibrating and positioning the workpiece and is positioned between the rotary turntable and the magazine carrying platform;
the pre-positioning element comprises a positioning carrier and a plurality of positioning cylinders, and the positioning cylinders are arranged on the periphery of the positioning carrier and used for clamping a workpiece at a preset position.
More preferably, the feeding assembly and the discharging assembly further comprise: the second adsorption element is movably connected with the second Y-axis transverse moving module and can reciprocate along the length direction of the second Y-axis transverse moving module, and then a workpiece is transferred to the rotary turntable from the pre-positioning element.
Preferably, the stirring assembly comprises: the automatic material turning device comprises a fixed support, a first material turning sucker and a rotatable second material turning sucker, wherein the fixed support is provided with an upright post, and the upright post is provided with a first lifting module, a second lifting module and a sucker transverse moving module;
the first material turning sucker is movably connected with the first lifting module through a first connecting piece and can move up and down along the first lifting module;
the second material turning sucker is movably connected with the second lifting module through a second connecting piece and can move up and down along the second lifting module, and the second connecting piece is connected with a rotary cylinder for driving the second material turning sucker to rotate;
the second lifting module is vertically connected with the sucker transverse moving module and can reciprocate along the length direction of the sucker transverse moving module.
Preferably, the rotary turntable and the positions of the feeding assembly, the photographing assembly, the first cutting assembly, the first splitting assembly, the material turning assembly, the second cutting assembly, the second splitting assembly, the detection assembly, the discharging assembly and the cleaning assembly which are opposite to each other are provided with workpiece containing parts.
Preferably, a plurality of workpiece containing grooves are formed in the material box, and each workpiece containing groove contains one workpiece.
Preferably, the feeding assembly, the photographing assembly, the first cutting assembly, the first splitting assembly, the stirring assembly, the second cutting assembly, the second splitting assembly, the detection assembly, the blanking assembly and the cleaning assembly are arranged on the rotary turntable at equal intervals.
Compared with the prior art, the full-automatic laser cutting production workstation has the following advantages:
1) the workstation highly integrates a plurality of production process procedures, integrates a plurality of devices, has high automation degree, does not need manual operation, has high production speed, saves cost and improves production efficiency;
2) the workstation adopts a circular feeding mode, so that the size of the equipment is greatly reduced, the placing space of the equipment is saved, and the cost is further saved;
3) the feeding assembly and the discharging assembly of the workstation are positioned on the same side of the rotary turntable, so that the convenience of operation and production is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a main body of a full-automatic laser cutting production workstation according to the present invention;
FIG. 2 is a front view of a rotating turret of the fully automatic laser cutting production workstation of the present invention;
FIG. 3 is a schematic structural diagram of the main body of the feeding assembly and the discharging assembly of the present invention;
FIG. 4 is a schematic diagram of the main structure of the pre-positioning element of the present invention;
FIG. 5 is a schematic structural diagram of a main body of the stirring assembly of the present invention;
FIG. 6 is a main body structure view of the cartridge transferring unit of the present invention.
Reference numerals: the automatic feeding device comprises a base 1, a rotary turntable 2, a feeding assembly 3, a photographing assembly 4, a first cutting assembly 5, a first splitting assembly 6, a material overturning assembly 7, a second cutting assembly 8, a second splitting assembly 9, a detection assembly 10, a material box transfer assembly 11, a cleaning assembly 12, a material box 31, a workpiece containing part 21, a separator 23, a material box carrying table 32, a first Y-axis transverse moving module 33, a telescopic cylinder 331, a first X-axis transverse moving module 341, a first adsorption element 34, a positioning carrying table 35, a positioning cylinder 36, a cross beam 161, a first moving element 163, a material box adsorption element 166, a fixed support 71, a first material overturning sucking disc 72, a second material overturning sucking disc 73, a first lifting module 74, a second lifting module 75 and a sucking disc transverse moving module 76.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 6, a fully automatic laser cutting production workstation according to a preferred embodiment of the present invention includes: the device comprises a base 1, a rotary turntable 2 arranged on the base 1, a driving mechanism for controlling the rotary turntable 2 to intermittently rotate, a material box transfer component 11 and a material box 31 for containing workpieces.
Have arranged in proper order along the anticlockwise of rotatory carousel 2 on base 1: the automatic feeding device comprises a feeding assembly 3, a photographing assembly 4, a first cutting assembly 5, a first splitting assembly 6, a stirring assembly 7, a second cutting assembly 8, a second splitting assembly 9, a detection assembly 10, a discharging assembly and a cleaning assembly 12; when the rotary turntable 2 intermittently rotates, the rotary turntable 2 drives the workpiece to orderly perform the processes of photographing, first cutting, first splitting, overturning, second cutting, second splitting, detecting and the like.
The material box transferring component 11 is positioned above the feeding component 3 and the discharging component and is used for transferring the empty material box 31 from the feeding component 3 to the discharging component. The cartridge transfer assembly 11 of the present embodiment includes: the material box transferring device comprises a transferring bracket and a first moving element 163, wherein the transferring bracket is provided with a cross beam 161, the first moving element 163 is arranged on the cross beam 161 and can reciprocate on the cross beam 161, and the first moving element 163 is connected with a material box adsorbing element 166 so as to transfer an empty material box 31 from the feeding assembly 3 to the discharging assembly. So, the fungible manual work is put in magazine 31 to connect material loading and unloading integration, degree of automation is high, practices thrift the cost, improves production efficiency.
The material loading subassembly 3 of this embodiment is the same with the structure of unloading subassembly, includes: the feeding box comprises a feeding box carrier 32, a first X-axis transverse moving module 341, a first Y-axis transverse moving module 33, a telescopic cylinder 331 and a first adsorption element 34 for adsorbing workpieces, wherein the first adsorption element 34 is positioned above the feeding box carrier 32.
The first adsorption element 34 is connected with the telescopic cylinder 331, and the telescopic cylinder 331 is movably connected with the first X-axis transverse moving module 341 and can reciprocate along the length direction of the first X-axis transverse moving module 341; the first X-axis traverse module 341 is vertically connected to the first Y-axis traverse module 33 and can reciprocate in the length direction of the first Y-axis traverse module 33. Thus, the first X-axis traverse module 341 and the first Y-axis traverse module 33 cooperate to perform a cross motion, so as to transfer the workpiece to the rotary turntable 2 or the magazine carrier 32, thereby realizing an automatic loading and unloading operation.
Further, in this embodiment, a pre-positioning element for calibrating and positioning the workpiece is further disposed between the rotary turntable 2 and the magazine stage 32, the pre-positioning element includes a positioning stage 35 and a plurality of positioning cylinders 36, and in order to clamp the workpiece at a preset position, the positioning cylinders 36 are disposed around the positioning stage 35, so as to calibrate the cutting position of the workpiece in advance and improve the cutting accuracy.
Furthermore, a positioning feeding component is arranged between the predetermined bit element and the rotary turntable 2, and the positioning feeding component comprises: the second Y-axis transverse moving module and the second adsorption element are movably connected with the second Y-axis transverse moving module and can reciprocate along the length direction of the second Y-axis transverse moving module, and then the workpiece is transferred to the rotary turntable 2 from the positioning element or is transferred to the positioning element from the rotary turntable 2. In order to save space, the second Y-axis traverse module and the first Y-axis traverse module 33 are disposed in parallel with each other, and a predetermined position element is provided between the first suction element 34 and the second suction element.
Further, the upender assembly 7 of the present embodiment includes: the automatic material turning device comprises a fixed support 71, a first material turning sucker 72 and a rotatable second material turning sucker 73, wherein a first lifting module 74 and a second lifting module 75 are arranged on the fixed support, and the second lifting module 75 is positioned below the first lifting module 74; the first material turning suction cup 72 is movably connected with the first lifting module 74 through a first connecting piece and can move up and down along the first lifting module 74;
the second material turning suction cup 73 is movably connected with the second lifting module 75 through a second connecting piece and can move up and down along the second lifting module 75, and a rotating cylinder for driving the second material turning suction cup 73 to rotate is connected onto the second connecting piece.
Further, the fixing bracket 71 of the present embodiment is further connected to a suction pad traverse module 76, and the second elevating module 75 is vertically connected to the suction pad traverse module 76 and can reciprocate along the longitudinal direction of the suction pad traverse module 76. In this manner, the second material turning suction cup 73 can be displaced from the first material turning suction cup 72 by moving along the suction cup traverse module 76 by the second lift module 75.
In an initial state, the second material turning sucker 73 is positioned under the first material turning sucker 72, when the rotary turntable 2 transfers the workpiece subjected to the first cutting and splitting to be under the second material turning sucker 73, the rotary turntable 2 stops rotating intermittently, and the second material turning sucker 73 moves downwards to adsorb and fix the workpiece; then, the rotating cylinder drives the second material turning sucker 73 to turn over for 180 degrees, the first material turning sucker 72 moves downwards and is in contact with a workpiece on the second material turning sucker 73, and then the workpiece is adsorbed and fixed; then, the second material turning suction cup 73 moves on the suction cup transverse moving module 76 to stagger the first material turning suction cup 72, the first material turning suction cup 72 moves downwards and loosens the workpiece, the workpiece falls on the rotating turntable, and the rotating turntable 2 continues to rotate.
Further, the rotary turntable 2 and the feeding assembly 3, the photographing assembly 4, the first cutting assembly 5, the first splitting assembly 6, the material turning assembly 7, the second cutting assembly 8, the second splitting assembly 9, the detection assembly 10, the blanking assembly and the cleaning assembly 12 are provided with workpiece containing parts 21 at opposite positions.
Therefore, the rotary turret 2 of the present embodiment is provided with 10 work-piece holding portions 21 corresponding to different processes. The rotary turntable 2 is driven by the separator 23 to rotate anticlockwise, and stops rotating intermittently in the rotating process, so that production time is reserved for each process.
Further, a plurality of workpiece containing grooves are formed in the material box 31, and each workpiece containing groove contains one workpiece.
Further, the feeding assembly 3, the photographing assembly 4, the first cutting assembly 5, the first splitting assembly 6, the stirring assembly 7, the second cutting assembly 8, the second splitting assembly 9, the detection assembly 10, the discharging assembly and the cleaning assembly 12 are arranged on the rotary turntable 2 at equal intervals.
The photographing component 4, the first cutting component 5, the first splinter component 6, the second cutting component 8, the second splinter component 9, the detection component 10 and the cleaning component 12 provided by the invention can all adopt commercially available products, and when the full-automatic laser cutting production workstation is installed, the full-automatic laser cutting production workstation is installed and fixed on a corresponding station close to the rotary turntable 2.
The inspection assembly 10 of the present embodiment is selected as the AOI inspection assembly 10.
The clearance subassembly 12 of this embodiment connects exhaust system, and its air outlet just holds portion 21 to the work piece on the rotary table 2 for keep the cleanliness on work piece surface.
The first adsorption element 34, the second adsorption element and the material turning suction cup of the embodiment adopt vacuum adsorption to adsorb and fix the workpiece.
The above is a specific structure of the full-automatic laser cutting production workstation according to the preferred embodiment of the present invention, and the following is the working process thereof:
a user puts a material box 31 filled with a liquid crystal screen to be cut on a material box carrying platform 32 of the feeding assembly 3, the first adsorption element 34 adsorbs the liquid crystal screen and transmits the liquid crystal screen to the pre-positioning element, and after the alignment and positioning of the liquid crystal screen are finished, the second adsorption element transmits the liquid crystal screen to the workpiece containing part 21 of the rotary turntable 2;
the rotating turntable 2 rotates anticlockwise to transmit the liquid crystal screen to a position below the VCR photographing component 4, after the VCR photographing component 4 photographs the liquid crystal screen, the liquid crystal screen continues to rotate anticlockwise to a position below the first cutting component 5 along with the rotating turntable 2, and the first cutting component 5 performs target grabbing and laser cutting on the liquid crystal screen; the liquid crystal screen continues to rotate anticlockwise along with the rotary turntable 2 to a position below the first splinting assembly 6, and the first splinting assembly 6 splints the liquid crystal screen; then, the liquid crystal screen is continuously transferred to the lower part of the material overturning assembly 7, and the material overturning assembly 7 overturns the liquid crystal screen; then, the liquid crystal screen continues to rotate anticlockwise along with the rotary turntable 2 and is sequentially transmitted to the positions below the second cutting assembly 8, the second splinter assembly 9 and the AOI detection assembly 10, and cutting, splintering and detection are sequentially carried out; finally, the liquid crystal screen is transferred to the lower portion of the blanking assembly, the blanking assembly transfers the cut liquid crystal screen to an empty material box 31 on a material box carrying platform 32 of the blanking assembly, the workpiece containing portion 21 opposite to the blanking assembly is continuously transferred to the lower portion of the cleaning assembly 12 in the anticlockwise direction, the cleaning assembly 12 cleans the workpiece containing portion 21, and the operation is repeated in this way, and after the material box 31 of the blanking assembly is filled with finished products, the material box 31 is manually taken away until all the liquid crystal screens in the material box 31 on the feeding assembly 3 are processed.
After all the liquid crystal screens in the magazine 31 on the feeding assembly 3 are emptied, the emptied magazine 31 is transferred to the magazine stage 32 of the discharging assembly by the magazine 31 transferring assembly 11. When all the magazines 31 on the loading assembly 3 are emptied, a new magazine 31 is manually rearranged on the magazine carrier 32 on the loading assembly 3.
Claims (6)
1. A full-automatic laser cutting production workstation, characterized by includes: the device comprises a base, a rotary turntable arranged on the base, a driving mechanism for controlling the rotary turntable to intermittently rotate, a pre-positioning element for workpiece calibration and positioning, a material box carrying platform, a first X-axis transverse moving module, a first Y-axis transverse moving module and a first adsorption element for adsorbing a workpiece, wherein the material box carrying platform is arranged on the base;
follow on the base rotatory carousel's anticlockwise has arranged in proper order: the rotary turntable rotates to drive a workpiece to sequentially take pictures, first cutting, first splitting, overturning, second cutting, second splitting and detecting, and workpiece containing parts are arranged at positions of the rotary turntable opposite to the feeding assembly, the picture taking assembly, the first cutting assembly, the first splitting assembly, the overturning assembly, the second cutting assembly, the detecting assembly, the blanking assembly and the cleaning assembly;
the first adsorption element is positioned above the material box carrying platform;
the first adsorption element is connected with the first X-axis transverse moving module and can reciprocate along the length direction of the first X-axis transverse moving module; the first X-axis transverse moving module is vertically connected with the first Y-axis transverse moving module and can reciprocate along the length direction of the first Y-axis transverse moving module;
the preset position element is positioned between the rotary turntable and the material box carrying platform; the pre-positioning element comprises a positioning carrier and a plurality of positioning cylinders, and the positioning cylinders are arranged on the periphery of the positioning carrier and used for clamping a workpiece at a preset position.
2. The fully automated laser cutting production workstation of claim 1, further comprising: the material box transfer component is positioned above the feeding component and the discharging component and is used for transferring a material box containing workpieces from the feeding component to the discharging component;
the cartridge transfer assembly comprises: the feeding device comprises a transfer support and a first moving element arranged on the transfer support, wherein the first moving element can move between the feeding assembly and the discharging assembly in a reciprocating mode, and a material box adsorption element is connected to the first moving element.
3. The fully automated laser cutting production workstation of claim 1, further comprising: the second adsorption element is movably connected with the second Y-axis transverse moving module and can reciprocate along the length direction of the second Y-axis transverse moving module, and then a workpiece is transferred to the rotary turntable from the pre-positioning element.
4. The fully automated laser cutting production workstation of claim 1, wherein the upender assembly comprises: the automatic material turning device comprises a fixed support, a first material turning sucker and a rotatable second material turning sucker, wherein a first lifting module, a second lifting module and a sucker transverse moving module are arranged on the fixed support, and the second lifting module is positioned below the first lifting module;
the first material turning sucker is movably connected with the first lifting module through a first connecting piece and can move up and down along the first lifting module;
the second material turning sucker is movably connected with the second lifting module through a second connecting piece and can move up and down along the second lifting module, and the second connecting piece is connected with a rotary cylinder for driving the second material turning sucker to rotate;
the second lifting module is vertically connected with the sucker transverse moving module and can reciprocate along the length direction of the sucker transverse moving module.
5. The full-automatic laser cutting production workstation of claim 2, wherein a plurality of workpiece holding grooves are arranged in the magazine, and each workpiece holding groove holds one workpiece.
6. The full-automatic laser cutting production workstation of claim 1, wherein the feeding assembly, the photographing assembly, the first cutting assembly, the first splitting assembly, the stirring assembly, the second cutting assembly, the second splitting assembly, the detecting assembly, the blanking assembly and the cleaning assembly are arranged on the base around the rotating turntable at equal intervals.
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| CN201711459479.5A CN108127269B (en) | 2017-12-28 | 2017-12-28 | Full-automatic laser cutting production workstation |
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| CN201711459479.5A CN108127269B (en) | 2017-12-28 | 2017-12-28 | Full-automatic laser cutting production workstation |
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| CN108127269B true CN108127269B (en) | 2020-08-04 |
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| CN108658444A (en) * | 2018-07-26 | 2018-10-16 | 深圳大宇精雕科技有限公司 | Secondary cut sliver line |
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Address after: 523770 Second Floor, 3 Kusai Science Park, No. 8 Fumin South Road, Foxin Community, Dalang Town, Dongguan City, Guangdong Province Applicant after: Dongguan Shengxiong Laser Advanced Equipment Co., Ltd. Address before: 523000 First Floor, Building A, 53 Fofu Road, Foziwa Village, Dalang Town, Dongguan City, Guangdong Province Applicant before: Dongguan Strong Laser Co., Ltd. |
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