CN108085788A - A kind of microwave heating prepares the device of oxidization fiber - Google Patents

A kind of microwave heating prepares the device of oxidization fiber Download PDF

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Publication number
CN108085788A
CN108085788A CN201711217325.5A CN201711217325A CN108085788A CN 108085788 A CN108085788 A CN 108085788A CN 201711217325 A CN201711217325 A CN 201711217325A CN 108085788 A CN108085788 A CN 108085788A
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CN
China
Prior art keywords
microwave
support tube
rolling
axis
protective cover
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711217325.5A
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Chinese (zh)
Inventor
***
张程
彭金辉
郭胜惠
张利波
许磊
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Priority to CN201711217325.5A priority Critical patent/CN108085788A/en
Publication of CN108085788A publication Critical patent/CN108085788A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/08Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
    • D01F9/12Carbon filaments; Apparatus specially adapted for the manufacture thereof

Abstract

The present invention relates to the devices that a kind of microwave heating prepares oxidization fiber, belong to microwave heating technique technical field.The microwave heating prepares the device of oxidization fiber, including micro-wave oven, support tube and microwave absorbing coating, microwave oven internal is equipped with horizontal support tube, carrier pipe internal surface spraying microwave absorbing coating, support tube material is mullite or corundum not absorbing material, and microwave absorbing coating is ferrite or silicon carbide absorbing material.The method of the present invention is novel, clear in structure.Since absorbing material does not have very strong permeability to microwave, the energy that microwave discharges can be made more uniform;Microwave absorbing coating can dilute microwave so that material is inhaled ripple and more stablized;Support tube is wrapped up by asbestos, the energy of microwave release can be stored;By above-mentioned processing, oxidization fiber " core-skin " structure is eliminated, it is radially more uniform, volume density is improved, is laid the foundation to obtain high-performance carbon fibre.

Description

A kind of microwave heating prepares the device of oxidization fiber
Technical field
The present invention relates to the devices that a kind of microwave heating prepares oxidization fiber, belong to microwave heating technique technical field.
Background technology
Precursor pre-oxidation process carries out between 180~280 DEG C, presently mainly using traditional heatings such as Muffle furnaces Mode is realized.Traditional heating mode is from outward appearance to inner essence heated by radiation, convection current and conduction.Preoxidation process is double diffusion Course, oxygen are from outward appearance to inner essence spread to fibrous inside, and internal non-carbon element micro-molecular gas product is to external diffusion.With pre-oxidation The progress of reaction, the strand of fiber sheath have been initially formed fine and close trapezium structure, oxygen are hindered to be spread to core, makes fiber shape Core annellated, the degree of cross linking is relatively low.Pre-oxidation is progressively carried out from fibrous external to core, the cyclisation and friendship of macromolecular chain Connection effect makes oxidization fiber cortex fibril be initially formed fine and close netted trapezium structure, hinders the further diffusion of oxygen, occurs The oxidation of oxidization fiber cortex is fully or even excessive, and core pre-oxidizes deficiency, thus forms skin-core structure.Traditional heating pre-oxidizes When carbon fiber preparation process in take longest step, easily there is " core-skin " structure, and carbonisation can be genetic to so that is difficult To obtain high performance carbon fiber.
Microwave heating has the advantages that following three:First, homogeneous heating.Electric furnace process heating is to pass to object by heat transfer Inside, be easy to cause the half-cooked phenomenon of " outer burnt in not yet done ".The characteristics of microwave heating is maximum is that heat is in heating object What inside generated, heat source comes from interior of articles, homogeneous heating.Mainly since electromagnetic wave has substance very strong penetration, Penetration depth belongs to the same order of magnitude with electromagnetic wave free space wavelength, and the diameter of fiber is just in the range of this.So Electromagnetism wave energy snap realizes homogeneous heating in the table of fiber whole cross section.Secondly, speed is fast.General heating means It is the environment heated around heating object, heats object by the radiation of heat or the convection current of heating air.This heating Mode efficiency is low, the time is long.Microwave is electromagnetic wave of the frequency range from 300MHz to 300GHz.Electromagnetic field is to the work of dielectric With being that the polarization of substance causes object to generate heat the hysteresis effect of electric field.Electromagnetic field is electromagnetic induction to the effect of conducting medium, Under the action of electromagnetic induction, fibrous inside will generate vortex, since fiber has certain resistance, so being led when flowing through Heat is converted into during body fiber.Their common feature is the capacity of heat transmission that heating effect is not only restricted to substance, is solely dependent upon The electrical property of substance and the parameter of additional electromagnetic field.Since the path of heat transfer is reduced, compared with conventional heating, microwave heating is More rapidly with energy saving heating means.Again, Instantaneous Control.General heating means, heating or change furnace temperature are, it is necessary to the time It is long.Microwave heating can realize the adjustment to microwave power in a few seconds, you can run well, and adjust microwave output work Rate, material heating state immediately inertialess with change, realize heating immediately and adjust immediately, convenient for automation and serialization Production.Therefore, PAN fiber preoxidation process can effectively avoid the deficiency of electric furnace process heating using microwave heating.
Since the dielectric constant of precursor is low, and fibre diameter is meticulous, it is difficult to efficient absorption microwave, so microwave energy utilizes Rate is too low, and fiber radial structure is difficult to Effective Regulation.There are following for precursor pre-oxidation for current microwave heating equipment Shortcoming:First, energy expenditure is big, can not reuse;2nd, energy can not dilute scattered, cause material uneven heating even;3rd, set Standby closing can not carry out interrupted transmission heating to material.It is necessary that a kind of new-type add is provided in order to overcome these shortcomings Thermal, and heating equipment is improved, realize the deposit of thermal energy, the dilution to energy changes heat-supplying mode and control The mode of heating of precursor.
The content of the invention
For the above-mentioned prior art there are the problem of and deficiency, the present invention dress that a kind of microwave heating prepares oxidization fiber is provided It puts.The device changes oxidization fiber mode of heating, promotes the efficiency of heating surface and capacity usage ratio, the present invention is by the following technical programs It realizes.
A kind of microwave heating prepares the device of oxidization fiber, and including micro-wave oven, support tube and microwave absorbing coating, microwave oven internal is set There is horizontal support tube, carrier pipe internal surface spraying microwave absorbing coating, support tube material is mullite or corundum not absorbing material, is inhaled Ripple coating is ferrite or silicon carbide absorbing material.
Further include the first protective cover, asbestos, filament mouth, first axis of rolling, second axis of rolling, into silk mouth and second protect Cover, the carrier tube outer surface are equipped with asbestos, and support tube is prevented with being respectively equipped with the second protective cover and first on micro-wave oven contact surface Shield, the second protective cover and the first protective cover centre position are respectively equipped with into silk mouth and filament mouth, and precursor into silk mouth by passing through Support tube comes out from filament mouth, and precursor, which is located at into silk mouth one end, connects second axis of rolling, positioned at the first rolling of filament mouth one end connection Moving axis.
Thermocouple is further included, the thermocouple is inserted at the top of micro-wave oven inside support tube.
Second axis of rolling and the equal external connection power device of first axis of rolling.
The operation principle that the microwave heating prepares the device of oxidization fiber is:
Precursor be located at into silk mouth one end connect second axis of rolling, positioned at filament mouth one end connect first axis of rolling, precursor by into Silk mouth comes out through support tube from filament mouth, under the microwave pre-oxidation effect of the present apparatus, constantly has precursor to enter support tube Middle progress microwave pre-oxidation.
The beneficial effects of the invention are as follows:The method of the present invention is novel, clear in structure.Since absorbing material does not have very microwave Strong permeability can make the energy that microwave discharges more uniform;Microwave absorbing coating can dilute microwave so that material inhales ripple more Stablize;Support tube is wrapped up by asbestos, the energy of microwave release can be stored;By above-mentioned processing, oxidization fiber " core-skin " is eliminated Structure, it is radially more uniform, volume density is improved, is laid the foundation to obtain high-performance carbon fibre.
Description of the drawings
Fig. 1 is apparatus of the present invention structure diagram;
Fig. 2 is cross-sectional view of the present invention.
In figure:1- thermocouples, 2- micro-wave ovens, the first protective covers of 3-, 4- asbestos, 5- support tubes, 6- microwave absorbing coatings, 7- wire vents Mouthful, first axis of rolling of 8-, second axis of rolling of 9-, 10- is into silk mouth, 11- precursor, the second protective covers of 12-.
Specific embodiment
With reference to the accompanying drawings and detailed description, the invention will be further described.
Embodiment 1
As shown in Fig. 1 to 2, which prepares the device of oxidization fiber, micro- including micro-wave oven 2, support tube 5 and microwave absorbing coating 6 Ripple stove 2 is internally provided with horizontal support tube 5, and 5 inner surface of support tube spraying microwave absorbing coating 6,5 material of support tube is mullite (3Al2O3•2SiO2, diameter 100mm, thickness 20mm)Not absorbing material, microwave absorbing coating 6 be ferrite, thickness 1mm.
Wherein further include the first protective cover 3, asbestos 4, filament mouth 7, first axis of rolling 8, second axis of rolling 9, into silk mouth 10 With the second protective cover 12,5 outer surface of support tube is equipped with asbestos 4, and the is respectively equipped on support tube 5 and 2 contact surface of micro-wave oven Two protective covers 12 and the first protective cover 3, the second protective cover 12 and 3 centre position of the first protective cover are respectively equipped with into silk mouth 10 and go out Silk mouth 7, for precursor 11 by being come out into silk mouth 10 through support tube 5 from filament mouth 7, precursor 11, which is located at into 10 one end of silk mouth, connects the Two axis of rolling 9 connect first axis of rolling 8 positioned at 7 one end of filament mouth;Thermocouple 1 is further included, the thermocouple 1 is pushed up from micro-wave oven 2 Portion is inserted into inside support tube 5.8 equal external connection power device of second axis of rolling 9 and first axis of rolling.
Same precursor 11 is placed in the existing micro-wave oven 2 of identical microwave power and pre-oxidizes 1h, when the present apparatus shortens Between 30min, promoted 50% efficiency.Existing apparatus confined space heats, and be easy to cause " core-skin " structure, precursor is carbonized and is broken. And the present apparatus realizes laser heating under applied external force, can eliminate oxidization fiber " core-skin " structure, and it is radially more uniform, it improves Volume density lays the foundation to obtain high-performance carbon fibre.
Embodiment 2
As shown in Fig. 1 to 2, which prepares the device of oxidization fiber, micro- including micro-wave oven 2, support tube 5 and microwave absorbing coating 6 Ripple stove 2 is internally provided with horizontal support tube 5, and 5 inner surface of support tube spraying microwave absorbing coating 6,5 material of support tube is mullite (3Al2O3•2SiO2, diameter 100mm, thickness 20mm)Not absorbing material, microwave absorbing coating 6 be silicon carbide absorbing material, thickness 2mm.
Wherein further include the first protective cover 3, asbestos 4, filament mouth 7, first axis of rolling 8, second axis of rolling 9, into silk mouth 10 With the second protective cover 12,5 outer surface of support tube is equipped with asbestos 4, and the is respectively equipped on support tube 5 and 2 contact surface of micro-wave oven Two protective covers 12 and the first protective cover 3, the second protective cover 12 and 3 centre position of the first protective cover are respectively equipped with into silk mouth 10 and go out Silk mouth 7, for precursor 11 by being come out into silk mouth 10 through support tube 5 from filament mouth 7, precursor 11, which is located at into 10 one end of silk mouth, connects the Two axis of rolling 9 connect first axis of rolling 8 positioned at 7 one end of filament mouth;Thermocouple 1 is further included, the thermocouple 1 is pushed up from micro-wave oven 2 Portion is inserted into inside support tube 5.8 equal external connection power device of second axis of rolling 9 and first axis of rolling.
Same precursor 11 is placed on to the effect that 1h is pre-oxidized in the existing micro-wave oven 2 of identical microwave power and is reached, The present apparatus shortens time 30min, promotes 50% efficiency.Existing apparatus confined space heats, and be easy to cause " core-skin " structure, former Silk is carbonized and is broken.And the present apparatus realizes laser heating under applied external force, can eliminate oxidization fiber " core-skin " structure, radially More uniformly, volume density is improved, is laid the foundation to obtain high-performance carbon fibre.
Embodiment 3
As shown in Fig. 1 to 2, which prepares the device of oxidization fiber, micro- including micro-wave oven 2, support tube 5 and microwave absorbing coating 6 Ripple stove 2 is internally provided with horizontal support tube 5, and 5 inner surface of support tube spraying microwave absorbing coating 6,5 material of support tube is corundum(Al2O3, Diameter 100mm, thickness 20mm)Not absorbing material, microwave absorbing coating 6 be ferrite wave-absorbing material, thickness 3mm.
Wherein further include the first protective cover 3, asbestos 4, filament mouth 7, first axis of rolling 8, second axis of rolling 9, into silk mouth 10 With the second protective cover 12,5 outer surface of support tube is equipped with asbestos 4, and the is respectively equipped on support tube 5 and 2 contact surface of micro-wave oven Two protective covers 12 and the first protective cover 3, the second protective cover 12 and 3 centre position of the first protective cover are respectively equipped with into silk mouth 10 and go out Silk mouth 7, for precursor 11 by being come out into silk mouth 10 through support tube 5 from filament mouth 7, precursor 11, which is located at into 10 one end of silk mouth, connects the Two axis of rolling 9 connect first axis of rolling 8 positioned at 7 one end of filament mouth;Thermocouple 1 is further included, the thermocouple 1 is pushed up from micro-wave oven 2 Portion is inserted into inside support tube 5.8 equal external connection power device of second axis of rolling 9 and first axis of rolling.
Same precursor 11 is placed on to the effect that 1h is pre-oxidized in the existing micro-wave oven 2 of identical microwave power and is reached, The present apparatus shortens time 30min, promotes 50% efficiency.Existing apparatus confined space heats, and be easy to cause " core-skin " structure, former Silk is carbonized and is broken.And the present apparatus realizes laser heating under applied external force, can eliminate oxidization fiber " core-skin " structure, radially More uniformly, volume density is improved, is laid the foundation to obtain high-performance carbon fibre.
Embodiment 4
As shown in Fig. 1 to 2, which prepares the device of oxidization fiber, micro- including micro-wave oven 2, support tube 5 and microwave absorbing coating 6 Ripple stove 2 is internally provided with horizontal support tube 5, and 5 inner surface of support tube spraying microwave absorbing coating 6,5 material of support tube is corundum(Al2O3, Diameter 100mm, thickness 20mm)Not absorbing material, microwave absorbing coating 6 be silicon carbide absorbing material, thickness 5mm.
Wherein further include the first protective cover 3, asbestos 4, filament mouth 7, first axis of rolling 8, second axis of rolling 9, into silk mouth 10 With the second protective cover 12,5 outer surface of support tube is equipped with asbestos 4, and the is respectively equipped on support tube 5 and 2 contact surface of micro-wave oven Two protective covers 12 and the first protective cover 3, the second protective cover 12 and 3 centre position of the first protective cover are respectively equipped with into silk mouth 10 and go out Silk mouth 7, for precursor 11 by being come out into silk mouth 10 through support tube 5 from filament mouth 7, precursor 11, which is located at into 10 one end of silk mouth, connects the Two axis of rolling 9 connect first axis of rolling 8 positioned at 7 one end of filament mouth;Thermocouple 1 is further included, the thermocouple 1 is pushed up from micro-wave oven 2 Portion is inserted into inside support tube 5.8 equal external connection power device of second axis of rolling 9 and first axis of rolling.
Same precursor 11 is placed on to the effect that 1h is pre-oxidized in the existing micro-wave oven 2 of identical microwave power and is reached, The present apparatus shortens time 30min, promotes 50% efficiency.Existing apparatus confined space heats, and be easy to cause " core-skin " structure, former Silk is carbonized and is broken.And the present apparatus realizes laser heating under applied external force, can eliminate oxidization fiber " core-skin " structure, radially More uniformly, volume density is improved, is laid the foundation to obtain high-performance carbon fibre.
The specific embodiment of the present invention is explained in detail above in association with attached drawing, but the present invention is not limited to above-mentioned Embodiment, within the knowledge of a person skilled in the art, can also be before present inventive concept not be departed from Put that various changes can be made.

Claims (4)

1. a kind of microwave heating prepares the device of oxidization fiber, it is characterised in that:Including micro-wave oven(2), support tube(5)It is applied with ripple is inhaled Layer(6), micro-wave oven(2)It is internally provided with horizontal support tube(5), support tube(5)Inner surface sprays microwave absorbing coating(6), support tube (5)Material is mullite or corundum not absorbing material, microwave absorbing coating(6)For ferrite or silicon carbide absorbing material.
2. microwave heating according to claim 1 prepares the device of oxidization fiber, it is characterised in that:Further include the first protective cover (3), asbestos(4), filament mouth(7), first axis of rolling(8), second axis of rolling(9), into silk mouth(10)With the second protective cover(12), The support tube(5)Outer surface is equipped with asbestos(4), support tube(5)With micro-wave oven(2)The second protective cover is respectively equipped on contact surface (12)With the first protective cover(3), the second protective cover(12)With the first protective cover(3)Centre position is respectively equipped with into silk mouth(10)With Filament mouth(7), precursor(11)By into silk mouth(10)Through support tube(5)From filament mouth(7)Out, precursor(11)Positioned at into silk Mouthful(10)One end connects second axis of rolling(9), positioned at filament mouth(7)One end connects first axis of rolling(8).
3. microwave heating according to claim 1 or 2 prepares the device of oxidization fiber, it is characterised in that:Further include thermocouple (1), the thermocouple(1)From micro-wave oven(2)Top is inserted into support tube(5)It is internal.
4. microwave heating according to claim 2 prepares the device of oxidization fiber, it is characterised in that:Second axis of rolling (9)With first axis of rolling(8)Equal external connection power device.
CN201711217325.5A 2017-11-28 2017-11-28 A kind of microwave heating prepares the device of oxidization fiber Pending CN108085788A (en)

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CN201711217325.5A CN108085788A (en) 2017-11-28 2017-11-28 A kind of microwave heating prepares the device of oxidization fiber

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WO2006101084A1 (en) * 2005-03-23 2006-09-28 Bridgestone Corporation Carbon fiber and processes for (continuous) production thereof, and catalyst structures, electrodes for solid polymer fuel cells, and solid polymer fuel cells, made by using the carbon fiber
CN1964584A (en) * 2005-11-09 2007-05-16 刘秋雷 A microwave heating device
CN202830266U (en) * 2012-07-12 2013-03-27 永虹科技股份有限公司 Manufacture device of high-module graphite fibers
CN203212727U (en) * 2013-03-19 2013-09-25 北京中丽制机工程技术有限公司 Dual-purpose filament yarn drafting and winding device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006101084A1 (en) * 2005-03-23 2006-09-28 Bridgestone Corporation Carbon fiber and processes for (continuous) production thereof, and catalyst structures, electrodes for solid polymer fuel cells, and solid polymer fuel cells, made by using the carbon fiber
CN1964584A (en) * 2005-11-09 2007-05-16 刘秋雷 A microwave heating device
CN202830266U (en) * 2012-07-12 2013-03-27 永虹科技股份有限公司 Manufacture device of high-module graphite fibers
CN203212727U (en) * 2013-03-19 2013-09-25 北京中丽制机工程技术有限公司 Dual-purpose filament yarn drafting and winding device

Non-Patent Citations (2)

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Title
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Application publication date: 20180529

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