CN108063277A - A kind of assembly line for power battery module assembly PACK assemblings - Google Patents

A kind of assembly line for power battery module assembly PACK assemblings Download PDF

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Publication number
CN108063277A
CN108063277A CN201711420207.4A CN201711420207A CN108063277A CN 108063277 A CN108063277 A CN 108063277A CN 201711420207 A CN201711420207 A CN 201711420207A CN 108063277 A CN108063277 A CN 108063277A
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CN
China
Prior art keywords
assembly
power battery
battery module
operation position
assembly line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711420207.4A
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Chinese (zh)
Inventor
周野
郑晔
夏城源
王飞
陈永福
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Jiaxing Intelligent Technology Co Ltd
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Anhui Jiaxing Intelligent Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Anhui Jiaxing Intelligent Technology Co Ltd filed Critical Anhui Jiaxing Intelligent Technology Co Ltd
Priority to CN201711420207.4A priority Critical patent/CN108063277A/en
Publication of CN108063277A publication Critical patent/CN108063277A/en
Pending legal-status Critical Current

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H01M10/0404—Machines for assembling batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

A kind of assembly line for power battery module assembly PACK assemblings, including：Assembly line, feeding portion, department of assembly, blanking portion, assembly line include：For many places operation position of each parts assembling of power battery module assembly, flow carrier in many places that power battery module assembly is loaded to flow, transfer them on assembly line to each operation position, for making many places blocking portion that each flowing carrier stops in each operation position, for in each operation position positioning flowing carrier positioning region, for shift flowing carrier so that its circulated on assembly line, the loop jump portion of cyclical loadings power battery module assembly；Feeding portion include each parts are ready to, with etc. more different feed preparing devices to be assembled；Department of assembly includes the more different people that put together machines of assembling each parts of power battery module assembly；The power battery module assembly carrying that blanking portion is used to assemble completion is offline.

Description

A kind of assembly line for power battery module assembly PACK assemblings
Technical field
The present invention relates to power battery PACK assembling fields more particularly to one kind to be used for power battery module assembly PACK groups The assembly line of dress.
Background technology
As country puts into effect related new-energy automobile industrial promotion policy, electric vehicle industry obtains unprecedented quick Development, power battery are that the power source of electric vehicle is also one of core component, and the production capacity of current driving force battery is also system simultaneously The about key factor of Development of Electric Vehicles.Current driving force battery industry various schools of thinkers full cries, especially power battery module PACK assemblings Line, there is customized non-standard equipment in variant producer all in accordance with the demand of itself PACK assembly line, although part of the manufacturer can be related to Relevant assembly equipment.But meet the module PACK assembling equipment of certain brand-new power battery model and be not present.
Power battery module assembly PACK assembling assembly line, be that power battery module is completed, it is offline before one The most important production line of item, major function are that power battery module is fitted into the babinet of module, and install various zero Component, such as battery pack, cushion pad, acquisition press strip, fuse, busbar, positive and negative anodes, electric leakage inspection is further carried out after completing assembling The processes such as survey, relief valve detection.There are many process for the completion that the assembly line of power battery module PACK assemblings needs, still, respectively The equipment of producer is very different, and main or semi-automatic, manually-operated cooperation, the degree of automation is low to cause production efficiency Low, production capacity wretched insufficiency, while it is also not high to produce qualification rate.Therefore, there is an urgent need for develop high degree of automation for power electric The assembly line of pond module PACK assemblings, to improve the production efficiency of power battery module PACK assemblings, improve production capacity, raising product Qualification rate.
The content of the invention
Present invention seek to address that above-mentioned technical problem, provide a kind of high degree of automation is used for power battery module assembly The assembly line of PACK assemblings, to improve the production efficiency of power battery module assembly PACK assemblings, raising production capacity, improve product Qualification rate.
A kind of assembly line for power battery module assembly PACK assemblings, including：Assembly line, the assembly line include： For many places operation position of each parts assembling of the power battery module assembly, it can load in assembling and/or assembling is completed Power battery module assembly on assembly line flow, by the assembling and/or assembling complete power battery module it is total Carrier is flowed into many places for being transferred to each operation position, many places for each flowing carrier to be made to stop in each operation position stop Portion, for positioning the positioning region of the flowing carrier in each operation position, for shifting the flowing carrier so that it is being flowed Circulated on waterline, assembled with cyclical loadings in and/or assembling complete power battery module assembly loop jump portion；On Material portion, the feeding portion include for each parts to be ready to, with etc. more different feed preparing devices to be assembled；Assembling Portion, the department of assembly include assembling the more different people that put together machines of each parts of power battery module assembly, Each people that puts together machines is arranged on the one side of each operation position；Blanking portion, the blanking portion are used to that the power electric completed will to be assembled Pond module assembly is carried offline.
Preferably, the assembly line be Dual-layer driving linear assembly line, the operation position, the blocking portion And the positioning region is arranged on the upper strata of the assembly line, the loop jump portion includes being separately positioned on the head of the assembly line Each elevator at tail both ends.
Further, the assembly line is spliced to form by multistage subflow waterline.
Further, the length of each subflow waterline is 1 meter -2 meters.
Preferably, each subflow waterline include two the first driving motors, be respectively used to driving subflow waterline it is upper The lower floor of layer and subflow waterline.
Preferably, the assembly line is Roller conveyor.
Preferably, the feeding portion includes the first feed preparing device, and first feed preparing device is used for the power battery mould The babinet of group assembly and the stock of case lid, first feed preparing device include babinet and carry AGV and carried mounted on babinet on AGV At least there is two layers for placing the babinet placement section of the babinet, be provided with to position the case on the babinet placement section The babinet positioning region of body, first feed preparing device transport the babinet and case lid to the head end of the assembly line.
Preferably, the feeding portion includes the second feed preparing device, and second feed preparing device includes case lid transfer line, described Second feed preparing device is arranged in parallel with the assembly line, and the case lid is carried to case lid feeding portion.
Preferably, the operation position includes the first operation position, and first operation position is arranged on the assembly line Head end, the department of assembly, which includes being arranged on the first of the one side of first operation position, to put together machines people, first dress With robot for the babinet and case lid feeding, first head for putting together machines people is provided with to draw the case lid To the case lid transfer line and for drawing the babinet to the of the flowing carrier for flowing to first operation position One vacuum cup group, first head for putting together machines people are additionally provided with to aid in described first to put together machines what people assembled First light source at first CCD and at least two.
Further, first head for putting together machines people is additionally provided with to draw the power battery module assembly Cushion pad, vacuum formed box the second vacuum cup group and control the second vacuum cup group drawing the cushion pad, plastic uptake The first control units switched during box.
Preferably, the feeding portion includes the 3rd feed preparing device, and the 3rd feed preparing device is placed on first assembling In the radius of clean-up region of robot, the 3rd feed preparing device is used for the stock of the cushion pad feeding, and the cushion pad exists Vertical direction stacks many places on 3rd feed preparing device, and many places that the 3rd feed preparing device includes adjustable orientation distance are delayed Punching pad positioning region and the first stripping portion for removing the cushion pad so that it to be prevented to be bonded to each other, described first puts together machines people The second vacuum cup group is driven once to draw cushion pad feeding described in more than one piece.
Preferably, the feeding portion includes the 4th feed preparing device, and the 4th feed preparing device is placed on first assembling In the radius of clean-up region of robot, the 4th feed preparing device is used for the stock of the vacuum formed box feeding, the 4th stock Device includes obtaining the vacuum formed box stock portion of the vacuum formed box, for loading what is transported and arrive from the vacuum formed box stock portion First vacuum formed box placement section of the vacuum formed box, for from the first vacuum formed box placement section, obtaining the vacuum formed box and inciting somebody to action The vacuum formed box auto arrangement portion that the vacuum formed box arrangement many places are once drawn in order to the second vacuum cup group.
Preferably, the operation position includes the second operation position, and the department of assembly includes being arranged on second operation The second of the one side of station puts together machines people, and second head for putting together machines people is provided with to draw the power battery 3rd vacuum cup group of the first epoxy plate of module assembly.
Preferably, the feeding portion includes the 5th feed preparing device, and the 5th feed preparing device is placed on second assembling In the radius of clean-up region of robot, the 5th feed preparing device be used for the first epoxy plate feeding stock, described first Epoxy plate vertical direction on the 5th feed preparing device stacks, and the 5th feed preparing device includes the of adjustable orientation distance One epoxy plate positioning region and the second stripping portion for removing first epoxy plate so that it to be prevented to be bonded to each other.
Preferably, the operation position includes the 3rd operation position, and the department of assembly includes being arranged on the 3rd operation The 3rd of the one side of station puts together machines people, and the 3rd head for putting together machines people is provided with to capture the power battery The adjustable crawl fixture of the battery pack of module assembly.
Preferably, the feeding portion includes the 6th feed preparing device, and the 6th feed preparing device is placed on the 3rd assembling In the radius of clean-up region of robot, the 6th feed preparing device is used for the stock of the battery pack feeding, the 6th stock Device includes the second epoxy panel assembly apparatus for assembling the second epoxy plate of the battery pack, and the described 3rd puts together machines people The adjustable crawl fixture is driven to capture the battery pack from the second epoxy panel assembly apparatus, it will be in the battery pack Expect to the flowing carrier for stopping at the 3rd operation position.
Preferably, the 6th feed preparing device further includes the middle rotation positioning device for battery pack transfer positioning, institute State the 3rd put together machines people driving it is described it is adjustable crawl fixture the battery pack is captured from the middle rotation positioning device, by institute It states battery pack and is transferred to the second epoxy panel assembly apparatus.
Further, the 6th feed preparing device further includes to store the battery pack storage line of the battery pack, described Battery pack of adjustable battery pack guiding mechanism to allow model different is provided on battery pack storage line, the battery pack is deposited Storage line is docked with the middle rotation positioning device, and the battery pack is transferred to the middle rotation positioning device.
Further, the 6th feed preparing device further includes to carry the battery pack carrying AGV of the battery pack, institute It states battery pack and carries the battery pack pipeline for having to place the battery pack on AGV.
Preferably, the feeding portion includes the 7th feed preparing device, and the 7th feed preparing device includes placing described dynamic The first gathering line protection cap, collection plate, acquisition module, fuse holder, fuse holder, the soft busbar branch of power battery modules assembly Frame, positive and negative connector, acquisition press strip, the second gathering line protection cap and fuse case body feed tank material frame.
Preferably, it is provided with to place the first gathering line protection cap, collection plate, acquisition mould on the flowing carrier Block, fuse holder, fuse holder, soft busbar stent, positive and negative connector, acquisition press strip, the second gathering line protection cap and insurance The flowing carrier material placement section of silk shield.
Preferably, the operation position includes the 4th operation position, and the department of assembly includes being arranged on the 4th operation The 4th of the one side of station puts together machines people, and the described 4th people that puts together machines obtains institute from the flowing carrier material placement section Acquisition module and the acquisition press strip are stated, to be assembled to the power battery module assembly, the described 4th head for putting together machines people Portion is provided with to draw the 4th vacuum cup group, the first pneumatic clamps for capturing the acquisition module of the acquisition press strip Pawl, for lock the acquisition press strip and acquisition module the first lock screw portion, for aiding in the described 4th to put together machines people's dress Match somebody with somebody and lock the acquisition module and at least the two of acquisition press strip at secondary light source at the 2nd CCD and at least two.
Preferably, the operation position includes the 5th operation position, and the department of assembly includes being arranged on the 5th operation The 5th of the one side of station puts together machines people, and the described 5th people that puts together machines obtains institute from the flowing carrier material placement section Collection plate, the fuse holder and the soft busbar stent are stated, to be assembled to the power battery module assembly, the 5th dress Head with robot is provided with to draw the 5th vacuum cup group of the collection plate, for preventing the acquisition plate benging Collection plate correction unit, for capture the fuse holder the second Pneumatic clamping jaw, for capture the soft busbar stent Three Pneumatic clamping jaws, for lock the collection plate, the fuse holder, the soft busbar stent the second lock screw portion, be used for Prevent the collection plate, the fuse holder, the soft busbar stent be locked hour offset the first positioning pin, for aiding in State the 5th put together machines collection plate described in people's assembling and interlocking, the fuse holder, the soft busbar stent along its detection side To the 3rd CCD of position-adjustable and the 3rd light source.
Preferably, the operation position includes the 6th operation position, and the department of assembly includes being arranged on the 6th operation The 6th of the one side of station puts together machines people, and the described 6th people that puts together machines obtains institute from the flowing carrier material placement section The first gathering line protection cap, the fuse holder and the positive and negative connector are stated, it is total to be assembled to the power battery module Into, the 6th head for putting together machines people be provided with to capture the 4th Pneumatic clamping jaw of the first gathering line protection cap, For the 5th Pneumatic clamping jaw for capturing the fuse holder and for capturing the 6th Pneumatic clamping jaw of the positive and negative connector, using In the 3rd lock screw portion for locking the first gathering line protection cap, the fuse holder and the positive and negative connector and it is used for It aids in the described 6th to put together machines and people's assembling and locks the first gathering line protection cap, the fuse holder and described positive and negative Pole connector detects adjustable 4th CCD in direction position and the 4th light source along it.
Preferably, the operation position includes the 7th operation position, and the department of assembly includes being arranged on the 7th operation The 7th of the one side of station puts together machines people, and the described 7th people that puts together machines obtains institute from the flowing carrier material placement section The second gathering line protection cap and the fuse case are stated, to be assembled to the power battery module assembly, the 7th assembling The head of robot is provided with to capture the 7th Pneumatic clamping jaw of the second gathering line protection cap, for drawing the acquisition 6th vacuum cup group of line protection cap prevents the curved gathering line protection cap correction unit of the gathering line protection cap, for locking 4th lock screw portion of the tight second gathering line protection cap and the fuse case and for aiding in the 7th assembly machine Device people assemble and interlocking described in the second gathering line protection cap and the fuse case to detect direction position along it adjustable 5th CCD and the 5th light source.
Preferably, the operation position includes the 8th operation position, and the department of assembly includes being arranged on the 8th operation The 8th of the one side in the one side of station and the case lid feeding portion puts together machines people, and the described 8th puts together machines people from the case lid The case lid is obtained in feeding portion, to be assembled to the power battery module assembly, the 8th head for putting together machines people is set It is equipped with to draw the 7th vacuum cup group of the case lid, locks screw portion and for locking the 5th of the case lid for aiding in Described 8th puts together machines people's assembling and that locks the case lid detect adjustable 6th CCD in direction position and the 6th light along it Source.
Preferably, the operation position includes the 9th operation position, and the department of assembly includes being arranged on the 9th operation The detection robot of the one side of station, the 9th operation position are located at the both sides of the assembly line, are provided with many places for close The pressure release valve seal mechanism of the relief valve of the power battery module is sealed, the head of the detection robot is provided with to unscrew The relief valve mechanism for assembling-disassembling of the relief valve, for the power battery module assembly air-leakage test pressure release test section, For the detection of electrical leakage portion of the drain conditions detection of the power battery module assembly and for the detection robot to be aided in examine That surveys detects adjustable 7th CCD in direction position and the 7th light source along it.
Preferably, the operation position includes the tenth operation position, and the blanking portion includes being arranged on the tenth operation The blanking robot of the one side of station, what the head of the blanking robot was provided with to capture power battery module assembly can Clamping jaw is adjusted, the one side of the blanking robot is placed with to carry the dynamic of the power battery module assembly that the assembling is completed Power battery modules carry AGV, and the blanking robot captures the dress from the flowing carrier of the tenth operation position Power battery module assembly with completion is simultaneously carried to the power battery module carrying AGV.
Further, the opposite side of the blanking robot is additionally provided with stores up for underproof power battery module assembly The NG material storage units deposited, the blanking robot captures underproof dynamic from the flowing carrier of the tenth operation position Power battery modules assembly is simultaneously positioned in the NG material storage unit.
Preferably, the assembly line further includes many places standby operation station.
Preferably, it is provided with to suck electromagnet and the control of the power battery module assembly on the flowing carrier The energization dials of the magnet switching electricity.
Preferably, the assembly line includes the first assembly line and the second assembly line opposite, be arranged in parallel, the blanking portion It is arranged on second assembly line, the loop jump portion includes the stream for the power battery module assembly that will be mounted in assembling The first-class dynamic load tool that dynamic load tool is carried to second assembly line from first assembly line carries AGV and the flowing by zero load The second dynamic load tool that carrier is carried to first assembly line from second assembly line carries AGV.
Further, first assembly line and described second it is spliced to form by multistage subflow waterline.
The present invention has the advantages that
By technical scheme, provide a kind of high degree of automation is used for power battery module assembly PACK The assembly line of assembling improves the production efficiency of power battery module assembly PACK assemblings, improves production capacity, improves product Qualification rate.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is a kind of the first embodiment of assembly line for power battery module assembly PACK assemblings of the present invention Floor map；
Fig. 2 is a kind of second of embodiment of assembly line for power battery module assembly PACK assemblings of the present invention Floor map；
Fig. 3 is a kind of structure diagram of embodiment of the assembly line of the present invention；
Fig. 4 is a kind of structure diagram of embodiment of the flowing carrier of the present invention；
Fig. 5 is a kind of structure diagram of embodiment of the first feed preparing device of the present invention；
Fig. 6 be the present invention first put together machines people a kind of embodiment structure diagram；
Fig. 7 is a kind of structure diagram of embodiment of the 3rd feed preparing device of the present invention；
Fig. 8 is a kind of structure diagram of embodiment of the 4th feed preparing device of the present invention；
Fig. 9 be the present invention second put together machines people a kind of embodiment structure diagram；
Figure 10 is a kind of structure diagram of embodiment of the 5th feed preparing device of the present invention；
Figure 11 be the present invention the 3rd put together machines people a kind of embodiment structure diagram；
Figure 12 is a kind of structural representation of embodiment of the second epoxy panel assembly apparatus of the 6th feed preparing device of the present invention Figure；
Figure 13 is a kind of structure diagram of embodiment of the middle rotation positioning device of the 6th feed preparing device of the present invention；
Figure 14 be the present invention the 4th put together machines people a kind of embodiment structure diagram；
Figure 15 be the present invention the 5th put together machines people a kind of embodiment structure diagram；
Figure 16 be the present invention the 6th put together machines people a kind of embodiment structure diagram；
Figure 17 be the present invention the 7th put together machines people a kind of embodiment structure diagram；
Figure 18 be the present invention the 8th put together machines people a kind of embodiment structure diagram；
Figure 19 is a kind of structure diagram of embodiment of the detection robot of the present invention.
Specific embodiment
Referring to Fig. 1 to Figure 19, elaborate to the present invention.It is pointed out that the present invention can be with many not Same mode is realized, however it is not limited to embodiment described herein, on the contrary, the purpose of providing these embodiments is to make ability The technical staff in domain is to content understanding disclosed in this invention more thorough and comprehensive.
In addition, according to the description that the principle of the use of the new type carries out illustrative embodiment be intended to reference to attached drawing come It is read, a part for entire printed instructions will be considered.It is any in the description of disclosed the embodiment of the present invention The reference in direction or orientation is intended merely to facilitate explanation, and is not intended to limit the scope of the invention in any way.Related art Language such as, " X-axis ", " Y-axis ", " Z axis ", it should be interpreted plane right-angle coordinate " X-axis ", " Y-axis " or space right-angle sit " X-axis ", " Y-axis ", " Z axis " of system are marked, for " X-axis ", " Y-axis ", " Z axis " of each embodiment, should be construed to be based on the implementation The relative direction of example, and being not intended to limit or imply the direction of each embodiment has relation unless otherwise expressly provided." lower part ", " top ", " horizontal ", " vertical ", " top ", " lower section ", " upward ", " downward ", " top " and " bottom ") and Its derivative (for example, " flatly ", " down ", " upward " etc.) should be interpreted described below or under discussion Orientation shown in the drawings.These relational languages cannot require equipment to carry out structure according to particular orientation only for convenience of purposes of discussion It makes or operates, unless there are clearly stating.Unless otherwise expressly provided, otherwise term, such as " attachment ", " stickup ", " connection ", " coupling Conjunction ", " interconnection " and similar terms refer to the pass that multiple structures either directly or indirectly interfix or adhere to by intervening structure System and removable or rigid attachment or relation.Therefore, the present invention should not be definitely limited to pair can individualism or The exemplary embodiment that some possible non-limiting combinations of feature present in other feature combination illustrate；The present invention Protection domain be defined by the following claims.
As currently imagining, this open optimization model or practice model for describing the present invention.The present invention is not intended to Understood from limitation level, but provided in conjunction with the accompanying drawings only for the invention example for illustrating to use, to inform this field Those of ordinary skill's advantages of the present invention and construction.In the various views of attached drawing, identical reference numeral refer to it is identical or Similar component.
With reference to Fig. 1, Fig. 3, a kind of assembly line for power battery module assembly PACK assemblings, including：Assembly line 100, Assembly line 100 includes：For many places operation position 110 of each parts assembling of the power battery module assembly, assembling can be loaded In and/or assembling complete power battery module assembly on assembly line 100 flow, by assembling and/or assembling complete Power battery module assembly is transferred to many places flowing carrier 120 of each operation position 110, for making each flowing carrier 120 each The many places blocking portion 130 stopped in operation position 110, for the positioning region of the positioning flowing carrier 120 in each operation position 110 140, for shift unloaded flowing carrier 120 so that its circulate on assembly line 100, assembled with cyclical loadings in and/ Or the loop jump portion 150 of the power battery module assembly of assembling completion.The workflow of assembly line 100 is that assembly line 100 is not It is disconnected that the head end of unloaded flowing carrier 120 from assembly line 100 is reached the standard grade, and is often circulated to an operation position 110 in operating, Blocking portion 130 is stopped carrier 120 is flowed, further, the flowing carrier 120 that positioning region 140 stops the portion that is blocked 130 Then positioning performs each assembly process of power battery module general assembly, each assembly process on operation position 110.Often hold Gone after one of assembly process, blocking portion 130 and positioning region 140 allow to flow carrier 120 flowed on assembly line 100 it is next Operation position 110 is so cycled, until power battery module general assembly is completed.In addition, blocking portion 130 can use ability Stop cylinder well known to the those of ordinary skill of domain, positioning region 140 can use cylinder driving positioning pin reeve to be arranged on flowing The location hole of the bottom of carrier 120, to realize the positioning of flowing carrier 120.
With reference to Fig. 1, Fig. 3, in a kind of embodiment of assembly line 100, assembly line 100 is the linear of Dual-layer driving Assembly line, operation position 110, positioning region 140 and blocking portion 130 are arranged on the upper strata of assembly line 100, and loop jump portion 150 is wrapped Each elevator 151 at the head and the tail both ends for being separately positioned on assembly line 100 is included, elevator 151 includes vertical direction movement Buanch unit 1511 is transported, transport buanch unit 1511 can include Roller conveyor, and elevator 151 can pass through motor or cylinder Its vertical direction is driven to move, is docked with the upper and lower with assembly line 100, is flowed with receiving stream dynamic load tool 120 or transfer Dynamic load tool 120, specifically, is arranged on the elevator 151 of 100 head end of assembly line by transporting buanch unit 1511 from assembly line After 100 lower floor receives unloaded flowing carrier 120, rise, dock with the upper strata of assembly line 100, and by the flowing of zero load Carrier 120 is transferred to the upper strata of assembly line 100；The elevator 151 of 100 tail end of assembly line is arranged on by transporting buanch unit After 1511 receive unloaded flowing carrier 120 from the upper strata of assembly line 100, decline, docked with the assembly line 100 of lower floor, and Unloaded flowing carrier 120 is transferred to the lower floor of assembly line 100, unloaded lower floor of the flowing carrier 120 by assembly line 100 It circulates to the head end of assembly line 100, so as to fulfill recycling.Further, since power battery module usually has tens meters Long, for the ease of dismounting, resettlement, transport of assembly line 100 etc., assembly line 100 is spliced to form by multistage subflow waterline 160.More Further, the length of each subflow waterline 160 is 1 meter -2 meters, in order to which each subflow waterline 160 shifts in workshop, floor.
A kind of embodiment of operating as subflow waterline 160, each subflow waterline 160 include two the first driving motors 161, the upper strata of driving subflow waterline 160 and the lower floor of subflow waterline 160 are respectively used to, by setting each subflow waterline 160 single Solely control operating, each subflow waterline 160 can be directly connected to by connecting plate, can easily assembled and disassembled, to realize in flowing water Increase station on line 100 or reduce station.
A kind of embodiment of the kind of drive as subflow waterline 160, assembly line 100 are Roller conveyors, and Roller conveyor can be Roller conveyor known to ordinary skill in the art, i.e., including rotation axis, bearing, the inner ring of bearing is inlayed on the rotary shaft, Roller is embedded on the outer ring of bearing, and to be rotated around rotation axis, duplex chain wheel, each roller of Roller conveyor are equipped in rotation axis It is connected by duplex chain wheel and chain.
Another embodiment of the kind of drive as subflow waterline 160, assembly line 100 are double-speed chain drive lines, speed Chain equally can be double-speed chain drive line known to ordinary skill in the art, i.e., led including double-speed chain chain, double-speed chain Rail type material, driving wheel driving portion, driving wheel driving motor, the driven wheel portion of adjustable tensioning.
The preferred Roller conveyor of this secondary design, Roller conveyor using the rack 162 of welding to strengthen carrying, and Roller conveyor along its pass The both sides in dynamic direction set Roller conveyor guide part 163 adjustable, for flowing the guiding of carrier 120, Roller conveyor guide part 163 The wear-resisting material designs such as nylon, PC plate can be used, and are designed with adjustable kidney slot, can be led to so as to fulfill Roller conveyor With the flowing carrier 120 of different size.
With reference to Fig. 2, in second of embodiment of assembly line 100, assembly line 100 include it is opposite, be arranged in parallel first Assembly line and the second assembly line, following blanking portions 400 are arranged on the second assembly line, and loop jump portion 150 includes to load The flowing carrier 120 for having the power battery module assembly in assembling is carried to the first flowing of the second assembly line from the first assembly line Carrier carries AGV152 and unloaded flowing carrier 120 is carried to the second flowing of first assembly line from the second assembly line Carrier carries AGV153.The flowing carrier 120 of first assembly line is transferred to first-class dynamic load tool and carries AGV152 and the second flowing water The flowing carrier 120 of line is transferred to second dynamic load tool and carries AGV153, can be carried using robot.By setting first Assembly line and the second assembly line can greatly reduce the space in one direction of assembly line 100, convenient for worker to each assembling Process supplements material.
Further, the first assembly line and second equally it is spliced to form by multistage subflow waterline 160.Similarly, each subflow The length of waterline 160 is 1 meter -2 meters, in order to which each subflow waterline 160 shifts in workshop, floor.
With reference to Fig. 1, Fig. 2, assembly line is additionally provided with feeding portion 200, department of assembly 300 and blanking portion 400, feeding portion 200, dress The both sides of assembly line 100 are arranged on portion 300, blanking portion 400 can be arranged on the tail end of assembly line 100.Feeding portion 200 includes For each parts to be ready to, with etc. more different feed preparing devices to be assembled；Department of assembly 300 includes assembling power The more different people that put together machines of each parts of battery modules assembly, each people that puts together machines are arranged on each operation position 110 One side；The power battery module assembly carrying that blanking portion 400 is used to assemble completion is offline.
In a kind of assembling embodiment of power battery module assembly, power battery module assembly include babinet, case lid and The accommodating space of babinet and case lid composition, accommodating space is interior to include cushion pad, vacuum formed box, the first epoxy plate, is then equipped with The battery pack 2612 of second epoxy plate 2611, the first gathering line protection cap, collection plate, acquisition module, fuse holder, fuse branch Frame, soft busbar stent, positive and negative connector, acquisition press strip, the second gathering line protection cap and fuse case etc..In other embodiment In, the similary power battery module assembly for having the appearance and size being made of different babinet and case lid different.It is of the invention similary The assembling of different power battery module assemblies can be compatible with.
With reference to Fig. 4, in order to be compatible with different power battery modules, the top of flowing carrier 120, which is provided with, can be used for loading The anti-skidding planar support member 123 of the power battery module of a variety of different models, since the usual weight of power battery module is larger, and The supporting surface of the case lid of battery module assembly is typically plane, and therefore, it rubs after being positioned over anti-skidding planar support member 123 Power is very big, and power battery module assembly will not be deviated because of the flowing of flowing carrier 120.Further, due to stream Dynamic load tool 120 with power battery module be plane cooperation, as long as therefore flowing carrier 120 anti-skidding planar support member 123 is set, and Other fixture need not be set, can realize that flowing carrier 120 can be used for the power battery module for supporting various different sizes, letter It is single, practical and ingenious.
In a kind of embodiment of flowing carrier 120, anti-skidding planar support member 123 includes polyurethane sheet (not shown), gathers Urethane plate is locked on anti-skidding planar support member 123, and power battery module assembly is placed on polyurethane sheet.
In second of embodiment of flowing carrier 120, anti-skidding planar support member 123 can include the rolling for being provided with annular knurl Flower support plate (not shown), annular knurl support plate are locked on anti-skidding planar support member 123, and power battery module assembly is placed on the rolling In flower support plate.
In other embodiments, flowing carrier 120 can be provided only for the support portion of support power battery module assembly 124, flowing carrier 120 is provided with to suck the electromagnet 121 of power battery module assembly simultaneously and control electromagnet 121 is logical The energization dials 122 of power-off.Further, the disconnected magnetic-type of the selection of electromagnet 121 energization.Assembly line 100 is total in power battery module Into babinet feeding at and power battery module assembly blanking at be provided with since the energization dials 122 with flowing carrier 120 is logical The pin of electricity, and it is logical to pass through the executive component known to ordinary skill in the art such as driving such as cylinder, motor conductive pin reeve Acusector disk 122 is broken magnetic with the energization for realizing electromagnet 121, so as to facilitate power battery module loading and unloading.
Just include babinet, case lid, cushion pad, vacuum formed box, the first epoxy plate below, the second epoxy plate is then installed 2611 battery pack 2612, the first gathering line protection cap, collection plate, acquisition module, fuse holder, fuse holder, soft busbar The dress of the power battery module assembly of stent, positive and negative connector, acquisition press strip, the second gathering line protection cap and fuse case etc. Feeding portion 200, department of assembly 300 and the blanking portion 400 of wiring are described in detail.
With reference to Fig. 1, Fig. 5, feeding portion 200 includes the first feed preparing device 210, and the first feed preparing device 210 is used for power battery The babinet of module assembly and the stock of case lid, the first feed preparing device 210 include babinet and carry AGV211 and carried mounted on babinet At least there is two layers for placing the babinet placement section 212 of babinet on AGV211, be provided with to position on babinet placement section 212 The babinet positioning region 213 of babinet, the first feed preparing device 210 transport babinet and case lid to the head end of assembly line 100.By using case Body carries AGV211 and carries babinet and case lid, it is possible to reduce the laying space of assembly line 100 can carry AGV211 by babinet Directly babinet and case lid are carried from other workshop.AGV211 is carried for the ease of babinet to dock with babinet transmission, babinet placement section 212 equally could be provided as Roller conveyor, say that babinet babinet is carried to babinet and carries AGV211 to facilitate, babinet positioning region 213 can With set babinet positioning plate 214 and use motor-driven babinet pushing plate 215, by babinet be pushed to babinet positioning plate 214 with Realize positioning, due to motor can multiple spot start and stop, it is accurate to control because using motor drive case pushing plate 215, also for Position the babinet of different size.In addition, obtaining the babinet of the lower floor of babinet placement section 212 for the ease of department of assembly 300, babinet is put Put the upper strata in portion 212 can be provided with it is known to ordinary skill in the art motor-driven exposure mechanism 216 can be used, After exposure mechanism 216 stretches out the upper strata of babinet placement section 212, department of assembly 300 can easily obtain babinet placement section 212 The babinet of lower floor.
With reference to Fig. 1, further, feeding portion 200 includes the second feed preparing device 220, and the second feed preparing device 220 includes case lid Transfer line 221, the second feed preparing device 220 are arranged in parallel with assembly line 100, and case lid is carried to case lid feeding portion 500.Case lid is removed Transport line 221 can select belt line known to ordinary skill in the art, Roller conveyor, one kind of double-speed chain transmission line, separately Outside, case lid transfer line 221 can be equally spliced to form by sub- 221 straight line of case lid transfer line of multistage.
With reference to Fig. 1, Fig. 2, Fig. 6, operation position 110 includes the first operation position 111, and the first operation position 111 is arranged on The head end of assembly line 100, department of assembly 300, which includes being arranged on the first of the one side of the first operation position 111, to put together machines people 310, First puts together machines people 310 for babinet and case lid feeding, and the first head for putting together machines people 310 is provided with to draw case lid It is inhaled to case lid transfer line 221 and for drawing the first vacuum of babinet to the flowing carrier 120 for flowing to the first operation position 111 Disk group 311, the first head for putting together machines people 310 be additionally provided with for aid in first put together machines people 310 assembling first First light source 313 at CCD312 and at least two.Since the usual appearance and size of the babinet of power battery module is larger, for the ease of One CCD312 determines the rigging position of babinet, therefore uses first light source 313 at least two, and further, first light source 313 can To select the light source of strip.
In addition, in order to improve the first mobility for putting together machines people 310, the first head for putting together machines people 310 is also set up The cushion pad of draw power battery modules assembly, the second vacuum cup group 314 of vacuum formed box and the second vacuum of control is useful for inhale The first control units 315 that disk group 314 switches when drawing cushion pad, vacuum formed box, the first control units 315 can be that control second is true Suction disk group 314 each vacuum cup work vacuum generator, due to the second vacuum cup group 314 for draw cushion pad or The quantity of the vacuum cup of person's vacuum formed box or position are different, and when specific vacuum cup needs work, vacuum generator is Vacuum is generated, to realize that vacuum cup corresponds work with each cushion pad or each vacuum formed box.
With reference to Fig. 1, Fig. 7, feeding portion 200 includes the 3rd feed preparing device 230, and the 3rd feed preparing device 230 is placed on the first dress In radius of clean-up region with robot 310, the 3rd feed preparing device 230 is used for the stock of cushion pad feeding, and cushion pad is the 3rd Vertical direction stacks many places on feed preparing device 230, and many places cushion pad that the 3rd feed preparing device 230 includes adjustable orientation distance is determined Position portion 231 and the first stripping portion 232 for removing cushion pad so that it to be prevented to be bonded to each other, first people 310 that puts together machines drive Second vacuum cup group 314 once draws more than one piece cushion pad feeding.Cushion pad positioning region 231 may be mounted at the first linear steering On axis 233, and it may be provided with many places 234 and first location hole 235 of the first positioning pin used for positioning, cushion pad positioning region 231 When needing to adjust, the first positioning pin 234 is unclamped, cushion pad positioning region 231 can slide adjustment on the first linear guiding axis 233 Distance after the completion of distance adjustment, the first positioning pin 234 is placed in the first different location holes 235.By setting cushion pad Positioning region 231, the cushion pad of the similary power battery module convenient for 230 compatible different model of the 3rd feed preparing device, realizes it The position location of cushion pad is adjusted according to the installation site of the cushion pad of different power battery module assemblies, facilitates the second vacuum Sucker group 314 is drawn.First stripping portion 232 includes first and removes cylinder 236 and the first stripping for removing cylinder driving by first From plate 237, after cushion pad is had good positioning, the first stripping cylinder 236 promotes the first peel plate 237 that will be pushed away positioned at the cushion pad of top layer Dynamic, while to realize that the cushion pad of top layer and following cushion pad stagger, the first peel plate 237 can be stayed layer with /V Cushion pad, so as to prevent the second vacuum cup group 314 from the cushion pad of lower floor is taken up when drawing the cushion pad on upper strata.
With reference to Fig. 1, Fig. 8, feeding portion 200 includes the 4th feed preparing device 240, and the 4th feed preparing device 240 is placed on the first dress In radius of clean-up region with robot 310, the 4th feed preparing device 240 is used for the stock of vacuum formed box feeding, the 4th feed preparing device 240 include the vacuum formed box stock portion 241 for obtaining vacuum formed box, for loading the suction for transporting and arriving from vacuum formed box stock portion 241 The first vacuum formed box placement section 242 of box is moulded, for from the first vacuum formed box placement section 242, obtaining vacuum formed box and arranging vacuum formed box The vacuum formed box auto arrangement portion 243 that row many places are once drawn in order to the second vacuum cup group 314.Vacuum formed box stock portion 241 can To include vacuum formed box assembly line 2411, the stock elevator 2413 with vacuum formed box pallet 2412, vacuum formed box vertical direction stacks For a row, it is stored on vacuum formed box assembly line 2411,2412 initial position of vacuum formed box pallet is arranged on vacuum formed box assembly line 2411 Lower part, when vacuum formed box one row circulation to vacuum formed box pallet 2412 when, stock elevator 2413 lift, the first electronic slide unit mould Group 2414 is one by one carried to vacuum formed box from vacuum formed box pallet the first vacuum formed box placement section 242, often carries one piece of suction Box is moulded, stock elevator 2413 rises once, to ensure that the first electronic slide unit module 2414 can be drawn to vacuum formed box.In addition, First electronic slide unit module 2414 can use gas nozzle to be blown vacuum formed box, vacuum formed box is prevented to be bonded to each other, is caused before carrying Electronic slide unit module 2414 once carries more than one piece vacuum formed box.Vacuum formed box auto arrangement portion 243 then uses the second electronic slide unit module 2431 carry vacuum formed box and auto arrangement vacuum formed box from the first vacuum formed box placement section 242.
With reference to Fig. 1, Fig. 9, operation position 110 includes the second operation position 112, and department of assembly 300 includes being arranged on the second behaviour Make the second of the one side of station 112 to put together machines people 320, second head for putting together machines people 320 is provided with to draw 3rd vacuum cup group 321 of the first epoxy plate of power battery module assembly.
With reference to Fig. 1, Figure 10, feeding portion 200 includes the 5th feed preparing device 250, and the 5th feed preparing device 250 is placed on the second dress In radius of clean-up region with robot 320, the 5th feed preparing device 250 is used for the stock of the first epoxy plate feeding, the first epoxy Plate vertical direction on the 5th feed preparing device 250 stacks, and the 5th feed preparing device 250 includes the first epoxy of adjustable orientation distance Plate positioning region 251 and for removing second stripping portion 252 of first epoxy plate it to be prevented to be bonded to each other.First epoxy plate positions Portion 251 could be provided as it is similar with 231 structure of cushion pad positioning region, with realize the 5th feed preparing device 250 can be compatible with different rule First epoxy plate of lattice, similarly, the second stripping portion 252 could be provided as it is similar with 232 structure of the first stripping portion, to prevent Three vacuum cup groups 321 take up other first epoxy plate when drawing the first epoxy plate.
With reference to Fig. 1, Figure 11, operation position 110 includes the 3rd operation position 113, and department of assembly 300 includes being arranged on the 3rd behaviour Make the 3rd of the one side of station 113 to put together machines people 330, the 3rd head for putting together machines people 330 is provided with to capture power The adjustable crawl fixture 331 of the battery pack of battery modules assembly.Adjustable crawl fixture 331 can use to be oppositely arranged at two Motor, driving is moved toward one another with the battery pack clamping jaw 332 that can grip battery pack to clamp battery pack between two parties, due to battery pack Clamping jaw is driven using motor because can with multiple spot start and stop, it is similary it is compatible with it is identical can clamp structure different battery packs Gripping.
With reference to Fig. 1, Figure 12, feeding portion 200 includes the 6th feed preparing device 260, and the 6th feed preparing device 260 is placed on the 3rd dress In radius of clean-up region with robot 330, the 6th feed preparing device 260 is used for the stock of 2612 feeding of battery pack.Due to battery Bag 2612 is before power battery module assembly is assembled to, it is also necessary to assemble the second epoxy plate 2611, therefore the 6th feed preparing device 260 include assembling the second epoxy panel assembly apparatus 261 of the second epoxy plate 2611 of battery pack 2612, after the completion of assembling, The 3rd adjustable crawl fixture 331 of the driving of people 330 that puts together machines captures battery pack from the second epoxy panel assembly apparatus 261 2612, by 2612 feeding of battery pack to the flowing carrier 120 for stopping at the 3rd operation position 113.
In a kind of embodiment of the second epoxy panel assembly apparatus 261,2611 horizontal direction closed assembly of the second epoxy plate, dress Before matching somebody with somebody, battery pack 2612 is placed on the one side of the second epoxy plate 2611, and between the second epoxy plate 2611 and battery pack 2612, Set with only allow single-piece epoxy resin board by groove (not shown) restriction plate 2613, and pass through electronic slide unit module Second epoxy plate 2611 is pushed to the installation site 2614 of battery pack 2612 along the groove, to prevent 2611 phase of the second epoxy plate Mutually fitting is secured to battery pack 2612.In addition, it is provided with to adjust restriction plate 2613 on the second epoxy panel assembly apparatus 261 Height restriction plate adjusting mechanism 2616 and for adjust lock screw wrench 2615 locked position lock screw wrench adjust Structure 2617, to realize that restriction plate 2613 is adapted to the second different epoxy plates 2611, lock screw wrench 2615 can lock The second different epoxy plates 2611.
With reference to Fig. 1, Figure 13, further, the 6th feed preparing device 260 further includes to be determined for the transfer of battery pack transfer positioning Position device 262, the 3rd adjustable crawl fixture 331 of the driving of people 330 that puts together machines therefrom capture battery in rotation positioning device 262 Bag, the second epoxy panel assembly apparatus 261 is transferred to by battery pack.By rotation positioning device in setting 262, convenient for the storage of battery pack It deposits, meanwhile, it is gripped exactly convenient for the 3rd people 330 that puts together machines and is carried to the second epoxy panel assembly apparatus 261.Transfer Positioner 262 includes battery pack transfer assembly line 2621, and one end of battery pack transfer assembly line stores for docking battery pack Line 263, battery pack transfer guide part 2622 are arranged on the both sides of battery pack transfer assembly line 2621, and adjustable both sides battery pack The distance of the guiding metal plate of transfer guide part 2622, to realize 2621 compatible different battery pack of battery pack transfer assembly line, The other end of battery pack transfer assembly line 2621 is docked with battery pack detent mechanism 2623, and by by being arranged on battery pack transfer Double electronic slide unit modules in the outside of assembly line 2621 drive, across the electricity of gantry shape on battery pack transfer assembly line 2621 The other end of battery pack from battery pack transfer assembly line 2621 is pushed into the detent mechanism of battery pack by pond bag pushing mechanism 2624 2623.And for the further positioning of battery pack, those of ordinary skill in the art can be with unrestricted choice by motor-driven fixed Position mechanism is compatible with the battery pack of different specification size while positioning to realize to battery pack.
Further, the 6th feed preparing device 260 further includes stores line 263, battery for the battery pack of storage batteries bag Battery pack of adjustable battery pack guiding mechanism to allow model different, battery pack storage line are provided on bag storage line 263 263 dock with middle rotation positioning device 262, and battery pack is transferred to middle rotation positioning device 262.Battery pack stores line 263 Belt line known to ordinary skill in the art, Roller conveyor etc., and the battery pack transfer assembly line of middle rotation positioning device 262 2621 can equally be provided with belt line known to ordinary skill in the art, Roller conveyor etc..
Further, the 6th feed preparing device 260 further includes to carry the battery pack carrying AGV265 of battery pack, battery Bag carries the battery pack pipeline 266 having on AGV265 for placing battery bag 2612, battery pack to be facilitated to carry AGV265 Battery pack is shifted from the PACK lines of external battery pack, in addition, for the ease of the compatible different electricity of battery pack pipeline 266 Chi Bao, guiding mechanism equally could be provided as adjustable guiding mechanism.
With reference to Fig. 1, Fig. 4, in one embodiment, feeding portion 200 includes the 7th feed preparing device 270, the 7th feed preparing device 270 include placing the first gathering line protection cap of power battery module assembly, collection plate, acquisition module, fuse holder, guarantor Dangerous silk stent, soft busbar stent, positive and negative connector, the body feed tank for gathering press strip, the second gathering line protection cap and fuse case Material frame 271, material frame 271 can be known to ordinary skill in the art as used aluminium section bar or using pipe The material frame or user built lead to the material frame of welding.It is provided with to place the first gathering line on flowing carrier 120 Protection cap, collection plate, acquisition module, fuse holder, fuse holder, soft busbar stent, positive and negative connector, acquisition press strip, the The flowing carrier material placement section 125 of two gathering line protection caps and fuse case.
Further, in the operation position 110, a worker is configured, manually to place above-mentioned material to flowing Carrier material placement section 125, to realize concentration dispensing, convenient for the realization of the automation of each operation position 110.Certainly, equally simultaneously It is not intended to be limiting, assembly line 100 can also include many places standby operation station 1111, in other embodiments, can be spare Feed preparing device for each material automatic charging is set on station, and those of ordinary skill in the art can be according to cost, production The additional relevant feed preparing device on each standby operation station 1111 such as efficiency, customer demand.
With reference to Fig. 1, Figure 14, operation position 110 includes the 4th operation position 114, and department of assembly 300 includes being arranged on the 4th behaviour Make the 4th of the one side of station 114 to put together machines people 340, the 4th puts together machines people 340 from flowing carrier material placement section 125 Acquisition module and acquisition press strip are obtained, to be assembled to power battery module assembly, the 4th head for putting together machines people 340 is provided with For draw acquisition press strip the 4th vacuum cup group 341, for capture acquisition module the first Pneumatic clamping jaw 342, for locking First lock screw portion 343 of tight acquisition press strip and acquisition module, the people 340 that puts together machines for auxiliary the 4th assemble and lock acquisition Module and gather press strip at least two at secondary light source 345 at the 2nd CCD344 and at least two.
With reference to Fig. 1, Figure 15, operation position 110 includes the 5th operation position 115, and department of assembly 300 includes being arranged on the 5th behaviour Make the 5th of the one side of station 115 to put together machines people 350, the 5th puts together machines people 350 from flowing carrier material placement section 125 Collection plate, fuse holder and soft busbar stent are obtained, to be assembled to power battery module assembly, the 5th puts together machines people's 350 Head is provided with to draw the 5th vacuum cup group 351 of collection plate, for preventing the curved collection plate correction unit of collection plate 352nd, for capture fuse holder the second Pneumatic clamping jaw, for capture soft busbar stent the 3rd Pneumatic clamping jaw 354, for locking Tight collection plate, fuse holder, the second lock screw portion 355 of soft busbar stent, for preventing collection plate, fuse holder, soft busbar Stent be locked hour offset the first positioning pin 356, for aid in the 5th put together machines people 350 assemble and interlocking collection plate, protect Dangerous silk seat, soft busbar stent along it detect adjustable 3rd CCD357 in direction position and the 3rd light source 358.
With reference to Fig. 1, Figure 16, operation position 110 includes the 6th operation position 116, and department of assembly 300 includes being arranged on the 6th behaviour Make the 6th of the one side of station 116 to put together machines people 360, the 6th puts together machines people 360 from flowing carrier material placement section 125 The first gathering line protection cap, fuse holder and positive and negative connector are obtained, to be assembled to power battery module assembly, the 6th assembling The head of robot 360 is provided with to capture the 4th Pneumatic clamping jaw 361 of the first gathering line protection cap, for capturing fuse 5th Pneumatic clamping jaw 362 of stent and for capture positive and negative connector the 6th Pneumatic clamping jaw 363, for locking the first gathering line Protection cap, the 3rd lock screw portion 364 of fuse holder and positive and negative connector and for the 6th people 360 that puts together machines to be aided in assemble And the first gathering line protection cap of locking, fuse holder and positive and negative connector along it detect direction position the adjustable 4th CCD365 and the 4th light source 366.
With reference to Fig. 1, Figure 17, operation position 110 includes the 7th operation position 117, and department of assembly 300 includes being arranged on the 7th behaviour Make the 7th of the one side of station 117 to put together machines people 370, the 7th puts together machines people 370 from flowing carrier material placement section 125 The second gathering line protection cap and fuse case are obtained, to be assembled to power battery module assembly, the 7th puts together machines people's 370 Head be provided with to capture the 7th Pneumatic clamping jaw 371 of the second gathering line protection cap, for draw gathering line protection cap the Six vacuum cup groups 372 prevent the curved gathering line protection cap correction unit 373 of gathering line protection cap, are gathered for locking second 4th lock screw portion 374 of line protection cap and fuse case and for the 7th people 370 that puts together machines to be aided in assemble and interlocking the Two gathering line protection caps and fuse case detect adjustable 5th CCD375 in direction position and the 5th light source 376 along it.
With reference to Fig. 1, Figure 18, operation position 110 includes the 8th operation position 118, and department of assembly 300 includes being arranged on the 8th behaviour Make the 8th of the one side of station 118 and the one side in case lid feeding portion 500 to put together machines people 380, the 8th puts together machines people 380 from case It covers in material portion 500 and obtains case lid, to be assembled to power battery module assembly, the 8th head for putting together machines people 380 is provided with For draw case lid the 7th vacuum cup group 381, for locking the 5th of case lid the lock screw portion 382 and for aiding in the 8th dress That assembles and lock case lid with robot 380 detects adjustable 6th CCD383 in direction position and the 6th light source 384 along it.
With reference to Fig. 1, Figure 19, operation position 110 includes the 9th operation position 119, and department of assembly 300 includes being arranged on the 9th behaviour Make the detection robot 390 of the one side of station 119, the 9th operation position 119 is located at the both sides of assembly line 100, is provided with many places For the pressure release valve seal mechanism (not shown) of the relief valve of sealed motive force battery modules, pressure release valve seal mechanism (not shown) can Cylinder driving soft material such as silica gel, polyurethane, rubber etc. to be used to block the relief valve.The head of detection robot 390 is set Be equipped with to unscrew relief valve relief valve mechanism for assembling-disassembling 391, for power battery module assembly air-leakage test pressure release The detection of electrical leakage portion 393 and detect machine for auxiliary that test section 392, the drain conditions for power battery module assembly detect What people 390 detected detects adjustable 7th CCD394 in direction position and the 7th light source 395 along it.It should be noted that detection Pressure release and the device and method of electric leakage, not in the stated ranges of this technical solution, needed for those of ordinary skill in the art The thing to be done is please to purchase the related device for detecting pressure release and leaking electricity, and the detector or detection pin etc. are mounted on inspection It surveys in robot 390, by detecting robot 390, detector or detection pin is driven to run to power battery module assembly institute The position detected is needed, so as to be detected, as qualified or underproof judgement, then passes through the detection pressure release and electric leakage The assembly line that device automatic decision and feedback signal are applied to this.
With reference to Fig. 1, operation position 110 includes the tenth operation position 1110, and blanking portion 400 includes being arranged on the tenth operative employee The blanking robot 410 of the one side of position 1110, the head of blanking robot 410 is provided with to capture power battery module assembly Adjustable clamping jaw (not shown).Adjustable clamping jaw (not shown) can use two motors, be oppositely arranged, with from power battery The front and rear or left and right directions of module assembly is moved toward one another to clamp power battery module assembly between two parties, since clamping jaw is adjusted (not shown) is driven using motor because can with multiple spot start and stop, it is similary it is compatible have it is same or similar can clamp structure not With the gripping of power battery module assembly.
The one side of blanking robot 410 is placed with to carry the power battery for the power battery module assembly that assembling is completed Module carries AGV420, and blanking robot 410 completes dynamic from crawl assembling on the flowing carrier 120 of the tenth operation position 1110 Power battery modules assembly is simultaneously carried to power battery module carrying AGV420.It can be ability that power battery module, which carries AGV420, Carrying AGV well known to the those of ordinary skill of domain.
Further, the opposite side of blanking robot 410 is additionally provided with stores up for underproof power battery module assembly The NG material storage units 430 deposited, blanking robot 410 captures underproof from the flowing carrier 120 of the tenth operation position 1110 Power battery module assembly is simultaneously positioned in NG material storage units 430.NG material storage units 430 equally can be ordinary skill Structure well known to personnel as Roller conveyor, all existing material rack in workshop etc..
It should be noted that each operation position, the sequence of respectively put together machines people, each feed preparing device are not intended to limit its pendulum The position put, those of ordinary skill in the art can adjust its position put according to different assembly processes.
The supply of the screw in the lock screw portion involved by the technical program, can use those of ordinary skill in the art institute The feed mechanism of well known screw, as, by after screw vibration arrangement, blown it by tracheae using gases at high pressure using vibrating disk It send to the head in each lock screw portion, to realize the supply of screw.
Cylinder involved by the technical program, does not do the differentiation of model, is not limited to be same component yet, remove Non- to be otherwise noted, those of ordinary skill in the art can select different cylinder diameters, different strokes, difference according to its actual needs Mounting means, the selection of the cylinder diameter, stroke, mounting means of cylinder is not equally the claimed technology of this technical solution Content.
The people that puts together machines involved by the technical program, generally refers to six-joint robot, unless otherwise indicated.
Motor that the technical program is related to, slide unit module, do not do the differentiation of model, it is same portion to be also not limited to Part, unless otherwise indicated, those of ordinary skill in the art can select different power outputs, different torsions according to its actual needs The selection of the model of square, different strokes, different mounting means, motor or slide unit module and determine, be not equally this The claimed technology contents of technical solution.
The motor-driven structure that the technical program is related to, when its straight line driving mechanism, ordinary skill people Member is it is also known that the mechanism has included guide frame guide frame and transmission as well known to line slide rail, linear steering axis etc. Structure drive mechanism as well known to screw rod transmission, toothed belt transmission, chain drive etc.；When it is rotary drive mechanism, this field Those of ordinary skill is it is also known that the mechanism has included the structures such as rotation axis, the bearing, the bearing block that support.
The mounting means between each mechanism involved by the technical program, unless otherwise instructed, what is referred both to uses screw thread The mode of locking is installed.
The material that each connector, connecting plate, positioning pin involved by the technical program etc. use, unless otherwise instructed, What is referred both to uses steel material.
Each specific technical characteristic described in above-mentioned specific embodiment, in the case of no contradiction, can be with It is combined by any mode, for unnecessary repetition, the present invention is to various combinations of possible ways not otherwise stated.
Above example is merely to illustrate technical scheme and is not limited, all without departing from the present invention Any modification of scope or equivalent substitution should all be included in technical scheme.
It stocks up due to the use of few artificial concentrate, more automatic recipe makers, the people that puts together machines, more carrying AGV Assembly work is completed in cooperation, and therefore, technical scheme can greatly improve the life that power battery module assembly assembles Production efficiency improves production capacity, aids in the people's assembling that puts together machines due to being equipped with many places on the people that puts together machines, then substantially increases production The qualification rate of product due to the use of detection robot, then prevents NG product to flow to next production line, further ensure that product Qualification rate.

Claims (33)

1. a kind of assembly line for power battery module assembly PACK assemblings, which is characterized in that including：
Assembly line, the assembly line include：For many places operation position of each parts of power battery module assembly assembling, Can load the power battery module assembly that in assembling and/or assembling is completed to be flowed on assembly line, by the assembling and/or The power battery module assembly that assembling is completed is transferred to many places flowing carrier of each operation position, for making each flowing carrier each The many places blocking portion stopped in operation position, for positioning the positioning region of the flowing carrier in each operation position, for turning Move it is described flowing carrier so that its circulate on assembly line, assembled with cyclical loadings in and/or assembling complete power electric The loop jump portion of pond module assembly；
Feeding portion, the feeding portion include for each parts to be ready to, with etc. more different feed preparing devices to be assembled；
Department of assembly, the department of assembly include assembling more different assemblings of each parts of power battery module assembly Robot, each people that puts together machines are arranged on the one side of each operation position；
Blanking portion, the power battery module assembly carrying that the blanking portion is used to assemble completion are offline.
2. a kind of assembly line for power battery module assembly PACK assemblings according to claim 1, which is characterized in that The assembly line is the linear assembly line of Dual-layer driving, and the operation position, the blocking portion and the positioning region are set It puts on the upper strata of the assembly line, the loop jump portion includes each one that is separately positioned on the head and the tail both ends of the assembly line Elevator.
3. a kind of assembly line for power battery module assembly PACK assemblings according to claim 2, which is characterized in that The assembly line is spliced to form by multistage subflow waterline.
4. a kind of assembly line for power battery module assembly PACK assemblings according to claim 3, which is characterized in that The length of each subflow waterline is 1 meter -2 meters.
5. a kind of assembly line for power battery module assembly PACK assemblings according to claim 3 or 4, feature exist In each subflow waterline includes two the first driving motors, is respectively used to the driving upper strata of subflow waterline and subflow waterline Lower floor.
6. according to claim 1-4 any one of them it is a kind of for power battery module assembly PACK assemble assembly line, It is characterized in that, the assembly line is Roller conveyor.
7. a kind of assembly line for power battery module assembly PACK assemblings according to claim 1, which is characterized in that The feeding portion includes the first feed preparing device, and first feed preparing device is used for the babinet and case of the power battery module assembly The stock of lid, first feed preparing device include babinet and carry AGV and be at least used on babinet carrying AGV with two layers The babinet placement section of the babinet is placed, is provided with to position the babinet positioning region of the babinet on the babinet placement section, First feed preparing device transports the babinet and case lid to the head end of the assembly line.
8. a kind of assembly line for power battery module assembly PACK assemblings according to claim 7, which is characterized in that The feeding portion include the second feed preparing device, second feed preparing device include case lid transfer line, second feed preparing device with The assembly line is arranged in parallel, and the case lid is carried to case lid feeding portion.
9. a kind of assembly line for power battery module assembly PACK assemblings according to claim 8, which is characterized in that The operation position includes the first operation position, and first operation position is arranged on the head end of the assembly line, the assembling Portion, which includes being arranged on the first of the one side of first operation position, to put together machines people, and described first puts together machines people for described Babinet and case lid feeding, first head for putting together machines people are provided with to draw the case lid to the case lid transfer line It is described and for drawing the babinet to the first vacuum cup group of the flowing carrier for flowing to first operation position First head for putting together machines people be additionally provided with to aid in described first put together machines people's assembling the first CCD and at least two at First light source.
10. a kind of assembly line for power battery module assembly PACK assemblings according to claim 9, feature exist In first head for putting together machines people is additionally provided with to draw cushion pad, the plastic uptake of the power battery module assembly Second vacuum cup group of box and control the second vacuum cup group switch when drawing the cushion pad, vacuum formed box first Control unit.
11. a kind of assembly line for power battery module assembly PACK assemblings according to claim 10, feature exist Include the 3rd feed preparing device in, the feeding portion, the 3rd feed preparing device is placed on the described first work for putting together machines people In radius region, the 3rd feed preparing device is used for the stock of the cushion pad feeding, and the cushion pad is in the described 3rd stock Vertical direction stacks many places on device, the 3rd feed preparing device include adjustable orientation distance many places cushion pad positioning region and For the first stripping portion for removing the cushion pad so that it to be prevented to be bonded to each other, described first put together machines people driving described second Vacuum cup group once draws cushion pad feeding described in more than one piece.
12. a kind of assembly line for power battery module assembly PACK assemblings according to claim 10, feature exist Include the 4th feed preparing device in, the feeding portion, the 4th feed preparing device is placed on the described first work for putting together machines people In radius region, the 4th feed preparing device is used for the stock of the vacuum formed box feeding, and the 4th feed preparing device includes being used for The vacuum formed box stock portion of the vacuum formed box is obtained, for loading the vacuum formed box for transporting and arriving from the vacuum formed box stock portion First vacuum formed box placement section, for from the first vacuum formed box placement section, obtaining the vacuum formed box and arranging the vacuum formed box The vacuum formed box auto arrangement portion that row many places are once drawn in order to the second vacuum cup group.
13. a kind of assembly line for power battery module assembly PACK assemblings according to claim 1, feature exist In the operation position includes the second operation position, and the department of assembly includes the one side for being arranged on second operation position Second puts together machines people, and second head for putting together machines people is provided with to draw the of the power battery module assembly 3rd vacuum cup group of one epoxy plate.
14. a kind of assembly line for power battery module assembly PACK assemblings according to claim 12, feature exist Include the 5th feed preparing device in, the feeding portion, the 5th feed preparing device is placed on the described second work for putting together machines people In radius region, the 5th feed preparing device is used for the stock of the first epoxy plate feeding, and first epoxy plate is described Vertical direction stacks on 5th feed preparing device, and the 5th feed preparing device includes the first epoxy plate positioning of adjustable orientation distance Portion and the second stripping portion for removing first epoxy plate so that it to be prevented to be bonded to each other.
15. a kind of assembly line for power battery module assembly PACK assemblings according to claim 1, feature It is, the operation position includes the 3rd operation position, and the department of assembly includes the one side for being arranged on the 3rd operation position The 3rd put together machines people, the 3rd head for putting together machines people is provided with to capture the power battery module assembly The adjustable crawl fixture of battery pack.
16. a kind of assembly line for power battery module assembly PACK assemblings according to claim 15, special Sign is that the feeding portion includes the 6th feed preparing device, and the 6th feed preparing device is placed on the described 3rd and puts together machines people's In radius of clean-up region, the 6th feed preparing device is used for the stock of the battery pack feeding, and the 6th feed preparing device includes For assembling the second epoxy panel assembly apparatus of the second epoxy plate of the battery pack, the described 3rd puts together machines described in people's driving Adjustable crawl fixture captures the battery pack from the second epoxy panel assembly apparatus, by the battery pack feeding to stopping The flowing carrier in the 3rd operation position.
17. a kind of assembly line for power battery module assembly PACK assemblings according to claim 16, special Sign is that the 6th feed preparing device further includes the middle rotation positioning device for battery pack transfer positioning, the 3rd dress The battery pack is captured from the middle rotation positioning device with the robotically-driven adjustable crawl fixture, by the battery pack It is transferred to the second epoxy panel assembly apparatus.
18. a kind of assembly line for power battery module assembly PACK assemblings according to claim 17, special Sign is that the 6th feed preparing device further includes to store the battery pack storage line of the battery pack, the battery pack storage Be provided with battery pack of adjustable battery pack guiding mechanism to allow model different on line, the battery pack storage line with it is described Middle rotation positioning device docking, the middle rotation positioning device is transferred to by the battery pack.
19. according to a kind of dress assembled for the power battery module assembly PACK of claim 16-18 any one of them Wiring, which is characterized in that the battery pack that the 6th feed preparing device further includes to carry the battery pack carries AGV, described Battery pack carries the battery pack pipeline for having to place the battery pack on AGV.
20. a kind of assembly line for power battery module assembly PACK assemblings according to claim 1, feature It is, the feeding portion includes the 7th feed preparing device, and the 7th feed preparing device includes placing the power battery module First gathering line protection cap of assembly, collection plate, acquisition module, fuse holder, fuse holder, soft busbar stent, positive and negative anodes Connector, acquisition press strip, the second gathering line protection cap and fuse case body feed tank material frame.
21. a kind of assembly line for power battery module assembly PACK assemblings according to claim 20, special Sign is, is provided with to place the first gathering line protection cap, collection plate, acquisition module, insurance on the flowing carrier Silk seat, fuse holder, soft busbar stent, positive and negative connector, acquisition press strip, the second gathering line protection cap and fuse case Flow carrier material placement section.
22. a kind of assembly line for power battery module assembly PACK assemblings according to claim 21, special Sign is that the operation position includes the 4th operation position, and the department of assembly includes being arranged on the one of the 4th operation position The 4th of side puts together machines people, and the described 4th people that puts together machines obtains the acquisition mould from the flowing carrier material placement section Block and the acquisition press strip, to be assembled to the power battery module assembly, the 4th head for putting together machines people is provided with For draw the acquisition press strip the 4th vacuum cup group, for capturing the first Pneumatic clamping jaw of the acquisition module, be used for Lock the first lock screw portion of the acquisition press strip and acquisition module, for aiding in the described 4th to put together machines people's assembling and locking The acquisition module and gather press strip at least two at secondary light source at the 2nd CCD and at least two.
23. a kind of assembly line for power battery module assembly PACK assemblings according to claim 21, special Sign is that the operation position includes the 5th operation position, and the department of assembly includes being arranged on the one of the 5th operation position The 5th of side puts together machines people, and the described 5th people that puts together machines obtains the acquisition from the flowing carrier material placement section Plate, the fuse holder and the soft busbar stent, to be assembled to the power battery module assembly, the described 5th puts together machines The head of people is provided with to draw the 5th vacuum cup group of the collection plate, for preventing the curved acquisition of the collection plate Plate correction unit, the second Pneumatic clamping jaw, pneumatic for capturing the 3rd of the soft busbar stent for capturing the fuse holder Clamping jaw, for lock the collection plate, the fuse holder, the second lock screw portion of the soft busbar stent, for preventing State collection plate, the fuse holder, the soft busbar stent be locked hour offset the first positioning pin, for aiding in the described 5th The people that puts together machines assemble and interlocking described in collection plate, the fuse holder, the soft busbar stent along its detect direction position Adjustable 3rd CCD and the 3rd light source.
24. a kind of assembly line for power battery module assembly PACK assemblings according to claim 21, special Sign is that the operation position includes the 6th operation position, and the department of assembly includes being arranged on the one of the 6th operation position The 6th of side puts together machines people, and the described 6th people that puts together machines obtains described first from the flowing carrier material placement section and adopts Line concentration protection cap, the fuse holder and the positive and negative connector, to be assembled to the power battery module assembly, described Six heads for putting together machines people are provided with to capture the 4th Pneumatic clamping jaw of the first gathering line protection cap, for capturing State the 5th Pneumatic clamping jaw of fuse holder and the 6th Pneumatic clamping jaw, described for locking for capturing the positive and negative connector First gathering line protection cap, the 3rd lock screw portion of the fuse holder and the positive and negative connector and for aiding in described the Six, which put together machines, people's assembling and locks the edge of the first gathering line protection cap, the fuse holder and the positive and negative connector It detects adjustable 4th CCD in direction position and the 4th light source.
25. a kind of assembly line for power battery module assembly PACK assemblings according to claim 21, special Sign is that the operation position includes the 7th operation position, and the department of assembly includes being arranged on the one of the 7th operation position The 7th of side puts together machines people, and the described 7th people that puts together machines obtains described second from the flowing carrier material placement section and adopts Line concentration protection cap and the fuse case, to be assembled to the power battery module assembly, the described 7th puts together machines people's Head is provided with to capture the 7th Pneumatic clamping jaw of the second gathering line protection cap, for drawing the gathering line protection cap The 6th vacuum cup group, prevent the curved gathering line protection cap correction unit of the gathering line protection cap, for locking described 4th lock screw portion of two gathering line protection caps and the fuse case and for aiding in the described 7th to put together machines people's assembling And the second gathering line protection cap described in interlocking and the fuse case along its detect adjustable 5th CCD in direction position and 5th light source.
26. a kind of assembly line for power battery module assembly PACK assemblings according to claim 8, feature exist Include the 8th operation position in, the operation position, the department of assembly include the one side for being arranged on the 8th operation position and The 8th of the one side in the case lid feeding portion puts together machines people, and the described 8th people that puts together machines obtains from the case lid feeding portion The case lid, to be assembled to the power battery module assembly, the 8th head for putting together machines people is provided with to draw 7th vacuum cup group of the case lid locks screw portion and for aiding in the 8th assembling for locking the 5th of the case lid the Robotic asssembly and the locking case lid detect adjustable 6th CCD in direction position and the 6th light source along it.
27. a kind of assembly line for power battery module assembly PACK assemblings according to claim 1, feature exist In the operation position includes the 9th operation position, and the department of assembly includes the one side for being arranged on the 9th operation position Robot is detected, the 9th operation position is located at the both sides of the assembly line, is provided with many places for sealing the power electric The pressure release valve seal mechanism of the relief valve of pond module, the head of the detection robot are provided with to unscrew the relief valve Relief valve mechanism for assembling-disassembling, for the power battery module assembly air-leakage test pressure release test section, for the power Battery modules assembly drain conditions detection detection of electrical leakage portion and for aid in it is described detection robot detect along its detection Adjustable 7th CCD in direction position and the 7th light source.
28. a kind of assembly line for power battery module assembly PACK assemblings according to claim 1, feature exist In the operation position includes the tenth operation position, and the blanking portion includes the one side for being arranged on the tenth operation position Blanking robot, the head of the blanking robot are provided with to capture the adjustable clamping jaw of power battery module assembly, institute The one side for stating blanking robot is placed with to carry the power battery module for the power battery module assembly that the assembling is completed AGV is carried, the blanking robot captures the dynamic of the assembling completion from the flowing carrier of the tenth operation position Power battery modules assembly is simultaneously carried to the power battery module carrying AGV.
29. a kind of assembly line for power battery module assembly PACK assemblings according to claim 28, feature exist In the opposite side of the blanking robot is additionally provided with expects storage for the NG of underproof power battery module assembly storage Portion, it is total that the blanking robot captures underproof power battery module from the flowing carrier of the tenth operation position Into and be positioned in NG material storage unit.
30. a kind of assembly line for power battery module assembly PACK assemblings according to claim 1, feature exist In the assembly line further includes many places standby operation station.
31. a kind of assembly line for power battery module assembly PACK assemblings according to claim 1, feature exist In described flow is provided with to suck the electromagnet of the power battery module assembly and the control electromagnetism Tie Tong on carrier The energization dials of power-off.
32. a kind of assembly line for power battery module assembly PACK assemblings according to claim 1, feature exist Include the first assembly line and the second assembly line opposite, be arranged in parallel in, the assembly line, the blanking portion is arranged on described the On two assembly lines, the loop jump portion includes the flowing carrier for the power battery module assembly that will be mounted in assembling from described The first-class dynamic load tool that first assembly line is carried to second assembly line carries AGV and by unloaded flowing carrier from described the The second dynamic load tool that two assembly lines are carried to first assembly line carries AGV.
33. a kind of assembly line for power battery module assembly PACK assemblings according to claim 32, feature exist It is spliced to form in, first assembly line and described second by multistage subflow waterline.
CN201711420207.4A 2017-12-25 2017-12-25 A kind of assembly line for power battery module assembly PACK assemblings Pending CN108063277A (en)

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CN111522310A (en) * 2020-04-20 2020-08-11 深圳宇龙机器人科技有限公司 Water-hydrogen power module production control system, production control method and production line
CN111682232A (en) * 2020-05-09 2020-09-18 惠州金源精密自动化设备有限公司 Battery module assembling mechanism and battery module
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CN112233915A (en) * 2020-09-10 2021-01-15 深圳市兴创嘉技术有限公司 Assembling method of energy storage device
CN112786941A (en) * 2019-11-11 2021-05-11 大族激光科技产业集团股份有限公司 Upper cover assembling equipment and upper cover assembling method of battery module
CN114029889A (en) * 2022-01-10 2022-02-11 江苏海瑞电源有限公司 Module output assembly error is corrected and is used spacing frock
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CN115781213A (en) * 2022-11-15 2023-03-14 深圳市拓野智慧能源有限公司 Method for automatically putting module into lower box body

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CN111682232A (en) * 2020-05-09 2020-09-18 惠州金源精密自动化设备有限公司 Battery module assembling mechanism and battery module
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CN111933992A (en) * 2020-08-19 2020-11-13 王乐炯 Power lithium battery pack arranging and assembling machine and arranging and assembling method
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WO2022249049A1 (en) * 2021-05-26 2022-12-01 Comau S.P.A. An apparatus and method for assembling a battery pack for powering electric traction motors of electric motor-vehicles
CN114029889A (en) * 2022-01-10 2022-02-11 江苏海瑞电源有限公司 Module output assembly error is corrected and is used spacing frock
CN115781213A (en) * 2022-11-15 2023-03-14 深圳市拓野智慧能源有限公司 Method for automatically putting module into lower box body
CN115781213B (en) * 2022-11-15 2023-09-26 深圳市拓野智慧能源有限公司 Method for automatically feeding module into box body

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