CN111522310A - Water-hydrogen power module production control system, production control method and production line - Google Patents

Water-hydrogen power module production control system, production control method and production line Download PDF

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CN111522310A
CN111522310A CN202010312344.1A CN202010312344A CN111522310A CN 111522310 A CN111522310 A CN 111522310A CN 202010312344 A CN202010312344 A CN 202010312344A CN 111522310 A CN111522310 A CN 111522310A
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assembly
equipment
assembling
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CN111522310B (en
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温凯文
陈昌军
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Shenzhen Yulong Robot Technology Co ltd
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Shenzhen Yulong Robot Technology Co ltd
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00—Fuel cells; Manufacture thereof
    • H01M8/22—Fuel cells in which the fuel is based on materials comprising carbon or oxygen or hydrogen and other elements; Fuel cells in which the fuel is based on materials comprising only elements other than carbon, oxygen or hydrogen
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32368—Quality control
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30—Hydrogen technology
    • Y02E60/50—Fuel cells
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The embodiment of the invention discloses a production control system, a production control method and a production line of a water-hydrogen power module. The system comprises: the transmission control module is used for acquiring transmission parameters and receiving transmission state data sent by the transmission equipment; the visual positioning control module is used for acquiring visual positioning parameters and receiving visual positioning data sent by visual positioning equipment; the assembly control module is used for acquiring assembly parameters and receiving assembly state data sent by the assembly equipment; the main control module is used for analyzing and processing according to the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result, determining a production control instruction according to the production data analysis result, the assembly parameter, the visual positioning parameter and the transmission parameter, and controlling the transmission equipment, the visual positioning equipment and the assembly equipment to transmit, visually position and assemble according to the production control instruction. The invention realizes the automatic production of transmission, visual positioning and assembly, and is beneficial to the mass production of the water-hydrogen power module.

Description

Water-hydrogen power module production control system, production control method and production line
Technical Field
The invention relates to the technical field of water-hydrogen power module production, in particular to a water-hydrogen power module production control system, a production control method and a production line.
Background
With the rapid development of electric vehicles, hydrogen fuel cells are produced and become a part of power modules of electric vehicles, namely water-hydrogen power modules. The water-hydrogen power module assembling process has more links, the existing water-hydrogen power module is mainly assembled manually in the processing process, the whole production flow is far away from the full-automatic production, the production efficiency is seriously influenced, and the mass production of the water-hydrogen power module is not facilitated. Therefore, it is very important to develop a water-hydrogen power module production control system.
Disclosure of Invention
Therefore, in order to solve the above problems, a production control system, a production control method and a production line for a water-hydrogen power module are provided, which are used for solving the technical problem that the whole production process of the water-hydrogen power module in the prior art is far from the full-automatic production.
In a first aspect, the present invention provides a water-hydrogen power module production control system applied to a water-hydrogen power module production line, where the water-hydrogen power module production line includes a conveying device for conveying a carrier, a visual positioning device for visually positioning a part to be assembled, and an assembling device for assembling the part to be assembled on the carrier, and the system includes:
the transmission control module is used for acquiring transmission parameters and receiving transmission state data sent by the transmission equipment;
the visual positioning control module is used for acquiring visual positioning parameters and receiving visual positioning data sent by the visual positioning equipment;
the assembling control module is used for acquiring assembling parameters and receiving assembling state data sent by the assembling equipment;
the main control module is used for analyzing and processing the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result, determining a production control instruction according to the production data analysis result, the assembly parameters, the visual positioning parameters and the transmission parameters, and controlling the transmission equipment, the visual positioning equipment and the assembly equipment to transmit, visually position and assemble according to the production control instruction.
In one embodiment, the production control instructions comprise: the transport control instructions for controlling the transport apparatus, the visual positioning control instructions for controlling the visual positioning apparatus, the assembly control instructions for controlling the assembly apparatus;
the assembly control instructions include: the system comprises a bottom plate feeding control instruction, a water-hydrogen unit assembling control instruction, a humidifier assembling control instruction, a first controller assembling control instruction, a high-pressure unit assembling control instruction, a left side plate assembling control instruction, a right side plate assembling control instruction, an integrated fan assembling control instruction, a copper plate assembling control instruction, a hydrogen production unit assembling control instruction, a pile unit assembling control instruction, a second controller assembling control instruction, a control circuit assembling control instruction, a shell front cover plate assembling control instruction, a shell rear cover plate assembling control instruction and a shell left and right mounting plate assembling control instruction.
In one embodiment, the water-hydrogen power module production line is provided with a plurality of stations;
when the same station comprises at least two assembling devices, the assembling control instruction controls all the assembling devices of the same station to realize IO interlocking.
In one embodiment, the assembly control module includes: the robot control system comprises a four-axis robot control submodule and a six-axis robot control submodule;
the four-axis robot control submodule is used for being in communication connection with the four-axis robot, acquiring four-axis robot assembly parameters and receiving four-axis robot assembly state data sent by the four-axis robot;
the six-axis robot control sub-module is used for being in communication connection with the six-axis robot, acquiring six-axis robot assembly parameters and receiving six-axis robot assembly state data sent by the six-axis robot;
the main control module is also used for controlling the four-axis robot to automatically assemble the parts to be assembled on the carrier according to the production control instruction, and the six-axis robot to automatically assemble the parts to be assembled on the carrier.
In one embodiment, the four-axis robot control sub-module is in communication connection with the four-axis robot through MODUBUS or TCP/IP;
and the six-axis robot control sub-module is in communication connection with the six-axis robot through TCP/IP.
In one embodiment, the transmission control module comprises a main line transmission control sub-module and a secondary line transmission control sub-module;
the main line transmission control submodule is used for acquiring main line transmission parameters and receiving main line transmission state data sent by the main line transmission device;
the auxiliary line transmission control submodule is used for acquiring auxiliary line transmission parameters and receiving auxiliary line transmission state data sent by an auxiliary line transmission device;
the main control module is also used for controlling the main line conveying device to convey qualified products according to the production control instruction, and controlling the auxiliary line conveying device to convey unqualified products according to the production control instruction.
In one embodiment, the system further comprises: an AGV trolley control module;
the AGV control module is used for acquiring AGV parameters and receiving AGV working state data sent by the AGV;
the main control module is also used for controlling the AGV trolley to convey the material frames containing the parts to be assembled to the stations or take away empty material frames according to the production control instruction.
In one embodiment, the system further comprises: a process control module;
the process control module is used for receiving a process completion updating request sent by the assembly equipment, carrying a carrier identifier in the process completion updating request, and updating a process management database according to the carrier identifier carried by the process completion updating request;
the process control module is further configured to receive a process production confirmation request sent by a target assembly device, where the process production confirmation request carries a target carrier identifier and a target assembly device identifier, search the process management database according to the target carrier identifier carried by the process production confirmation request to obtain process completion data corresponding to the target carrier identifier, confirm a previous process corresponding to the target assembly device identifier according to the target assembly device identifier, confirm a previous process completion result corresponding to the target carrier identifier according to the process completion data corresponding to the target carrier identifier and the previous process corresponding to the target assembly device identifier, and send a production start signal to the target assembly device corresponding to the target assembly device identifier when the previous process completion result corresponding to the target carrier identifier is completed, the target assembling device corresponding to the target assembling device identification is any one assembling device.
In one embodiment, the system further comprises a production task setup module;
the production task setting module is used for receiving production task data input by a user;
the main control module is further configured to perform analysis processing according to the production task data, the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result.
In a second aspect, the present invention further provides a water-hydrogen power module production control method, applied to a water-hydrogen power module production line, where the water-hydrogen power module production line includes a conveying apparatus for conveying a carrier, a visual positioning apparatus for visually positioning a part to be assembled, and an assembling apparatus for assembling the part to be assembled on the carrier, the method includes:
acquiring a transmission parameter;
receiving transmission state data sent by the transmission equipment;
acquiring a visual positioning parameter;
receiving visual positioning data sent by the visual positioning equipment;
obtaining assembly parameters;
receiving assembly state data sent by the assembly equipment;
analyzing and processing the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result;
determining a production control instruction according to the production data analysis result, the assembly parameter, the visual positioning parameter and the transmission parameter;
and controlling the conveying equipment, the visual positioning equipment and the assembling equipment to carry out conveying, visual positioning and assembling according to the production control instruction.
In one embodiment, the method further comprises:
receiving a process production confirmation request sent by target assembly equipment, wherein the process production confirmation request carries a target carrier identifier and a target assembly equipment identifier, and the target assembly equipment corresponding to the target assembly equipment identifier is any one assembly equipment;
searching in the process management database according to a target carrier identifier carried by the process production confirmation request to obtain process completion data corresponding to the target carrier identifier;
confirming a previous process corresponding to the target assembling equipment identification according to the target assembling equipment identification;
confirming a last procedure completion result corresponding to the target carrier identification according to the procedure completion data corresponding to the target carrier identification and a last procedure corresponding to the target assembly equipment identification;
and when the completion result of the last working procedure corresponding to the target carrier identifier is that the completion is finished, sending a production starting signal to the target assembly equipment corresponding to the target assembly equipment identifier.
In a third aspect, the present invention further provides a water-hydrogen power module production line, where the water-hydrogen power module production line includes a conveying device for conveying a carrier, a visual positioning device for visually positioning a part to be assembled, an assembling device for assembling the part to be assembled on the carrier, and a main control device;
the main control equipment is loaded with the water-hydrogen power module production control system of any one of the first aspect.
In one embodiment, the water-hydrogen power module production control system comprises: a process control module;
the process control module is used for receiving a process completion update request sent by the assembly equipment, wherein the process completion update request carries a carrier identifier, updating a process management database according to the carrier identifier carried by the process completion update request, receiving a process production confirmation request sent by target assembly equipment, wherein the process production confirmation request carries a target carrier identifier and a target assembly equipment identifier, searching in the process management database according to the target carrier identifier carried by the process production confirmation request to obtain process completion data corresponding to the target carrier identifier, confirming a previous process corresponding to the target assembly equipment identifier according to the target assembly equipment identifier, and confirming a previous process completion result corresponding to the target carrier identifier according to the process completion data corresponding to the target carrier identifier and a previous process corresponding to the target assembly equipment identifier, when the completion result of the last working procedure corresponding to the target carrier identifier is that the completion is finished, sending a production starting signal to target assembly equipment corresponding to the target assembly equipment identifier, wherein the target assembly equipment is any one of the assembly equipment;
the carrier comprises an RFID electronic tag;
the assembly equipment comprises an RFID read-write module;
and the RFID reading and writing module of the target assembly equipment reads the RFID electronic tag on a target carrier to obtain the target carrier identification, wherein the target carrier is any one of the carriers.
In summary, the production control system for the water-hydrogen power module is applied to a production line for the water-hydrogen power module, and the production control system obtains transmission parameters and receives transmission state data sent by the transmission device through the transmission control module, obtains visual positioning parameters and receives visual positioning data sent by the visual positioning device through the visual positioning control module, obtains assembly parameters and receives assembly state data sent by the assembly device through the assembly control module, analyzes and processes the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result through the main control module, determines a production control instruction according to the production data analysis result, the assembly parameters, the visual positioning parameters and the transmission parameters, and controls the transmission device, the visual positioning device, the assembly device and the transmission device according to the production control instruction, The assembly equipment carries out conveying, visual positioning and assembly, realizes the automatic production of conveying, visual positioning and assembly, improves the production efficiency, reduces the production cost and is beneficial to the mass production of the water-hydrogen power module. Therefore, the invention realizes the automatic production of transmission, visual positioning and assembly, improves the production efficiency, reduces the production cost and is beneficial to the mass production of the water-hydrogen power module.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Wherein:
FIG. 1 is a block diagram of a water-hydrogen power module production control system in one embodiment;
FIG. 2 is a detailed block diagram of the water-hydrogen power module production control system of FIG. 1;
FIG. 3 is a flow diagram of a method for controlling production of a water-hydrogen power module according to one embodiment;
FIG. 4 is a flow chart of process control of the water-hydrogen power module production control method of FIG. 3;
FIG. 5 is a block diagram of a computer device in one embodiment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, in one embodiment, a water-hydrogen power module production control system is provided, which is applied to a water-hydrogen power module production line, the water-hydrogen power module production line includes a conveying apparatus for conveying a carrier, a visual positioning apparatus for visually positioning a part to be assembled, and an assembling apparatus for assembling the part to be assembled on the carrier, the system includes:
a transmission control module 11, configured to obtain a transmission parameter, and receive transmission status data sent by the transmission device;
the visual positioning control module 12 is configured to acquire a visual positioning parameter and receive visual positioning data sent by the visual positioning device;
the assembly control module 13 is configured to acquire assembly parameters and receive assembly state data sent by the assembly device;
the main control module 14 is configured to perform analysis processing according to the transmission status data, the visual positioning data, and the assembly status data to obtain a production data analysis result, determine a production control instruction according to the production data analysis result, the assembly parameter, the visual positioning parameter, and the transmission parameter, and control the transmission device, the visual positioning device, and the assembly device to perform transmission, visual positioning, and assembly according to the production control instruction.
The water-hydrogen power module production control system of the embodiment is applied to a water-hydrogen power module production line, transmission parameters and receiving transmission state data sent by a transmission device are obtained through a transmission control module 11, visual positioning parameters and receiving visual positioning data sent by the visual positioning device are obtained through a visual positioning control module 12, assembly parameters and receiving assembly state data sent by the assembly device are obtained through an assembly control module 13, a main control module 14 carries out analysis processing according to the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result, a production control instruction is determined according to the production data analysis result, the assembly parameters, the visual positioning parameters and the transmission parameters, and the transmission device, the visual positioning device, the transmission device, the assembly control device and the assembly control device are controlled according to the production control instruction, The assembly equipment carries out conveying, visual positioning and assembly, realizes the automatic production of conveying, visual positioning and assembly, improves the production efficiency, reduces the production cost and is beneficial to the mass production of the water-hydrogen power module.
In one embodiment, the water-hydrogen power module production control system is arranged in a main control device. The controller of the main control device may be a PLC, or may also be a PC (personal computer), a server, or an industrial personal computer, which is not specifically limited in this example.
The parts to be assembled comprise a bottom plate, a water-hydrogen unit, a humidifier, a first controller, a high-voltage unit, a left side plate, a right side plate, an integrated fan, a copper plate, a hydrogen production unit, a galvanic pile unit, a second controller, a control circuit, a front cover plate of the shell, a rear cover plate of the shell and a left and right mounting plate of the shell. It should be noted that, for water-hydrogen power modules with different structures, the parts to be assembled may also be adjusted correspondingly.
In one embodiment, the obtaining transmission parameters may be input by a user or obtained from a database; the obtained visual positioning parameters can be input by a user or obtained from a database; the acquisition assembly parameters can be input by a user or acquired from a database.
The acquiring of the transmission parameters refers to device parameters of the transmission device.
The acquiring of the visual positioning parameters refers to the device parameters of the visual positioning device.
The acquiring of the assembling parameters refers to equipment parameters of the assembling equipment.
The transmission status data includes transmission progress data of the transmission apparatus, and important component monitoring data of the transmission apparatus.
The visual positioning data comprises visual positioning progress data of the visual positioning equipment and important component monitoring data of the visual positioning equipment.
The assembling state data comprises assembling progress data of the assembling equipment and important part monitoring data of the assembling equipment.
The production data analysis result comprises: the present invention is not limited to this example, and the assembling of the current process on the carrier is completed, the condition of the conveying apparatus is good, the condition of the visual positioning apparatus is good, the condition of the assembling apparatus is good, the condition of the visual positioning apparatus is busy and idle, and the condition of the assembling apparatus is busy and idle.
The conveying equipment comprises a conveying controller, and the conveying controller is in communication connection with the water-hydrogen power module production control system; and receiving the production control instruction sent by the water-hydrogen power module production control system through a transmission controller, controlling the transmission equipment to transmit according to the production control instruction, and sending the transmission state data to the water-hydrogen power module production control system. It can be understood that the transmission controller can be directly connected with the water-hydrogen power module production control system in a communication mode, and can also be connected with the water-hydrogen power module production control system in a communication mode through arranging a transmission upper computer. It is understood that one transfer upper computer may control at least one of the transfer devices. The upper transmission computer may be any one of a computer, a server, and an industrial personal computer, and is not limited in this example.
Optionally, the conveying device may adopt a main conveying controller and a plurality of auxiliary conveying controllers, and the main conveying controller is in communication connection with the water-hydrogen power module production control system; the main transmission controller is in communication connection with the plurality of auxiliary transmission controllers and is used for controlling the plurality of auxiliary transmission controllers to work. For example, the main transmission controller uses a PLC, the plurality of auxiliary transmission controllers uses a plurality of remote control modules, and the plurality of remote control modules are communicatively connected through Profinet (a new generation of automation bus standard based on an industrial ethernet technology), which is not limited in this example.
Optionally, the conveying device may select a conveying chain or a double speed chain from the prior art, which is not specifically limited by this example.
The visual positioning equipment comprises a visual positioning controller which is in communication connection with the water-hydrogen power module production control system; and receiving the production control instruction sent by the water-hydrogen power module production control system through a visual positioning controller, controlling the visual positioning equipment to perform visual positioning according to the production control instruction, and sending the visual positioning data to the water-hydrogen power module production control system. It can be understood that the visual positioning controller can be directly connected with the water-hydrogen power module production control system in a communication mode, and can also be connected with the water-hydrogen power module production control system in a communication mode by arranging a visual positioning upper computer. It can be understood that one vision positioning upper computer can control at least one vision positioning device. The visual positioning upper computer may be any one of a computer, a server, and an industrial personal computer, which is not limited in this example.
Alternatively, the visual positioning apparatus may be a three-dimensional camera selected from the prior art, which is not specifically limited by this example.
The assembly equipment comprises an assembly controller, and the assembly controller is in communication connection with the water-hydrogen power module production control system; and receiving the production control instruction sent by the water-hydrogen power module production control system through an assembly controller, controlling the assembly equipment to assemble according to the production control instruction, and sending the assembly state data to the water-hydrogen power module production control system. It can be understood that the assembly controller can be directly connected with the water-hydrogen power module production control system in a communication mode, and can also be connected with the water-hydrogen power module production control system in a communication mode through an assembly upper computer. It can be understood that one assembly host computer can control at least one assembly device. The assembly upper computer may be any one of a computer, a server, and an industrial personal computer, and is not limited in this example.
Optionally, the assembling device may be a four-axis robot, a six-axis robot, or other devices that can be used for assembling, which is not limited in this example.
It can be understood that different assembly devices, the assembly devices and the visual positioning device can also be directly in communication connection, so that the work of the water-hydrogen power module production control system is simplified, and the efficiency of the water-hydrogen power module production control system for controlling the operation of the water-hydrogen power module production line is improved.
The process flow of visual positioning comprises the following steps: the assembly equipment grabs the part to be assembled from a material frame provided with the part to be assembled and sends the part to be assembled into a shooting range of the visual positioning equipment, the visual positioning equipment shoots a three-dimensional image, and a visual positioning controller or a visual positioning upper computer obtains first position data of the part to be assembled in a coordinate system of the visual positioning equipment according to the shot three-dimensional image; the visual positioning controller converts the first position data into position data under a coordinate system of the assembly equipment to obtain second position data, or the visual positioning upper computer converts the first position data into position data under the coordinate system of the assembly equipment to obtain second position data, or the assembly controller converts the first position data into position data under the coordinate system of the assembly equipment to obtain second position data, or the assembly upper computer converts the first position data into position data under the coordinate system of the assembly equipment to obtain second position data; and then the assembling equipment assembles the part to be assembled on the carrier according to the obtained second position data.
The control of the conveying equipment, the visual positioning equipment and the assembling equipment according to the production control instruction is used for conveying, visual positioning and assembling, and comprises the following steps: and sending the production control instruction to a transmission controller of the transmission equipment, a visual positioning controller of the visual positioning equipment and an assembly controller of the assembly equipment through a communication network so as to control the transmission equipment, the visual positioning equipment and the assembly equipment to carry out transmission, visual positioning and assembly.
In one embodiment, the production control instructions comprise: the transport control instructions for controlling the transport apparatus, the visual positioning control instructions for controlling the visual positioning apparatus, the assembly control instructions for controlling the assembly apparatus;
the assembly control instructions include: the system comprises a bottom plate feeding control instruction, a water-hydrogen unit assembling control instruction, a humidifier assembling control instruction, a first controller assembling control instruction, a high-pressure unit assembling control instruction, a left side plate assembling control instruction, a right side plate assembling control instruction, an integrated fan assembling control instruction, a copper plate assembling control instruction, a hydrogen production unit assembling control instruction, a pile unit assembling control instruction, a second controller assembling control instruction, a control circuit assembling control instruction, a shell front cover plate assembling control instruction, a shell rear cover plate assembling control instruction and a shell left and right mounting plate assembling control instruction. It should be noted that, for water-hydrogen power modules with different structures, the assembly control command may also be adjusted correspondingly.
The base plate feeding control instruction is used for controlling the assembling equipment to place the base plate on the carrier in a preset mode.
The water-hydrogen unit assembly control command is used for controlling the assembly equipment to assemble the water-hydrogen unit on the bottom plate of the carrier.
The humidifier assembly control command is used for controlling the assembly equipment to assemble the humidifier on the base plate of the carrier.
The first controller assembly control command is used for controlling the assembly equipment to assemble a first controller on the bottom plate of the carrier.
The high-voltage unit assembly control command is used for controlling the assembly equipment to assemble the high-voltage unit on the bottom plate of the carrier.
And the left side plate assembly control command is used for controlling the assembly equipment to assemble the left side plate on the bottom plate of the carrier.
And the right side plate assembly control command is used for controlling the assembly equipment to assemble a right side plate on the bottom plate on the carrier.
And the integrated fan assembly control instruction is used for controlling the assembly equipment to assemble the integrated fan on the bottom plate of the carrier.
And the copper plate assembling control instruction is used for controlling the assembling equipment to assemble the copper plate on the bottom plate on the carrier.
And the hydrogen production unit assembly control instruction is used for controlling the assembly equipment to assemble the hydrogen production unit on the bottom plate on the carrier.
The pile unit assembly control command is used for controlling the assembly equipment to assemble the pile units on the bottom plate of the carrier.
The second controller assembly control command is used for controlling the assembly equipment to assemble a second controller on the bottom plate of the carrier.
The control circuit assembly control command is used for controlling the assembly equipment to assemble the control circuit on the bottom plate of the carrier.
The shell front cover plate assembling control instruction is used for controlling the assembling equipment to assemble the shell front cover plate on the bottom plate of the carrier.
The shell rear cover plate assembling control instruction is used for controlling the assembling equipment to assemble the shell rear cover plate on the bottom plate of the carrier.
And the assembly control command of the left and right mounting plates of the shell is used for controlling the assembly equipment to assemble the left and right mounting plates of the shell on the bottom plate of the carrier.
In one embodiment, the water-hydrogen power module production line is provided with a plurality of stations;
when the same station comprises at least two assembling devices, the assembling control instruction controls all the assembling devices of the same station to realize IO interlocking. The mutual interference between the assembling devices at the same station is avoided through the IO interlocking, and the stability of the water-hydrogen power module production control system for controlling the operation of the water-hydrogen power module production line is improved.
The IO interlocking means that when the same station contains at least two assembling devices, the assembling devices on the same station are assembled at different times.
It will be appreciated that each station corresponds to a process.
It will be appreciated that each process corresponds to at least one station.
In one embodiment, the assembly control module 13 includes: a four-axis robot control sub-module 131, a six-axis robot control sub-module 132;
the four-axis robot control sub-module 131 is used for performing communication connection with the four-axis robot, acquiring four-axis robot assembly parameters, and receiving four-axis robot assembly state data sent by the four-axis robot;
the six-axis robot control sub-module 132 is configured to perform communication connection with the six-axis robot, acquire six-axis robot assembly parameters, and receive six-axis robot assembly status data sent by the six-axis robot;
the main control module 14 is further configured to control the four-axis robot to perform automated assembly on the carrier according to the production control instruction to assemble the parts to be assembled, and the six-axis robot to perform automated assembly on the carrier to assemble the parts to be assembled. Through with four-axis robot, six-axis robot separately controlled, separately controlled the accuracy that has promoted control to promote the stability of water hydrogen power module production control system control water hydrogen power module production line operation.
The four-axis robot assembly parameters refer to device parameters of the four-axis robot.
The six-axis robot assembly parameters refer to device parameters of the six-axis robot.
It is understood that the four-axis robot assembly parameter and the six-axis robot assembly parameter are the assembly parameters.
The four-axis robot assembly state data comprises transmission progress data of the four-axis robot and important part monitoring data of the four-axis robot.
The six-axis robot assembly state data includes transmission progress data of the six-axis robot and important part monitoring data of the six-axis robot.
It can be understood that the four-axis robot assembly state data and the six-axis robot assembly state data are all assembly parameters which are all assembly state data
In one embodiment, the four-axis robot control sub-module 131 is communicatively connected to the four-axis robot via MODUBUS (serial communication protocol) or TCP/IP (transmission control protocol/internet protocol);
the six-axis robot control sub-module 132 is in communication connection with the six-axis robot through TCP/IP. Through with four-axis robot carries out communication connection through MODUBUS or TCP/IP, because of the stability of MODUBUS or TCP/IP communication, thereby promoted four-axis robot control submodule 131 with four-axis robot communication connection's stability has further promoted the stability of water hydrogen power module production control system control water hydrogen power module production line operation. Through with six robots carry out communication connection through TCP/IP, because of the stability of TCP/IP communication, thereby promoted six robot control submodule 132 with six robot communication connection's stability has further promoted the stability of water hydrogen power module production control system control water hydrogen power module production line operation.
In one embodiment, the transmission control module 11 includes a main line transmission control sub-module 111, a sub-line transmission control sub-module 112;
the main line transmission control sub-module 111 is configured to obtain a main line transmission parameter, and receive main line transmission state data sent by a main line transmission device;
the auxiliary line transmission control sub-module 112 is configured to obtain an auxiliary line transmission parameter, and receive auxiliary line transmission status data sent by an auxiliary line transmission device;
the main control module 14 is further configured to control the main line conveying device to convey qualified products according to the production control instruction, and control the auxiliary line conveying device to convey unqualified products according to the production control instruction. The main line conveying device is controlled to convey qualified products, the auxiliary line conveying device is controlled to convey unqualified products, the qualified products and the unqualified products are conveyed separately, the mutual interference of the conveying of the qualified products and the conveying of the unqualified products is avoided, and the assembly efficiency of the water-hydrogen power module production line is improved.
Optionally, the conveying device may select two layers of speed-multiplying chains from the prior art, an upper speed-multiplying chain of the two layers of speed-multiplying chains is used as a main line conveying device, and a lower speed-multiplying chain of the two layers of speed-multiplying chains is used as an auxiliary line conveying device.
The mainline transmission parameter refers to a device parameter of the mainline transmission device.
The auxiliary line transmission parameter refers to a device parameter of the auxiliary line transmission device.
It is to be understood that the main line transfer parameter and the auxiliary line transfer parameter are the transfer parameters.
The main line transmission state data comprises transmission progress data of the main line transmission device and monitoring data of important components of the main line transmission device.
The auxiliary line transmission state data includes transmission progress data of the auxiliary line transmission device, and important component monitoring data of the auxiliary line transmission device.
It is to be understood that the main line transfer state data and the auxiliary line transfer state data are transfer state data.
In one embodiment, the system further comprises: an AGV car control module 15;
the AGV control module 15 is used for acquiring AGV parameters and receiving AGV working state data sent by the AGV;
the main control module 14 is further configured to control the AGV to transport the material frames containing the parts to be assembled to the work station or take away empty material frames according to the production control instruction.
Optionally, the AGV trolley is in communication connection with the water-hydrogen power module production control system through an upper computer. Control the host computer of AGV dolly is received water hydrogen power module production control system sends production control command, according to production control command control the AGV dolly is transported to the station and is equipped with treat the material frame of equipment part or take away empty material frame, send AGV dolly operating condition data give water hydrogen power module production control system. An upper computer can control at least one AGV. The upper computer may be any one of a computer, a server, and an industrial personal computer, and is not limited in this example.
It can be understood that, control load AGV control software in the host computer of AGV dolly, AGV control software is used for realizing planning AGV dolly route, controlling automatic the charging of AGV dolly, the dispatch of control AGV dolly.
It will be appreciated that the AGV control software may be written in the C # programming language.
The AGV is a transport vehicle equipped with an electromagnetic or optical automatic guiding device, capable of traveling along a predetermined guiding path, having safety protection and various transfer functions, and is a transport vehicle in industrial application without requiring a driver, and uses a rechargeable battery as a power source.
The AGV trolley parameters refer to the equipment parameters of the AGV trolley.
The AGV trolley working state data comprises the transmission progress data of the AGV trolley and important part monitoring data of the AGV trolley.
In one embodiment, the system further comprises: a process control module 16;
the process control module 16 is configured to receive a process completion update request sent by the assembly equipment, where the process completion update request carries a carrier identifier, and update a process management database according to the carrier identifier carried by the process completion update request;
the process control module 16 is further configured to receive a process production confirmation request sent by a target assembly device, where the process production confirmation request carries a target carrier identifier and a target assembly device identifier, search the process management database according to the target carrier identifier carried by the process production confirmation request to obtain process completion data corresponding to the target carrier identifier, confirm a previous process corresponding to the target assembly device identifier according to the target assembly device identifier, confirm a previous process completion result corresponding to the target carrier identifier according to the process completion data corresponding to the target carrier identifier and the previous process corresponding to the target assembly device identifier, and send a production start signal to the target assembly device corresponding to the target assembly device identifier when the previous process completion result corresponding to the target carrier identifier is completed, the target assembling device corresponding to the target assembling device identification is any one assembling device. By controlling the assembly of the process again in the previous process, unqualified products produced by wrong assembly sequence are avoided, and the yield of the water-hydrogen power module production line controlled by the water-hydrogen power module production control system is improved.
Optionally, when the last process completion result corresponding to the target carrier identifier is incomplete, the auxiliary line conveying device is controlled to convey the unqualified product on the target carrier corresponding to the target carrier identifier to an unqualified product area.
It can be understood that, after the assembly of all the processes is completed, the main line conveying device is controlled to convey the carriers and the qualified products on the carriers to a qualified product area; when the carrier and the qualified products on the carrier reach the qualified product area, the carrier and the qualified products on the carrier are separated, the qualified products are placed in the qualified product area, and the carrier returns to the first working procedure. By recycling the carrier, the production cost can be reduced.
The target carrier identification is a carrier identification of a target carrier.
The carrier identifier may be an identifier that uniquely identifies a carrier, such as an ID or a name.
The target assembly device identification is an assembly device identification of the target assembly device.
The equipment device identifier may be an identifier that uniquely identifies an equipment device, such as an ID or a name.
In one embodiment, the system further comprises a production task setup module 17;
the production task setting module 17 is configured to receive production task data input by a user;
the main control module 14 is further configured to perform analysis processing according to the production task data, the transmission state data, the visual positioning data, and the assembly state data, so as to obtain a production data analysis result. The production task setting module is used for controlling the production task data of the water-hydrogen power module production line to produce.
The production task data includes: the number of required qualified finished products and the required number of parts to be assembled are not specifically limited by way of example.
As shown in fig. 3, in one embodiment, a water-hydrogen power module production control method is proposed, which is applied to a water-hydrogen power module production line including a conveying apparatus for conveying a carrier, a visual positioning apparatus for visually positioning a part to be assembled, and an assembling apparatus for assembling the part to be assembled on the carrier, the method including:
s302, acquiring transmission parameters;
the acquisition transfer parameter may be input by a user or may be acquired from a database.
S304, receiving transmission state data sent by the transmission equipment;
specifically, transmission status data transmitted in real time by the transmission device is received via a network.
S306, obtaining visual positioning parameters;
the acquisition visual positioning parameters may be input by a user or acquired from a database.
S308, receiving the visual positioning data sent by the visual positioning equipment;
specifically, the visual positioning data sent by the visual positioning device in real time is received through a network.
S310, obtaining assembly parameters;
the acquisition assembly parameters can be input by a user or acquired from a database.
S312, receiving the assembly state data sent by the assembly equipment;
specifically, the assembly state data sent by the assembly equipment in real time is received through a network.
S314, analyzing and processing according to the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result;
specifically, real-time analysis processing is carried out according to the transmission state data, the visual positioning data and the assembly state data, and a production data analysis result is obtained.
S316, determining a production control instruction according to the production data analysis result, the assembly parameter, the visual positioning parameter and the transmission parameter;
specifically, real-time analysis is carried out according to the production data analysis result, the assembly parameters, the visual positioning parameters and the transmission parameters, and a production control instruction is determined.
The production control instructions include: the transport control instructions for controlling the transport apparatus, the visual positioning control instructions for controlling the visual positioning apparatus, the assembly control instructions for controlling the assembly apparatus.
S318, controlling the conveying equipment, the visual positioning equipment and the assembling equipment to carry out conveying, visual positioning and assembling according to the production control instruction.
Specifically, the transmission equipment is controlled to transmit according to the transmission control instruction; controlling the visual positioning equipment to perform visual positioning according to a visual positioning control instruction; and controlling the assembling equipment to assemble according to the assembling control instruction.
The production control method of the water-hydrogen power module of the embodiment is applied to a production line of the water-hydrogen power module, obtains visual positioning parameters and receives visual positioning data sent by the visual positioning equipment by obtaining transmission parameters and receiving transmission state data sent by the transmission equipment, obtains assembly parameters and receives assembly state data sent by the assembly equipment, carries out analysis processing according to the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result, determines a production control instruction according to the production data analysis result, the assembly parameters, the visual positioning parameters and the transmission parameters, controls the transmission equipment, the visual positioning equipment and the assembly equipment to carry out transmission, visual positioning and assembly according to the production control instruction, and realizes automatic production of transmission, visual positioning and assembly, the production efficiency is improved, the production cost is reduced, and the mass production of the water-hydrogen power module is facilitated.
As shown in fig. 4, in one embodiment, the method further comprises:
s402, receiving a process production confirmation request sent by a target assembly device, wherein the process production confirmation request carries a target carrier identifier and a target assembly device identifier, and the target assembly device corresponding to the target assembly device identifier is any one assembly device;
s404, searching in the process management database according to the target carrier identification carried by the process production confirmation request to obtain process completion data corresponding to the target carrier identification;
s406, confirming the previous process corresponding to the target assembling equipment identifier according to the target assembling equipment identifier;
s408, confirming a last procedure completion result corresponding to the target carrier identifier according to the procedure completion data corresponding to the target carrier identifier and the last procedure corresponding to the target assembly equipment identifier;
and S410, when the completion result of the last working procedure corresponding to the target carrier identification is finished, sending a production starting signal to the target assembly equipment corresponding to the target assembly equipment identification.
In the embodiment, the assembly of the process is carried out again by controlling the previous process, so that unqualified products generated by the assembly sequence error are avoided, and the yield generated by the production control method for the water-hydrogen power module on the production line is improved.
FIG. 5 is a diagram illustrating an internal structure of a computer device in one embodiment. The computer device may specifically be a server. As shown in fig. 5, the computer device includes a processor, a memory, and a network interface connected by a system bus. Wherein the memory includes a non-volatile storage medium and an internal memory. The non-volatile storage medium of the computer device stores an operating system and also stores a computer program, and the computer program can enable the processor to realize the production control method of the water-hydrogen power module when being executed by the processor. The internal memory may also store a computer program, and the computer program, when executed by the processor, may cause the processor to perform the water-hydrogen power module production control method. Those skilled in the art will appreciate that the architecture shown in fig. 5 is merely a block diagram of some of the structures associated with the disclosed aspects and is not intended to limit the computing devices to which the disclosed aspects apply, as particular computing devices may include more or less components than those shown, or may combine certain components, or have a different arrangement of components.
In one embodiment, a water-hydrogen power module production control method provided by the present application may be implemented in the form of a computer program that is executable on a computer device as shown in fig. 5. The memory of the computer device can store various program templates of the water-hydrogen power module production control system. For example, the system comprises a transmission control module, a visual positioning control module, an assembly control module, a main control module, an AGV trolley control module, a process control module and a production task setting module.
In one embodiment, a water-hydrogen power module production line is provided, which comprises a conveying device for conveying a carrier, a visual positioning device for visually positioning a part to be assembled, an assembling device for assembling the part to be assembled on the carrier, and a main control device;
the main control equipment is loaded with the water-hydrogen power module production control system.
The water hydrogen power module production control system comprises: the transmission control module is used for acquiring transmission parameters and receiving transmission state data sent by the transmission equipment;
the visual positioning control module is used for acquiring visual positioning parameters and receiving visual positioning data sent by the visual positioning equipment;
the assembling control module is used for acquiring assembling parameters and receiving assembling state data sent by the assembling equipment;
the main control module is used for analyzing and processing the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result, determining a production control instruction according to the production data analysis result, the assembly parameters, the visual positioning parameters and the transmission parameters, and controlling the transmission equipment, the visual positioning equipment and the assembly equipment to transmit, visually position and assemble according to the production control instruction.
The water-hydrogen power module production control system of the embodiment is applied to a water-hydrogen power module production line, transmission parameters and receiving state data sent by transmission equipment are acquired through a transmission control module, visual positioning parameters and receiving visual positioning data sent by the visual positioning equipment are acquired through a visual positioning control module, assembly parameters and receiving assembly state data sent by the assembly equipment are acquired through an assembly control module, a main control module analyzes and processes the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result, a production control instruction is determined according to the production data analysis result, the assembly parameters, the visual positioning parameters and the transmission parameters, and the transmission equipment is controlled to transmit and receive the production control instruction according to the production control instruction, The visual positioning and the assembly realize the automatic production of transmission, visual positioning and assembly, improve the production efficiency, reduce the production cost and be beneficial to the mass production of the water-hydrogen power module.
In one embodiment, the water-hydrogen power module production line further comprises an AGV trolley used for conveying the material frames filled with the parts to be assembled to the stations or taking away empty material frames;
the water-hydrogen power module production control system also comprises an AGV trolley control module;
the AGV control module is used for acquiring AGV parameters and receiving AGV working state data sent by the AGV;
the main control module is also used for controlling the AGV trolley to convey the material frames containing the parts to be assembled to the stations or take away empty material frames according to the production control instruction.
In one embodiment, the water-hydrogen power module production control system comprises: a process control module;
the process control module is used for receiving a process completion update request sent by the assembly equipment, wherein the process completion update request carries a carrier identifier, updating a process management database according to the carrier identifier carried by the process completion update request, receiving a process production confirmation request sent by target assembly equipment, wherein the process production confirmation request carries a target carrier identifier and a target assembly equipment identifier, searching in the process management database according to the target carrier identifier carried by the process production confirmation request to obtain process completion data corresponding to the target carrier identifier, confirming a previous process corresponding to the target assembly equipment identifier according to the target assembly equipment identifier, and confirming a previous process completion result corresponding to the target carrier identifier according to the process completion data corresponding to the target carrier identifier and a previous process corresponding to the target assembly equipment identifier, when the completion result of the last working procedure corresponding to the target carrier identifier is that the completion is finished, sending a production starting signal to target assembly equipment corresponding to the target assembly equipment identifier, wherein the target assembly equipment is any one of the assembly equipment;
the vehicle comprises an RFID (radio frequency identification) electronic tag;
the assembly equipment comprises an RFID read-write module;
and the RFID reading and writing module of the target assembly equipment reads the RFID electronic tag on a target carrier to obtain the target carrier identification, wherein the target carrier is any one of the carriers. In the embodiment, the target carrier identification is obtained by matching the RFID electronic tag with the RFID read-write module, and the assembly of the previous process is controlled, so that unqualified products caused by the wrong assembly sequence are avoided, and the yield of the water-hydrogen power module production line controlled by the water-hydrogen power module production control system is improved.
The RFID tag and the RFID read/write module may be selected from the prior art, and are not described herein again.
It should be noted that the above-mentioned water-hydrogen power module production control system, water-hydrogen power module production control method and water-hydrogen power module production line belong to a general inventive concept, and the contents in the water-hydrogen power module production control system, water-hydrogen power module production control method and water-hydrogen power module production line embodiments are mutually applicable.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by a computer program, which can be stored in a non-volatile computer-readable storage medium, and can include the processes of the embodiments of the methods described above when the program is executed. Any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory, among others. Non-volatile memory can include read-only memory (ROM), Programmable ROM (PROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), Synchronous Link DRAM (SLDRAM), Rambus Direct RAM (RDRAM), direct bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present application. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (13)

1. The utility model provides a water hydrogen power module production control system, is applied to water hydrogen power module production line, water hydrogen power module production line is including the conveying equipment that is used for conveying the carrier, be used for treating that the part of treating carries out visual positioning's visual positioning equipment and be used for assemble on the carrier the equipment of the part of treating to assemble, its characterized in that, the system includes:
the transmission control module is used for acquiring transmission parameters and receiving transmission state data sent by the transmission equipment;
the visual positioning control module is used for acquiring visual positioning parameters and receiving visual positioning data sent by the visual positioning equipment;
the assembling control module is used for acquiring assembling parameters and receiving assembling state data sent by the assembling equipment;
the main control module is used for analyzing and processing the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result, determining a production control instruction according to the production data analysis result, the assembly parameters, the visual positioning parameters and the transmission parameters, and controlling the transmission equipment, the visual positioning equipment and the assembly equipment to transmit, visually position and assemble according to the production control instruction.
2. The water hydrogen power module production control system of claim 1, wherein the production control instructions comprise: the transport control instructions for controlling the transport apparatus, the visual positioning control instructions for controlling the visual positioning apparatus, the assembly control instructions for controlling the assembly apparatus;
the assembly control instructions include: the system comprises a bottom plate feeding control instruction, a water-hydrogen unit assembling control instruction, a humidifier assembling control instruction, a first controller assembling control instruction, a high-pressure unit assembling control instruction, a left side plate assembling control instruction, a right side plate assembling control instruction, an integrated fan assembling control instruction, a copper plate assembling control instruction, a hydrogen production unit assembling control instruction, a pile unit assembling control instruction, a second controller assembling control instruction, a control circuit assembling control instruction, a shell front cover plate assembling control instruction, a shell rear cover plate assembling control instruction and a shell left and right mounting plate assembling control instruction.
3. The water-hydrogen power module production control system according to claim 2, wherein the water-hydrogen power module production line is provided with a plurality of stations;
when the same station comprises at least two assembling devices, the assembling control instruction controls all the assembling devices of the same station to realize IO interlocking.
4. The water hydrogen power module production control system of claim 1 wherein the assembly control module comprises: the robot control system comprises a four-axis robot control submodule and a six-axis robot control submodule;
the four-axis robot control submodule is used for being in communication connection with the four-axis robot, acquiring four-axis robot assembly parameters and receiving four-axis robot assembly state data sent by the four-axis robot;
the six-axis robot control sub-module is used for being in communication connection with the six-axis robot, acquiring six-axis robot assembly parameters and receiving six-axis robot assembly state data sent by the six-axis robot;
the main control module is also used for controlling the four-axis robot to automatically assemble the parts to be assembled on the carrier according to the production control instruction, and the six-axis robot to automatically assemble the parts to be assembled on the carrier.
5. The system for controlling production of a water-hydrogen power module according to claim 4, wherein the four-axis robot control sub-module is in communication connection with the four-axis robot through MODUBUS or TCP/IP;
and the six-axis robot control sub-module is in communication connection with the six-axis robot through TCP/IP.
6. The water-hydrogen power module production control system of claim 1, wherein the transfer control module comprises a main line transfer control sub-module, an auxiliary line transfer control sub-module;
the main line transmission control submodule is used for acquiring main line transmission parameters and receiving main line transmission state data sent by the main line transmission device;
the auxiliary line transmission control submodule is used for acquiring auxiliary line transmission parameters and receiving auxiliary line transmission state data sent by an auxiliary line transmission device;
the main control module is also used for controlling the main line conveying device to convey qualified products according to the production control instruction, and controlling the auxiliary line conveying device to convey unqualified products according to the production control instruction.
7. The water hydrogen power module production control system according to any one of claims 1 to 6, characterized in that the system further comprises: an AGV trolley control module;
the AGV control module is used for acquiring AGV parameters and receiving AGV working state data sent by the AGV;
the main control module is also used for controlling the AGV trolley to convey the material frames containing the parts to be assembled to the stations or take away empty material frames according to the production control instruction.
8. The water hydrogen power module production control system according to any one of claims 1 to 6, characterized in that the system further comprises: a process control module;
the process control module is used for receiving a process completion updating request sent by the assembly equipment, carrying a carrier identifier in the process completion updating request, and updating a process management database according to the carrier identifier carried by the process completion updating request;
the process control module is further configured to receive a process production confirmation request sent by a target assembly device, where the process production confirmation request carries a target carrier identifier and a target assembly device identifier, search the process management database according to the target carrier identifier carried by the process production confirmation request to obtain process completion data corresponding to the target carrier identifier, confirm a previous process corresponding to the target assembly device identifier according to the target assembly device identifier, confirm a previous process completion result corresponding to the target carrier identifier according to the process completion data corresponding to the target carrier identifier and the previous process corresponding to the target assembly device identifier, and send a production start signal to the target assembly device corresponding to the target assembly device identifier when the previous process completion result corresponding to the target carrier identifier is completed, the target assembling device corresponding to the target assembling device identification is any one assembling device.
9. The water-hydrogen-powered module production control system according to any one of claims 1 to 6, characterized in that the system further comprises a production task setting module;
the production task setting module is used for receiving production task data input by a user;
the main control module is further configured to perform analysis processing according to the production task data, the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result.
10. A water-hydrogen power module production control method is applied to a water-hydrogen power module production line, the water-hydrogen power module production line comprises a conveying device for conveying a carrier, a visual positioning device for visually positioning parts to be assembled and an assembling device for assembling the parts to be assembled on the carrier, and the method comprises the following steps:
acquiring a transmission parameter;
receiving transmission state data sent by the transmission equipment;
acquiring a visual positioning parameter;
receiving visual positioning data sent by the visual positioning equipment;
obtaining assembly parameters;
receiving assembly state data sent by the assembly equipment;
analyzing and processing the transmission state data, the visual positioning data and the assembly state data to obtain a production data analysis result;
determining a production control instruction according to the production data analysis result, the assembly parameter, the visual positioning parameter and the transmission parameter;
and controlling the conveying equipment, the visual positioning equipment and the assembling equipment to carry out conveying, visual positioning and assembling according to the production control instruction.
11. The water-hydrogen power module production control method according to claim 10, characterized in that the method further comprises:
receiving a process production confirmation request sent by target assembly equipment, wherein the process production confirmation request carries a target carrier identifier and a target assembly equipment identifier, and the target assembly equipment corresponding to the target assembly equipment identifier is any one assembly equipment;
searching in the process management database according to a target carrier identifier carried by the process production confirmation request to obtain process completion data corresponding to the target carrier identifier;
confirming a previous process corresponding to the target assembling equipment identification according to the target assembling equipment identification;
confirming a last procedure completion result corresponding to the target carrier identification according to the procedure completion data corresponding to the target carrier identification and a last procedure corresponding to the target assembly equipment identification;
and when the completion result of the last working procedure corresponding to the target carrier identifier is that the completion is finished, sending a production starting signal to the target assembly equipment corresponding to the target assembly equipment identifier.
12. A water-hydrogen power module production line is characterized by comprising conveying equipment for conveying a carrier, visual positioning equipment for visually positioning parts to be assembled, assembling equipment for assembling the parts to be assembled on the carrier and main control equipment;
the master control device is loaded with a water-hydrogen power module production control system according to any one of claims 1 to 9.
13. The water-hydrogen power module production line of claim 12, wherein the water-hydrogen power module production control system comprises: a process control module;
the process control module is used for receiving a process completion update request sent by the assembly equipment, wherein the process completion update request carries a carrier identifier, updating a process management database according to the carrier identifier carried by the process completion update request, receiving a process production confirmation request sent by target assembly equipment, wherein the process production confirmation request carries a target carrier identifier and a target assembly equipment identifier, searching in the process management database according to the target carrier identifier carried by the process production confirmation request to obtain process completion data corresponding to the target carrier identifier, confirming a previous process corresponding to the target assembly equipment identifier according to the target assembly equipment identifier, and confirming a previous process completion result corresponding to the target carrier identifier according to the process completion data corresponding to the target carrier identifier and a previous process corresponding to the target assembly equipment identifier, when the completion result of the last working procedure corresponding to the target carrier identifier is that the completion is finished, sending a production starting signal to target assembly equipment corresponding to the target assembly equipment identifier, wherein the target assembly equipment is any one of the assembly equipment;
the carrier comprises an RFID electronic tag;
the assembly equipment comprises an RFID read-write module;
and the RFID reading and writing module of the target assembly equipment reads the RFID electronic tag on a target carrier to obtain the target carrier identification, wherein the target carrier is any one of the carriers.
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