CN108060598A - 一种生活用纸加工中使用的制浆助剂 - Google Patents
一种生活用纸加工中使用的制浆助剂 Download PDFInfo
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Abstract
本发明涉及造纸技术领域,公开了一种生活用纸加工中使用的制浆助剂,包含了蒸煮助剂、消泡剂、柔化剂、防腐剂和抗菌剂,加工得到的蒸煮助剂,通过参与脱除木素的反应,增加反应的选择性,夺取蒸煮液中的氧,防止蒸煮罐中的空气在高温和强碱性介质中对纤维的损伤,抑制纤维素的降解,与其它助剂作用,具有很强的螯合能力、分散、增容能力,降低表面张力,提高纸张的白度和均一性,使用本发明的制浆助剂,能够降低蒸煮工艺条件,加快蒸煮速度,既能够提高得浆率,又能够显著的提高纸的品质。
Description
技术领域
本发明属于造纸技术领域,具体涉及一种生活用纸加工中使用的制浆助剂。
背景技术
纸是我们日常生活中最常用的物品,无论读书、看报,或是写字、作画,都得和纸接触。在工业、农业和国防工业生产中,也离不开纸。今天,如果没有纸,那简直是不可想像的。纸在交流思想、传播文化、发展科学技术和生产方面,是一种强有力的工具和材料。回顾历史,这种重要物质就是我国古代劳动人民发明的。造纸术和指南针、火药、印刷术并称为我国古代科学技术的四大发明,是我国人民对世界科学文化发展所作出的卓越贡献。
生活用纸主要供人们生活日常卫生之用,所以在纸业同行用语通常叫生活用纸,是人民生活中不可或缺的纸种之一。它的形状有单张四方型的,这种叫方巾纸或面巾纸,也有卷成磙筒形状的,这种叫卷纸。它们通常由棉浆、木浆、草浆、废纸浆制造,质量好的卫生纸都是由原生木浆制成,它跟一般纸的制造流程差不多,只是要求制造成极薄极脆弱,这样的目的是当遇到水就会烂掉,达到环保的目的。
造纸工艺的关键在于制浆步骤,纸浆的好换关系到生活用纸的物理化学性能,而制浆步骤中生活用纸加工中使用的制浆助剂的使用十分重要。
发明内容
本发明的目的是针对现有的问题,提供了一种生活用纸加工中使用的制浆助剂,既能够提高得浆率,又能够显著的提高纸的品质。
本发明是通过以下技术方案实现的:
一种生活用纸加工中使用的制浆助剂,按照重量份计由以下成分组成:蒸煮助剂30-35份、消泡剂3.5-4.5份、柔化剂2.5-3.5份、防腐剂2.0-2.5份、抗菌剂1.5-2.0份,其中所述蒸煮助剂的制备方法包括以下步骤:
(1)按照质量百分比计准备以下原料:2-羟基蒽醌占10-12%、亚硫酸钠占4.5-5.5%、三聚磷酸钠占3.5-4.0%、氨基磺酸钠占2.0-3.0%、二亚硫酸钠占1.3-1.5%、硅酸钠占1.0-1.2%、羧甲基纤维素钠占0.4-0.6%、乙醇占15-20%、剩余为水;
(2)将2-羟基蒽醌与水混合,在200-300转/分钟搅拌下,依次添加羧甲基纤维素钠、氨基磺酸钠、三聚磷酸钠,持续搅拌40-50分钟,搅拌结束后加热至60-70℃,分3次将亚硫酸钠和二亚硫酸钠添加到加热溶液中,搅拌溶解;
(3)将硅酸钠加入到乙醇溶液中,在40-50℃下固化2-3小时,置于230-240℃下煅烧10-12小时,将产物添加到步骤(3)中的的溶液中,在100-110℃下加热回流1-2小时,得到产物进行洗涤干燥即可。
作为对上述方案的进一步描述,所述消泡剂按照质量百分比计含有以下成分:松节油占20-30%、二元醇占15-20%、三乙胺占10-15%、月桂酸占5-10%、剩余为硅油。
作为对上述方案的进一步描述,所述防腐剂按照质量百分比计含有以下成分:亚甲基硫氰酸酯占30-35%、二硫代氰基甲酸占20-25%、壳聚糖占15-20%、剩余为硝基丙烷。
作为对上述方案的进一步描述,所述抗菌剂的制备方法为:将硝酸银、硫酸铜、氯化锌粉料研磨至200-240目,加入3-4倍体积的水,在600-700转/分钟加搅拌2-3小时,然后加入质量分数占混合搅拌体系15-20%的沸石粉料,继续搅拌1-2小时,过滤干燥即得。
本发明相比现有技术具有以下优点:为了解决现有生活用纸在制浆加工中的助剂选择不合理问题,本发明提供了一种生活用纸加工中使用的制浆助剂,包含了蒸煮助剂、消泡剂、柔化剂、防腐剂和抗菌剂,加工得到的蒸煮助剂,通过参与脱除木素的反应,增加反应的选择性,夺取蒸煮液中的氧,防止蒸煮罐中的空气在高温和强碱性介质中对纤维的损伤,抑制纤维素的降解,与其它助剂作用,具有很强的螯合能力、分散、增容能力,降低表面张力,提高纸张的白度和均一性,使用本发明的制浆助剂,能够降低蒸煮工艺条件,加快蒸煮速度,既能够提高得浆率,又能够显著的提高纸的品质。
具体实施方式
下面结合具体实施例对本发明作进一步说明。
实施例1
一种生活用纸加工中使用的制浆助剂,按照重量份计由以下成分组成:蒸煮助剂30份、消泡剂3.5份、柔化剂2.5份、防腐剂2.0份、抗菌剂1.5份,其中所述蒸煮助剂的制备方法包括以下步骤:
(1)按照质量百分比计准备以下原料:2-羟基蒽醌占10%、亚硫酸钠占4.5%、三聚磷酸钠占3.5%、氨基磺酸钠占2.0%、二亚硫酸钠占1.3%、硅酸钠占1.0%、羧甲基纤维素钠占0.4%、乙醇占15%、剩余为水;
(2)将2-羟基蒽醌与水混合,在200转/分钟搅拌下,依次添加羧甲基纤维素钠、氨基磺酸钠、三聚磷酸钠,持续搅拌40分钟,搅拌结束后加热至60℃,分3次将亚硫酸钠和二亚硫酸钠添加到加热溶液中,搅拌溶解;
(3)将硅酸钠加入到乙醇溶液中,在40℃下固化2小时,置于230℃下煅烧10小时,将产物添加到步骤(3)中的的溶液中,在100℃下加热回流1小时,得到产物进行洗涤干燥即可。
作为对上述方案的进一步描述,所述消泡剂按照质量百分比计含有以下成分:松节油占20%、二元醇占15%、三乙胺占10%、月桂酸占5%、剩余为硅油。
作为对上述方案的进一步描述,所述防腐剂按照质量百分比计含有以下成分:亚甲基硫氰酸酯占30%、二硫代氰基甲酸占20%、壳聚糖占15%、剩余为硝基丙烷。
作为对上述方案的进一步描述,所述抗菌剂的制备方法为:将硝酸银、硫酸铜、氯化锌粉料研磨至200目,加入3倍体积的水,在600转/分钟加搅拌2小时,然后加入质量分数占混合搅拌体系15%的沸石粉料,继续搅拌1小时,过滤干燥即得。
实施例2
一种生活用纸加工中使用的制浆助剂,按照重量份计由以下成分组成:蒸煮助剂33份、消泡剂4.0份、柔化剂3.0份、防腐剂2.2份、抗菌剂1.8份,其中所述蒸煮助剂的制备方法包括以下步骤:
(1)按照质量百分比计准备以下原料:2-羟基蒽醌占11%、亚硫酸钠占5.0%、三聚磷酸钠占3.8%、氨基磺酸钠占2.5%、二亚硫酸钠占1.4%、硅酸钠占1.1%、羧甲基纤维素钠占0.5%、乙醇占18%、剩余为水;
(2)将2-羟基蒽醌与水混合,在250转/分钟搅拌下,依次添加羧甲基纤维素钠、氨基磺酸钠、三聚磷酸钠,持续搅拌45分钟,搅拌结束后加热至65℃,分3次将亚硫酸钠和二亚硫酸钠添加到加热溶液中,搅拌溶解;
(3)将硅酸钠加入到乙醇溶液中,在45℃下固化2.5小时,置于235℃下煅烧11小时,将产物添加到步骤(3)中的的溶液中,在105℃下加热回流1.5小时,得到产物进行洗涤干燥即可。
作为对上述方案的进一步描述,所述消泡剂按照质量百分比计含有以下成分:松节油占25%、二元醇占18%、三乙胺占12%、月桂酸占8%、剩余为硅油。
作为对上述方案的进一步描述,所述防腐剂按照质量百分比计含有以下成分:亚甲基硫氰酸酯占33%、二硫代氰基甲酸占22%、壳聚糖占18%、剩余为硝基丙烷。
作为对上述方案的进一步描述,所述抗菌剂的制备方法为:将硝酸银、硫酸铜、氯化锌粉料研磨至220目,加入3.5倍体积的水,在650转/分钟加搅拌2.5小时,然后加入质量分数占混合搅拌体系18%的沸石粉料,继续搅拌1.5小时,过滤干燥即得。
实施例3
一种生活用纸加工中使用的制浆助剂,按照重量份计由以下成分组成:蒸煮助剂35份、消泡剂4.5份、柔化剂3.5份、防腐剂2.5份、抗菌剂2.0份,其中所述蒸煮助剂的制备方法包括以下步骤:
(1)按照质量百分比计准备以下原料:2-羟基蒽醌占12%、亚硫酸钠占5.5%、三聚磷酸钠占4.0%、氨基磺酸钠占3.0%、二亚硫酸钠占1.5%、硅酸钠占1.2%、羧甲基纤维素钠占0.6%、乙醇占20%、剩余为水;
(2)将2-羟基蒽醌与水混合,在300转/分钟搅拌下,依次添加羧甲基纤维素钠、氨基磺酸钠、三聚磷酸钠,持续搅拌50分钟,搅拌结束后加热至70℃,分3次将亚硫酸钠和二亚硫酸钠添加到加热溶液中,搅拌溶解;
(3)将硅酸钠加入到乙醇溶液中,在50℃下固化3小时,置于240℃下煅烧12小时,将产物添加到步骤(3)中的的溶液中,在110℃下加热回流2小时,得到产物进行洗涤干燥即可。
作为对上述方案的进一步描述,所述消泡剂按照质量百分比计含有以下成分:松节油占30%、二元醇占20%、三乙胺占15%、月桂酸占10%、剩余为硅油。
作为对上述方案的进一步描述,所述防腐剂按照质量百分比计含有以下成分:亚甲基硫氰酸酯占35%、二硫代氰基甲酸占25%、壳聚糖占20%、剩余为硝基丙烷。
作为对上述方案的进一步描述,所述抗菌剂的制备方法为:将硝酸银、硫酸铜、氯化锌粉料研磨至240目,加入4倍体积的水,在700转/分钟加搅拌3小时,然后加入质量分数占混合搅拌体系20%的沸石粉料,继续搅拌2小时,过滤干燥即得。
Claims (4)
1.一种生活用纸加工中使用的制浆助剂,其特征在于,按照重量份计由以下成分组成:蒸煮助剂30-35份、消泡剂3.5-4.5份、柔化剂2.5-3.5份、防腐剂2.0-2.5份、抗菌剂1.5-2.0份,其中所述蒸煮助剂的制备方法包括以下步骤:
(1)按照质量百分比计准备以下原料:2-羟基蒽醌占10-12%、亚硫酸钠占4.5-5.5%、三聚磷酸钠占3.5-4.0%、氨基磺酸钠占2.0-3.0%、二亚硫酸钠占1.3-1.5%、硅酸钠占1.0-1.2%、羧甲基纤维素钠占0.4-0.6%、乙醇占15-20%、剩余为水;
(2)将2-羟基蒽醌与水混合,在200-300转/分钟搅拌下,依次添加羧甲基纤维素钠、氨基磺酸钠、三聚磷酸钠,持续搅拌40-50分钟,搅拌结束后加热至60-70℃,分3次将亚硫酸钠和二亚硫酸钠添加到加热溶液中,搅拌溶解;
(3)将硅酸钠加入到乙醇溶液中,在40-50℃下固化2-3小时,置于230-240℃下煅烧10-12小时,将产物添加到步骤(3)中的的溶液中,在100-110℃下加热回流1-2小时,得到产物进行洗涤干燥即可。
2.如权利要求1所述一种生活用纸加工中使用的制浆助剂,其特征在于,所述消泡剂按照质量百分比计含有以下成分:松节油占20-30%、二元醇占15-20%、三乙胺占10-15%、月桂酸占5-10%、剩余为硅油。
3.如权利要求1所述一种生活用纸加工中使用的制浆助剂,其特征在于,所述防腐剂按照质量百分比计含有以下成分:亚甲基硫氰酸酯占30-35%、二硫代氰基甲酸占20-25%、壳聚糖占15-20%、剩余为硝基丙烷。
4.如权利要求1所述一种生活用纸加工中使用的制浆助剂,其特征在于,所述抗菌剂的制备方法为:将硝酸银、硫酸铜、氯化锌粉料研磨至200-240目,加入3-4倍体积的水,在600-700转/分钟加搅拌2-3小时,然后加入质量分数占混合搅拌体系15-20%的沸石粉料,继续搅拌1-2小时,过滤干燥即得。
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