CN107984310A - A kind of blade pressed compact burr processing unit and method - Google Patents
A kind of blade pressed compact burr processing unit and method Download PDFInfo
- Publication number
- CN107984310A CN107984310A CN201711250593.7A CN201711250593A CN107984310A CN 107984310 A CN107984310 A CN 107984310A CN 201711250593 A CN201711250593 A CN 201711250593A CN 107984310 A CN107984310 A CN 107984310A
- Authority
- CN
- China
- Prior art keywords
- boat
- pressed compact
- bristle
- blade pressed
- rotating brushes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/36—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of blade pressed compact burr processing unit and method, blade pressed compact burr processing unit includes workbench, mounting bracket, boat, boat actuator, rotating brushes component and controller, mounting bracket is installed on workbench, rotating brushes component is liftably installed on mounting bracket and positioned at the top of boat, boat is installed on workbench and is connected with boat actuator to be rotated by boat actuator, and rotating brushes component and boat actuator are connected with controller.Blade pressed compact burr processing method has is put into boat by blade pressed compact；The height of rotating brushes component, the rotating speed with pressed compact exposure, rotating speed and boat are set by controller；Starting boat actuator drives boat to rotate, and starts rotating brushes component and rotates, burr on blade pressed compact is removed；Rotating brushes component return, stops boat actuator and rotating brushes component, stable, processing quality is high and efficient.
Description
Technical field
The present invention relates to metal cutting tool production field, more particularly to a kind of blade pressed compact burr processing unit and side
Method.
Background technology
Die forming is the essential procedure of digital cuttings production process, since mould is there are gap, causes to press
There are burr, die clearance size on base to determine the width of pressed compact burr, in addition, product groove profile shape is with suppressing the trade mark
Different to cause burr to have different intensity and height again, therefore, burr form differs greatly in the actual production process, increase
The difficulty of in-situ processing pressed compact burr.
In the prior art, pressed compact top burr is generally blown off by pressure-air, yet with pressed compact burr height and
The difference of intensity, often can not clean up the burr on pressed compact top completely, it is necessary to which man-hour manually hand-held row brush is to having completed balance
Whole boat on pressed compact clear up burr again, the strength randomness that manual operation process is applied is larger, and dynamics is uncontrollable,
Therefore the cutting edge damage of pressed compact is larger, the defects of causing the cutting edge notch, cutting edge round edge or burr residual of whole disk pressed compact to be spent, directly
Blank cutting edge quality after sintering is influenced, increases the technological operation of passivation and the difficulty of cutting edge sphering value uniformity controlling.In addition people
Also need to carry out the dust of boat and product surface cleaning after work deburred to prevent pressed compact surface sizing and influence numerical control knife
Piece surface quality, not only increasing production operation flow also easily increases pressed compact defect.
The content of the invention
The technical problem to be solved in the present invention is overcome the deficiencies of the prior art and provide a kind of stable, processing quality
High and efficient blade pressed compact burr processing unit and method.
In order to solve the above technical problems, the present invention uses following technical scheme：
A kind of blade pressed compact burr processing unit, including workbench, mounting bracket, boat, boat actuator, rotating brushes component
And controller, the mounting bracket are installed on the workbench, the rotating brushes component is liftably installed in the peace
Shelve and be installed on the workbench and be connected with the boat actuator positioned at the top of the boat, the boat
With being rotated by the boat actuator, the rotating brushes component and boat actuator connect with the controller
Connect.
Further as above-mentioned technical proposal is improved：
The blade pressed compact burr processing unit further includes the dedusting component for collecting produced dust on the workbench.
The dedusting component includes air blowing part and pumping part, and the air blowing part and pumping part set up separately in the both sides of the boat
And it is connected with the controller.
The mounting bracket includes column, moved cross beam and lifting actuator, the column and is installed in the work vertically and puts down
On platform, the moved cross beam is installed on the column and can be lifted under the driving of the lifting actuator, and the lifting is driven
Moving part is connected with the controller.
The rotating brushes component includes rotary drive, plate-like brush body and bristle, and the rotary drive is installed in institute
State on mounting bracket, the boat is discoid, and the plate-like brush body is installed on the rotary drive parallel to the boat
And Pivot axle is vertical with the boat, multiple bristle mounting holes are uniformly provided with the plate-like brush body lower surface, it is described
The bristle is equiped with bristle mounting hole.
Multiple bristle mounting holes are in multiple concentric circles, and the length of bristle is in axial gradually increase from inside to outside.
A diameter of D1 of the boat, a diameter of D2 of the plate-like brush body, a diameter of d of the bristle mounting hole, phase
Spacing between the adjacent bristle mounting hole is S, and the bristle lengths are L, and is met：0.3 D1 ＜ D2 ＜ 0.5D1,0.2mm
≤ d≤0.3mm, 6 mm≤S≤8mm, 25 mm≤L≤50mm.
The rotating brushes component includes rotary drive, column brush body and bristle, and the rotary drive is installed in institute
State on mounting bracket, the boat is discoid and a diameter of D1, and the column brush body is installed on the rotary drive and revolves
It is conllinear with any diameter of the boat to turn the projection of center line, multiple bristle installations are uniformly provided with the column brush body
Hole, is equiped with the bristle in the bristle mounting hole, and the column shape brush body length is C, meets：0.3 D1 ＜ C ＜ 0.6D1.
Multiple bristle mounting holes are spirally distributed, and the length of the bristle is identical.
A kind of blade pressed compact burr processing method, comprises the following steps：
S1, by blade pressed compact be put into boat；
S2, set the height of rotating brushes component, the rotating speed with pressed compact exposure, rotating speed and boat by controller；
S3, start the drive boat rotation of boat actuator, starts rotating brushes component and rotates, burr on blade pressed compact is gone
Remove；
S4, rotating brushes component return, stop boat actuator and rotating brushes component.
Further as above-mentioned technical proposal is improved：
After above-mentioned steps S4 is completed, open dedusting component and remove dust.
The rotating speed of rotating brushes component is 200-500r/min, and the rotating speed of boat is 30-60 r/min.
Compared with prior art, the advantage of the invention is that：
（1）The blade pressed compact burr processing unit of the present invention, including workbench, mounting bracket, boat, boat actuator, rotation
Brush member and controller, mounting bracket are installed on workbench, rotating brushes component be liftably installed on mounting bracket and
Positioned at the top of boat, boat is installed on workbench and is connected with boat actuator to turn under the driving of boat actuator
Dynamic, rotating brushes component and boat actuator are connected with controller, by the rotation of rotating brushes component to pressed compact burr into
Row removes, and the degree of automation is high, and the lifting and rotation of rotating brushes component are controlled by controller, can be set according to the actual requirements
The rotating speed of the exposure and hairbrush of hairbrush and pressed compact, therefore, the uniformity and uniformity of burr processing are preferable, can be completely clear
Flash removed, and pressed compact notch and cutting edge round edge will not be caused, blade pressed compact cutting edge quality is improved, boat can be in boat actuator
Be rotated by, therefore, multiple blade pressed compacts can be put into boat, in rotation process successively and rotating brushes component
Contact, is carried out at the same time processing, improves the efficiency of burr processing.
（2）The blade pressed compact burr processing method of the present invention, can set the exposure of hairbrush and pressed compact according to the actual requirements
And the rotating speed of hairbrush, therefore, the uniformity and uniformity of burr processing are preferable, fully erased burr and can cause
Pressed compact notch and cutting edge round edge, improve blade pressed compact cutting edge quality, start boat actuator and drive boat to rotate, therefore, can
To be put into multiple blade pressed compacts in boat, successively processing is carried out at the same time, is carried with rotating brushes component touch in rotation process
The high efficiency of burr processing.
Brief description of the drawings
Fig. 1 is the stereogram of the first embodiment of blade pressed compact burr processing unit of the present invention.
Fig. 2 is the plate-like brush body of blade pressed compact burr processing unit of the present invention the first embodiment and the stereogram of bristle.
Fig. 3 is the stereogram of the plate-like brush body of blade pressed compact burr processing unit of the present invention the first embodiment.
Fig. 4 is the stereogram of second of embodiment of blade pressed compact burr processing unit of the present invention.
Fig. 5 is the column brush body of second of embodiment of blade pressed compact burr processing unit of the present invention and the stereogram of bristle.
Fig. 6 is the stereogram of the column brush body of second of embodiment of blade pressed compact burr processing unit of the present invention.
Each label represents in figure：
1st, workbench；2nd, mounting bracket；21st, column；22nd, moved cross beam；3rd, boat；4th, boat actuator；5th, rotating brushes group
Part；51st, rotary drive；52nd, plate-like brush body；53rd, bristle；54th, bristle mounting hole；55th, column brush body；6th, controller；7th, remove
Dirt component；71st, air blowing part；72nd, it is evacuated part.
Embodiment
The present invention is described in further details below with reference to Figure of description and specific embodiment.
Fig. 1 to Fig. 3 shows the first embodiment of pressed compact burr processing unit of the present invention, blade pressed compact burr processing
Device, including workbench 1, mounting bracket 2, boat 3, boat actuator 4, rotating brushes component 5 and controller 6, mounting bracket 2 fill
It is located on workbench 1, rotating brushes component 5 is liftably installed on mounting bracket 2 and is filled positioned at the top of boat 3, boat 3
It is located on workbench 1 and is connected with boat actuator 4 to be rotated by boat actuator 4,5 He of rotating brushes component
Boat actuator 4 is connected with controller 6, and pressed compact burr is removed by the rotation of rotating brushes component 5, automates journey
Degree is high, and the lifting and rotation of rotating brushes component 5 are controlled by controller 6, can set hairbrush and pressed compact according to the actual requirements
The rotating speed of exposure and hairbrush, therefore, burr processing uniformity and uniformity it is preferable, can fully erased burr and
Pressed compact notch and cutting edge round edge can be caused, improves blade pressed compact cutting edge quality, boat 3 can be under the driving of boat actuator 4
Rotate, therefore, multiple blade pressed compacts can be put into boat 3, multiple blade pressed compacts are in rotation process successively with rotating hair
Flash removed is removed in the contact of brush assemblies 5, realizes batch processing, improves the efficiency of burr processing.
In the present embodiment, blade pressed compact burr processing unit further includes the produced dust on collection work platform 1
Dedusting component 7, after the completion of being handled in burr, the automatic dust removed on workbench 1, reduces hand labor intensity.
In the present embodiment, dedusting component 7 includes air blowing part 71 and pumping part 72, and air blowing part 71 and pumping part 72 set up separately in boat
The both sides of ware 3 and be connected with controller 6, the air nozzle of air blowing part 71 can be sprayed with face boat 3 compressed air to dust into
Row purging, pumping part 72 are equipped with the bleeding point of face boat 3, and pumping part 72 passes through the dust that air blowing part 71 is blown afloat when being evacuated
Bleeding point sucks, so as to the dust on workbench 1 be removed clean.
In the present embodiment, mounting bracket 2 includes column 21, moved cross beam 22 and lifting actuator 23, column 21 and installs vertically
On workbench 1, moved cross beam 22 is installed on column 21 and can be lifted under the driving of lifting actuator 23, lifting driving
Part 23 is connected with controller 6, and the control lifting actuator 23 of controller 6 changes the height of rotating brushes component 5, so as to change hairbrush
With the exposure of pressed compact.
In the present embodiment, rotating brushes component 5 includes rotary drive 51, plate-like brush body 52 and bristle 53, rotation driving
Part 51 is installed on mounting bracket 2, boat 3 to be discoid, plate-like brush body 52 be installed in parallel to boat 3 on rotary drive 51 and
Pivot axle is vertical with boat 3, and multiple bristle mounting holes 54, bristle mounting hole are uniformly provided with 52 lower surface of plate-like brush body
Be equiped with bristle 53 in 54, multiple bristle mounting holes 54 are in multiple concentric circles, and the length of bristle 53 it is axial from inside to outside by
It is cumulative to add.
The distribution density of bristle mounting hole 54 determines the density of bristle 53, the density of bristle 53 and the length of bristle 53
Degree is influenced to the average dynamics of pressed compact burr when rotating brushes component 5 rotates, and the more close shorter rotating brushes component 5 of bristle 53 is to pressure
The average dynamics of base burr is bigger, in practice can according to the width and intensity of pressed compact burr reasonably select bristle 53 density and
Length, a diameter of D1 of boat 3, a diameter of D2 of plate-like brush body 52, a diameter of d of bristle mounting hole 54, adjacent bristle installation
Spacing between hole 54 is S, and 53 length of bristle is L, and is met：0.3 D1 ＜ D2 ＜ 0.5D1,0.2mm≤d≤0.3mm, 6
Mm≤S≤8mm, 25 mm≤L≤50mm.In the present embodiment, D2=100mm, d=0.25mm, S=6mm, ecto-entad, each circle brush
The length L of hair 53 is followed successively by 45mm, 40mm, 35mm, 30mm, 25mm.
Fig. 4 to Fig. 6 shows second of embodiment of pressed compact burr processing unit of the present invention, the embodiment and the first reality
It is essentially identical to apply example, differs only in：In the present embodiment, rotating brushes component 5 includes rotary drive 51,55 and of column brush body
Bristle 53, rotary drive 51 are installed on mounting bracket 2, and boat 3 is discoid and a diameter of D1, and column brush body 55 is installed in rotation
Turn on actuator 51 and the projection of rotation centerline and any diameter of boat 3 are conllinear, ensure the work that bristle 53 applies pressed compact
Firmly uniformly, multiple bristle mounting holes 54 are uniformly provided with column brush body 55, bristle 53, column are equiped with bristle mounting hole 54
55 length of shape brush body is C, is met：0.3 D1 ＜ C ＜ 0.6D1, in the present embodiment, C is equal to 0.5D1.
In the present embodiment, multiple bristle mounting holes 54 are spirally distributed, and the length of bristle 53 is identical.
The blade pressed compact burr processing method of the present invention, comprises the following steps：
S1, by blade pressed compact be put into boat 3；
S2, set the height of rotating brushes component 5, the rotating speed with pressed compact exposure, rotating speed and boat 3 by controller 6；
S3, start boat actuator 4 and drive boat 3 to rotate, and starts rotating brushes component 5 and rotates, to burr on blade pressed compact into
Row removes；
S4,5 return of rotating brushes component, stop boat actuator 4 and rotating brushes component 5.
The blade pressed compact burr processing method of the present invention can be used at the blade pressed compact burr in any of the above-described embodiment
Device is managed, the exposure of rotating brushes component 5 and pressed compact and the rotating speed of rotating brushes component 5 can be set according to the actual requirements,
Therefore, the uniformity of burr processing and uniformity are preferable, fully erased burr and pressed compact notch and cutting edge can be caused to justify
Side, improves blade pressed compact cutting edge quality, starts boat actuator 4 and drives boat 3 to rotate, therefore, can be put into boat 3
Multiple blade pressed compacts, successively contact with rotating brushes component 5 in rotation process, are carried out at the same time processing, improve burr processing
Efficiency.
In the present embodiment, after above-mentioned steps S4 is completed, open dedusting component 7 and remove dust, remove dust in time, avoid
Workshop condition is polluted.
In the present embodiment, the rotating speed of rotating brushes component 5 is 200-500r/min, and the rotating speed of boat 3 is 30-60 r/
min。
Although the present invention is disclosed above with preferred embodiment, but is not limited to the present invention.It is any to be familiar with ability
The technical staff in domain, in the case where not departing from technical solution of the present invention scope, all using the technology contents pair of the disclosure above
Technical solution of the present invention makes many possible changes and modifications, or is revised as the equivalent embodiment of equivalent variations.Therefore, it is every
Without departing from the content of technical solution of the present invention, according to the technology of the present invention essence to any simple modification made for any of the above embodiments,
Equivalent variations and modification, should all fall in the range of technical solution of the present invention protection.
Claims (12)
- A kind of 1. blade pressed compact burr processing unit, it is characterised in that：Including workbench（1）, mounting bracket（2）, boat（3）、 Boat actuator（4）, rotating brushes component（5）And controller（6）, the mounting bracket（2）It is installed in the workbench（1） On, the rotating brushes component（5）Liftably it is installed in the mounting bracket（2）Go up and be located at the boat（3）Top, institute State boat（3）It is installed in the workbench（1）It is upper and with the boat actuator（4）Connection is with the boat actuator （4）Be rotated by, the rotating brushes component（5）With boat actuator（4）With the controller（6）Connection.
- 2. blade pressed compact burr processing unit according to claim 1, it is characterised in that：The blade pressed compact burr processing Device is further included for collecting the workbench（1）The dedusting component of dust produced by upper（7）.
- 3. blade pressed compact burr processing unit according to claim 2, it is characterised in that：The dedusting component（7）Including Air blowing part（71）With pumping part（72）, the air blowing part（71）With pumping part（72）Set up separately in the boat（3）Both sides and With the controller（6）Connection.
- 4. blade pressed compact burr processing unit according to claim 1 or 2, it is characterised in that：The mounting bracket（2）Including Column（21）, moved cross beam（22）With lifting actuator, the column（21）The workbench is installed in vertically（1）On, institute State moved cross beam（22）It is installed in the column（21）It can lift above and under the driving of the lifting actuator, the lifting is driven Moving part and the controller（6）Connection.
- 5. blade pressed compact burr processing unit according to claim 1 or 2, it is characterised in that：The rotating brushes component （5）Including rotary drive（51）, plate-like brush body（52）And bristle（53）, the rotary drive（51）It is installed in the installation Frame（2）On, the boat（3）To be discoid, the plate-like brush body（52）Parallel to the boat（3）The rotation is installed in drive Moving part（51）Upper and Pivot axle and the boat（3）Vertically, the plate-like brush body（52）It is uniformly provided with lower surface more A bristle mounting hole（54）, the bristle mounting hole（54）Inside it is equiped with the bristle（53）.
- 6. blade pressed compact burr processing unit according to claim 5, it is characterised in that：Multiple bristle mounting holes （54）In multiple concentric circles, and bristle（53）Length in axial gradually increase from inside to outside.
- 7. blade pressed compact burr processing unit according to claim 5, it is characterised in that：The boat（3）It is a diameter of D1, the plate-like brush body（52）A diameter of D2, the bristle mounting hole（54）A diameter of d, the adjacent bristle mounting hole （54）Between spacing be S, the bristle（53）Length is L, and is met：0.3 D1 ＜ D2 ＜ 0.5D1,0.2mm≤d≤ 0.3mm, 6 mm≤S≤8mm, 25 mm≤L≤50mm.
- 8. blade pressed compact burr processing unit according to claim 1 or 2, it is characterised in that：The rotating brushes component （5）Including rotary drive（51）, column brush body（55）And bristle（53）, the rotary drive（51）It is installed in the installation Frame（2）On, the boat（3）For discoid and a diameter of D1, the column brush body（55）It is installed in the rotary drive （51）The upper and projection of rotation centerline and the boat（3）Any diameter it is conllinear, the column brush body（55）On uniformly open Equipped with multiple bristle mounting holes（54）, the bristle mounting hole（54）Inside it is equiped with the bristle（53）, the column brush body （55）Length is C, is met：0.3 D1 ＜ C ＜ 0.6D1.
- 9. blade pressed compact burr processing unit according to claim 8, it is characterised in that：Multiple bristle mounting holes （54）It is spirally distributed, the bristle（53）Length it is identical.
- 10. a kind of blade pressed compact burr processing method, it is characterised in that comprise the following steps：S1, by blade pressed compact be put into boat（3）；S2, pass through controller（6）Rotating brushes component is set（5）Height, with pressed compact exposure, rotating speed and boat（3）'s Rotating speed；S3, start boat actuator（4）Drive boat（3）Rotate, start rotating brushes component（5）Rotate, on blade pressed compact Burr is removed；S4, rotating brushes component（5）Return, stops boat actuator（4）With rotating brushes component（5）.
- 11. blade pressed compact burr processing method according to claim 10, it is characterised in that：Complete above-mentioned steps S4 Afterwards, dedusting component is opened（7）Remove dust.
- 12. blade pressed compact burr processing method according to claim 10, it is characterised in that：Rotating brushes component（5）'s Rotating speed is 200-500r/min, boat（3）Rotating speed be 30-60 r/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711250593.7A CN107984310B (en) | 2017-12-01 | 2017-12-01 | A kind of blade green compact burr processing unit and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711250593.7A CN107984310B (en) | 2017-12-01 | 2017-12-01 | A kind of blade green compact burr processing unit and method |
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| CN107984310A true CN107984310A (en) | 2018-05-04 |
| CN107984310B CN107984310B (en) | 2019-08-09 |
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Cited By (4)
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| CN108942667A (en) * | 2018-06-20 | 2018-12-07 | 上海跃央机械工程设计有限公司 | A kind of engineering goods production burnishing device with dust removing effects |
| CN112139904A (en) * | 2020-09-25 | 2020-12-29 | 衡东县新塘镇顶峰装饰材料加工厂 | Gypsum lines production is with unhairing limit device of being convenient for remove |
| CN112247686A (en) * | 2020-09-28 | 2021-01-22 | 广东研基精密五金有限公司 | Vertical numerical control forming grinder |
| CN117140226A (en) * | 2023-10-30 | 2023-12-01 | 楷钛工业零部件江苏有限公司 | Valve piece hole wall burr remove device with inhale grey function |
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| CN112247686A (en) * | 2020-09-28 | 2021-01-22 | 广东研基精密五金有限公司 | Vertical numerical control forming grinder |
| CN117140226A (en) * | 2023-10-30 | 2023-12-01 | 楷钛工业零部件江苏有限公司 | Valve piece hole wall burr remove device with inhale grey function |
| CN117140226B (en) * | 2023-10-30 | 2024-01-02 | 楷钛工业零部件江苏有限公司 | Valve piece hole wall burr remove device with inhale grey function |
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| CN107984310B (en) | 2019-08-09 |
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