CN106002293A - Automatic production line for brake disks - Google Patents

Automatic production line for brake disks Download PDF

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Publication number
CN106002293A
CN106002293A CN201610342805.3A CN201610342805A CN106002293A CN 106002293 A CN106002293 A CN 106002293A CN 201610342805 A CN201610342805 A CN 201610342805A CN 106002293 A CN106002293 A CN 106002293A
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CN
China
Prior art keywords
workpiece
collecting box
pawl
operating board
actuator
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Granted
Application number
CN201610342805.3A
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Chinese (zh)
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CN106002293B (en
Inventor
朱春锋
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YANTAI MEIFENG MACHINERY CO., LTD.
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朱春锋
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Priority to CN201610342805.3A priority Critical patent/CN106002293B/en
Publication of CN106002293A publication Critical patent/CN106002293A/en
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Publication of CN106002293B publication Critical patent/CN106002293B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Punching Or Piercing (AREA)

Abstract

The invention discloses an automatic production line for brake disks. The automatic production line comprises a feeding die, a punching die, a perforating die, a deburring die and a material collecting die. The deburring die comprises a punching unit, a driving unit and a control unit; the punching unit comprises a horizontal top plate, an operating claw used for performing the deburring operation on a workpiece, a first driving piece used for driving the operating claw to act up and down, an operating table located below the horizontal top plate, a punching block capable of acting leftwards and rightwards, a second driving piece used for driving the punching block to act leftwards and rightwards, and a rotating shaft; the horizontal top plate is fixedly connected to the upper surface of the operating table through a connection column; and the operating claw comprises a transition column on the upper portion, at least four claw strips, a matching ring capable of acting up and down and controlling the claw strips to be separated and closed, and an auxiliary driving piece driving the matching ring to act up and down. The automatic production line for the brake disks achieves automatic operation and is high in work efficiency; and removed burrs can be directly collected through a collecting piece, the operating table does not need to be manually cleaned, and time and labor are saved.

Description

A kind of brake disc automatic assembly line
Technical field
The present invention relates to field of machining, especially relate to a kind of brake disc automatic assembly line.
Background technology
Brake disc is the important component part in brake system of car; at brake disc generally by being stamped and formed out; so; its surface or corner are readily formed burr; the existence of these burrs makes the surface of brake disc become rough; when applying in equipment, equipment often cause scuffing etc. damage.Therefore, after brake disc punching press completes, it is required to the burr on its surface is cleared up.Traditional cleaning is usually manual operation, takes time and effort, and cleaning speed is slow.And owing to workpiece is the least, the most easily clear up the most thorough when manually clearing up.Further, manual operation is also difficult to meet the cleaning of large batch of workpiece.
Summary of the invention
The present invention is in order to overcome the deficiencies in the prior art, it is provided that a kind of burr clearance is high, burr remains less, burr waste material can be collected automatically, workpiece is difficult to a kind of brake disc automatic assembly line of scratching.
To achieve these goals, the present invention by the following technical solutions: a kind of brake disc automatic assembly line, including feeding mould, for the stamping forming stamping die of workpiece, perforating die, for the deburring mould of workpiece deburring and rewinding mould;Described deburring mould include punching unit, driver element, control unit, described punching unit include horizontal top, for workpiece is carried out deburring operation operate pawl, for drive operation pawl knee-action the first actuator, be positioned at the operating board below horizontal top, can left and right action pressing block, for driving the second actuator and the rotating shaft of the action of pressing block left and right;Described horizontal top is fixed on operating board upper surface by connecting post, described operation pawl include the transition post on top, at least four pawl bar, can knee-action control claw bar deciliter coordinate ring and for driving the auxiliary actuator of this cooperation ring knee-action, described pawl bar is along the outer circumference of this transition post uniformly at intervals, and pawl bar upper end is all fixed on transition post, described pawl bar lower end can freely swing under the action coordinating ring and then disperses or close;Described pawl bar lower end is provided with the conehead for removing surface of the work burr, and described cooperation ring set is located at outside described transition post and pawl bar, and described operating board offers the through hole passed for rotating shaft;Described driver element includes horizonal base plate, the electric rotating machine for drive shaft rotation, the displacement motor for drive shaft knee-action, enclosing outside described electric rotating machine, displacement motor and be provided with motor casing, described roller end is provided with the protuberance for coordinating with workpiece spline;Offer on described operating board for connecing the cannelure drawing the metallic bur power dropped, below this cannelure, be provided with burr collecting means;Described burr collecting means includes collecting box, for positioning the nut of described collecting box, this nut is fixed on rotating shaft, and described collecting box offers the circular groove passed for rotating shaft and for housing the holding tank of nut;Described collecting box top is that opening is arranged, the laminating of this opening and operating board lower surface;Described operating board is provided with the cleaning item for sweeping in cannelure by the metallic bur power of described residual, and this cleaning item includes opposed the first actuating strut being connected to both sides before and after operating board and the second actuating strut and is removably connected to this first actuating strut and the Clean Brush for cleaning of the second actuating strut end;Described operating board side is formed with pusher part, and the opposite side being opposite to pusher part is provided with discharge bucket;Described first actuator, the second actuator, electric rotating machine, displacement motor are all connected to control unit.The present invention arranges at least four operation pawl, thus has four coneheads workpiece to be carried out deburring operation simultaneously, saves the working time of at least twice, in hgher efficiency, and burr residual is few;When auxiliary actuator moves to bottom, the end that can make each pawl bar is of completely closed, and then encloses the outside being located at workpiece so that all to there being conehead in each orientation of workpiece, is difficult to residual occur during removing flash removed, and burr clearance can improve 40%;Sync rates is high, and workpiece completes to coordinate that ring is immediately upper to be moved simultaneously, unclamps the compression to pawl bar, thus on move past the conehead of journey median claw bar end and surface of the work will not be scratched, improve workpiece percentage of head rice, reduce scrap workpieces rate, save manufacturing cost;Pawl bar two pressing block is arranged on outside operation pawl, operation pawl can be applied pressure so that more fit between operation pawl and workpiece, do not have gap between conehead and workpiece, remove the burr of surface of the work completely, ensure that burr removes qualification rate;By auxiliary actuator and the dual cooperation of pressing block, it is achieved the snug fit between conehead and workpiece on pawl bar, even if when Work piece high-speed rotates, also do not have a gap, limited prevent workpiece from rocking, ensure that burr removes the most quickly;The protuberance of roller end is arranged so that workpiece coordinates with rotating shaft spline, during rotating shaft drives workpiece to rotate, will not slide between the two, improve work efficiency;Cannelure and the setting of collecting means, in frock work process, the burr waste material removed can be collected, remove workman's work periodically to operating board cleaning from, alleviate the work load of workman, and do not have burr waste material to remain on operating board, when workpiece rotates, the burr waste material scratch that its surface will not be rolled between the gap of workpiece and operating board, ensure workpiece integrity;Pusher part is limited to be parallel to the position of workpiece, and it is towards discharge bucket, and after workpiece completes deburring operation, pusher part ejects to workpiece direction, is pushed by workpiece in discharge bucket, completes the automation mechanized operation that workpiece is collected;Displacement motor drive shaft knee-action, can realize the location to workpiece, moves down the location getting final product Rapid reversal for workpiece, facilitates pusher part to release workpiece;Workpiece can be prevented to be pushed out when being not fully complete, rotating shaft only moves down after burr is removed completely and carries out discharging, improves workpiece qualification rate simultaneously;The metallic bur power remained on operating board can be swept in cannelure by Clean Brush for cleaning, thus prevents having metallic bur power to remain on operating board, will not carry out the workpiece of deburring operation by the scratch next one;Simultaneously for removably connecting between Clean Brush for cleaning and actuating strut, hairbrush can be replaced, simple operation.
Further, described collecting box includes that left collecting box and right collecting box, described left collecting box end stretch out formation clamp, and described clamp realizes locking with right collecting box by screw and is connected;Left collecting box and right collecting box removably connect, and when the burr waste material collected in it is more, can be removed by collecting box, can be continuing with after being poured out by the burr waste material that it is interior, cost-effective.
Further, described pressing block is to being arranged in operating board upper surface, and described operation pawl cross section is that circular arc is arranged, and described pressing block is provided with joins the cambered surface being suitable to operate pawl so that operation pawl preferably fits in surface of the work, improves and removes speed.
Further, described first actuator, the second actuator are cylinder.
In sum, present invention have the advantage that easy to operate, use automation mechanized operation, can meet high-volume operation, work efficiency is high;Using dual punching operation, burr is removed the most quickly, and conforming product rate is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the partial schematic diagram of rotating shaft.
Fig. 3 is the enlarged drawing in Fig. 1 at B.
Detailed description of the invention
In order to make those skilled in the art be better understood from the present invention program, below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete description.
As Figure 1-3, a kind of brake disc automatic assembly line, including feeding mould, for the stamping forming stamping die of workpiece, perforating die, for the deburring mould of workpiece deburring and rewinding mould;Described deburring mould includes that punching unit, driver element, control unit, described punching unit include horizontal top 11, operation pawl, operating board 14, pressing block 15, rotating shaft the 17, first actuator the 13, second actuator 16;Concrete, described operation pawl included crossing post 81, at least four pawl bar 82, coordinating ring 83 and auxiliary actuator of top;Offering in described horizontal top 11 and be available for the through hole that described transition post 81 passes, the end of described pawl bar 82 is connected in described transition post 81, and pawl bar 82 is along this outer circumference of transition post 81 uniformly at intervals;The lower end of pawl bar 82 can freely swing under the action coordinating ring 83 and then disperses or close.When coordinating ring 83 to move down, pawl bar end is the most closed together;When coordinating shifting on ring 83, pawl bar end separates gradually.In the present embodiment, described pawl bar 82 is set to 4, and when coordinating ring 83 to move down into bottom, four pawl bars 82 just constitute the cylinder of a hollow, enclose and be located at outer workpiece.Described transition post 81 is connected with described first actuator 13, drives described transition post 81 to move up and down by the first actuator 13.
Secondly, described cooperation ring 83 is sheathed on described transition post 81 and pawl bar 82 is outside, thus when coordinating ring 83 knee-action, can control claw bar 82 low side deciliter.Described auxiliary actuator is then used for driving this cooperation ring 83 knee-action.In order to be removed the burr of surface of the work, the lower end of described pawl bar 82 connects conehead 3, and the end of this conehead 3 is the sharpest, surface of the work can be carried out scraped finish so that surface of the work becomes smooth.The quantity of conehead 3 is identical with the quantity of pawl bar 82, and this conehead 3 is fixedly connected on pawl bar 82 inner surface.Operating board 14 is positioned at the lower section of horizontal top, and described pressing block 15 is arranged on operating board 14, and its quantity is set to two, the opposed outer fix being arranged on operation pawl 12.When the conehead 3 operated on pawl needs that workpiece is carried out deburring, pressing block 15 can move inward, punching operation pawl 12 so that is difficult to exist gap between conehead 3 and workpiece, and burr clearance is high.As preferably, the cross section of described pawl bar 82 is that circular arc is arranged, and described pressing block 15 is provided with joins the cambered surface being suitable to pawl bar;Make pawl bar preferably fit in surface of the work, improve and remove speed.Described second actuator 16 is used for driving pressing block 15 left and right action on operating board 14.With the present embodiment, first actuator the 13, second actuator 16 is cylinder.Described horizontal top 11 is fixed on operating board 14 upper surface by connecting post 2.
Described driver element includes that horizonal base plate 41, electric rotating machine, displacement motor and motor casing 42, described motor casing 42 enclose and is located at outside electric rotating machine, displacement motor, and motor casing 42 is fixedly connected on horizonal base plate 41.Described electric rotating machine rotates for drive shaft 17, and described displacement motor is used for drive shaft 17 knee-action.Described rotating shaft 17 is extended to operating board by motor casing 42, and this operating board 14 offers the through hole passed for rotating shaft 17.As preferably, described rotating shaft 17 end is provided with the protuberance 171 for coordinating with workpiece spline so that workpiece coordinates with rotating shaft spline, during rotating shaft drives workpiece to rotate, will not slide between the two, improve work efficiency.With the present embodiment, the end of described rotating shaft is formed with a circle extended loop, on the upper surface being arranged on described extended loop at described protuberance 171 interval.When brake disc is placed in rotating shaft, this protuberance 171 just may be inserted in the connecting hole of brake disc, carries out spacing to it.
In operation, except the burr waste material fallen can be accumulated on operating board, during workpiece removes flash removed, easily workpiece is caused scuffing.It is thus typically necessary to regularly the burr waste material on operating board is cleared up.So, we have offered a cannelure 141 on described operating board 14, and this cannelure 141 can be used for connecing and draws the metallic bur power dropped;The lower section of this cannelure 141 is provided with burr collecting means.Concrete, described burr collecting means includes collecting box 51, for positioning the nut 52 of described collecting box, this nut 52 is fixed on rotating shaft 17, and described collecting box 51 offers the circular groove passed for rotating shaft 17 and for housing the holding tank 511 of nut 52.The top of described collecting box is that opening is arranged, when collecting box is placed in rotating shaft, the opening of collecting box fits with operating board 14 lower surface, the most there is not gap, and cannelure and this opening in communication, the burr waste material dropped on cannelure can being directly entered in collecting box 51, can't spill because there is gap.As preferably, collecting box 51 can be set to Split type structure, described collecting box 51 includes that left collecting box 512 and right collecting box 513, described left collecting box end stretch out formation clamp, and described clamp realizes locking with right collecting box 513 by screw 9 and is connected.When the burr waste material collected in collecting box 51 is more, collecting box can be removed, can be continuing with after the burr waste material that it is interior is poured out, cost-effective.
Jagged waste material cannot be collected removing by operating process intermediate annular groove, has small part and remains in cannelure both sides;In order to prevent these burr waste materials from workpiece is caused scuffing, we are provided with a cleaning item on described operating board 14, and this cleaning item is for sweeping the metallic bur power of described residual in cannelure, thus the burr residual on effective cleaning operation platform;Concrete, this cleaning item includes the first actuating strut 18 and the second actuating strut 19 and Clean Brush for cleaning 20;Described first actuating strut 18 and the second actuating strut 19 is opposed is connected to both sides before and after operating board 14, and action around can carrying out under the effect of control unit, drive Clean Brush for cleaning to clean operating board, is difficult to exist and cleans dead angle;Described Clean Brush for cleaning 20 is removably connected to this first actuating strut 18 and the second actuating strut 19 end, when life-time service makes the bristle of Clean Brush for cleaning reduce, it is difficult to during cleaning, can be replaced Clean Brush for cleaning.
Described operating board side is formed with pusher part 6, and the opposite side being opposite to pusher part 6 is provided with discharge bucket 7;Pusher part 6 is arranged on the position being parallel to workpiece, and it is towards discharge bucket, and after workpiece completes deburring operation, pusher part can eject to workpiece direction, is pushed by workpiece in discharge bucket, completes the automation mechanized operation that workpiece is collected.Described first actuator the 13, second actuator 16, electric rotating machine, displacement motor are all connected to control unit, are controlled each parts by control unit, it is achieved automation mechanized operation.
Operation principle is as follows: workpiece to be de-burred is placed on operating board 14, and now control unit sends signal so that move in displacement motor drive shaft, and workpiece is positioned in inserting workpiece by roller end;Control unit sends signal afterwards so that the first actuator drives operation pawl to move down, and the second actuator drives pressing block 15 to move inward, workpiece pressing;Then control unit sends signal so that electric rotating machine drive shaft rotarily drives workpiece and rotates, and the burr of surface of the work is removed by conehead;After removal completes, control unit controls rotating shaft and moves down, and operation pawl moves, and pressing block 15 is displaced outwardly;Now workpiece is placed on operating board 14, controls pusher part 6 and ejects, is pushed by workpiece in discharge bucket, in landing to outside Material collecting box for harvesting.
Obviously, described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, all should belong to the scope of protection of the invention.

Claims (4)

1. a brake disc automatic assembly line, including feeding mould, for the stamping forming stamping die of workpiece, perforating die, for the deburring mould of workpiece deburring and rewinding mould;Described deburring mould includes punching unit, driver element, control unit, it is characterised in that: described punching unit include horizontal top (11), for workpiece carried out deburring operation operate pawl, for drive operation pawl knee-action the first actuator (13), be positioned at the operating board (14) below horizontal top, can left and right action pressing block (15), be used for driving the second actuator (16) and the rotating shaft (17) of the action of pressing block left and right;Described horizontal top (11) is fixed on operating board (14) upper surface by connecting post (2);Described operation pawl include the transition post (81) on top, at least four pawl bar (82), can the cooperation ring (83) of knee-action control claw bar (82) deciliter and be used for driving the auxiliary actuator of this cooperation ring (83) knee-action, described pawl bar (82) is along this transition post (81) outer circumference uniformly at intervals, and pawl bar (82) upper end is all fixed on transition post (81), described pawl bar (82) lower end can freely swing under the action coordinating ring (83) and then disperses or close;Described pawl bar (82) lower end is provided with the conehead (3) for removing surface of the work burr, and described cooperation ring (83) is sheathed on described transition post (81) and pawl bar (82) is outside, and described operating board (14) offers the through hole passed for rotating shaft (17);Described driver element includes horizonal base plate (41), the electric rotating machine rotated for drive shaft (17), displacement motor for drive shaft (17) knee-action, enclosing outside described electric rotating machine, displacement motor and be provided with motor casing (42), described rotating shaft (17) end is provided with the protuberance (171) for coordinating with workpiece spline;Offering for connecing the cannelure (141) drawing the metallic bur power dropped on described operating board (14), this cannelure (141) lower section is provided with burr collecting means;Described burr collecting means includes collecting box (51), for positioning the nut (52) of described collecting box, this nut (52) is fixed on rotating shaft (17), and described collecting box (51) offers the circular groove passed for rotating shaft (17) and for housing the holding tank (511) of nut (52);Described collecting box (51) top is that opening is arranged, and this opening plaster is together in operating board (14) lower surface;Described operating board (14) is provided with the cleaning item for sweeping in cannelure by the metallic bur power of described residual, and this cleaning item includes opposed the first actuating strut (18) being connected to operating board (14) both sides front and back and the second actuating strut (19) and is removably connected to the Clean Brush for cleaning (20) of this first actuating strut (18) and the second actuating strut (19) end;Described operating board side is formed with pusher part (6), and the opposite side being opposite to pusher part (6) is provided with discharge bucket (7);Described first actuator (13), the second actuator (16), auxiliary actuator, electric rotating machine, displacement motor are all connected to control unit.
A kind of brake disc automatic assembly line the most according to claim 1, it is characterized in that: described collecting box (51) includes left collecting box (512) and right collecting box (513), described left collecting box end stretches out formation clamp, and described clamp realizes locking with right collecting box (513) by screw (9) and is connected.
A kind of brake disc automatic assembly line the most according to claim 1, it is characterized in that: described pressing block (15) is to being arranged in operating board (14) upper surface, described operation pawl (12) cross section is that circular arc is arranged, and described pressing block (15) is provided with joins the cambered surface being suitable to operate pawl (12).
A kind of brake disc automatic assembly line the most according to claim 1, it is characterised in that: described first actuator (13), the second actuator (16) are cylinder.
CN201610342805.3A 2016-05-23 2016-05-23 A kind of brake disc automatic assembly line Active CN106002293B (en)

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CN201610342805.3A CN106002293B (en) 2016-05-23 2016-05-23 A kind of brake disc automatic assembly line

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CN201610342805.3A CN106002293B (en) 2016-05-23 2016-05-23 A kind of brake disc automatic assembly line

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CN106002293B CN106002293B (en) 2019-04-19

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106891169A (en) * 2017-04-01 2017-06-27 浙江工业职业技术学院 A kind of brake disc automatic production line
CN106985068A (en) * 2017-05-19 2017-07-28 江苏恒丰橡胶制品有限公司 A kind of fixing device of auto parts machinery
CN107052809A (en) * 2017-04-01 2017-08-18 浙江工业职业技术学院 A kind of equipment for manufacturing venting plate
CN107598680A (en) * 2017-08-07 2018-01-19 安吉圆磨机械科技有限公司 A kind of brake disc polishing process
CN110405103A (en) * 2019-08-05 2019-11-05 浙江凌宇机械股份有限公司 A kind of brake disc production line
CN117774146A (en) * 2024-02-28 2024-03-29 成都优拓优联科技有限公司 CNC milling device and method for machining carbon ceramic brake disc

Citations (4)

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Publication number Priority date Publication date Assignee Title
JPS62114814A (en) * 1985-11-14 1987-05-26 Honda Motor Co Ltd Deburring method for casting and device thereof
CN201572972U (en) * 2009-12-16 2010-09-08 浙江万丰科技开发有限公司 Equipment for deburring automobile hub
CN102896376A (en) * 2012-10-25 2013-01-30 桐乡市汇丰电器压铸厂 Vertical lathe for processing round desktop
CN203304703U (en) * 2013-06-27 2013-11-27 中信戴卡股份有限公司 Cutting device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62114814A (en) * 1985-11-14 1987-05-26 Honda Motor Co Ltd Deburring method for casting and device thereof
CN201572972U (en) * 2009-12-16 2010-09-08 浙江万丰科技开发有限公司 Equipment for deburring automobile hub
CN102896376A (en) * 2012-10-25 2013-01-30 桐乡市汇丰电器压铸厂 Vertical lathe for processing round desktop
CN203304703U (en) * 2013-06-27 2013-11-27 中信戴卡股份有限公司 Cutting device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106891169A (en) * 2017-04-01 2017-06-27 浙江工业职业技术学院 A kind of brake disc automatic production line
CN107052809A (en) * 2017-04-01 2017-08-18 浙江工业职业技术学院 A kind of equipment for manufacturing venting plate
CN106985068A (en) * 2017-05-19 2017-07-28 江苏恒丰橡胶制品有限公司 A kind of fixing device of auto parts machinery
CN107598680A (en) * 2017-08-07 2018-01-19 安吉圆磨机械科技有限公司 A kind of brake disc polishing process
CN110405103A (en) * 2019-08-05 2019-11-05 浙江凌宇机械股份有限公司 A kind of brake disc production line
CN117774146A (en) * 2024-02-28 2024-03-29 成都优拓优联科技有限公司 CNC milling device and method for machining carbon ceramic brake disc
CN117774146B (en) * 2024-02-28 2024-05-03 成都优拓优联科技有限公司 CNC milling device and method for machining carbon ceramic brake disc

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