CN107904822B - 纯棉多层提花面料的连续加工工艺 - Google Patents

纯棉多层提花面料的连续加工工艺 Download PDF

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CN107904822B
CN107904822B CN201711407213.6A CN201711407213A CN107904822B CN 107904822 B CN107904822 B CN 107904822B CN 201711407213 A CN201711407213 A CN 201711407213A CN 107904822 B CN107904822 B CN 107904822B
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张战旗
齐元章
张艳
宋琳
牛纪玲
许秋生
王辉
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Lufeng Weaving and Dyeing Co Ltd
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    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
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    • D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
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    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/12—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen combined with specific additives
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    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/13—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
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    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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Abstract

本发明涉及一种纯棉多层提花面料的连续加工工艺，采用如下加工流程：烧毛→退浆→煮练→氧漂→超柔软→拉幅；所述超柔软步骤加入线性嵌段共聚柔软剂TF‐4911，TF‐4911的浓度为3‐6g/l。本发明生产方式具有连续性，实现大货的连续化生产，加工后面料柔软，对面料滑脱无影响，既能保证面料滑脱合格又能保证面料手感柔软舒适，有良好的服用性能。

Description

纯棉多层提花面料的连续加工工艺
技术领域
本发明涉及一种纯棉多层提花面料的连续加工工艺，属于纺织印染技术领域。
技术背景
现有的多层提花面料在染整加工过程中，由于多层面料的组织规格特点，面料易出现面料手感与内在滑脱冲突的问题，若保证内在滑脱合格，则面料手感硬，若保证面料手感柔软，则面料滑脱拉断，面料没有服用性能，以上问题制约了多层提花面料的发展。
发明内容
本发明的目的是提供一种纯棉多层提花面料的连续加工工艺，生产方式具有连续性，实现大货的连续化生产，加工后面料柔软，对面料滑脱无影响，既能保证面料滑脱合格又能保证面料手感柔软舒适，有良好的服用性能。
本发明一种纯棉多层提花面料的连续加工工艺，采用如下加工流程：烧毛→退浆→煮练→氧漂→超柔软→拉幅。烧毛→退浆→煮练→氧漂→超柔软→拉幅；所述超柔软步骤加入线性嵌段共聚柔软剂TF‐4911，TF‐4911的浓度为3‐6g/l。
TF‐4911为手感柔软耐洗性好线性嵌段共聚柔软剂。
将配好的柔软剂溶液加入容积为30‐50L的料槽内，浸轧多层提花织物，温度:100‐120℃烘干，超柔软机风口上风量：50‐70，超柔软机风口下风量：70‐90。
所述拉幅步骤加入SMI‐62:10‐30g/l与聚酰胺类柔软剂MNN‐7:10‐40g/l混拼，上超喂：3‐3.5％，下超喂：0％落布超喂：‐1.5‐2.5％。
所述纯棉多层提花面料的连续加工工艺，步骤如下：
(1)烧毛：车速：120m/min正烧10mbar；
(2)退浆：退浆酶：2‐6g/l，渗透剂：4‐8g/l，螯合剂：1‐4g/l，车速：70‐90m/min，蒸箱：98℃*5min；
(3)煮练：渗透剂：4‐8ml/kg，精炼剂与去蜡剂：8‐12ml/kg，螯合剂：3‐9ml/kg，NAOH：30‐50ml/kg，蒸箱设定温度：96℃，堆布时间：15min；
(4)氧漂：H2O2 10‐20g/L，NaOH 2‐10g/L，螯合剂5‐10g/L，稳定剂5‐10g/L，蒸箱温度98‐100℃，堆布时间25‐40min；
(5)超柔软：线性嵌段共聚柔软剂TF-4911：3‐6g/l，车速：20m/min，温度:110℃，上风量：50，下风量：80；
(6)拉幅：SMI-62:10‐30g/l与聚酰胺类柔软剂MNN-7:10‐40g/l混拼，上超喂：3‐3.5％，下超喂：0％，落布超喂：‐1.5‐2.5％。
步骤(3)煮练比例精炼剂与去蜡剂的质量比为1：2。
烧毛：车速：120m/min，正烧10mbar。
SMI‐62的生产厂家为鲁瑞精细化工有限公司。
MNN-7青岛欧诺思工贸有限公司。
TF-4911传化智联股份有限公司。
本发明面料内在滑脱满足GB/T13772.2-2008的标准下120N拉力开口＜6mm。
本发明与现有技术相比，具有如下有益效果：
1)生产方式具有连续性，能够实现大货的连续化生产。
2)通过在超柔软中加入线性嵌段共聚柔软剂，加工后面料柔软。
3)通过在拉幅上加入聚酰胺类柔软剂，对面料滑脱无影响，既能保证面料滑脱成品后面料手感柔软舒适。
具体实施方式
下面结合实施例对本发明做进一步说明。
实施例1
织物：CM40*CM40*180*130*58/59组织：三层。
纯棉多层提花面料的连续加工工艺，步骤如下：
(1)烧毛：车速：120m/min正烧10mbar。
(2)退浆：退浆酶：4g/l渗透剂：6g/l螯合剂：2g/l车速：70m/min蒸箱：98℃*5min
(3)煮练：渗透剂：5ml/kg精炼剂与去蜡剂(比例1：2)：10ml/kg螯合剂：4ml/kgNAOH(35Be)：40ml/kg蒸箱设定温度：96℃；堆布时间：15min。
(4)氧漂：H2O210g/L，NaOH4g/L，螯合剂6g/L，稳定剂6g/L，蒸箱温度98℃，堆布时间25min。
(5)超柔软：线性嵌段共聚柔软剂TF-4911：3g/l车速：20m/min温度:110℃烘干，上风量：50下风量：80100-120℃烘干。
(6)拉幅：SMI-62:20g/l与聚酰胺类柔软剂MNN-7:20g/l混拼，上超喂：3‐3.5％下超喂：0％落布超喂：‐1.5‐2.5％。
使用上述工艺处理后成品面料滑脱2mm，面料手感柔软，使用传统工艺面料滑脱拉断切面料手感较硬无服用性，该发明工艺明显要优于传统工艺。
实施例2
织物：CM40*CM40*230*130*58/59组织：四层。
(1)烧毛：车速：120m/min正烧10mbar。
(2)退浆：退浆酶：5g/l渗透剂：8g/l螯合剂：4g/l车速：80m/min蒸箱：98℃*5min。
(3)煮练：渗透剂：6ml/kg精炼剂与去蜡剂(比例1：2)：10ml/kg螯合剂：6ml/kgNAOH(35Be)：50ml/kg蒸箱设定温度：96℃；堆布时间：15min。
(4)氧漂：H2O215g/L，NaOH 8g/L，螯合剂8g/L，稳定剂8g/L，蒸箱温度98℃，堆布时间40min。
(5)超柔软：线性嵌段共聚柔软剂TF-4911：5g/l车速：20m/min温度:120℃烘干，上风量：60下风量：80。
(6)拉幅：SMI-62:20g/l与聚酰胺类柔软剂MNN-7:30g/l混拼，上超喂：3‐3.5％下超喂：0％落布超喂：‐1.5‐‐2.5％。
使用上述工艺处理后成品面料滑脱5mm，面料手感柔软，使用传统工艺面料滑脱拉断切面料手感较硬无服用性，该发明工艺明显要优于传统工艺。

Claims (4)

1.一种纯棉多层提花面料的连续加工工艺，其特征在于，采用如下加工流程：烧毛→退浆→煮练→氧漂→超柔软→拉幅；所述超柔软步骤加入线性嵌段共聚柔软剂TF-4911，TF-4911的浓度为3-6g/l；
所述超柔软步骤将配好的柔软剂溶液加入容积为30-50L的料槽内，浸轧多层提花织物，温度：100-120℃烘干，超柔软机风口上风量：50-70，超柔软机风口下风量：70-90；
所述拉幅步骤加入SMI-62：10-30g/l与聚酰胺类柔软剂MNN-7：10-40g/l混拼，上超喂：3-3.5％，下超喂：0％，落布超喂：-1.5-2.5％。
2.根据权利要求1所述的纯棉多层提花面料的连续加工工艺，其特征在于，步骤如下：
(1)烧毛；
(2)退浆：退浆酶：2-6g/l，渗透剂：4-8g/l，螯合剂：1-4g/l，车速：70-90m/min，蒸箱：98℃*5min；
(3)煮练：渗透剂：4-8ml/kg，精炼剂与去蜡剂：8-12ml/kg，螯合剂：3-9ml/kg，NaOH：30-50ml/kg，蒸箱设定温度：96℃，堆布时间：15min；
(4)氧漂：H2O 210-20g/L，NaOH 2-10g/L，螯合剂5-10g/L，稳定剂5-10g/L，蒸箱温度98-100℃，堆布时间25-40min；
(5)超柔软：线性嵌段共聚柔软剂TF-4911：3-6g/l，车速：20m/min，温度：110℃，上风量：50，下风量：80；
(6)拉幅：SMI-62:10-30g/l与聚酰胺类柔软剂MNN-7:10-40g/l混拼，上超喂：3-3.5％下超喂：0％，落布超喂：-1.5-2.5％。
3.根据权利要求2所述纯棉多层提花面料的连续加工工艺，其特征在于，步骤(3)煮练中精炼剂与去蜡剂的质量比为1:2。
4.根据权利要求2所述纯棉多层提花面料的连续加工工艺，其特征在于，烧毛：车速：120m/min，正烧10mbar。
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