A kind of construction material hauling operation handling system and its application method
Technical field
The present invention relates to handling system technical field, more particularly to a kind of construction material hauling operation handling system and its
Application method.
Background technology
Handling technology mainly includes two major class of handling facility and handling operation, the former belongs to handling
Hard technology, the latter belong to handling soft technique.Handling hard technology mainly includes handling infrastructure, such as lifting
Machine, loop wheel machine, presss from both sides the perfect of the infrastructure such as thing machine, carrier, device, which carries soft technique, then includes management method, handling skill
Art, handling personnel's attainment etc., important function of the modern handling in regional economic development, modern handling is on ground
Important function in area's economic development, is also increasingly recognized by people, and many provinces and cities are the modern handling technology row of development
Important agenda is entered.Handling modernization and economic development are closely related, it is contemplated that in considerably long from now in the period of
The economic of state will keep stablizing rapid growth, and the trend that world economy integrates with will also be strengthened, this is handling career development
Overall situation.
Handling operation system does not take into full account the problem of being protected to the construction material carried, traditional folder at present
Tight device easily damages caused by strength is excessive to construction material or causes construction material to come off because strength is too small, and because
When crane needs to be charged using the electric power from power supply module just before lane changing, crane must once eventually
Only, therefore the efficiency of loading and unloading of cargo is reduced, and this big machinery internal structure is more, easily breaks down, if transporting
Construction material can not only be damaged by, which breaking down during row, can also damage the life security of staff.
The content of the invention
It is an object of the invention to provide a kind of construction material hauling operation handling system and its application method, possesses energy
The advantages of ensureing building materials quality, solves the problems, such as that the efficiency of loading and unloading is low.
A kind of construction material hauling operation handling system according to embodiments of the present invention, the construction material transport are made
Industry handling system is referred to by data management module, construction material clamp module, lifting module, power supply module, power storage module, speed limit
Show module, fault detection module composition;
The data management module includes camera unit, data analysis unit, instruction generation unit, instruction transmission unit,
The camera unit by 360 ° without dead angle shoot to obtain the position for the construction material that need to be loaded and unloaded, construction material size dimension,
And data analysis unit is transferred data to, data analysis unit is passed the result drawn by the analysis to above-mentioned data
Defeated to arrive instruction generation unit, the instruction of generation is transferred to instruction transmission unit by instruction generation unit, then single by instruction transmission
Different instructions is respectively transmitted in clamp module and lifting module by member so that clamp module is completed handling with lifting module and appointed
Business;
The construction material clamp module includes horizontal clamping unit and longitudinal clamping unit, and is receiving instruction transmission
After the instruction that unit transmits, the clamping to that need to load and unload construction material is completed in typing instruction;
The lifting module includes lifting unit and mobile unit, and the instruction of data management module generation has been respectively transmitted to
Weight unit and mobile unit, lifting unit the construction material clamped by construction material clamp module is sling, mobile unit make by
The construction material horizontal direction movement sling, both coordinate so as to fulfill the handling to construction material;
The power supply module can be powered construction material clamp module and lifting module;
The power storage module includes charging instruction unit and is imported with electric power with output unit and in electric power output unit
Equipped with controlling switch, when power supply module powers off, controlling switch can be opened short time power supply is carried out by power storage module;
The fault detection module quantity is two, is separately mounted to construction material clamp module and lifting inside modules,
After completing once to load and unload, data management module can send detection instruction to fault detection module, check lifting module with building
Build whether material clamp module breaks down.
Further, the charging instruction unit is calculated when charge capacity is less than reservation threshold represents time per unit from institute
The charge rate of the electric energy of power supply module offer is provided, and is exported to the power storage module to calculate the charge rate to institute
State the charging instruction that power storage module is filled with electric power.
Further, the related construction material that institute's construction material clamp module can be analyzed according to data management module
Specification information and construction material is accurately clamped by controlling the input voltage of power supply module.
Further, the fault detection module includes detection unit, signal receiving unit, signal transmission unit, when complete
Into after once handling task, the instruction for completing handling task is transferred to signal receiving unit by data management module, and signal receives
Unit allows detection unit to complete detection so as to send instruction, and the result of detection is spread out of by signal transmission unit again.
Further, the speed limit indicating member is when charge rate exceedes predetermined volumes, to the lifting module drive list
Member output speed limit instruction, the gait of march are limited in the range of predetermined volumes.
Further, the construction material clamp module is arranged on the end of lifting module, and passes through single electric power
Transmission line is electrically connected with power supply module.
The present invention also provides a kind of application method of construction material hauling operation handling system, include the following steps:
S1:360 ° are carried out by the camera unit of data management module to the construction material that need to be loaded and unloaded to shoot without dead angle, will
For the image transmitting taken the photograph to data analysis unit, standards on architectural materials and size need to be loaded and unloaded by being calculated by data analysis unit
And most preferably load and unload route;
S2:After being calculated by the data analysis of S1 by standards on architectural materials with dimension information by instructing transmission unit to pass
Construction material clamp module is sent to, then construction material clamp module according to the instruction control horizontal clamping unit received and is indulged
Construction material is clamped to clamping unit;
S3:After construction material is clamped by S2, speed limit is sent to power supply module by speed limit indicating module and is instructed;
S4:Start the power supply module being connected with power storage module so that lifting module completes the handling to construction material;
S5:After calculating analysis by the data analysis unit of S1, generated and instructed by instruction generation unit, then instruction transmission
Unit transmits instructions to lifting unit and mobile unit, and then construction material is loaded and unloaded by lifting module;
S6:After the completion of once loading and unloading, data management module will load and unload the signal transmission completed into fault detection module
Signal receiving unit, then detection unit start to be detected clamp module and lifting module, the transmission of the result of detection
Signal transmission unit and by signal transmission unit returned data management module.
The present invention has an advantageous effect in that compared with prior art:
1st, camera unit is equipped with data management module, can be with 360 ° of positions for photographing construction material without dead angle, ruler
It is very little, and data analysis unit is additionally provided with, it can automatically calculate and draw instruction, control lifting module and construction material clamping die
Block completes handling, this design realizes the automation of handling, eliminate worker measure construction material size and manipulation machinery into
The time that luggage unloads, realizes the full-automation of handling, is greatly reduced operating error, improve work efficiency;
2nd, speed limit indicating module can cause crane to be carried out before lane changing using the electric power from power supply module
During charging, crane can be constantly in working status, will not stop, so that improve work efficiency, and path optimization's mould
Block can cook up the shortest handling mode of handling distance, saved the lay day, further improved work efficiency;
3rd, construction material clamping unit further includes horizontal clamping unit and longitudinal clamping unit, can improve construction material
Stability, makes it be not easy to slide from clamping device, has ensured product quality;
4th, the system is additionally provided with failure detector, after completing once to load and unload, carries out primary fault detection to machinery, really
After recognizing no failure, then loaded and unloaded next time, this designs the generation that can prevent accident, has ensured the safety of construction material simultaneously
And add the safety of staff.
Brief description of the drawings
Attached drawing is used for providing a further understanding of the present invention, and a part for constitution instruction, the reality with the present invention
Apply example to be used to explain the present invention together, be not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is a kind of system block diagram of construction material hauling operation handling system proposed by the present invention.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment, belongs to the scope of protection of the invention.
It is with handling with reference to Fig. 1, a kind of construction material hauling operation handling system, the described construction material hauling operation
System is by data management module, construction material clamp module, lifting module, power supply module, power storage module, speed limit indicating module, event
Hinder detection module composition;
The data management module includes camera unit, data analysis unit, instruction generation unit, instruction transmission unit,
The camera unit by 360 ° without dead angle shoot to obtain the position for the construction material that need to be loaded and unloaded, construction material size dimension,
And data analysis unit is transferred data to, data analysis unit is passed the result drawn by the analysis to above-mentioned data
Defeated to arrive instruction generation unit, the instruction of generation is transferred to instruction transmission unit by instruction generation unit, then single by instruction transmission
Different instructions is respectively transmitted in clamp module and lifting module by member so that clamp module is completed handling with lifting module and appointed
Business;
The construction material clamp module includes horizontal clamping unit and longitudinal clamping unit, and is receiving instruction transmission
After the instruction that unit transmits, the clamping to that need to load and unload construction material is completed in typing instruction;
The lifting module includes lifting unit and mobile unit, and the instruction of data management module generation has been respectively transmitted to
Weight unit and mobile unit, lifting unit the construction material clamped by construction material clamp module is sling, mobile unit make by
The construction material horizontal direction movement sling, both coordinate so as to fulfill the handling to construction material;
The power supply module can be powered construction material clamp module and lifting module;
The power storage module includes charging instruction unit and is imported with electric power with output unit and in electric power output unit
Equipped with controlling switch, when power supply module powers off, controlling switch can be opened short time power supply is carried out by power storage module;
The fault detection module quantity is two, is separately mounted to construction material clamp module and lifting inside modules,
After completing once to load and unload, data management module can send detection instruction to fault detection module, check lifting module with building
Build whether material clamp module breaks down.
Camera unit is equipped with data management module, can with 360 ° of positions for photographing construction material without dead angle, size,
And data analysis unit is additionally provided with, can automatically calculate and draw instruction, control lifting module and construction material clamp module
Handling are completed, this design realizes the automation of handling, eliminates worker's measurement construction material size and is carried out with manipulation machinery
The time of handling, realizes the full-automation of handling, is greatly reduced operating error, improve work efficiency, and the system is also
Equipped with failure detector, after completing once to load and unload, primary fault detection is carried out to machinery, after confirming no failure, then into
Row loads and unloads next time, this designs the generation that can prevent accident, has ensured the safety of construction material and has added staff
Safety.
The present invention also provides a kind of application method of construction material hauling operation handling system, include the following steps:
S1:360 ° are carried out by the camera unit of data management module to the construction material that need to be loaded and unloaded to shoot without dead angle, will
For the image transmitting taken the photograph to data analysis unit, standards on architectural materials and size need to be loaded and unloaded by being calculated by data analysis unit
And most preferably load and unload route;
S2:After being calculated by the data analysis of S1 by standards on architectural materials with dimension information by instructing transmission unit to pass
Construction material clamp module is sent to, then construction material clamp module according to the instruction control horizontal clamping unit received and is indulged
Construction material is clamped to clamping unit;
S3:After construction material is clamped by S2, speed limit is sent to power supply module by speed limit indicating module and is instructed;
S4:Start the power supply module being connected with power storage module so that lifting module completes the handling to construction material;
S5:After calculating analysis by the data analysis unit of S1, generated and instructed by instruction generation unit, then instruction transmission
Unit transmits instructions to lifting unit and mobile unit, and then construction material is loaded and unloaded by lifting module;
S6:After the completion of once loading and unloading, data management module will load and unload the signal transmission completed into fault detection module
Signal receiving unit, then detection unit start to be detected clamp module and lifting module, the transmission of the result of detection
Signal transmission unit and by signal transmission unit returned data management module.
Speed limit indicating module can cause crane to be filled before lane changing using the electric power from power supply module
When electric, crane can be constantly in working status, will not stop, so that improve work efficiency, and path optimization's module
The shortest handling mode of handling distance can be cooked up, has saved the lay day, has further improved work efficiency, Building wood
Feed collet tight unit further includes horizontal clamping unit and longitudinal clamping unit, can improve the stability of construction material, be not easy it
Slid from clamping device, ensured product quality.
Part is not described in detail by the present invention, is the known technology of those skilled in the art.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of changes, modification, replace
And modification, the scope of the present invention is defined by the appended.