CN107902398A - A kind of construction material hauling operation handling system and its application method - Google Patents

A kind of construction material hauling operation handling system and its application method Download PDF

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Publication number
CN107902398A
CN107902398A CN201711059950.1A CN201711059950A CN107902398A CN 107902398 A CN107902398 A CN 107902398A CN 201711059950 A CN201711059950 A CN 201711059950A CN 107902398 A CN107902398 A CN 107902398A
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China
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module
unit
construction material
instruction
lifting
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CN201711059950.1A
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CN107902398B (en
Inventor
王玉环
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Xinfeng County construction and Installation Engineering Co., Ltd
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Foshan Jiezhi Information Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention discloses a kind of construction material hauling operation handling system and its application method, the described construction material hauling operation handling system is by data management module, construction material clamp module, lifting module, power supply module, power storage module, speed limit indicating module, fault detection module forms, the data management module includes camera unit, data analysis unit, instruction generation unit, instruct transmission unit, the camera unit shoots without dead angle to obtain the position for the construction material that need to be loaded and unloaded by 360 °, the size dimension of construction material, and transfer data to data analysis unit, the instruction of generation is transferred to instruction transmission unit by instruction generation unit, different instructions is respectively transmitted in clamp module and lifting module by instruction transmission unit again, so that clamp module completes handling task with lifting module.This invention ensures that product quality, has been saved the lay day, further improve work efficiency.

Description

A kind of construction material hauling operation handling system and its application method
Technical field
The present invention relates to handling system technical field, more particularly to a kind of construction material hauling operation handling system and its Application method.
Background technology
Handling technology mainly includes two major class of handling facility and handling operation, the former belongs to handling Hard technology, the latter belong to handling soft technique.Handling hard technology mainly includes handling infrastructure, such as lifting Machine, loop wheel machine, presss from both sides the perfect of the infrastructure such as thing machine, carrier, device, which carries soft technique, then includes management method, handling skill Art, handling personnel's attainment etc., important function of the modern handling in regional economic development, modern handling is on ground Important function in area's economic development, is also increasingly recognized by people, and many provinces and cities are the modern handling technology row of development Important agenda is entered.Handling modernization and economic development are closely related, it is contemplated that in considerably long from now in the period of The economic of state will keep stablizing rapid growth, and the trend that world economy integrates with will also be strengthened, this is handling career development Overall situation.
Handling operation system does not take into full account the problem of being protected to the construction material carried, traditional folder at present Tight device easily damages caused by strength is excessive to construction material or causes construction material to come off because strength is too small, and because When crane needs to be charged using the electric power from power supply module just before lane changing, crane must once eventually Only, therefore the efficiency of loading and unloading of cargo is reduced, and this big machinery internal structure is more, easily breaks down, if transporting Construction material can not only be damaged by, which breaking down during row, can also damage the life security of staff.
The content of the invention
It is an object of the invention to provide a kind of construction material hauling operation handling system and its application method, possesses energy The advantages of ensureing building materials quality, solves the problems, such as that the efficiency of loading and unloading is low.
A kind of construction material hauling operation handling system according to embodiments of the present invention, the construction material transport are made Industry handling system is referred to by data management module, construction material clamp module, lifting module, power supply module, power storage module, speed limit Show module, fault detection module composition;
The data management module includes camera unit, data analysis unit, instruction generation unit, instruction transmission unit, The camera unit by 360 ° without dead angle shoot to obtain the position for the construction material that need to be loaded and unloaded, construction material size dimension, And data analysis unit is transferred data to, data analysis unit is passed the result drawn by the analysis to above-mentioned data Defeated to arrive instruction generation unit, the instruction of generation is transferred to instruction transmission unit by instruction generation unit, then single by instruction transmission Different instructions is respectively transmitted in clamp module and lifting module by member so that clamp module is completed handling with lifting module and appointed Business;
The construction material clamp module includes horizontal clamping unit and longitudinal clamping unit, and is receiving instruction transmission After the instruction that unit transmits, the clamping to that need to load and unload construction material is completed in typing instruction;
The lifting module includes lifting unit and mobile unit, and the instruction of data management module generation has been respectively transmitted to Weight unit and mobile unit, lifting unit the construction material clamped by construction material clamp module is sling, mobile unit make by The construction material horizontal direction movement sling, both coordinate so as to fulfill the handling to construction material;
The power supply module can be powered construction material clamp module and lifting module;
The power storage module includes charging instruction unit and is imported with electric power with output unit and in electric power output unit Equipped with controlling switch, when power supply module powers off, controlling switch can be opened short time power supply is carried out by power storage module;
The fault detection module quantity is two, is separately mounted to construction material clamp module and lifting inside modules, After completing once to load and unload, data management module can send detection instruction to fault detection module, check lifting module with building Build whether material clamp module breaks down.
Further, the charging instruction unit is calculated when charge capacity is less than reservation threshold represents time per unit from institute The charge rate of the electric energy of power supply module offer is provided, and is exported to the power storage module to calculate the charge rate to institute State the charging instruction that power storage module is filled with electric power.
Further, the related construction material that institute's construction material clamp module can be analyzed according to data management module Specification information and construction material is accurately clamped by controlling the input voltage of power supply module.
Further, the fault detection module includes detection unit, signal receiving unit, signal transmission unit, when complete Into after once handling task, the instruction for completing handling task is transferred to signal receiving unit by data management module, and signal receives Unit allows detection unit to complete detection so as to send instruction, and the result of detection is spread out of by signal transmission unit again.
Further, the speed limit indicating member is when charge rate exceedes predetermined volumes, to the lifting module drive list Member output speed limit instruction, the gait of march are limited in the range of predetermined volumes.
Further, the construction material clamp module is arranged on the end of lifting module, and passes through single electric power Transmission line is electrically connected with power supply module.
The present invention also provides a kind of application method of construction material hauling operation handling system, include the following steps:
S1:360 ° are carried out by the camera unit of data management module to the construction material that need to be loaded and unloaded to shoot without dead angle, will For the image transmitting taken the photograph to data analysis unit, standards on architectural materials and size need to be loaded and unloaded by being calculated by data analysis unit And most preferably load and unload route;
S2:After being calculated by the data analysis of S1 by standards on architectural materials with dimension information by instructing transmission unit to pass Construction material clamp module is sent to, then construction material clamp module according to the instruction control horizontal clamping unit received and is indulged Construction material is clamped to clamping unit;
S3:After construction material is clamped by S2, speed limit is sent to power supply module by speed limit indicating module and is instructed;
S4:Start the power supply module being connected with power storage module so that lifting module completes the handling to construction material;
S5:After calculating analysis by the data analysis unit of S1, generated and instructed by instruction generation unit, then instruction transmission Unit transmits instructions to lifting unit and mobile unit, and then construction material is loaded and unloaded by lifting module;
S6:After the completion of once loading and unloading, data management module will load and unload the signal transmission completed into fault detection module Signal receiving unit, then detection unit start to be detected clamp module and lifting module, the transmission of the result of detection Signal transmission unit and by signal transmission unit returned data management module.
The present invention has an advantageous effect in that compared with prior art:
1st, camera unit is equipped with data management module, can be with 360 ° of positions for photographing construction material without dead angle, ruler It is very little, and data analysis unit is additionally provided with, it can automatically calculate and draw instruction, control lifting module and construction material clamping die Block completes handling, this design realizes the automation of handling, eliminate worker measure construction material size and manipulation machinery into The time that luggage unloads, realizes the full-automation of handling, is greatly reduced operating error, improve work efficiency;
2nd, speed limit indicating module can cause crane to be carried out before lane changing using the electric power from power supply module During charging, crane can be constantly in working status, will not stop, so that improve work efficiency, and path optimization's mould Block can cook up the shortest handling mode of handling distance, saved the lay day, further improved work efficiency;
3rd, construction material clamping unit further includes horizontal clamping unit and longitudinal clamping unit, can improve construction material Stability, makes it be not easy to slide from clamping device, has ensured product quality;
4th, the system is additionally provided with failure detector, after completing once to load and unload, carries out primary fault detection to machinery, really After recognizing no failure, then loaded and unloaded next time, this designs the generation that can prevent accident, has ensured the safety of construction material simultaneously And add the safety of staff.
Brief description of the drawings
Attached drawing is used for providing a further understanding of the present invention, and a part for constitution instruction, the reality with the present invention Apply example to be used to explain the present invention together, be not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is a kind of system block diagram of construction material hauling operation handling system proposed by the present invention.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work Embodiment, belongs to the scope of protection of the invention.
It is with handling with reference to Fig. 1, a kind of construction material hauling operation handling system, the described construction material hauling operation System is by data management module, construction material clamp module, lifting module, power supply module, power storage module, speed limit indicating module, event Hinder detection module composition;
The data management module includes camera unit, data analysis unit, instruction generation unit, instruction transmission unit, The camera unit by 360 ° without dead angle shoot to obtain the position for the construction material that need to be loaded and unloaded, construction material size dimension, And data analysis unit is transferred data to, data analysis unit is passed the result drawn by the analysis to above-mentioned data Defeated to arrive instruction generation unit, the instruction of generation is transferred to instruction transmission unit by instruction generation unit, then single by instruction transmission Different instructions is respectively transmitted in clamp module and lifting module by member so that clamp module is completed handling with lifting module and appointed Business;
The construction material clamp module includes horizontal clamping unit and longitudinal clamping unit, and is receiving instruction transmission After the instruction that unit transmits, the clamping to that need to load and unload construction material is completed in typing instruction;
The lifting module includes lifting unit and mobile unit, and the instruction of data management module generation has been respectively transmitted to Weight unit and mobile unit, lifting unit the construction material clamped by construction material clamp module is sling, mobile unit make by The construction material horizontal direction movement sling, both coordinate so as to fulfill the handling to construction material;
The power supply module can be powered construction material clamp module and lifting module;
The power storage module includes charging instruction unit and is imported with electric power with output unit and in electric power output unit Equipped with controlling switch, when power supply module powers off, controlling switch can be opened short time power supply is carried out by power storage module;
The fault detection module quantity is two, is separately mounted to construction material clamp module and lifting inside modules, After completing once to load and unload, data management module can send detection instruction to fault detection module, check lifting module with building Build whether material clamp module breaks down.
Camera unit is equipped with data management module, can with 360 ° of positions for photographing construction material without dead angle, size, And data analysis unit is additionally provided with, can automatically calculate and draw instruction, control lifting module and construction material clamp module Handling are completed, this design realizes the automation of handling, eliminates worker's measurement construction material size and is carried out with manipulation machinery The time of handling, realizes the full-automation of handling, is greatly reduced operating error, improve work efficiency, and the system is also Equipped with failure detector, after completing once to load and unload, primary fault detection is carried out to machinery, after confirming no failure, then into Row loads and unloads next time, this designs the generation that can prevent accident, has ensured the safety of construction material and has added staff Safety.
The present invention also provides a kind of application method of construction material hauling operation handling system, include the following steps:
S1:360 ° are carried out by the camera unit of data management module to the construction material that need to be loaded and unloaded to shoot without dead angle, will For the image transmitting taken the photograph to data analysis unit, standards on architectural materials and size need to be loaded and unloaded by being calculated by data analysis unit And most preferably load and unload route;
S2:After being calculated by the data analysis of S1 by standards on architectural materials with dimension information by instructing transmission unit to pass Construction material clamp module is sent to, then construction material clamp module according to the instruction control horizontal clamping unit received and is indulged Construction material is clamped to clamping unit;
S3:After construction material is clamped by S2, speed limit is sent to power supply module by speed limit indicating module and is instructed;
S4:Start the power supply module being connected with power storage module so that lifting module completes the handling to construction material;
S5:After calculating analysis by the data analysis unit of S1, generated and instructed by instruction generation unit, then instruction transmission Unit transmits instructions to lifting unit and mobile unit, and then construction material is loaded and unloaded by lifting module;
S6:After the completion of once loading and unloading, data management module will load and unload the signal transmission completed into fault detection module Signal receiving unit, then detection unit start to be detected clamp module and lifting module, the transmission of the result of detection Signal transmission unit and by signal transmission unit returned data management module.
Speed limit indicating module can cause crane to be filled before lane changing using the electric power from power supply module When electric, crane can be constantly in working status, will not stop, so that improve work efficiency, and path optimization's module The shortest handling mode of handling distance can be cooked up, has saved the lay day, has further improved work efficiency, Building wood Feed collet tight unit further includes horizontal clamping unit and longitudinal clamping unit, can improve the stability of construction material, be not easy it Slid from clamping device, ensured product quality.
Part is not described in detail by the present invention, is the known technology of those skilled in the art.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of changes, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (7)

  1. A kind of 1. construction material hauling operation handling system, it is characterised in that:The construction material hauling operation handling System by data management module, construction material clamp module, lifting module, power supply module, power storage module, speed limit indicating module, Fault detection module forms;
    The data management module includes camera unit, data analysis unit, instruction generation unit, instruction transmission unit, described Camera unit by 360 ° without dead angle shoot to obtain the position for the construction material that need to be loaded and unloaded, construction material size dimension, and Data analysis unit is transferred data to, the result drawn is transferred to by data analysis unit by the analysis to above-mentioned data The instruction of generation is transferred to instruction transmission unit by instruction generation unit, instruction generation unit, then will by instruction transmission unit Different instructions is respectively transmitted in clamp module and lifting module so that clamp module completes handling task with lifting module;
    The construction material clamp module includes horizontal clamping unit and longitudinal clamping unit, and is receiving instruction transmission unit After the instruction transmitted, the clamping to that need to load and unload construction material is completed in typing instruction;
    The lifting module includes lifting unit and mobile unit, and the instruction of data management module generation is respectively transmitted to lifting list Member and mobile unit, lifting unit sling the construction material clamped by construction material clamp module, and mobile unit makes to be lifted Construction material horizontal direction movement, both coordinate so as to fulfill the handling to construction material;
    The power supply module can be powered construction material clamp module and lifting module;
    The power storage module includes charging instruction unit and is equipped with electric power importing with output unit and in electric power output unit Controlling switch, when power supply module powers off, can open controlling switch and carry out short time power supply by power storage module;
    The fault detection module quantity is two, is separately mounted to construction material clamp module and lifting inside modules, whenever Complete after once loading and unloading, data management module can send detection instruction to fault detection module, check lifting module and Building wood Whether material clamp module breaks down.
  2. A kind of 2. construction material hauling operation handling system according to claim 1, it is characterised in that:The charging refers to Show that unit calculates the charging for representing the electric energy that time per unit is provided from the power supply module when charge capacity is less than reservation threshold Rate, and export to the power storage module and to be filled with the charging of electric power to the power storage module with the charge rate that is calculated and refer to Show.
  3. A kind of 3. construction material hauling operation handling system according to claim 1, it is characterised in that:The Building wood Expect the related standards on architectural materials information that clamp module is analyzed according to data management module and pass through to control mould of powering The input voltage of block accurately clamps construction material.
  4. A kind of 4. construction material hauling operation handling system according to claim 1, it is characterised in that:The failure inspection Surveying module includes detection unit, signal receiving unit, signal transmission unit, after once handling task is completed, data management mould The instruction for completing handling task is transferred to signal receiving unit by block, and signal receiving unit makes detection unit complete so as to send instruction Into detection, the result of detection is spread out of by signal transmission unit again.
  5. A kind of 5. construction material hauling operation handling system according to claim 1, it is characterised in that:The speed limit refers to Show unit when charge rate exceedes predetermined volumes, to lifting module drive unit output speed limit instruction, the gait of march quilt It is limited in the range of predetermined volumes.
  6. A kind of 6. construction material hauling operation handling system according to claim 1, it is characterised in that:The Building wood Material clamp module is arranged on the end of lifting module, and is electrically connected by single power transmission lines with power supply module.
  7. 7. it is the application method of bucket according to a kind of construction material hauling operation handling of claim 1-7 any one of them, its It is characterized in that:It is as follows using step:
    S1:360 ° are carried out to the construction material that need to be loaded and unloaded to shoot without dead angle, will be taken the photograph by the camera unit of data management module Image transmitting arrive data analysis unit, calculated by data analysis unit need to load and unload standards on architectural materials and size and Optimal handling route;
    S2:After being calculated by the data analysis of S1 by standards on architectural materials with dimension information by instructing transmission unit to be transmitted to Construction material clamp module, then construction material clamp module is according to the instruction control horizontal clamping unit received and longitudinal direction folder Tight unit is clamped construction material;
    S3:After construction material is clamped by S2, speed limit is sent to power supply module by speed limit indicating module and is instructed;
    S4:Start the power supply module being connected with power storage module so that lifting module completes the handling to construction material;
    S5:After calculating analysis by the data analysis unit of S1, generated and instructed by instruction generation unit, then instruct transmission unit Lifting unit and mobile unit are transmitted instructions to, then construction material is loaded and unloaded by lifting module;
    S6:After the completion of once loading and unloading, the letter in the signal transmission to fault detection module that data management module completes handling Number receiving unit, then detection unit start to be detected clamp module and lifting module, the signal of the result transmission of detection Transmission unit and by signal transmission unit returned data management module.
CN201711059950.1A 2017-11-01 2017-11-01 Loading and unloading system for building material transportation operation and use method thereof Active CN107902398B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109178830A (en) * 2018-09-06 2019-01-11 徐州唐荣机械科技有限公司 A kind of coal mine current failure emergency control System of Belt Conveyer

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CN102923578A (en) * 2012-11-13 2013-02-13 扬州华泰特种设备有限公司 Automatic control system of efficient handing operation of container crane
CN103482486A (en) * 2013-09-23 2014-01-01 山东中文实业集团有限公司 Tower crane
CN104609314A (en) * 2014-12-31 2015-05-13 蓝宝汽车电子(扬州)有限公司 Wireless video monitoring and anti-collision system through self-generating electricity for crampon
CN105329641A (en) * 2014-08-04 2016-02-17 佳能株式会社 Conveying controlling apparatus, conveying controlling method and program
CN105565165A (en) * 2016-03-04 2016-05-11 江苏聚业机械装备股份有限公司 Full-automatic intelligent port crane coal grabbing system and method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201002925Y (en) * 2006-09-11 2008-01-09 何军 Wireless image pick-up monitoring apparatus for tower machine
KR20130006294A (en) * 2011-07-08 2013-01-16 가부시끼가이샤 콘텍쿠 Noncontact power supply facility
CN102923578A (en) * 2012-11-13 2013-02-13 扬州华泰特种设备有限公司 Automatic control system of efficient handing operation of container crane
CN103482486A (en) * 2013-09-23 2014-01-01 山东中文实业集团有限公司 Tower crane
CN105329641A (en) * 2014-08-04 2016-02-17 佳能株式会社 Conveying controlling apparatus, conveying controlling method and program
CN104609314A (en) * 2014-12-31 2015-05-13 蓝宝汽车电子(扬州)有限公司 Wireless video monitoring and anti-collision system through self-generating electricity for crampon
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109178830A (en) * 2018-09-06 2019-01-11 徐州唐荣机械科技有限公司 A kind of coal mine current failure emergency control System of Belt Conveyer

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