CN107902398B - Loading and unloading system for building material transportation operation and use method thereof - Google Patents
Loading and unloading system for building material transportation operation and use method thereof Download PDFInfo
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- CN107902398B CN107902398B CN201711059950.1A CN201711059950A CN107902398B CN 107902398 B CN107902398 B CN 107902398B CN 201711059950 A CN201711059950 A CN 201711059950A CN 107902398 B CN107902398 B CN 107902398B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a loading and unloading system for building material transportation operation and a using method thereof, the loading and unloading system for building material transportation operation consists of a data management module, a building material clamping module, a hoisting module, a power supply module, an electric power storage module, a speed limit indication module and a fault detection module, wherein the data management module comprises a camera unit, a data analysis unit, an instruction generation unit and an instruction transmission unit, the camera unit obtains the position of a building material to be loaded and unloaded and the size of the building material through 360-degree dead-angle-free shooting, and transmits data to the data analysis unit, the instruction generation unit transmits a generated instruction to the instruction transmission unit, and different instructions are respectively transmitted to the clamping module and the hoisting module through the instruction transmission unit, so that the clamping module and the hoisting module complete loading and unloading tasks. The invention ensures the product quality, saves the loading and unloading time and further improves the working efficiency.
Description
Technical Field
The invention relates to the technical field of loading and unloading systems, in particular to a loading and unloading system for building material transportation operation and a using method thereof.
Background
The loading and unloading and transporting technology mainly includes two categories, namely loading and unloading and transporting facilities and loading and transporting operations, wherein the former belongs to a hard loading and transporting technology, and the latter belongs to a soft loading and transporting technology. The hard loading, unloading and carrying technology mainly comprises the perfection of loading, unloading and carrying infrastructures such as cranes, material clamping machines and carrying vehicles, the soft device carrying technology comprises management methods, loading, unloading and carrying technologies, literacy of loading, unloading and carrying personnel and the like, the important role of modern loading, unloading and carrying in regional economic development and the important role of modern loading, unloading and carrying in regional economic development are increasingly known, and the development of modern loading, unloading and carrying technologies is listed as an important agenda in many provinces and cities. Loading modernization and economic development are closely related, and it is expected that the Chinese economy will remain steadily and rapidly growing over a considerable period of time in the future, and the trend of world economy track-making will also be enhanced, which is a big environment for the development of the loading and unloading handling industry.
The conventional clamping device is easy to damage the building materials due to overlarge force or cause the building materials to fall off due to too small force, and the crane must be stopped once when the crane needs to be charged by using the power from the power supply module just before lane change, so that the cargo handling efficiency is reduced.
Disclosure of Invention
The invention aims to provide a loading and unloading system for building material transportation operation and a using method thereof, which have the advantages of ensuring the quality of building materials and solving the problem of low loading and unloading efficiency.
According to the embodiment of the invention, the handling system for the building material transportation operation is composed of a data management module, a building material clamping module, a hoisting module, a power supply module, a power storage module, a speed limit indication module and a fault detection module;
the data management module comprises a camera unit, a data analysis unit, an instruction generation unit and an instruction transmission unit, wherein the camera unit obtains the position of a building material to be loaded and unloaded and the size of the building material through 360-degree dead-angle-free shooting, and transmits the data to the data analysis unit;
the building material clamping module comprises a transverse clamping unit and a longitudinal clamping unit, and after receiving the instruction transmitted by the instruction transmission unit, the building material clamping module records the instruction to complete clamping of the building material to be loaded and unloaded;
the hoisting module comprises a hoisting unit and a mobile unit, instructions generated by the data management module are respectively transmitted to the hoisting unit and the mobile unit, the hoisting unit hoists the building material clamped by the building material clamping module, the mobile unit enables the hoisted building material to move in the horizontal direction, and the hoisting unit and the mobile unit are matched to realize the loading and unloading of the building material;
the power supply module can supply power to the building material clamping module and the hoisting module;
the power storage module comprises a charging indication unit and a power input and output unit, a control switch is arranged in the power output unit, and when the power supply module is powered off, the control switch can be turned on to supply power for a short time through the power storage module;
the number of the fault detection modules is two, the two fault detection modules are respectively installed in the building material clamping module and the hoisting module, and the data management module can send a detection instruction to the fault detection module to check whether the hoisting module and the building material clamping module have faults or not after loading and unloading are completed once.
Further, the charge instruction unit calculates a charge rate representing the electric energy supplied from the power supply module per unit time when the amount of stored electricity is less than a predetermined threshold, and outputs the charge instruction to the storage module to charge the storage module with electric power at the calculated charge rate.
Further, the building material clamping module can accurately clamp the building material by controlling the input voltage of the power supply module according to the specification information about the building material analyzed by the data management module.
Furthermore, the fault detection module comprises a detection unit, a signal receiving unit and a signal transmission unit, when a loading and unloading task is completed, the data management module transmits an instruction for completing the loading and unloading task to the signal receiving unit, the signal receiving unit sends the instruction to enable the detection unit to complete detection, and a detection result is transmitted out through the signal transmission unit.
Further, the speed limit indication unit outputs a speed limit indication to the hoist module driving unit when the charging rate exceeds a predetermined capacity, and the traveling speed is limited within a predetermined capacity range.
Further, the building material clamping module is disposed at an end of the hoist module and is electrically connected to the power supply module through a separate power transmission line.
The invention also provides a use method of the loading and unloading system for the building material transportation operation, which comprises the following steps:
s1: the building materials to be loaded and unloaded are shot in a dead angle-free mode in 360 degrees through a camera unit of the data management module, the shot images are transmitted to a data analysis unit, and the specification and the size of the building materials to be loaded and unloaded and the optimal loading and unloading route are calculated through the data analysis unit;
s2: after the data analysis and calculation of S1, the specification and size information of the building material are transmitted to the building material clamping module through the instruction transmission unit, and then the building material clamping module controls the transverse clamping unit and the longitudinal clamping unit to clamp the building material according to the received instruction;
s3: after the building material is clamped through S2, a speed limit instruction is sent to the power supply module through the speed limit indicating module;
s4: starting a power supply module connected with the power storage module to enable the hoisting module to complete loading and unloading of the building materials;
s5: after the calculation and analysis are carried out by the data analysis unit of S1, the instruction generation unit generates an instruction, then the instruction transmission unit transmits the instruction to the hoisting unit and the moving unit, and then the hoisting module loads and unloads the building material;
s6: after the loading and unloading are completed for one time, the data management module transmits the loading and unloading completed signals to the signal receiving unit in the fault detection module, then the detection unit starts to detect the clamping module and the hoisting module, and the signal transmission unit for transmitting the detection result is transmitted back to the data management module by the signal transmission unit.
Compared with the prior art, the invention has the beneficial effects that:
1. the data management module is internally provided with a camera unit which can shoot the position and the size of the building material at 360-degree dead angles, and is also provided with a data analysis unit which can automatically calculate and obtain an instruction and control the hoisting module and the building material clamping module to complete loading and unloading, so that the automation of loading and unloading is realized, the time for workers to measure the size of the building material and control a machine to load and unload is saved, the full automation of loading and unloading is realized, the working error is greatly reduced, and the working efficiency is improved;
2. the speed limit indicating module can enable the crane to be in a working state all the time without stopping when the crane is charged by using the electric power from the power supply module before lane changing, so that the working efficiency is improved, and the path optimizing module can plan a loading and unloading mode with the shortest loading and unloading distance, so that the loading and unloading time is saved, and the working efficiency is further improved;
3. the building material clamping unit also comprises a transverse clamping unit and a longitudinal clamping unit, so that the stability of the building material can be improved, the building material is not easy to slide off from the clamping device, and the product quality is guaranteed;
4. the system is also provided with a fault detection device, after the loading and unloading are completed once, the machine is subjected to fault detection once, and after no fault is confirmed, the next loading and unloading are carried out again.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
fig. 1 is a system block diagram of a handling system for construction material transportation work according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a handling system for building material transportation operation, which is composed of a data management module, a building material clamping module, a hoisting module, a power supply module, a power storage module, a speed limit indication module, and a fault detection module;
the data management module comprises a camera unit, a data analysis unit, an instruction generation unit and an instruction transmission unit, wherein the camera unit obtains the position of a building material to be loaded and unloaded and the size of the building material through 360-degree dead-angle-free shooting, and transmits the data to the data analysis unit;
the building material clamping module comprises a transverse clamping unit and a longitudinal clamping unit, and after receiving the instruction transmitted by the instruction transmission unit, the building material clamping module records the instruction to complete clamping of the building material to be loaded and unloaded;
the hoisting module comprises a hoisting unit and a mobile unit, instructions generated by the data management module are respectively transmitted to the hoisting unit and the mobile unit, the hoisting unit hoists the building material clamped by the building material clamping module, the mobile unit enables the hoisted building material to move in the horizontal direction, and the hoisting unit and the mobile unit are matched to realize the loading and unloading of the building material;
the power supply module can supply power to the building material clamping module and the hoisting module;
the power storage module comprises a charging indication unit and a power input and output unit, a control switch is arranged in the power output unit, and when the power supply module is powered off, the control switch can be turned on to supply power for a short time through the power storage module;
the number of the fault detection modules is two, the two fault detection modules are respectively installed in the building material clamping module and the hoisting module, and the data management module can send a detection instruction to the fault detection module to check whether the hoisting module and the building material clamping module have faults or not after loading and unloading are completed once.
The system is also provided with a fault detection device, after one time of loading and unloading is completed, one time of fault detection is carried out on the machine, and after no fault is confirmed, the next time of loading and unloading is carried out again.
The invention also provides a use method of the loading and unloading system for the building material transportation operation, which comprises the following steps:
s1: the building materials to be loaded and unloaded are shot in a dead angle-free mode in 360 degrees through a camera unit of the data management module, the shot images are transmitted to a data analysis unit, and the specification and the size of the building materials to be loaded and unloaded and the optimal loading and unloading route are calculated through the data analysis unit;
s2: after the data analysis and calculation of S1, the specification and size information of the building material are transmitted to the building material clamping module through the instruction transmission unit, and then the building material clamping module controls the transverse clamping unit and the longitudinal clamping unit to clamp the building material according to the received instruction;
s3: after the building material is clamped through S2, a speed limit instruction is sent to the power supply module through the speed limit indicating module;
s4: starting a power supply module connected with the power storage module to enable the hoisting module to complete loading and unloading of the building materials;
s5: after the calculation and analysis are carried out by the data analysis unit of S1, the instruction generation unit generates an instruction, then the instruction transmission unit transmits the instruction to the hoisting unit and the moving unit, and then the hoisting module loads and unloads the building material;
s6: after the loading and unloading are completed for one time, the data management module transmits the loading and unloading completed signals to the signal receiving unit in the fault detection module, then the detection unit starts to detect the clamping module and the hoisting module, and the signal transmission unit for transmitting the detection result is transmitted back to the data management module by the signal transmission unit.
The speed-limiting indication module can enable the crane to be in a working state all the time without stopping when the crane is charged by using the electric power from the power supply module before lane changing, so that the working efficiency is improved, the path optimization module can plan a loading and unloading mode with the shortest loading and unloading distance, the loading and unloading time is saved, the working efficiency is further improved, and the building material clamping unit further comprises a transverse clamping unit and a longitudinal clamping unit, so that the stability of the building material can be improved, the building material is not easy to slide off from the clamping device, and the product quality is guaranteed.
The invention is not described in detail, but is well known to those skilled in the art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A handling system for construction material transportation operation, characterized in that: the loading and unloading system for the building material transportation operation consists of a data management module, a building material clamping module, a hoisting module, a power supply module, an electric power storage module, a speed limit indicating module and a fault detection module;
the data management module comprises a camera unit, a data analysis unit, an instruction generation unit and an instruction transmission unit, wherein the camera unit obtains the position of a building material to be loaded and unloaded and the size of the building material through 360-degree dead-angle-free shooting, and transmits the data to the data analysis unit;
the building material clamping module comprises a transverse clamping unit and a longitudinal clamping unit, and after receiving the instruction transmitted by the instruction transmission unit, the building material clamping module records the instruction to complete clamping of the building material to be loaded and unloaded;
the hoisting module comprises a hoisting unit and a mobile unit, instructions generated by the data management module are respectively transmitted to the hoisting unit and the mobile unit, the hoisting unit hoists the building material clamped by the building material clamping module, the mobile unit enables the hoisted building material to move in the horizontal direction, and the hoisting unit and the mobile unit are matched to realize the loading and unloading of the building material;
the power supply module can supply power to the building material clamping module and the hoisting module;
the power storage module comprises a charging indication unit and a power input and output unit, a control switch is arranged in the power output unit, and when the power supply module is powered off, the control switch can be turned on to supply power for a short time through the power storage module; the charge instruction unit calculates a charge rate representing electric energy supplied from the power supply module per unit time when an amount of stored electricity is less than a predetermined threshold, and outputs the charge instruction to the storage module to charge the storage module with electric power at the calculated charge rate;
the number of the fault detection modules is two, the two fault detection modules are respectively installed in the building material clamping module and the hoisting module, and the data management module can send a detection instruction to the fault detection module to check whether the hoisting module and the building material clamping module have faults or not after loading and unloading are completed once.
2. The handling system for construction material transport work according to claim 1, wherein: the building material clamping module clamps the building material accurately by controlling the input voltage of the power supply module according to the specification information on the building material analyzed by the data management module.
3. The handling system for construction material transport work according to claim 1, wherein: the fault detection module comprises a detection unit, a signal receiving unit and a signal transmission unit, when a loading and unloading task is completed, the data management module transmits an instruction for completing the loading and unloading task to the signal receiving unit, the signal receiving unit sends the instruction to enable the detection unit to complete detection, and a detection result is transmitted out through the signal transmission unit.
4. The handling system for construction material transport work according to claim 1, wherein: and when the charging rate exceeds the preset capacity, the speed limit indicating module outputs a speed limit indication to the hoisting module driving unit, and the traveling speed is limited within the preset capacity range.
5. The handling system for construction material transport work according to claim 1, wherein: the building material clamping module is disposed at an end of the hoist module and is electrically connected with the power supply module through a separate power transmission line.
6. The use of a handling system for construction material transport operations according to any one of claims 1 to 5, characterized in that: the using steps are as follows:
s1: the building materials to be loaded and unloaded are shot in a dead angle-free mode in 360 degrees through a camera unit of the data management module, the shot images are transmitted to a data analysis unit, and the specification and the size of the building materials to be loaded and unloaded and the optimal loading and unloading route are calculated through the data analysis unit;
s2: after the data analysis and calculation of S1, the specification and size information of the building material are transmitted to the building material clamping module through the instruction transmission unit, and then the building material clamping module controls the transverse clamping unit and the longitudinal clamping unit to clamp the building material according to the received instruction;
s3: after the building material is clamped through S2, a speed limit instruction is sent to the power supply module through the speed limit indicating module;
s4: starting a power supply module connected with the power storage module to enable the hoisting module to complete loading and unloading of the building materials;
s5: after the calculation and analysis are carried out by the data analysis unit of S1, the instruction generation unit generates an instruction, then the instruction transmission unit transmits the instruction to the hoisting unit and the moving unit, and then the hoisting module loads and unloads the building material;
s6: after the loading and unloading are completed for one time, the data management module transmits the loading and unloading completed signals to the signal receiving unit in the fault detection module, then the detection unit starts to detect the clamping module and the hoisting module, and the signal transmission unit for transmitting the detection result is transmitted back to the data management module by the signal transmission unit.
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| CN201711059950.1A CN107902398B (en) | 2017-11-01 | 2017-11-01 | Loading and unloading system for building material transportation operation and use method thereof |
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| CN201711059950.1A CN107902398B (en) | 2017-11-01 | 2017-11-01 | Loading and unloading system for building material transportation operation and use method thereof |
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| CN107902398B true CN107902398B (en) | 2019-12-27 |
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| CN109178830B (en) * | 2018-09-06 | 2024-06-14 | 徐州唐荣机械科技有限公司 | Colliery outage emergency belt conveyor control system |
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Effective date of registration: 20191121 Address after: 511100 No. 18, fengjiang Avenue, Fengcheng street, Xinfeng County, Shaoguan City, Guangdong Province Applicant after: Xinfeng County construction and Installation Engineering Co., Ltd Address before: 528300 Four Ruilian Gardens 6A, Sunshine Garden, Huanshan Road, Rongguirong New Residential Committee, Shunde District, Foshan City, Guangdong Province Applicant before: Foshan Jie Jie Mdt InfoTech Ltd |
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