CN107876917A - A kind of high-frequency induction brazing device - Google Patents
A kind of high-frequency induction brazing device Download PDFInfo
- Publication number
- CN107876917A CN107876917A CN201711052504.8A CN201711052504A CN107876917A CN 107876917 A CN107876917 A CN 107876917A CN 201711052504 A CN201711052504 A CN 201711052504A CN 107876917 A CN107876917 A CN 107876917A
- Authority
- CN
- China
- Prior art keywords
- welding
- frequency induction
- inductor
- support
- coaxial transformer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000006698 induction Effects 0.000 title claims abstract description 54
- 238000005219 brazing Methods 0.000 title claims abstract description 23
- 238000003466 welding Methods 0.000 claims abstract description 77
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 5
- 239000002826 coolant Substances 0.000 claims description 3
- 230000009466 transformation Effects 0.000 claims description 2
- 238000005476 soldering Methods 0.000 abstract description 5
- 238000004891 communication Methods 0.000 abstract description 4
- 239000007789 gas Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 208000014674 injury Diseases 0.000 description 3
- 239000003517 fume Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/002—Soldering by means of induction heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
Abstract
The invention discloses a kind of high-frequency induction brazing device, by setting high frequency induction power supply main frame and welding support；In welding support upper end, inductor support frame is set, coaxial transformer is arranged on inductor support frame, coaxial transformer is provided with high-frequency inductor, pass through controller and display equipment, control the high-frequency inductor alignment welding position on coaxial transformer, realize automatic parameter control, control position and the soldering angle of the high-frequency inductor soldering tip on coaxial transformer in welding process by controller；High-frequency induction heating power is used in combination the present apparatus with welding support, extend the application of conventional highfrequency induction heating power, avoid manual welding quality unstability, pass through the communication between controller and high-frequency induction heating power, realize the automatic welding operation of high-frequency inductor, the positioning precision of welding support motion is high, improves welding quality, can avoid damaging worker's body.
Description
Technical field
The invention belongs to high-frequency induction brazing technical field, is related to welding technique and especially designs a kind of high-frequency induction brazing dress
Put.
Background technology
In the modern industry of fast development, the production of industry-by-industry increasingly requires mechanization, intellectuality, welding profession
It is unexceptional.With the development of welding technique, there is high-frequency induction brazing technology.In brazing process, weld fumes, welding are protected
Gas caused by shield gas and welding process may all cause different degrees of injury, and manual welding to the body of worker
When, welding quality unstable, and low production efficiency high to operation technical requirements, these can all influence the production efficiency of enterprise
And product quality.With the increase of induction brazing demand, by improving automation and the intelligent level of induction brazing, to improve
Enterprises production efficiency and product quality, just become particularly important.In existing high-frequency induction brazing, weld fumes, welding protection
Gas caused by gas and welding process, different degrees of injury may be all caused to the body of worker；In high-frequency induction brazing
When, manual welding quality is unstable, requires high to the operating technology of welder；Generally, high-frequency induction brazing is all
Worker's manual operations, worker is easily tired, and welding productivity is low.
The content of the invention
It is an object of the invention to provide a kind of high-frequency induction brazing device, the present apparatus is simple in construction, and precision is accurately and not
Need manual operation.
To reach above-mentioned purpose, the present invention adopts the following technical scheme that：
A kind of high-frequency induction brazing device, including high frequency induction power supply main frame and welding support；Pacify welding support upper end
Equipped with inductor support frame, inductor support frame one end is installed with coaxial transformer, and coaxial transformer is provided with high frequency sense
Device is answered, high frequency induction power supply main frame is connected with coaxial transformer by cable, in addition to worked for controlling high-frequency inductor
Controller and the switch board for placing controller；It is provided with coaxial transformer front end and is used to gather weld part in welding process
The camera of position situation, switch board is interior to be provided with the display equipment for being used for showing welding parameter and welding region situation.
Further, high frequency induction power supply main frame is arranged on same base with welding support, and welding support lower end is provided with
Shifting roller.
Further, the coaxial transformer magnetic core of high-frequency induction heating power main frame uses nanocrystalline magnet core.
Further, high frequency induction power supply main frame is cooled down with coaxial transformer by coolant, and cable is placed in use
In in the water pipe of coaxial transformer cooling.
Further, inductor support frame upper end is fixed with cable support, and cable support is fixed on sense by fastening bolt
Answer on device support frame；Wire cable clamp is on cable support.
Further, inductor support frame is connected with welding support by automatic control connecting rod, and automatic control connecting rod leads to welding support
Rotation axis connection is crossed, rotary shaft is by its rotation of motor control, so that automatic control connecting rod relatively rotates with welding support, inductor
Support frame is connected with automatic control link rotatable.
Further, coaxial transformer is fixed on inductor support frame by joint of robot, and joint of robot includes
Firm banking and the rotating disc being arranged on firm banking, rotating disc are driven by motor, and firm banking is fixedly mounted on sense
Answer on device support frame.
Compared with prior art, the present invention has technique effect beneficial below：
A kind of high-frequency induction brazing device of the present invention, by setting high frequency induction power supply main frame and welding support；Welding
Connect pedestal upper end and inductor support frame is set, coaxial transformer is arranged on inductor support frame, and coaxial transformer is provided with height
Frequency inductor, by controller and display equipment, the high-frequency inductor alignment welding position on coaxial transformer is controlled, it is real
High-frequency induction heating power is used in combination with welding support for existing automatic parameter control, the present apparatus, extends conventional highfrequency sense
The application of heating power supply is answered, manual welding quality unstability is avoided, passes through controller and high-frequency induction heating power
Between communication, realize the automatic welding operation of high-frequency inductor, the positioning precision of welding support motion is high, improves welding
Quality, it can avoid damaging worker's body.
Further, high frequency induction power supply main frame is arranged on same base with welding support, and welding support lower end is provided with
Shifting roller, it is easy to the movement of the present apparatus.
Further, inductor support frame upper end is fixed with cable support, and cable support is fixed on sense by fastening bolt
Answer on device support frame；Wire cable clamp can effectively prevent from occurring in welding process cable and knot in disorder ask on cable support
Topic.
Further, inductor support frame is connected with welding support by automatic control connecting rod, and automatic control connecting rod leads to welding support
Rotation axis connection is crossed, rotary shaft is by its rotation of motor control, so that automatic control connecting rod relatively rotates with welding support, inductor
Support frame is connected with automatic control link rotatable, and coaxial transformer is fixed on inductor support frame by joint of robot, robot
Joint includes firm banking and the rotating disc being arranged on firm banking, rotating disc are driven by motor, and firm banking is fixed
On inductor support frame, it can make to control the high-frequency inductor on coaxial transformer to weld by controller in welding process
The position of head and soldering angle, realize the adjust automatically of welding process medium-high frequency inductor angle, substantially increase welding
Operating efficiency.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is coaxial transformer mounting structure schematic diagram of the present invention.
In figure, 1, high frequency induction power supply main frame；2nd, welding support；3rd, cable support；4th, coaxial transformer；5th, high-frequency induction
Device；7th, controller；8th, switch board；9th, cable；10th, inductor support frame；11st, joint of robot；12nd, firm banking；13rd, rotate
Disk.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings：
As shown in figure 1, a kind of high-frequency induction brazing device, including high frequency induction power supply main frame 1 and welding support 2；Weldering
Connect the upper end of support 2 and inductor support frame 10 is installed, the one end of inductor support frame 10 is installed with coaxial transformer 4, coaxially
Transformer 4 is provided with high-frequency inductor 5, and high frequency induction power supply main frame 1 is connected with coaxial transformer 4 by cable 9, in addition to uses
The controller 7 to be worked in control high-frequency inductor 5 and the switch board 8 for placing controller 7；In the front end of coaxial transformer 4
Provided with camera, for gathering welding position situation in welding process, it is provided with switch board 8 and is used to show welding parameter and weldering
Connect the display equipment of areas case；Controller 7 is by wireless telecommunications or wired connection communication is realized and high frequency induction power supply
The connection of main frame 1 and coaxial transformer 4；
The lower end of welding support 2 is provided with shifting roller, and shifting roller being capable of self-locking, high frequency induction power supply main frame 1 and welding branch
Frame 2 is arranged on same base, is easy to high frequency induction power supply main frame 1 and welding support 2 while movement,
The coaxial transformer magnetic core of high-frequency induction heating power uses nanocrystalline magnet core,
High frequency induction power supply main frame 1 is cooled down with coaxial transformer 4 by coolant, and cooling is using Two In and Two Out
Water route mode, the water route terminal of Two In and Two Out are installed on high frequency induction power supply host backend, give high frequency induction power supply main frame all the way
Element is cooled down, and another way is supplied water by water pipe to coaxial transformer and high-frequency inductor cooling；Cable 9 is placed in for coaxial transformation
The water pipe of device cooling, forms water flowing cable；
The upper end of inductor support frame 10 is fixed with cable support 3, and cable support 3 is fixed on inductor branch by fastening bolt
On support 10；The clip of cable 9 is on cable support 3；
Inductor support frame 10 is connected with welding support 2 by automatic control connecting rod 12, and automatic control connecting rod 12 passes through with welding support 2
Axis connection is rotated, rotary shaft is by its rotation of motor control, so that automatic control connecting rod 12 relatively rotates with welding support 2, sensing
Device support frame 10 is rotatablely connected with automatic control connecting rod 12,
Automatic control connecting rod 12 and the rotational angle of welding support 2, the rotational angle of inductor support frame 10 and automatic control connecting rod 12
Realized by the controlled motor of controller 7,
As shown in Fig. 2 coaxial transformer 4 is fixed on inductor support frame 10 by joint of robot 11, robot closes
Section 11 includes firm banking 12 and the rotating disc 13 being arranged on firm banking 12, rotating disc 13 are driven by motor, fixed
Base 12 is fixedly mounted on inductor support frame 10；Coaxial transformer 4 rotates relative to inductor support frame 10 passes through control
The controlled motor of device 7 driving rotating disc 13 is realized；
When installing coaxial transformer 4, cable 9 needs to reserve certain surplus in the rear end of coaxial transformer 4, it is impossible to by line
Cable 9 is drawn too tight, when preventing that robot from driving the rotation of coaxial transformer 4, drags bad cable 9；
It is described further below in conjunction with the accompanying drawings to structural principle of the invention and using step：
In use, high frequency induction power supply main frame 1 and welding support 2 are moved to position to be welded, Ran Houtong by staff
Controller and display equipment are crossed, controls the high-frequency inductor 5 on coaxial transformer 4 to be directed at welding position, then by setting
Welding parameter is put, is welded, the soldering tip of high-frequency inductor 5 on coaxial transformer 4 is controlled by controller in welding process
Position and soldering angle；High-frequency induction heating power is used in combination the present apparatus with welding support, extends conventional highfrequency sense
The application of heating power supply is answered, by the communication between controller and high-frequency induction heating power, realizes high-frequency inductor 5
Automatic welding operation, the positioning precision that welding support 2 moves is high, improves welding quality, can avoid making worker's body
Into injury.The present apparatus can be realized 24 hours and worked, and improve operating efficiency.
Claims (7)
1. a kind of high-frequency induction brazing device, it is characterised in that including high frequency induction power supply main frame (1) and welding support (2)；
Welding support (2) upper end is provided with inductor support frame (10), and inductor support frame (10) one end is installed with coaxial transformation
Device (4), coaxial transformer (4) are provided with high-frequency inductor (5), and high frequency induction power supply main frame (1) passes through with coaxial transformer (4)
Cable (9) connects, in addition to for controlling the controller (7) of high-frequency inductor (5) work and for placing controller (7)
Switch board (8)；The camera for being used in welding process gathering welding position situation, control are provided with coaxial transformer (4) front end
The display equipment for being used for showing welding parameter and welding region situation is provided with cabinet (8).
A kind of 2. high-frequency induction brazing device according to claim 1, it is characterised in that high frequency induction power supply main frame (1)
It is arranged at welding support (2) on same base, welding support (2) lower end is provided with shifting roller.
A kind of 3. high-frequency induction brazing device according to claim 1, it is characterised in that high-frequency induction heating power main frame
(1) coaxial transformer magnetic core uses nanocrystalline magnet core.
A kind of 4. high-frequency induction brazing device according to claim 1, it is characterised in that high frequency induction power supply main frame (1)
Cooled down with coaxial transformer (4) by coolant, cable (9) is placed in the water pipe for coaxial transformer cooling.
A kind of 5. high-frequency induction brazing device according to claim 1, it is characterised in that inductor support frame (10) upper end
Cable support (3) is fixed with, cable support (3) is fixed on inductor support frame (10) by fastening bolt；Cable (9) clip
On cable support (3).
6. a kind of high-frequency induction brazing device according to claim 5, it is characterised in that inductor support frame (10) and weldering
Connect support (2) to connect by automatic control connecting rod (12), automatic control connecting rod (12) is with welding support (2) by rotating axis connection, rotary shaft
By its rotation of motor control so that automatic control connecting rod (12) and welding support (2) relatively rotate, inductor support frame (10) with
Automatic control connecting rod (12) is rotatablely connected.
7. a kind of high-frequency induction brazing device according to claim 1, it is characterised in that coaxial transformer (4) passes through machine
Device person joint (11) is fixed on inductor support frame (10), and joint of robot (11) includes firm banking (12) and is arranged at
Rotating disc (13) on firm banking (12), rotating disc (13) are driven by motor, and firm banking (12) is fixedly mounted on sensing
On device support frame (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711052504.8A CN107876917B (en) | 2017-10-30 | High-frequency induction brazing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711052504.8A CN107876917B (en) | 2017-10-30 | High-frequency induction brazing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107876917A true CN107876917A (en) | 2018-04-06 |
| CN107876917B CN107876917B (en) | 2024-04-19 |
Family
ID=
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202208A (en) * | 2018-10-29 | 2019-01-15 | 西安北辰亿科电子科技有限公司 | One kind being based on inductor induction heating open-close type heating-fixing apparatus |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0555732A (en) * | 1991-07-31 | 1993-03-05 | Nec Corp | Automatic reflow-soldering device |
| US20130119048A1 (en) * | 2010-07-29 | 2013-05-16 | Turbomeca | Method for the induction brazing of parts having complex shapes, and single or multiple brazing station for implementing same |
| CN105834572A (en) * | 2016-05-18 | 2016-08-10 | 华中科技大学 | Intelligent self-localization high-frequency welding system |
| CN105983778A (en) * | 2016-07-12 | 2016-10-05 | 江苏大学 | Tri-axis numerical-control high-frequency welding device and welding control method thereof |
| CN106392230A (en) * | 2016-10-19 | 2017-02-15 | 珠海格力电器股份有限公司 | Induction brazing system and welding method |
| CN106504884A (en) * | 2016-12-29 | 2017-03-15 | 陕西如意变压器制造有限公司 | A kind of sensing heating coaxial transformer |
| CN106653335A (en) * | 2016-12-29 | 2017-05-10 | 深圳市北辰亿科科技有限公司 | Induction-heating portable hand-held transformer |
| CN106984880A (en) * | 2017-03-02 | 2017-07-28 | 哈尔滨汽轮机厂有限责任公司 | A kind of stellite linear leaf automatic brazing system and method |
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0555732A (en) * | 1991-07-31 | 1993-03-05 | Nec Corp | Automatic reflow-soldering device |
| US20130119048A1 (en) * | 2010-07-29 | 2013-05-16 | Turbomeca | Method for the induction brazing of parts having complex shapes, and single or multiple brazing station for implementing same |
| CN105834572A (en) * | 2016-05-18 | 2016-08-10 | 华中科技大学 | Intelligent self-localization high-frequency welding system |
| CN105983778A (en) * | 2016-07-12 | 2016-10-05 | 江苏大学 | Tri-axis numerical-control high-frequency welding device and welding control method thereof |
| CN106392230A (en) * | 2016-10-19 | 2017-02-15 | 珠海格力电器股份有限公司 | Induction brazing system and welding method |
| CN106504884A (en) * | 2016-12-29 | 2017-03-15 | 陕西如意变压器制造有限公司 | A kind of sensing heating coaxial transformer |
| CN106653335A (en) * | 2016-12-29 | 2017-05-10 | 深圳市北辰亿科科技有限公司 | Induction-heating portable hand-held transformer |
| CN106984880A (en) * | 2017-03-02 | 2017-07-28 | 哈尔滨汽轮机厂有限责任公司 | A kind of stellite linear leaf automatic brazing system and method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202208A (en) * | 2018-10-29 | 2019-01-15 | 西安北辰亿科电子科技有限公司 | One kind being based on inductor induction heating open-close type heating-fixing apparatus |
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