CN107866673A - A kind of mill emergency repair device for stone material - Google Patents
A kind of mill emergency repair device for stone material Download PDFInfo
- Publication number
- CN107866673A CN107866673A CN201711324610.7A CN201711324610A CN107866673A CN 107866673 A CN107866673 A CN 107866673A CN 201711324610 A CN201711324610 A CN 201711324610A CN 107866673 A CN107866673 A CN 107866673A
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- China
- Prior art keywords
- main body
- mechanical arm
- built
- fixedly connected
- welder
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Prostheses (AREA)
Abstract
The invention discloses a kind of mill emergency repair device for stone material, including prosthetic appliance main body and support, prosthetic appliance bottom part body is provided with support, support welding is arranged in prosthetic appliance main body, and mid-stent is provided with mechanical arm, and mechanical arm is movably connected on support, rotating shaft is provided with the middle part of mechanical arm, rotating shaft is fixedly connected on the robotic arm, and mechanical arm bottom is provided with built-up welder, and built-up welder is fixedly connected on the robotic arm by screw.This kind is used for the mill emergency repair device of stone material, ultrasound examination module carries out comprehensive detection to machinery first, then polished using manipulator and built-up welding, and the slow cooling operation in later stage, overall process automation apparatus, it is not necessary to manpower operation, reduce the labour of worker, solve the whole repair process of existing design will workers' supervision, aggravated the deficiency of the work burden of worker.
Description
Technical field
The present invention relates to vertical mill technical field, specially a kind of mill emergency repair device for stone material.
Background technology
Vertical mill collection is in small, broken bits, drying, grinding, selects powder, is transported in one, has that mill efficiency is high, drying capacity is big, product
The remarkable advantages such as fineness can easily be accommodated, noise is small, power consumption is low, technological process is simple, abrasion are small, economic operating cost, are especially suitable for
In large-scale grinding process, major technique, economic indicator have been reached advanced world standards.
But existing mill emergency repair device uses the degree of wear of eye recognition or image scanning identification device,
The problem of identification of some fine cracks can be caused inaccurate, and bruting process uses manual polishing, wastes time and energy, and entirely repair
Multiple process will workers' supervision, aggravated the work burden of worker.
So how to design a kind of mill emergency repair device for stone material, turning into us will currently solve the problems, such as.
The content of the invention
It is an object of the invention to provide a kind of mill emergency repair device for stone material, to solve above-mentioned background technology
The problem of middle proposition.
To achieve the above object, the present invention provides following technical scheme:A kind of mill emergency repair device for stone material,
Including prosthetic appliance main body and support, the prosthetic appliance bottom part body is provided with support, and the support welding is arranged on reparation and set
In standby main body, the mid-stent is provided with mechanical arm, and the mechanical arm is movably connected on support, is provided with the middle part of the mechanical arm
Rotating shaft, the rotating shaft are fixedly connected on the robotic arm, and the mechanical arm bottom is provided with built-up welder, and the built-up welder is consolidated by screw
On the robotic arm, the mechanical arm bottom is provided with sanding apparatus, and the sanding apparatus is fixedly connected on the robotic arm, institute for fixed connection
State and mill is provided with the left of prosthetic appliance main body, the mill is arranged in prosthetic appliance main body, and weldering is provided with the outside of the built-up welder
Owner's body, the welding machine main body are fixedly connected on built-up welder, and standby welding wire is provided with the left of the welding machine body interior, described standby
It is movably connected in welding wire in welding machine main body, the welding machine body top is provided with fixing axle, and the fixing axle is fixed by screw
It is connected in welding machine main body, the welding machine bottom part body is provided with heating tube, and the heating tube, which runs through, to be arranged in welding machine main body, institute
State sanding apparatus upper end and be provided with motor, the motor is fixedly connected on sanding apparatus, and the motor interior, which is provided with, to be turned
Son, the rotor are slidably connected on motor.
Further, it is in " hemisphere " shape grinding disc that the rotor bottom, which is provided with, and the grinding disc bolt is arranged on rotor.
Further, left end is provided with spring inside the built-up welder, and the left end of the spring is fixedly connected on built-up welder,
The spring is provided with two, and is be arranged in parallel between spring.
Further, the built-up welder inside left is provided with baffle plate, and the baffle plate is movably connected on built-up welder, and baffle plate
Left end is fixedly connected with spring.
Further, the mechanical arm lower end is provided with air-heater, and the air-heater is fixedly connected on mechanical arm by screw
On, and air-heater uses high-power resistor silk.
Further, the welding machine main body upper end is provided with wire, and the wire is electrically connected with welding machine main body, and wire around
It is connected in fixing axle.
Further, the cradle top is provided with ultrasound examination module, and the ultrasound examination module is fixedly connected on
On support, and ultrasound examination module is set in " cuboid " shape.
Compared with prior art, the beneficial effects of the invention are as follows:This kind is used for the mill emergency repair device of stone material, frame top
Portion is provided with ultrasound examination module, and ultrasound examination module is fixedly connected on support, and ultrasound examination module is in " rectangular
Body " shape is set, and ultrasound examination module is by sending ultrasonic wave, and the acoustic signals that return is reached to receiving are analyzed,
3D models are established, so as to all carrying out careful inspection inside and outside object, being set into " cuboid " shape then can be simultaneously right
Increase scope to be detected, solve abrasion journey of the existing design using eye recognition or image scanning identification device
Degree, the inaccurate deficiency of some fine cracks identification can be caused, provided with grinding disc, and grinding disc " hemisphere " shape is set, grinding disc
Mechanical damaged part can be polished, expose parent, and then carry out repair, and the design of " hemisphere " shape then meets
The shape of mill so that polishing will not skim hand, add the efficiency of operation, solve existing design bruting process using artificial
Polishing, the deficiency to waste time and energy, this kind are used for the mill emergency repair device of stone material, and ultrasound examination module first is entered to machinery
The comprehensive detection of row, is then polished using manipulator and built-up welding, and the slow cooling operation in later stage, overall process automation
Change, it is not necessary to manpower operation, reduce the labour of worker, solving the existing whole repair process of design will worker's prison
Superintend and direct, aggravated the deficiency of the work burden of worker.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is the built-up welder structural representation of the present invention;
Fig. 3 is the sanding apparatus structural representation of the present invention.
In figure:1- prosthetic appliance main bodys;2- supports;101- mechanical arms;102- rotating shafts;103- built-up welders;1031- springs;
1032- baffle plates;The standby welding wires of 1033-;1034- welding machine main bodys;1035- wires;1036- fixing axles;1037- heating tubes;104-
Sanding apparatus;1041- motor;1042- rotors;1043- grinding disc;105- air-heaters;106- ultrasound examination modules;107-
Mill.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Fig. 1-3 are referred to, the present invention provides a kind of technical scheme:A kind of mill emergency repair device for stone material, bag
Prosthetic appliance main body 1 and support 2 are included, the bottom of prosthetic appliance main body 1 is provided with support 2, and the welding of support 2 is arranged on prosthetic appliance main body
On 1, the middle part of support 2 is provided with mechanical arm 101, and mechanical arm 101 is movably connected on support 2, and the middle part of mechanical arm 101 is provided with rotating shaft
102, rotating shaft 102 is fixedly connected on mechanical arm 101, and the bottom of mechanical arm 101 is provided with built-up welder 103, and built-up welder 103 passes through screw
It is fixedly connected on mechanical arm 101, the bottom of mechanical arm 101 is provided with sanding apparatus 104, and sanding apparatus 104 is fixedly connected on machinery
On arm 101, the left side of prosthetic appliance main body 1 is provided with mill 107, and mill 107 is arranged in prosthetic appliance main body 1, outside built-up welder 103
Side is provided with welding machine main body 1034, and welding machine main body 1034 is fixedly connected on built-up welder 103, and the inside left of welding machine main body 1034 is provided with
Standby welding wire 1033, standby welding wire 1033 are movably connected in welding machine main body 1034, and the top of welding machine main body 1034 is provided with fixing axle
1036, fixing axle 1036 is fixedly connected in welding machine main body 1034 by screw, and the bottom of welding machine main body 1034 is provided with heating tube
1037, for heating tube 1037 through being arranged in welding machine main body 1034, the upper end of sanding apparatus 104 is provided with motor 1041, motor
1041 are fixedly connected on sanding apparatus 104, and the inside of motor 1041 is provided with rotor 1042, and rotor 1042 is slidably connected at electronic
On machine 1041.
Further, it is in " hemisphere " shape grinding disc 1043 that the bottom of rotor 1042, which is provided with, and the bolt of grinding disc 1043, which is arranged on, to be turned
On son 1042, grinding disc 1043 can polish mechanical damaged part, expose parent, and then carry out repair, and " half
The design of ball " shape has then met the shape of mill so that polishing will not skim hand, add the efficiency of operation.
Further, the inside left end of built-up welder 103 is provided with spring 1031, and the left end of spring 1031 is fixedly connected on built-up welder
On 103, spring 1031 is provided with two, and is be arranged in parallel between spring 1031, and spring 1031 can press to baffle plate 1032, and then
Promote solder to enter built-up welder 103, realize the function of the auto feed of built-up welder 103, saved the time.
Further, the inside left of built-up welder 103 is provided with baffle plate 1032, and baffle plate 1032 is movably connected on built-up welder 103,
And the left end of baffle plate 1032 is fixedly connected with spring 1031, baffle plate 1032 can promote solder to enter automatically under the drive of spring 1031
Enter built-up welder 103, avoid manually changing the slow-footed deficiency of solder.
Further, the lower end of mechanical arm 101 is provided with air-heater 105, and air-heater 105 is fixedly connected on mechanical arm by screw
On 101, and air-heater 105 use high-power resistor silk, air-heater 105 can in the relief solder Slow cooling of built-up welding completion,
Prevent indoor/outdoor temperature-difference excessive and cause solder to shrink seriously, influence repairing effect.
Further, the upper end of welding machine main body 1034 is provided with wire 1035, and wire 1035 is electrically connected with welding machine main body 1034,
And wire 1035 is around being connected in fixing axle 1036, wire 1035 can provide stable electric power for device, and around being connected on fixing axle
1036 design then make it that the wiring of device is more reasonable, avoids mixed and disorderly wiring.
Further, the top of support 2 is provided with ultrasound examination module 106, and ultrasound examination module 106 is fixedly connected on branch
On frame 2, and ultrasound examination module 106 in " cuboid " shape set, ultrasound examination module 106 by sending ultrasonic wave, and
And the acoustic signals that return is reached to receiving are analyzed.
Operation principle:First, stable ground is placed the device in, ensures the stabilization of device, and is turned on the power, to device
Modules detected, ensure the integrality of apparatus function, to the preparation of this finishing device, can then start
To the normal use of device, during which, the ultrasound examination module 106 being fixedly connected on support 2 is set in " cuboid " shape, is surpassed
Sonic detection module 106 is by sending ultrasonic wave, and the acoustic signals that return is reached to receiving are analyzed, and establish 3D moulds
Type, so as to all carrying out careful inspection inside and outside object, then, bolt is arranged on being set in " hemisphere " shape on rotor 1042
Put, mechanical damaged part can be polished, expose parent, and then carry out repair, and the design of " hemisphere " shape then accords with
Close the shape of mill so that polishing will not skim hand, and then welding machine main body 1034 starts to carry out damaged part built-up welding operation, and
The air-heater 105 being fixedly connected on by screw on mechanical arm 101 uses high-power resistor silk, and air-heater 105 can be in built-up welding
The relief solder Slow cooling of completion, prevent that indoor/outdoor temperature-difference is excessive and it is serious to cause solder to shrink, influence repairing effect, and then
Complete the repair to whole machinery.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (7)
1. a kind of mill emergency repair device for stone material, including prosthetic appliance main body(1)And support(2), it is characterised in that:
The prosthetic appliance main body(1)Bottom is provided with support(2), the support(2)Welding is arranged on prosthetic appliance main body(1)On, institute
State support(2)Middle part is provided with mechanical arm(101), the mechanical arm(101)It is movably connected in support(2)On, the mechanical arm
(101)Middle part is provided with rotating shaft(102), the rotating shaft(102)It is fixedly connected on mechanical arm(101)On, the mechanical arm(101)Bottom
End is provided with built-up welder(103), the built-up welder(103)Mechanical arm is fixedly connected on by screw(101)On, the mechanical arm
(101)Bottom is provided with sanding apparatus(104), the sanding apparatus(104)It is fixedly connected on mechanical arm(101)On, the reparation
Equipment body(1)Left side is provided with mill(107), the mill(107)Installed in prosthetic appliance main body(1)On, the built-up welder
(103)Outside is provided with welding machine main body(1034), the welding machine main body(1034)It is fixedly connected on built-up welder(103)On, the weldering
Owner's body(1034)Inside left is provided with standby welding wire(1033), the standby welding wire(1033)It is movably connected in welding machine main body
(1034)It is interior, the welding machine main body(1034)Top is provided with fixing axle(1036), the fixing axle(1036)Fixed by screw
It is connected to welding machine main body(1034)On, the welding machine main body(1034)Bottom is provided with heating tube(1037), the heating tube
(1037)Through being arranged on welding machine main body(1034)On, the sanding apparatus(104)Upper end is provided with motor(1041), the electricity
Motivation(1041)It is fixedly connected on sanding apparatus(104)On, the motor(1041)Inside is provided with rotor(1042), described turn
Son(1042)It is slidably connected at motor(1041)On.
A kind of 2. mill emergency repair device for stone material according to claim 1, it is characterised in that:The rotor
(1042)It is in " hemisphere " shape grinding disc that bottom, which is provided with,(1043), the grinding disc(1043)Bolt is arranged on rotor(1042)On.
A kind of 3. mill emergency repair device for stone material according to claim 1, it is characterised in that:The built-up welder
(103)Internal left end is provided with spring(1031), the spring(1031)Left end be fixedly connected on built-up welder(103)On, it is described
Spring(1031)Provided with two, and spring(1031)Between be arranged in parallel.
A kind of 4. mill emergency repair device for stone material according to claim 1, it is characterised in that:The built-up welder
(103)Inside left is provided with baffle plate(1032), the baffle plate(1032)It is movably connected in built-up welder(103)On, and baffle plate
(1032)Left end and spring(1031)It is fixedly connected.
A kind of 5. mill emergency repair device for stone material according to claim 1, it is characterised in that:The mechanical arm
(101)Lower end is provided with air-heater(105), the air-heater(105)Mechanical arm is fixedly connected on by screw(101)On, and heat
Blower fan(105)Using high-power resistor silk.
A kind of 6. mill emergency repair device for stone material according to claim 1, it is characterised in that:The welding machine master
Body(1034)Upper end is provided with wire(1035), the wire(1035)With welding machine main body(1034)It is electrically connected with, and wire
(1035)Around being connected on fixing axle(1036)On.
A kind of 7. mill emergency repair device for stone material according to claim 1, it is characterised in that:The support
(2)Top is provided with ultrasound examination module(106), the ultrasound examination module(106)It is fixedly connected on support(2)On, and
Ultrasound examination module(106)Set in " cuboid " shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711324610.7A CN107866673A (en) | 2017-12-13 | 2017-12-13 | A kind of mill emergency repair device for stone material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711324610.7A CN107866673A (en) | 2017-12-13 | 2017-12-13 | A kind of mill emergency repair device for stone material |
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Publication Number | Publication Date |
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CN107866673A true CN107866673A (en) | 2018-04-03 |
Family
ID=61755700
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201711324610.7A Pending CN107866673A (en) | 2017-12-13 | 2017-12-13 | A kind of mill emergency repair device for stone material |
Country Status (1)
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CN (1) | CN107866673A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117840595A (en) * | 2024-01-26 | 2024-04-09 | 唐山润兴机械有限公司 | Surfacing equipment for producing wear-resistant composite steel plate and welding method thereof |
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JPS61142023A (en) * | 1984-12-14 | 1986-06-28 | Shin Kobe Electric Mach Co Ltd | Repairing of metal mold for punching |
CN1923444A (en) * | 2006-09-22 | 2007-03-07 | 四川东风电机厂有限公司 | Hydraulic turbine rotary wheel palm axle head defect handling method |
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CN201604074U (en) * | 2010-02-02 | 2010-10-13 | 鞍钢实业集团冶金机械有限公司 | On-line repair device of large-type vertical grinding disc and grinding roller |
CN202367441U (en) * | 2011-12-15 | 2012-08-08 | 上海锅炉厂有限公司 | Composite device for polishing and welding inner wall of pipeline |
CN203696201U (en) * | 2014-01-17 | 2014-07-09 | 无锡市陆生机械设备有限公司 | On-site surfacing device for milling plate of ball mill |
CN203875609U (en) * | 2014-03-31 | 2014-10-15 | 天津市容绮科技发展有限公司 | Mechanical-electrical integration welding and grinding mechanism |
CN205200870U (en) * | 2015-10-16 | 2016-05-04 | 成都中迪焊割设备有限公司 | Equipment is welded in seamless build -up welding restoration |
CN205764463U (en) * | 2016-05-24 | 2016-12-07 | 江西森阳科技股份有限公司 | A kind of laser welder Working piece positioning device |
CN207840659U (en) * | 2017-12-13 | 2018-09-11 | 无锡威克莱科技有限公司 | A kind of mill emergency repair device for stone material |
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2017
- 2017-12-13 CN CN201711324610.7A patent/CN107866673A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS61142023A (en) * | 1984-12-14 | 1986-06-28 | Shin Kobe Electric Mach Co Ltd | Repairing of metal mold for punching |
CN1923444A (en) * | 2006-09-22 | 2007-03-07 | 四川东风电机厂有限公司 | Hydraulic turbine rotary wheel palm axle head defect handling method |
JP2009096373A (en) * | 2007-10-17 | 2009-05-07 | Car Conveni Club Kk | Repair method for vehicle body panel or bumper, and drawing implement used for the same |
CN101358344A (en) * | 2008-09-01 | 2009-02-04 | 南京钢铁股份有限公司 | Repair method of backup roll surface of steckel mill and special repair powder used thereon |
CN201604074U (en) * | 2010-02-02 | 2010-10-13 | 鞍钢实业集团冶金机械有限公司 | On-line repair device of large-type vertical grinding disc and grinding roller |
CN202367441U (en) * | 2011-12-15 | 2012-08-08 | 上海锅炉厂有限公司 | Composite device for polishing and welding inner wall of pipeline |
CN203696201U (en) * | 2014-01-17 | 2014-07-09 | 无锡市陆生机械设备有限公司 | On-site surfacing device for milling plate of ball mill |
CN203875609U (en) * | 2014-03-31 | 2014-10-15 | 天津市容绮科技发展有限公司 | Mechanical-electrical integration welding and grinding mechanism |
CN205200870U (en) * | 2015-10-16 | 2016-05-04 | 成都中迪焊割设备有限公司 | Equipment is welded in seamless build -up welding restoration |
CN205764463U (en) * | 2016-05-24 | 2016-12-07 | 江西森阳科技股份有限公司 | A kind of laser welder Working piece positioning device |
CN207840659U (en) * | 2017-12-13 | 2018-09-11 | 无锡威克莱科技有限公司 | A kind of mill emergency repair device for stone material |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117840595A (en) * | 2024-01-26 | 2024-04-09 | 唐山润兴机械有限公司 | Surfacing equipment for producing wear-resistant composite steel plate and welding method thereof |
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