CN107840686B - Bean cake fertilizer production system and production method thereof - Google Patents
Bean cake fertilizer production system and production method thereof Download PDFInfo
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- CN107840686B CN107840686B CN201711140196.4A CN201711140196A CN107840686B CN 107840686 B CN107840686 B CN 107840686B CN 201711140196 A CN201711140196 A CN 201711140196A CN 107840686 B CN107840686 B CN 107840686B
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- stirring
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- cake fertilizer
- extrusion
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- 244000046052 Phaseolus vulgaris Species 0.000 title claims abstract description 78
- 235000010627 Phaseolus vulgaris Nutrition 0.000 title claims abstract description 78
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 239000003337 fertilizer Substances 0.000 title claims abstract description 39
- 238000001125 extrusion Methods 0.000 claims abstract description 34
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 8
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 8
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 8
- 239000011425 bamboo Substances 0.000 claims abstract description 8
- 244000082204 Phyllostachys viridis Species 0.000 claims abstract 2
- 238000003756 stirring Methods 0.000 claims description 72
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 37
- 235000013312 flour Nutrition 0.000 claims description 17
- 238000005303 weighing Methods 0.000 claims description 16
- 244000068988 Glycine max Species 0.000 claims description 14
- 235000010469 Glycine max Nutrition 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000011435 rock Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 abstract description 6
- 241001330002 Bambuseae Species 0.000 description 6
- 239000000843 powder Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 235000019750 Crude protein Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 1
- 239000004472 Lysine Substances 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F5/00—Fertilisers from distillery wastes, molasses, vinasses, sugar plant or similar wastes or residues, e.g. from waste originating from industrial processing of raw material of agricultural origin or derived products thereof
- C05F5/002—Solid waste from mechanical processing of material, e.g. seed coats, olive pits, almond shells, fruit residue, rice hulls
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Fertilizers (AREA)
Abstract
The invention relates to production of a bean cake fertilizer, in particular to a bean cake fertilizer production system and a production method thereof. Fertile production system of bean cake, including unloader, the work platform of an edge distribution station section of thick bamboo, agitating unit, extrusion device, arm and conveyor, work platform is circular shape carousel, work platform passes through driving motor drive, unloader corresponds work platform's edge perpendicularly, agitating unit, extrusion device and arm distribute around work platform, conveyor's input is close to the arm setting, conveyor includes the frame, set up the conveyer belt in the frame, set up the stoving case in the frame. The invention has the advantages of effectively improving the production efficiency of the bean cake fertilizer, reducing the production period, avoiding the bean cake fertilizer from mildewing and the like.
Description
Technical Field
The invention relates to production of a bean cake fertilizer, in particular to a bean cake fertilizer production system and a production method thereof.
Background
The bean cake is a byproduct of soybean oil extraction, and has the highest nutritional value in various plants. Generally, the digestion energy of each kilogram of bean cake dry matter is more than 3000 kcal, the crude protein content is more than 40%, and the biological value of the protein is higher than that of any cake feed. Wherein the content of lysine necessary for livestock and poultry reaches 2.5-3 percent, which is 10 times higher than that of corn. Bean cakes are commonly used in feed and fertilizer. The existing bean cakes are basically processed by hands and aired naturally, the manual processing efficiency is low, the airing period is long, the bean cakes are easy to go moldy and deteriorate particularly in summer, and the bean cakes can only be used as fertilizers after going moldy and deteriorate, so that the value of products is reduced.
Disclosure of Invention
The invention mainly aims at the problems and provides a bean cake fertilizer production system and a bean cake fertilizer production method, which can effectively improve the bean cake fertilizer production efficiency, reduce the production period and avoid the bean cake fertilizer from mildewing.
The purpose of the invention is mainly realized by the following scheme: a bean cake fertilizer production system comprises a blanking device, a working platform with a station cylinder distributed at the edge, a stirring device, an extrusion device, a mechanical arm and a conveying device, wherein the working platform is a circular turntable and is driven by a driving motor; the stirring device comprises a stirring lifting rod, a stirring beam and a water pipe penetrating through the stirring lifting rod and the stirring beam, wherein a stirring motor is arranged at the free end of the stirring beam, the stirring motor is connected with stirring blades, and the outlets of the water pipe vertically correspond to the stirring blades; the extrusion device comprises an extrusion support and an extrusion beam, the free end of the extrusion beam is provided with an extruder, and a pressing block is connected to the extruder; the mechanical arm comprises a rotating support and a mechanical beam, and a pneumatic sucker is arranged at the free end of the mechanical beam; the input end of the conveying device is arranged close to the mechanical arm, and the conveying device comprises a rack, a conveying belt arranged on the rack and a drying box arranged on the rack. The soybean powder is put into the weighing hopper along the hopper, the balance scale is used for weighing the soybean powder on the valve plate, and after the specified weight is reached, the valve plate rotates to enable the soybean powder to fall into the station cylinder of the working platform. The driving motor drives the working platform to rotate, so that the station cylinder rotates to the stirring device along with the working platform. The stirring lifting rod drives the stirring beam to descend, the stirring blades extend into the soybean flour in the station cylinder, water is conveyed into the station cylinder through the water pipe, and the stirring motor drives the stirring blades to stir in a rotating mode during water conveying. After the stirring is finished, the driving motor drives the working platform to continue rotating, the station cylinder reaches the extruding device, the extruder drives the pressing block to extrude the pressing block into the station cylinder, and the stirred bean flour is extruded into the bean cake. After extrusion is completed, the driving motor drives the working platform to continue rotating, the station cylinder reaches the mechanical arm, the ejection cylinder ejects the bean cakes upwards, meanwhile, the pneumatic sucker is used for adsorbing the bean cakes, the rotating support rotates to drive the mechanical arm to rotate, and the bean cakes adsorbed by the pneumatic sucker are rotated to the conveying belt. The bean cakes are conveyed by the conveying belt and dried and recovered by the drying box along the conveying belt. The whole system can realize automatic production, improve production efficiency, reduce production period, unify the weight and water distribution ratio of the bean cakes, ensure the integral production quality, finally realize drying and avoid mildewing.
Preferably, an ejection cylinder for ejecting the bean cake fertilizer upwards is arranged at the position, close to the mechanical arm, of the bottom surface of the working platform. After the bean cake fertilizer is extruded, the bean cake fertilizer is ejected out through the ejection cylinder, so that the pneumatic sucking disc can adsorb the bean cake fertilizer conveniently.
Preferably, the weighing hopper comprises a hopper body, a valve plate arranged in the hopper body and a balance scale connected with the valve plate. The weight of the bean powder can be limited by the balance, and the proportion of each bean cake fertilizer is ensured to be approximately the same.
Preferably, the water pipe is provided with a water control electromagnetic valve. The water pipe is provided with a water control electromagnetic valve, and the water distribution ratio can be controlled through the water control electromagnetic valve.
Preferably, the squeezer is a linear motor, and an output shaft of the squeezer and the pressing block are eccentrically arranged. The extruder is linear electric motor, and linear electric motor drives the briquetting and rotates and feed, when the briquetting fed extrusion bean cake, through eccentric settings for the briquetting is eccentric rotatory, makes a station section of thick bamboo small amplitude rock at the rotatory in-process of extrusion, guarantees that bean cake fertilizer can have less clearance with a station section of thick bamboo inner wall after the extrusion is accomplished, appears when avoiding ejecting with the adhesion of station section of thick bamboo wall.
A production method of the bean cake fertilizer production system comprises the following steps: 1) putting the bean flour into a weighing hopper along a hopper, weighing the bean flour on a valve plate by using a balance scale, and enabling the bean flour to fall into a station cylinder of a working platform by rotating the valve plate after the specified weight is reached; 2) the driving motor drives the working platform to rotate, so that the station cylinder rotates to the stirring device along with the working platform; 3) the stirring lifting rod drives the stirring beam to descend, the stirring blade extends into the soybean flour in the station cylinder, water is conveyed into the station cylinder through the water pipe, and the stirring motor drives the stirring blade to rotate and stir while water is conveyed; 4) after stirring is finished, the driving motor drives the working platform to continue rotating, the station cylinder reaches the extrusion device, the extruder drives the pressing block to extrude the pressing block into the station cylinder, and the stirred bean flour is extruded into bean cakes; 5) after extrusion is completed, the driving motor drives the working platform to continue rotating, the station cylinder reaches the mechanical arm, the ejection cylinder ejects the bean cakes upwards, meanwhile, the pneumatic sucker is used for adsorbing the bean cakes, the rotating bracket rotates to drive the mechanical arm to rotate, and the bean cakes adsorbed by the pneumatic sucker are rotated to the conveying belt; 6) the bean cakes are conveyed by the conveying belt and dried and recovered by the drying box along the conveying belt.
Therefore, the bean cake fertilizer production system and the production method thereof have the following advantages: the whole system can realize automatic production, improve production efficiency, reduce production period, unify the weight and water distribution ratio of the bean cakes, ensure the integral production quality, finally realize drying and avoid mildewing.
Drawings
FIG. 1 is a schematic diagram of the present invention;
FIG. 2 is a schematic structural diagram of a soybean cake fertilizer production place in the invention.
Illustration of the drawings: 1-hopper, 2-weighing hopper, 3-valve plate, 4-balance, 5-material control solenoid valve, 6-stirring device, 61-stirring lifting rod, 62-stirring beam, 63-stirring motor, 64-stirring blade, 65-water control solenoid valve, 66-water pipe, 7-extruding device, 71-extruding bracket, 72-extruding beam, 73-extruder, 74-briquetting, 8-mechanical arm, 81-rotating bracket, 82-mechanical beam, 83-pneumatic suction cup, 84-ejection cylinder, 9-conveying device, 91-frame, 92-conveyor belt, 10-drying box and 11-working platform.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
Example 1: as shown in fig. 1 and 2, the bean cake fertilizer production system comprises a blanking device, a working platform 11 with a station cylinder distributed at the edge, a stirring device 6, an extrusion device 7, a mechanical arm 8 and a conveying device 9, wherein the working platform is a circular turntable and is driven by a driving motor, the blanking device vertically corresponds to the edge of the working platform, the stirring device, the extrusion device and the mechanical arm are distributed around the working platform, the blanking device comprises a hopper 1 and a weighing hopper 2 which are coaxially arranged, and a material control electromagnetic valve 5 is arranged at the bottom of the weighing hopper; the stirring device comprises a stirring lifting rod 61, a stirring beam 62 and a water pipe 66 penetrating through the stirring lifting rod and the stirring beam, wherein the free end of the stirring beam is provided with a stirring motor 63, the stirring motor is connected with a stirring blade 64, and the outlet of the water pipe vertically corresponds to the stirring blade; the extrusion device comprises an extrusion support 71 and an extrusion beam 72, the free end of the extrusion beam is provided with an extruder 73, and a pressing block 74 is connected on the extruder; the mechanical arm comprises a rotating bracket 81 and a mechanical beam 82, and a pneumatic suction cup 83 is arranged at the free end of the mechanical beam; the input end of the conveying device is arranged close to the mechanical arm, and the conveying device comprises a rack 91, a conveying belt 92 arranged on the rack and a drying box 10 arranged on the rack. An ejection cylinder 84 for ejecting the bean cake fertilizer upwards is arranged at the position, close to the mechanical arm, of the bottom surface of the working platform. The weighing hopper comprises a hopper body, a valve plate 3 arranged in the hopper body and a balance scale 4 connected with the valve plate. A water control solenoid valve 65 is arranged on the water pipe. The squeezer is a linear motor, and an output shaft of the squeezer and the pressing block are eccentrically arranged.
A production method of the bean cake fertilizer production system comprises the following steps: 1) putting the bean flour into a weighing hopper along a hopper, weighing the bean flour on a valve plate by using a balance scale, and enabling the bean flour to fall into a station cylinder of a working platform by rotating the valve plate after the specified weight is reached; 2) the driving motor drives the working platform to rotate, so that the station cylinder rotates to the stirring device along with the working platform; 3) the stirring lifting rod drives the stirring beam to descend, the stirring blade extends into the soybean flour in the station cylinder, water is conveyed into the station cylinder through the water pipe, and the stirring motor drives the stirring blade to rotate and stir while water is conveyed; 4) after stirring is finished, the driving motor drives the working platform to continue rotating, the station cylinder reaches the extrusion device, the extruder drives the pressing block to extrude the pressing block into the station cylinder, and the stirred bean flour is extruded into bean cakes; 5) after extrusion is completed, the driving motor drives the working platform to continue rotating, the station cylinder reaches the mechanical arm, the ejection cylinder ejects the bean cakes upwards, meanwhile, the pneumatic sucker is used for adsorbing the bean cakes, the rotating bracket rotates to drive the mechanical arm to rotate, and the bean cakes adsorbed by the pneumatic sucker are rotated to the conveying belt; 6) the bean cakes are conveyed by the conveying belt and dried and recovered by the drying box along the conveying belt.
The whole system can realize automatic production, improve production efficiency, reduce production period, unify the weight and water distribution ratio of the bean cakes, ensure the integral production quality, finally realize drying and avoid mildewing. After the bean cake fertilizer is extruded, the bean cake fertilizer is ejected out through the ejection cylinder, so that the pneumatic sucking disc can adsorb the bean cake fertilizer conveniently. The weight of the bean powder can be limited by the balance, and the proportion of each bean cake fertilizer is ensured to be approximately the same. The water pipe is provided with a water control electromagnetic valve, and the water distribution ratio can be controlled through the water control electromagnetic valve. The extruder is linear electric motor, and linear electric motor drives the briquetting and rotates and feed, when the briquetting fed extrusion bean cake, through eccentric settings for the briquetting is eccentric rotatory, makes a station section of thick bamboo small amplitude rock at the rotatory in-process of extrusion, guarantees that bean cake fertilizer can have less clearance with a station section of thick bamboo inner wall after the extrusion is accomplished, appears when avoiding ejecting with the adhesion of station section of thick bamboo wall.
It should be understood that this example is only for illustrating the present invention and is not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
Claims (6)
1. A bean cake fertilizer production system is characterized by comprising a blanking device, a working platform with a station cylinder distributed at the edge, a stirring device, an extrusion device, a mechanical arm and a conveying device, wherein the working platform is a circular turntable and is driven by a driving motor, the blanking device vertically corresponds to the edge of the working platform, the stirring device, the extrusion device and the mechanical arm are distributed around the working platform, the blanking device comprises a hopper and a weighing hopper which are coaxially arranged, and a material control electromagnetic valve is arranged at the bottom of the weighing hopper; the stirring device comprises a stirring lifting rod, a stirring beam and a water pipe penetrating through the stirring lifting rod and the stirring beam, wherein a stirring motor is arranged at the free end of the stirring beam, the stirring motor is connected with stirring blades, and the outlets of the water pipe vertically correspond to the stirring blades; the extrusion device comprises an extrusion support and an extrusion beam, the free end of the extrusion beam is provided with an extruder, and a pressing block is connected to the extruder; the mechanical arm comprises a rotating support and a mechanical beam, and a pneumatic sucker is arranged at the free end of the mechanical beam; conveyor's input is close to the arm setting, and conveyor includes the frame, sets up conveyer belt in the frame, sets up the stoving case in the frame, and the squeezer is linear electric motor, and linear electric motor drives the briquetting and rotates and feed, and when the briquetting fed extrusion bean cake, through eccentric settings for the briquetting is eccentric rotatory, makes a station section of thick bamboo a small margin rock in extrusion rotation process.
2. The soybean cake fertilizer production system as claimed in claim 1, wherein an ejection cylinder for ejecting the soybean cake fertilizer upwards is arranged at a position of the bottom surface of the working platform close to the mechanical arm.
3. The soybean cake fertilizer production system of claim 1, wherein the weighing hopper comprises a hopper body, a valve plate arranged in the hopper body and a balance scale connected with the valve plate.
4. The soybean cake fertilizer production system as claimed in claim 1, 2 or 3, wherein a water control solenoid valve is provided on the water pipe.
5. The soybean cake fertilizer production system as claimed in claim 1, 2 or 3, wherein the extruder is a linear motor, and an output shaft of the extruder is eccentrically arranged with the pressing block.
6. A production method of the soybean cake fertilizer production system as claimed in any one of claims 1 to 5, characterized by comprising: 1) putting the bean flour into a weighing hopper along a hopper, weighing the bean flour on a valve plate by using a balance scale, and enabling the bean flour to fall into a station cylinder of a working platform by rotating the valve plate after the specified weight is reached; 2) the driving motor drives the working platform to rotate, so that the station cylinder rotates to the stirring device along with the working platform; 3) the stirring lifting rod drives the stirring beam to descend, the stirring blade extends into the soybean flour in the station cylinder, water is conveyed into the station cylinder through the water pipe, and the stirring motor drives the stirring blade to rotate and stir while water is conveyed; 4) after stirring is finished, the driving motor drives the working platform to continue rotating, the station cylinder reaches the extrusion device, the extruder drives the pressing block to extrude the pressing block into the station cylinder, and the stirred bean flour is extruded into bean cakes; 5) after extrusion is completed, the driving motor drives the working platform to continue rotating, the station cylinder reaches the mechanical arm, the ejection cylinder ejects the bean cakes upwards, meanwhile, the pneumatic sucker is used for adsorbing the bean cakes, the rotating bracket rotates to drive the mechanical arm to rotate, and the bean cakes adsorbed by the pneumatic sucker are rotated to the conveying belt; 6) the bean cakes are conveyed by the conveying belt and dried and recovered by the drying box along the conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711140196.4A CN107840686B (en) | 2017-11-16 | 2017-11-16 | Bean cake fertilizer production system and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711140196.4A CN107840686B (en) | 2017-11-16 | 2017-11-16 | Bean cake fertilizer production system and production method thereof |
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| Publication Number | Publication Date |
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| CN107840686A CN107840686A (en) | 2018-03-27 |
| CN107840686B true CN107840686B (en) | 2021-03-23 |
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| CN201711140196.4A Active CN107840686B (en) | 2017-11-16 | 2017-11-16 | Bean cake fertilizer production system and production method thereof |
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| CN109395915B (en) * | 2018-10-11 | 2022-05-13 | 上海船舶工艺研究所(中国船舶工业集团公司第十一研究所) | Conveying device for high-viscosity materials with low flowing property and using method |
| CN114751775B (en) * | 2022-06-10 | 2022-09-02 | 广东省农业科学院动物科学研究所 | Pig house excrement and urine processing apparatus |
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| CN203200195U (en) * | 2013-03-25 | 2013-09-18 | 福建美地农业科技发展有限公司 | Extruding granulation production system for organic fertilizer |
| CN205611658U (en) * | 2015-12-31 | 2016-10-05 | 衢州职业技术学院 | Full -automatic tea biscuit make -up machine |
| CN105600379B (en) * | 2016-03-18 | 2017-07-25 | 浙江万丰科技开发股份有限公司 | One kind automation powder mixture ratio briquetting working cell |
| CN106723132B (en) * | 2016-11-18 | 2019-02-15 | 浙江农林大学 | The removal device and its removal technique of chestnut spiny involucre |
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