CN107790284A - A kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment - Google Patents

A kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment Download PDF

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Publication number
CN107790284A
CN107790284A CN201711035705.7A CN201711035705A CN107790284A CN 107790284 A CN107790284 A CN 107790284A CN 201711035705 A CN201711035705 A CN 201711035705A CN 107790284 A CN107790284 A CN 107790284A
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CN
China
Prior art keywords
wiping
scum
slurry
gripping
pusher
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CN201711035705.7A
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Chinese (zh)
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宋当建
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Individual
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Individual
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Priority to CN201711035705.7A priority Critical patent/CN107790284A/en
Publication of CN107790284A publication Critical patent/CN107790284A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/30Combinations with other devices, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • B01F35/754Discharge mechanisms characterised by the means for discharging the components from the mixer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens

Abstract

The present invention relates to a kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment, including support, mud stirring device, slurry conveying device, rod magnet, gripping manipulator, mobile deironing apparatus, scum conveying drying unit and scum screening plant;Described mud stirring device is located on the right side of slurry conveying device, rod magnet lay out in parallel is in slurry conveying device, gripping manipulator is arranged on top on the left of mobile deironing apparatus, mobile deironing apparatus is located at immediately ahead of mud stirring device, scum conveying drying unit is located at mobile deironing apparatus lower right-hand side opening position, and scum screening plant is arranged on immediately ahead of scum conveying drying unit.The present invention has the functions such as the stirring of porcelain insulator materials, slurry transportation, the gripping of rod magnet, mobile iron removaling, scum conveying drying and scum screening, porcelain insulator materials processing early stage and scum can be recycled, it is vdiverse in function, automaticity is high, improves the production efficiency of porcelain insulator.

Description

A kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment
It is the Application No. 201710025585.6 submitted on January 13rd, 2017 applying date that the application, which is, entitled A kind of divisional application of the Chinese patent application of high-voltage fence line porcelain insulator slurry iron-removing equipment.
Technical field
The present invention relates to electric insulator processing Aided Machine field, specifically a kind of multifunctional high pressure power network electric power Porcelain insulator slurry iron-removing equipment.
Background technology
Insulator is a kind of special insulation control, can be played an important role in overhead transmission line, between one's early years absolutely Edge is used for electric pole, and the one end for being slowly developed in high type high-tension bus-bar connection tower has hung the insulator of many plate-likes, and it is In order to increase creep age distance, generally it is made up of glass or ceramics, is just insulator, insulator should not be born due to environment and electricity Lotus condition change caused by various electromechanical stress and fail, otherwise insulator would not produce great effect, will damage The use of evil whole piece circuit and service life;What insulator was typically commonly used has ceramic insulator, glass fiber reinforced plastic insulator, composite insulation Son and semiconducting insulation.
Porcelain insulator is most a kind of insulators at present, and the main material that porcelain insulator makes is mud, But the mud as porcelain insulator shaping needs to need in mud to contain by specially treated, the mud of porcelain insulator There is fine metal to be removed, wherein fine metal content highest is exactly ferrous components, at present for this block of slurry iron-removing technique All it is much to use the artificial suction iron that carries out to handle operation, and is handled for the scum of sucking-off without subsequent recovery, not only mud removes Iron process occupies a large amount of labours, and de-ironing efficiency is low, and is utilized to suctioning out scum non-recovery, causes the wasting of resources. In consideration of it, the invention provides a kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment.
The content of the invention
In order to make up the deficiencies in the prior art, the invention provides a kind of multifunctional high pressure power network electric power porcelain insulator mud Starch equipment for removing ferric ion.
The present invention to be solved its technical problem and use following technical scheme to realize.
A kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment, including support, mud stirring device, mud Starch conveying device, rod magnet, gripping manipulator, mobile deironing apparatus, scum conveying drying unit and scum screening plant;Institute The mud stirring device stated is located on the right side of slurry conveying device, and mud stirring device lower end is fixed on support, rod magnet For lay out in parallel in slurry conveying device, gripping manipulator is arranged on top on the left of mobile deironing apparatus, mobile deironing apparatus position Immediately ahead of mud stirring device, and mobile deironing apparatus is arranged side by side with slurry conveying device, scum conveying drying unit position In mobile deironing apparatus lower right-hand side opening position, scum screening plant is arranged on immediately ahead of scum conveying drying unit.
Further, described mud stirring device includes tank diameter, stirring motor, agitating shaft and discharging mechanism;Described Tank diameter is the square frame structure of upper end open, offers discharge gate on rear side of tank diameter bottom face, stirring motor, which is fixed on, to be stirred Mix on front side of groove, agitating shaft is located inside tank diameter, and one end of the mixing shaft is connected with the output shaft of stirring motor, the agitating shaft other end It is arranged on by bearing on tank diameter rear wall, discharging mechanism is arranged on immediately below the discharge gate on rear side of tank diameter bottom face;Institute The discharging mechanism stated includes discharge baffle, discharging elevating lever and discharging jacking block;Described discharge baffle is strip structure, discharging Elevating lever is located at the front and rear sides of discharge baffle, and discharging elevating lever upper end is connected with tank diameter bottom face, discharged under elevating lever End is connected with discharging jacking block, and discharging jacking block is connected in the T-type structure to stand upside down, discharging jacking block upper end with discharge baffle;Mud Agitating device is mainly used in stirring into mud after adding water to the soil of porcelain insulator shaping, and it uses multiaxis to stir side by side The mode mixed, stirring efficiency is high, while discharging mechanism can realize vertical automation discharge, convenient and swift, is not in that discharging is stifled The situation of plug.
Further, described slurry conveying device includes slurry storage tank, grouting pump, pulp-inlet pipe, grout outlet and defeated slurry tank;Institute Storage pulpboard is provided with the left of the slurry storage tank upper end stated, grouting pump is arranged on storage pulpboard, and pulp-inlet pipe one end is placed in slurry storage tank, The pulp-inlet pipe other end is connected through the storage pulpboard on the left of slurry storage tank upper end with the stock inlet of grouting pump, and grout outlet one end is arranged on On the grout outlet of grouting pump, the grout outlet other end is placed in defeated slurry tank, and defeated slurry tank is the square of upper end open lower end closed Shape structure, and defeated slurry front of the slot offers slurry outlet;Slurry conveying device is used for the slurry transportation after stirring to defeated slurry In hopper, conveying mud, slurry transportation power foot, conveying capacity stabilization are carried out using grouting pump.
Further, described gripping manipulator include displacement motor, rotate arm support, gripping push rod, lifting pallet, gripping lead To bar, guide spring, gripping claw, gripping bayonet lock, opening and closing push rod and opening and closing hinge;The described Z-shaped structure of rotation arm support, turn Swing arm frame lower end is connected with displacement motor output shaft, and gripping push rod is between rotating arm support and lifting pallet, and gripping pushes away Bar upper end is connected with rotating arm support upper end, and gripping push rod lower end is connected with lifting pallet upper surface, lifting pallet lower surface On be provided with gripping ear mount, gripping guide rod positioned at the left and right sides of gripping push rod, guide spring around being enclosed on gripping guide rod, It is two to grip claw quantity, gripping claw left and right sides below lifting pallet, gripping claw upper end by grip bayonet lock with Gripping ear mount on lifting pallet lower surface is connected, and is provided with arc-shaped slot at the medium position of gripping claw lower end, opening and closing push away Bar is in tilted layout between gripping claw and lifting pallet, and opening and closing push rod upper end is connected by opening and closing hinge with lifting pallet Connect, opening and closing push rod lower end is connected by opening and closing hinge with gripping claw madial wall;By conjugating motor gripping can be driven to block The rotary motion of pawl in the horizontal plane, the elevating movement of gripping claw on the vertical plane can be driven by gripping push rod, is passed through Opening and closing push rod can control the opening and closing of gripping claw, so as to which rod magnet is gripped and discharged, gripping machinery Hand can carry out the motion in the common two-freedom direction of a translation one rotation in space, move fast and flexible, and capture release stability Height, can quickly it be gripped to inhaling the rod magnet for having iron tramp in mud.
Further, described mobile deironing apparatus includes walking mechanism, Wiping mechanism and pusher;Described cleaning machine Structure is located above walking mechanism, and pusher is fixed on immediately ahead of Wiping mechanism;Described walking mechanism includes mobile platform, master Dynamic motor, driving shaft, driving wheel, drive pulley, driven pulley, transmission belt, driven shaft, driven pulley and walking guide rail;Institute The active motor stated is twin shaft output motor, and active motor is arranged on immediately below mobile platform, driving shaft one end and active motor Output shaft be connected, the driving shaft other end is provided with driving wheel, and drive pulley is fixed at driving shaft medium position, driven It is attached between belt pulley and drive pulley using transmission belt, driven pulley is arranged on driven shaft, driven shaft both ends Driven pulley is separately installed with, driven pulley and driving wheel are installed in walking guide rail;Walking mechanism is used to move deironing apparatus Front and rear walking, and will not be shifted in walking process, it is reliable and stable.
Further, described Wiping mechanism includes wiping support, driving motor, turn-screw, wiping slide, supporting bracket Frame, conversion motor, rotating disk, wiping block, push rod is wiped, wipes hinge, wipes and ships and resell on another market and limit spring;Described wiping support The left and right sides is respectively symmetrically provided with wiping ear mount, shifting sledge is provided between wiping ear mount, shifting sledge front is side by side Directive slide track is provided with, driving motor is fixed on wiping support, and turn-screw one end is connected with driving motor output shaft, is passed The dynamic leading screw other end is connected with the wiping ear mount on wiping support, is provided with the middle part of wiping slide and peace is engaged with turn-screw The internal thread hole of dress, the wiping chute that slide bottom is provided with the installation that matches with shifting sledge is wiped, Support bracket rear end is fixed On slide is wiped, Support bracket front end is arranged on directive slide track, and Support bracket front end is provided with socket, is offered in socket Deep-slotted chip breaker, conversion motor rear end, which is fixed on, to be wiped on slide front end face, and rotating disk is provided with the output shaft of conversion motor front end, Lower end is provided with rotation ear mount on front side of rotating disk, wipes push rod and is in tilted layout between rotating disk and wiping block, wipes push rod two End is connected with rotating disk and wiping block respectively by wiping hinge, on front side of wiping block and rotating disk between the rotation ear mount of lower end Shipped and resell on another market and be connected using wiping, limit spring is respectively symmetrically at left and right sides of wiping push rod, and limit spring one end and rotation Disk is connected, and the limit spring other end is connected with wiping block;It is arranged vertically between described wiping block and rotating disk, wiping block Upper end is provided with T-shaped plate, and wiping block lower end is provided with reciprocal cleaning block, and semicircle reciprocal neck, semicircle are offered in reciprocal cleaning block Semicircle flexible gasket is nested with the reciprocal neck of shape;The upward reclining of wiping block is driven by the contractile motion for wiping push rod, when When the rod magnet of gripping manipulator gripping is reached below wiping block, the stretching routine by wiping push rod drives wiping block downward Upset, when the reciprocal neck of the semicircle on wiping block fits with rod magnet, stop wiping the motion of push rod, pass through transmission The positive and negative rotation of motor drives the positive and negative rotation of turn-screw, so as to realize that the left and right for wiping slide moves back and forth, and then will inhale The scum on rod magnet upper surface with scum, which pushes away, to be fallen in pusher groove, is then driven by wiping the contractile motion of push rod The upward reclining of wiping block, and the rotation of rotating disk is driven by the rotation of conversion motor simultaneously, so as to which wiping block is rotated into 180 Degree, wiping block is driven to be flipped up by the stretching routine for wiping push rod, when the reciprocal neck of semicircle and rod on wiping block When magnet fits, stop wiping the motion of push rod, moved back and forth by the left and right for wiping slide, so as to which scum will be adsorbed with Scum on rod magnet lower surface, which pushes away, to be fallen in pusher groove, completes the mistake for pushing away the scum in rod magnet whole surface to fall Journey.
Further, described pusher includes pusher groove, pusher rack, scraping wings, pusher motor and pusher gear;Institute The pusher groove right-hand end stated is provided with blow tank, and pusher rack is fixed on pusher groove front side side by side, and scraping wings upper end is provided with Fixed seat, scraping wings lower end are provided with inclination push pedal, and scraping wings is arranged in pusher groove, and pusher motor is fixed on scraping wings upper end Fixed seat on, pusher gear is installed on pusher motor output shaft, is meshed between pusher gear and pusher rack;By pushing away Expect that the rotation of motor drives the rotation of material pushing tooth wheel, pusher gear drives pusher plate level to move with pusher rack by gear motion It is dynamic, so as to which the scum in pusher groove is pushed on scum conveying drying unit.
Further, described scum conveying drying unit include transfer gantry, feeder motor, conveying driving wheel, conveying from Driving wheel, conveying continuous belt, scum conveyer belt and electrical bar;Upper end is provided with the U-shaped installation of handstand in the middle part of described transfer gantry Frame, the transverse width of the U-shaped mounting bracket of handstand and the transverse width of transfer gantry etc. are big, and feeder motor is located at outside transfer gantry Side, conveying driving wheel are connected with feeder motor output shaft, convey and use conveying continuous belt between driving wheel and conveying driven pulley It is attached, conveying driven pulley is connected with scum conveyer belt, and the transverse width of scum conveyer belt is slightly less than the horizontal stroke of transfer gantry To width, electrical bar is arranged in the U-shaped mounting bracket that upper end is stood upside down in the middle part of transfer gantry, and electrical bar is in gridiron;Iron Slag conveying drying unit is mainly used in being conveyed the scum under melt and dissolved state, and using electrical bar to the iron in course of conveying Slag is dried so that scum turns into the powdered of drying.
Further, described scum screening plant includes screening bearing, vibratory sieve, vibration side chain, one-level material collecting box and two Level material collecting box;Bayonet socket is offered in the middle part of described screening bearing, vibratory sieve is directly over screening bearing, and vibratory sieve left and right sides The height on side increases successively from front to back, and for vibration side chain between screening bearing and vibratory sieve, vibratory sieve front end is openning shape State, screening hole is offered on vibratory sieve bottom face, one-level material collecting box is arranged at the bayonet socket in the middle part of screening bearing, and one-level is gathered materials The height of box is less than the height of the bayonet socket in the middle part of screening bearing, and two level material collecting box is arranged in front of vibratory sieve;Described vibration branch Chain includes shake table, fixed station, vibration expansion link, upper hinge and lower hinge, and vibrates the number of expansion link, upper hinge and lower hinge Amount is four;Between shake table and fixed station, shake table is located at directly over fixed station described vibration expansion link, and vibration is stretched Contracting bar upper end is connected by upper hinge with shake table, and vibration expansion link lower end is connected by lower hinge with fixed station;Vibration Side chain uses the parallel institution of 4-RPR forms, and it can carry out the fortune that a translation two rotates three degree of freedom direction altogether in space It is dynamic, and bearing capacity is strong, kinetic stability is high, vibratory sieve can be driven to move by vibrating side chain, so as to the scum after drying Carry out screening process.
Compared with prior art, the present invention has advantages below:
(1) present invention has the stirring of porcelain insulator materials, slurry transportation, the gripping of rod magnet, mobile iron removaling, scum defeated The function such as drying and scum screening is sent, porcelain insulator materials processing early stage and scum can be recycled, it is vdiverse in function, automatically Change degree is high, improves the production efficiency of porcelain insulator.
(2) mud stirring device of the invention is mainly used in stirring into after adding water to the soil of porcelain insulator shaping Mud, and it by the way of multiaxis stirs side by side, stirring efficiency is high, while discharging mechanism can realize vertical automation discharge, It is convenient and swift, be not in the situation of discharge blockage.
(3) slurry conveying device of the invention is used in the slurry transportation after stirring to defeated slurry tank, using grouting pump Carry out conveying mud, slurry transportation power foot, conveying capacity stabilization.
(4) gripping manipulator of the invention can carry out the motion in the common two-freedom direction of a translation one rotation, fortune in space Dynamic fast and flexible, and release stability height is captured, can quickly it be gripped to inhaling the rod magnet for having iron tramp in mud.
(5) mobile deironing apparatus of the invention has walking, mobile wiping iron removaling and pusher function, by converting indexing point The other rod magnet upper and lower surface for having iron tramp to suction carries out scum removal, quick and convenient and good iron removal effect.
(6) scum of the invention conveying drying unit is mainly used in being conveyed the scum under melt and dissolved state, and uses Electrical bar is dried to the scum in course of conveying so that scum turns into the powdered of drying.
(7) scum screening plant of the invention can carry out the fortune that a translation two rotates three degree of freedom direction altogether in space It is dynamic, and bearing capacity is strong, kinetic stability is high, can carry out screening process to the scum after drying.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the dimensional structure diagram of the present invention;
Dimensional structure diagram when Fig. 2 is mud stirring device and slurry conveying device cooperation of the present invention is (from top to bottom See);
Dimensional structure diagram when Fig. 3 is mud stirring device and slurry conveying device cooperation of the present invention is (from the bottom up See);
Fig. 4 is the dimensional structure diagram of gripping manipulator;
Fig. 5 is the dimensional structure diagram (viewed from above) of the mobile deironing apparatus of the present invention;
Fig. 6 is the dimensional structure diagram (seeing from the bottom up) of the mobile deironing apparatus of the present invention;
Fig. 7 is dimensional structure diagram when Wiping mechanism and pusher of the present invention coordinate;
Fig. 8 is the dimensional structure diagram of Wiping mechanism of the present invention;
Fig. 9 is the dimensional structure diagram of pusher of the present invention;
Figure 10 is dimensional structure diagram when scum conveying drying unit and scum screening plant of the present invention coordinate;
Figure 11 is the dimensional structure diagram of scum screening plant of the present invention;
Figure 12 is the dimensional structure diagram of present invention vibration side chain.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below Conjunction is specifically illustrating, and the present invention is expanded on further.
As shown in Figures 1 to 12, a kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment, including support 1st, mud stirring device 2, slurry conveying device 3, rod magnet 4, gripping manipulator 5, mobile deironing apparatus 6, scum conveying are dried Equipment for drying 7 and scum screening plant 8;Described mud stirring device 2 is located at the right side of slurry conveying device 3, and mud stirring fills 2 lower ends are put to be fixed on support 1, the lay out in parallel of rod magnet 4 slurry transportation fill 2 put in, gripping manipulator 5 be arranged on movement The left side of deironing apparatus 6 top, mobile deironing apparatus 6 are located at the front of mud stirring device 2, and mobile deironing apparatus 6 and mud Conveying device 3 is arranged side by side, and scum conveying drying unit 7 is located at the mobile lower right-hand side opening position of deironing apparatus 6, scum screening dress Put 8 and be arranged on the front of scum conveying drying unit 7.
Described mud stirring device 2 includes tank diameter 21, stirring motor 22, agitating shaft 23 and discharging mechanism 24;It is described Tank diameter 21 be upper end open square frame structure, offer discharge gate, stirring motor 22 on rear side of the bottom face of tank diameter 21 The front side of tank diameter 21 is fixed on, agitating shaft 23 is located inside tank diameter 21, the one end of agitating shaft 23 and the output shaft of stirring motor 22 It is connected, the other end of agitating shaft 23 is arranged on the rear wall of tank diameter 21 by bearing, and discharging mechanism 24 is arranged on tank diameter 21 Immediately below discharge gate on rear side of bottom face;Described discharging mechanism 24 includes discharge baffle 241, discharging elevating lever 242 and discharging Jacking block 243;Described discharge baffle 241 is strip structure, and discharging elevating lever 242 is located at the front and rear sides of discharge baffle 241, The discharging upper end of elevating lever 242 is connected with the bottom face of tank diameter 21, and the discharging lower end of elevating lever 242 is connected with discharging jacking block 243, The jacking block 243 that discharges is connected in the T-type structure to stand upside down, the discharging upper end of jacking block 243 with discharge baffle 241;Mud agitating device 2 is main For stirring into mud after adding water to the soil of porcelain insulator shaping, and it is stirred by the way of multiaxis stirs side by side Efficiency high is mixed, while discharging mechanism 24 can realize vertical automation discharge, it is convenient and swift, be not in the situation of discharge blockage.
Described slurry conveying device 3 includes slurry storage tank 31, grouting pump 32, pulp-inlet pipe 33, grout outlet 34 and defeated slurry tank; Storage pulpboard is provided with the left of the described upper end of slurry storage tank 31, grouting pump 32 is arranged on storage pulpboard, and the one end of pulp-inlet pipe 33 is placed in In slurry storage tank 31, the other end of pulp-inlet pipe 33 is connected through the storage pulpboard on the left of the upper end of slurry storage tank 31 with the stock inlet of grouting pump 32 Connect, the one end of grout outlet 34 is arranged on the grout outlet of grouting pump 32, and the other end of grout outlet 34 is placed in defeated slurry tank, defeated slurry Groove is the rectangular configuration of upper end open lower end closed, and defeated slurry front of the slot offers slurry outlet;Slurry conveying device 3 is used for By in the slurry transportation after stirring to defeated slurry tank, conveying mud, slurry transportation power foot, conveying capacity are carried out using grouting pump 32 It is stable.
Described gripping manipulator 5 includes displacement motor 51, rotates arm support 52, gripping push rod 53, lifting pallet 54, gripping Guide rod 55, guide spring 56, gripping claw 57, gripping bayonet lock 58, opening and closing push rod 59 and opening and closing hinge 510;Described rotation 52 Z-shaped structure of arm support, rotate the lower end of arm support 52 and be connected with the displacement output shaft of motor 51, gripping push rod 53 is positioned at rotation arm support Between 52 and lifting pallet 54, and grip the upper end of push rod 53 and be connected with rotating the upper end of arm support 52, the gripping lower end of push rod 53 is with rising Drop pallet 54 upper surface is connected, and gripping ear mount is provided with lifting pallet 54 lower surface, and gripping guide rod 55 pushes away positioned at gripping The left and right sides of bar 53, for guide spring 56 around being enclosed on gripping guide rod 55, gripping claw 57 quantity is two, grips claw 57 In the lower section left and right sides of lifting pallet 54, the gripping upper end of claw 57 is by gripping bayonet lock 58 with lifting the folder on the lower surface of pallet 54 Take ear mount to be connected, grip and be provided with arc-shaped slot at the lower end medium position of claw 57, opening and closing push rod 59, which is in tilted layout, to be gripped Between claw 57 and lifting pallet 54, and the upper end of opening and closing push rod 59 is connected by opening and closing hinge 510 with lifting pallet 54, opening and closing The lower end of push rod 59 is connected by opening and closing hinge 510 with the gripping madial wall of claw 57;Gripping can be driven by conjugating motor 51 The rotary motion of claw 57 in the horizontal plane, by gripping push rod 53 lifting of gripping claw 57 on the vertical plane can be driven to transport It is dynamic, the opening and closing of gripping claw 57 can be controlled by opening and closing push rod 59, so as to which rod magnet 4 is gripped and released Put, gripping manipulator 5 can carry out the motion in the common two-freedom direction of a translation one rotation in space, move fast and flexible, and grab Take release stability high, can quickly be gripped to inhaling the rod magnet 4 for having iron tramp in mud.
Described mobile deironing apparatus 6 includes walking mechanism 61, Wiping mechanism 62 and pusher 63;Described cleaning machine Structure 62 is located at the top of walking mechanism 61, and pusher 63 is fixed on the front of Wiping mechanism 62;Described walking mechanism 61 includes Mobile platform 611, active motor 612, driving shaft 613, driving wheel 614, drive pulley 615, driven pulley 616, transmission Band 617, driven shaft 618, driven pulley 619 and walking guide rail 6110;Described active motor 612 is twin shaft output motor, actively Motor 612 is arranged on immediately below mobile platform 611, and the one end of driving shaft 613 is connected with the output shaft of active motor 612, actively The other end of axle 613 is provided with driving wheel 614, and drive pulley 615 is fixed at the medium position of driving shaft 613, driven pulley It is attached between 616 and drive pulley 615 using transmission belt 617, driven pulley 616 is arranged on driven shaft 618, from The both ends of moving axis 618 are separately installed with driven pulley 619, and driven pulley 619 and driving wheel 614 are installed in walking guide rail 6110;OK The front and rear walking that mechanism 61 is used to move deironing apparatus 6 is walked, and will not be shifted in walking process, it is reliable and stable.
Described Wiping mechanism 62 include wiping support 621, driving motor 622, turn-screw 623, wipe slide 624, Support bracket 625, conversion motor 626, rotating disk 627, wiping block 628, wiping push rod 629, wiping hinge 6210, wiping are shipped and resell on another market 6211 and limit spring 6212;The left and right sides of described wiping support 621 is respectively symmetrically provided with wiping ear mount, wipe ear mount it Between be provided with shifting sledge, directive slide track has been arranged side by side immediately ahead of shifting sledge, driving motor 622 is fixed on wiping support On 621, the one end of turn-screw 623 is connected with the output shaft of driving motor 622, the other end of turn-screw 623 and wiping support 621 On wiping ear mount be connected, wipe the middle part of slide 624 and be provided with the internal thread hole that installation is engaged with turn-screw 623, wipe The wiping chute that the bottom of slide 624 is provided with the installation that matches with shifting sledge is wiped, the rear end of Support bracket 625 is fixed on wiping slide On 624, the front end of Support bracket 625 is arranged on directive slide track, and the front end of Support bracket 625 is provided with socket, is offered in socket Deep-slotted chip breaker, the rear end of conversion motor 626, which is fixed on, to be wiped on the front end face of slide 624, is installed on the output shaft of the front end of conversion motor 626 There is rotating disk 627, the front side lower end of rotating disk 627 is provided with rotation ear mount, wipes push rod 629 and is in tilted layout in the He of rotating disk 627 Between wiping block 628, wipe the both ends of push rod 629 and be connected respectively with rotating disk 627 and wiping block 628 by wiping hinge 6210 Connect, being shipped and resell on another market between wiping block 628 and the rotation ear mount of the front side lower end of rotating disk 627 using wiping 629 is connected, limit spring 6210 respectively symmetrically positioned at the left and right sides of wiping push rod 629, and the one end of limit spring 6212 is connected with rotating disk 627, spacing The other end of spring 6212 is connected with wiping block 628;It is arranged vertically between described wiping block 628 and rotating disk 627, wiping block 628 upper ends are provided with T-shaped plate, and the lower end of wiping block 628 is provided with reciprocal cleaning block, and semicircle reciprocal card is offered in reciprocal cleaning block Groove, it is semicircle to be back and forth nested with semicircle flexible gasket on neck;Wiping block is driven by the contractile motion for wiping push rod 629 628 upward reclinings, when the rod magnet 4 that gripping manipulator 5 grips reaches 628 lower section of wiping block, by wiping push rod 629 Stretching routine drives wiping block 628 to downwardly turn over, when the reciprocal neck of semicircle on wiping block 628 fits with rod magnet 4 When, stop wiping the motion of push rod 629, the positive and negative rotation of turn-screw 623 driven by the positive and negative rotation of driving motor 622, So as to realize that the left and right for wiping slide 624 moves back and forth, and then the scum on the upper surface of rod magnet 4 for being adsorbed with scum is pushed away Fall in pusher groove 631, then drive 628 upward reclining of wiping block by wiping the contractile motion of push rod 629, and pass through simultaneously The rotation of conversion motor 622 drives the rotation of rotating disk 627, so as to which wiping block 628 is rotated into 180 degree, by wiping push rod 629 Stretching routine drive wiping block 628 to be flipped up, when the reciprocal neck of semicircle on wiping block 628 is affixed with rod magnet 4 During conjunction, stop wiping the motion of push rod 629, moved back and forth by the left and right for wiping slide 624, so as to which the rod of scum will be adsorbed with Scum on the lower surface of shape magnet 4, which pushes away, to be fallen in pusher groove 631, is completed and is pushed away by the scum in the whole surface of rod magnet 4 Process.
Described pusher 63 includes pusher groove 631, pusher rack 632, scraping wings 633, pusher motor 634 and pusher Gear 635;The described right-hand end of pusher groove 631 is provided with blow tank, and pusher rack 632 is fixed on the front side of pusher groove 631 side by side Side, the upper end of scraping wings 633 are provided with fixed seat, and the lower end of scraping wings 633 is provided with inclination push pedal, and scraping wings 633 is arranged on pusher In groove 631, pusher motor 634 is fixed in the fixed seat of the upper end of scraping wings 633, is provided with and is pushed away on the output shaft of pusher motor 634 Expect gear 635, be meshed between pusher gear 635 and pusher rack 632;Material pushing tooth is driven by the rotation of pusher motor 634 The rotation of wheel 635, pusher gear 635 drive scraping wings 633 to move horizontally with pusher rack 632 by gear motion, so that will Scum in pusher groove 631 is pushed on scum conveying drying unit 7.
Described scum conveying drying unit 7 include transfer gantry 71, feeder motor 72, conveying driving wheel 73, conveying from Driving wheel 74, conveying continuous belt 75, scum conveyer belt 76 and electrical bar 77;The described middle part upper end of transfer gantry 71 is provided with handstand U-shaped mounting bracket, the transverse width of the U-shaped mounting bracket of handstand and the transverse width of transfer gantry 71 etc. are big, feeder motor 72 In the outside of transfer gantry 71, conveying driving wheel 73 is connected with the output shaft of feeder motor 72, and conveying driving wheel 73 is driven with conveying It is attached between wheel 74 using conveying continuous belt 75, conveying driven pulley 74 is connected with scum conveyer belt 76, scum conveyer belt 76 transverse width is slightly less than the transverse width of transfer gantry 71, and electrical bar 77 is arranged on what the middle part upper end of transfer gantry 71 was stood upside down In U-shaped mounting bracket, and electrical bar 77 is in gridiron;Scum conveying drying unit 7 is mainly used in the iron under melt and dissolved state Slag is conveyed, and the scum in course of conveying is dried using electrical bar 77 so that scum turns into the powdered of drying.
Described scum screening plant 8 includes screening bearing 81, vibratory sieve 82, vibration side chain 83, the and of one-level material collecting box 84 Two level material collecting box 85;The described middle part of screening bearing 81 offers bayonet socket, and vibratory sieve 82 shakes directly over screening bearing 81 The height of 82 or so sides of dynamic sieve increases successively from front to back, and vibration side chain 83 is located between screening bearing 81 and vibratory sieve 82, The front end of vibratory sieve 82 is open state, and screening hole is offered on the bottom face of vibratory sieve 82, and one-level material collecting box 84 is arranged on screening branch At the bayonet socket at the middle part of seat 81, and the height of one-level material collecting box 84 is less than the height of the bayonet socket at the middle part of screening bearing 81, and two level is gathered materials Box 85 is arranged on the front of vibratory sieve 82;Described vibration side chain 83 include shake table 831, fixed station 832, vibration expansion link 833, Upper hinge 834 and lower hinge 835, and the quantity for vibrating expansion link 833, upper hinge 834 and lower hinge 835 is four;Described Expansion link 833 is vibrated between shake table 831 and fixed station 832, and shake table 831 is located at directly over fixed station 832, and vibration is stretched The upper end of contracting bar 833 is connected by upper hinge 834 with shake table 831, and the vibration lower end of expansion link 833 is by lower hinge 835 and admittedly Determine platform 832 to be connected;Parallel institution of the side chain 83 using 4-RPR forms is vibrated, it can carry out a translation two in space and rotate The motion in three degree of freedom direction altogether, and bearing capacity is strong, kinetic stability is high, and vibratory sieve 82 can be driven by vibrating side chain 83 Motion, so as to carry out screening process to the scum after drying.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should Understand, the present invention is not limited to the above embodiments, and the description in above-described embodiment and specification simply illustrates the present invention Principle, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, and these change and changed Enter all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent Define.

Claims (5)

  1. A kind of 1. multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment, it is characterised in that:Stirred including support, mud Mix device, slurry conveying device, rod magnet, gripping manipulator, mobile deironing apparatus, scum conveying drying unit and scum sieve Separating device;Described mud stirring device is located on the right side of slurry conveying device, and mud stirring device lower end is fixed on support, For rod magnet lay out in parallel in slurry conveying device, gripping manipulator is arranged on top on the left of mobile deironing apparatus, and movement removes Iron device is located at immediately ahead of mud stirring device, and mobile deironing apparatus is arranged side by side with slurry conveying device, and scum conveying is dried Equipment for drying is located at mobile deironing apparatus lower right-hand side opening position, before scum screening plant is arranged on scum conveying drying unit just Side;Wherein:
    Described mud stirring device includes tank diameter, stirring motor, agitating shaft and discharging mechanism;Described tank diameter is upper end The square frame structure of opening, tank diameter bottom face rear side offer discharge gate, and stirring motor is fixed on front side of tank diameter, stirring Inside tank diameter, one end of the mixing shaft is connected axle position with the output shaft of stirring motor, and the agitating shaft other end is installed by bearing On tank diameter rear wall, discharging mechanism is arranged on immediately below the discharge gate on rear side of tank diameter bottom face;
    Described slurry conveying device includes slurry storage tank, grouting pump, pulp-inlet pipe, grout outlet and defeated slurry tank;Described slurry storage tank Storage pulpboard is provided with the left of upper end, grouting pump is arranged on storage pulpboard, and pulp-inlet pipe one end is placed in slurry storage tank, and pulp-inlet pipe is another End is connected through the storage pulpboard on the left of slurry storage tank upper end with the stock inlet of grouting pump, and grout outlet one end is arranged on going out for grouting pump Starch on mouth, the grout outlet other end is placed in defeated slurry tank, and defeated slurry tank is the rectangular configuration of upper end open lower end closed, and defeated Slurry front of the slot offers slurry outlet;
    Described mobile deironing apparatus includes walking mechanism, Wiping mechanism and pusher;Described Wiping mechanism is positioned at walking Above mechanism, pusher is fixed on immediately ahead of Wiping mechanism;Described walking mechanism includes mobile platform, active motor, master Moving axis, driving wheel, drive pulley, driven pulley, transmission belt, driven shaft, driven pulley and walking guide rail;Described active electricity Machine is twin shaft output motor, and active motor is arranged on immediately below mobile platform, driving shaft one end and the output shaft phase of active motor Connection, the driving shaft other end are provided with driving wheel, and drive pulley is fixed at driving shaft medium position, driven pulley and master It is attached between dynamic belt pulley using transmission belt, driven pulley is arranged on driven shaft, and driven shaft both ends are separately installed with Driven pulley, driven pulley and driving wheel are installed in walking guide rail;
    Described gripping manipulator includes displacement motor, rotates arm support, gripping push rod, lift pallet, gripping guide rod, be oriented to bullet Spring, gripping claw, gripping bayonet lock, opening and closing push rod and opening and closing hinge;The described Z-shaped structure of rotation arm support, rotate arm support lower end It is connected with displacement motor output shaft, gripping push rod grips push rod upper end with turning between rotating arm support and lifting pallet Swing arm frame upper end is connected, and gripping push rod lower end is connected with lifting pallet upper surface, and lifting pallet is provided with folder on lower surface Ear mount is taken, gripping guide rod grips claw number positioned at the left and right sides of gripping push rod, guide spring around being enclosed on gripping guide rod Measure as two, gripping claw left and right sides below lifting pallet, gripping claw upper end by grip bayonet lock with lifting pallet Gripping ear mount on end face is connected, and is provided with arc-shaped slot at the medium position of gripping claw lower end, opening and closing push rod is in tilted layout Between gripping claw and lifting pallet, and opening and closing push rod upper end is connected by opening and closing hinge with lifting pallet, opening and closing push rod Lower end is connected by opening and closing hinge with gripping claw madial wall;
    Described Wiping mechanism include wiping support, driving motor, turn-screw, wipe slide, Support bracket, conversion motor, Rotating disk, wiping block, push rod is wiped, wipes hinge, wipes and ships and resell on another market and limit spring;At left and right sides of described wiping support respectively Wiping ear mount is symmetrically arranged with, shifting sledge is provided between wiping ear mount, guiding has been arranged side by side immediately ahead of shifting sledge and has slided Rail, driving motor are fixed on wiping support, and turn-screw one end is connected with driving motor output shaft, the turn-screw other end It is connected with the wiping ear mount on wiping support, wipes and be provided with the internal thread that installation is engaged with turn-screw in the middle part of slide Hole, the wiping chute that slide bottom is provided with the installation that matches with shifting sledge is wiped, Support bracket rear end is fixed on wiping slide On, Support bracket front end is arranged on directive slide track, and Support bracket front end is provided with socket, and deep-slotted chip breaker is offered in socket, is turned Change motor rear end and be fixed on and wipe on slide front end face, rotating disk is installed, before rotating disk on the output shaft of conversion motor front end Side lower end is provided with rotation ear mount, wipes push rod and is in tilted layout between rotating disk and wiping block, wipes push rod both ends and passes through wiping Wipe hinge respectively with rotating disk and wiping block to be connected, using wiping between the rotation ear mount of lower end on front side of wiping block and rotating disk To ship and resell on another market and be connected, limit spring, which is respectively symmetrically located at, to be wiped at left and right sides of push rod, and limit spring one end is connected with rotating disk, The limit spring other end is connected with wiping block;
    Described scum conveying drying unit passes including transfer gantry, feeder motor, conveying driving wheel, conveying driven pulley, conveying Dynamic band, scum conveyer belt and electrical bar;Upper end is provided with the U-shaped mounting bracket of handstand in the middle part of described transfer gantry, handstand it is U-shaped The transverse width of mounting bracket and the transverse width of transfer gantry etc. are big, and feeder motor is located on the outside of transfer gantry, convey driving wheel It is connected with feeder motor output shaft, conveys and be attached between driving wheel and conveying driven pulley using conveying continuous belt, conveyed Driven pulley is connected with scum conveyer belt, and the transverse width of scum conveyer belt is slightly less than the transverse width of transfer gantry, electrical bar In the U-shaped mounting bracket to be stood upside down installed in upper end in the middle part of transfer gantry, and electrical bar is in gridiron;
    Described scum screening plant includes screening bearing, vibratory sieve, vibration side chain, one-level material collecting box and two level material collecting box;Institute Bayonet socket is offered in the middle part of the screening bearing stated, vibratory sieve directly over screening bearing, and the height of vibratory sieve or so side from Increase successively after going to, vibration side chain is between screening bearing and vibratory sieve, and vibratory sieve front end is open state, vibratory sieve bottom Screening hole is offered on end face, one-level material collecting box is arranged at the bayonet socket in the middle part of screening bearing, and the height of one-level material collecting box is small The height of bayonet socket in the middle part of screening bearing, two level material collecting box are arranged in front of vibratory sieve.
  2. 2. a kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment according to claim 1, its feature It is:Described discharging mechanism includes discharge baffle, discharging elevating lever and discharging jacking block;Described discharge baffle is strip knot Structure, discharging elevating lever are located at the front and rear sides of discharge baffle, and discharging elevating lever upper end is connected with tank diameter bottom face, and discharging rises Drop bar lower end is connected with discharging jacking block, and discharging jacking block is connected in the T-type structure to stand upside down, discharging jacking block upper end with discharge baffle Connect.
  3. 3. a kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment according to claim 1, its feature It is:Described pusher includes pusher groove, pusher rack, scraping wings, pusher motor and pusher gear;Described pusher groove Right-hand end is provided with blow tank, and pusher rack is fixed on pusher groove front side side by side, and scraping wings upper end is provided with fixed seat, pusher Plate lower end is provided with inclination push pedal, and scraping wings is arranged in pusher groove, and pusher motor is fixed in the fixed seat of scraping wings upper end, Pusher gear is installed on pusher motor output shaft, is meshed between pusher gear and pusher rack.
  4. 4. a kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment according to claim 1, its feature It is:Described vibration side chain includes shake table, fixed station, vibrates expansion link, upper hinge and lower hinge, and vibration expansion link, The quantity of upper hinge and lower hinge is four;Between shake table and fixed station, shake table is located at described vibration expansion link Directly over fixed station, vibration expansion link upper end is connected by upper hinge with shake table, and vibration expansion link lower end passes through lower hinge It is connected with fixed station.
  5. 5. a kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment according to claim 1, its feature It is:It is arranged vertically between described wiping block and rotating disk, wiping block upper end is provided with T-shaped plate, and wiping block lower end is provided with Reciprocal cleaning block, semicircle reciprocal neck is offered in reciprocal cleaning block, semicircle flexible gasket is nested with semicircle reciprocal neck.
CN201711035705.7A 2017-01-13 2017-01-13 A kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment Withdrawn CN107790284A (en)

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CN201711035705.7A CN107790284A (en) 2017-01-13 2017-01-13 A kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment
CN201710025585.6A CN106622658B (en) 2017-01-13 2017-01-13 A kind of high-voltage fence line porcelain insulator slurry iron-removing equipment

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CN201711036635.7A Pending CN107597432A (en) 2017-01-13 2017-01-13 A kind of electric power porcelain insulator slurry iron-removing equipment with scum screening function
CN201711035705.7A Withdrawn CN107790284A (en) 2017-01-13 2017-01-13 A kind of multifunctional high pressure power network electric power porcelain insulator slurry iron-removing equipment
CN201711256752.4A Withdrawn CN107983535A (en) 2017-01-13 2017-01-13 A kind of high-voltage fence line porcelain insulator slurry iron-removing equipment
CN201711034991.5A Withdrawn CN107803272A (en) 2017-01-13 2017-01-13 A kind of electric power porcelain insulator slurry iron-removing equipment with scum drying function
CN201710025585.6A Active CN106622658B (en) 2017-01-13 2017-01-13 A kind of high-voltage fence line porcelain insulator slurry iron-removing equipment

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CN201711256752.4A Withdrawn CN107983535A (en) 2017-01-13 2017-01-13 A kind of high-voltage fence line porcelain insulator slurry iron-removing equipment
CN201711034991.5A Withdrawn CN107803272A (en) 2017-01-13 2017-01-13 A kind of electric power porcelain insulator slurry iron-removing equipment with scum drying function
CN201710025585.6A Active CN106622658B (en) 2017-01-13 2017-01-13 A kind of high-voltage fence line porcelain insulator slurry iron-removing equipment

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CN107803272A (en) 2018-03-16
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CN106622658B (en) 2018-02-02
CN106622658A (en) 2017-05-10

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Application publication date: 20180313