CN107733187A - Stator density, stack automation equipment - Google Patents
Stator density, stack automation equipment Download PDFInfo
- Publication number
- CN107733187A CN107733187A CN201711043382.6A CN201711043382A CN107733187A CN 107733187 A CN107733187 A CN 107733187A CN 201711043382 A CN201711043382 A CN 201711043382A CN 107733187 A CN107733187 A CN 107733187A
- Authority
- CN
- China
- Prior art keywords
- stator
- density
- screw mandrel
- sensor
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 239000002184 metal Substances 0.000 claims description 12
- 238000001179 sorption measurement Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000004801 process automation Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to a kind of stator density, stack automation equipment, it includes frame, apparatus for adjusting position, density device and stack device, pressing plate is provided with the frame, the pressing plate includes stator input channel, stator densified regions and stator output channel, the density device is arranged on stator densified regions, the stack device is arranged in stator output channel, the position regulator is arranged on pressing plate, and apparatus for adjusting position will be released positioned at the stator of stator input channel along stator densified regions toward stator output channel.The apparatus for adjusting position adjust automatically position of stator, density device to the processing of stator stacking, make whole density, stacking process automation, improve production efficiency, reduce manual operation, reduce production cost automatically to stator density, stack device automatically.
Description
Technical field
The present invention relates to a kind of automation equipment, more particularly to a kind of stator density, stacks automation equipment.
Background technology
The stator of motor is loaded by metal film stack in layer, purpose in order to reduce the magnetic hystersis loss of stator and
Eddy-current loss, because sheet metal is manufactured and sheet metal volume is relatively thin by impact style, sheet metal is easily deformed, when adopting
Stator is dressed up with the metal film stack of deformation, has gap between sheet metal and sheet metal, is caused between sheet metal and sheet metal not
Enough it is close to, reduces stator quality.
Moreover, traditional handicraft needs that stator manually is carried out into density processing, then carrying out stacking and put, production efficiency is low,
Cost of labor is higher.
The content of the invention
It is an object of the invention to overcome the deficiency that above-mentioned prior art is present, and a kind of automation density is provided, stacked,
Production efficiency is high, a kind of relatively low stator density of production cost, stacks automation equipment.
The object of the present invention is achieved like this.
A kind of stator density, automation equipment, including frame, apparatus for adjusting position, density device and stack device are stacked,
Pressing plate is provided with the frame, the pressing plate includes stator input channel, stator densified regions and stator output channel, described
Density device is arranged on stator densified regions, and the stack device is arranged in stator output channel, the position adjustment dress
Put and be arranged on pressing plate, apparatus for adjusting position will export logical positioned at the stator of stator input channel along stator densified regions toward stator
Release in road.The apparatus for adjusting position adjust automatically position of stator, density device are automatically automatically right to stator density, stack device
The processing of stator stacking, whole density, stacking process automation are made, production efficiency is improved, reduces manual operation, reduction is produced into
This.
Above-mentioned technical proposal can be also made to the following further improve.
As more specifically scheme, the position regulator pushes away cylinder including first, second pushes away cylinder, the 3rd pushes away cylinder and the 4th
Push away cylinder, described first, which pushes away cylinder, is arranged on front side of stator input channel, and second, which pushes away cylinder, is arranged on the left of stator input channel, and described the
Three, which push away cylinder, is arranged on front side of stator densified regions, and the 4th, which pushes away cylinder, is arranged on the left of stator output channel.
As more specifically scheme, the density device includes hydraulic cylinder and pressure arm, and the hydraulic cylinder is arranged on fixed
Above sub- densified regions, pressure arm one end connection hydraulic cylinder, the pressure arm other end stretches out towards stator densified regions.
As more specifically scheme, the stack device includes horizontally moving device and lowering or hoisting gear, the lowering or hoisting gear
It is arranged on horizontally moving device.
As more specifically scheme, the horizontally moving device includes horizontal base, the first screw mandrel, the first servomotor and cunning
Seat, the horizontal base are arranged in stator output channel, and the first screw mandrel is arranged in horizontal base, and the first servomotor is arranged on water
Flat seat side, the first servomotor and the connection of the first screw mandrel, the first servomotor drive the rotation of the first screw mandrel, the slide and the
One wire rod thread connects, and slide can move horizontally along the length direction of the first screw mandrel.
As more specifically scheme, the lowering or hoisting gear includes stator adsorption plate, slide bar, the second screw mandrel, the second servo electricity
Machine and limiting plate, the slide are provided with sliding bar duct and screw mandrel passage, and the slide bar is stretched into sliding bar duct, the second screw mandrel with
Thread connecting mode is stretched into screw mandrel passage, and the slide bar upper end connects limiting plate, the lower end of the slider with the second screw mandrel upper end
Portion and the second screw mandrel bottom connecting stator adsorption plate, second servomotor are arranged on slide, the second servomotor and
Second screw mandrel connects, and second the second screw mandrel of Serve Motor Control rotation, the second screw mandrel rotation drives the lifting of stator adsorption plate.
As more specifically scheme, the stator adsorption plate includes electromagnet and bottom plate, and the electromagnet is arranged on bottom plate
Bottom surface.
As more specifically scheme, in addition to control board, the control board and the 3rd cylinder, the 4th cylinder and
Hydraulic cylinder is electrically connected with, and control board controls the 3rd cylinder, the 4th cylinder and hydraulic cylinder action.
As more specifically scheme, the first sensor and second that is provided with the pressing plate of stator input channel passes
Sensor, 3rd sensor is provided with the pressing plate of stator output channel, horizontal base side is provided with the 4th sensing
Device, the first sensor and first push away cylinder electrical connection, and second sensor and second push away cylinder electrical connection, 3rd sensor, the 4th
Sensor and stack device electrical connection.
As more specifically scheme, the sensor is metal sensor.
Beneficial effects of the present invention are as follows：
The present invention, the apparatus for adjusting position adjust automatically position of stator, density device is automatically to stator density, and stack device is certainly
It is dynamic that stator stacking is handled, whole density, stacking process automation are made, production efficiency is improved, reduces manual operation, reduce and produce
Cost.
Brief description of the drawings
Fig. 1 is stator production, density and stacks automated production schematic diagram.
Fig. 2 is stator density, stacks automation equipment schematic diagram.
Fig. 3 is stator density, stacks another angle schematic diagram of automation equipment.
Fig. 4 is stator density, stacks automation equipment top view.
Fig. 5 is Fig. 4 A-A sectional views.
Fig. 6 is stator density, the stack device schematic diagram for stacking automation equipment.
Fig. 7 is stator density, the density schematic device for stacking automation equipment.
Embodiment
Below in conjunction with the accompanying drawings and embodiment the invention will be further described.
Embodiment, with reference to shown in Fig. 1 to Fig. 7, a kind of stator density, stack automation equipment, including the position adjustments of frame 1
The density device 3 of device 2, stack device 4 and control board, pressing plate 5 are provided with the frame 1, the pressing plate 5 includes stator
Input channel 51, stator densified regions 52 and stator output channel 53, it is described to be set on the pressing plate 5 of stator input channel 51
There are first sensor 6 and second sensor 7,3rd sensor 8 is provided with the pressing plate 5 of stator output channel 53.
The apparatus for adjusting position 2 includes the first push rod 21, the second push rod 22, the 3rd push rod 23 and the 4th push rod 24, institute
State the first push rod 21 and be arranged on the front side of stator input channel 51, the first push rod 21 and first sensor 6 electrically connect, and described second pushes away
Bar 22 is arranged on the left side of stator input channel 51, and the second push rod 22 and second sensor 7 are electrically connected, and the 3rd push rod 23 is set
In the front side of stator densified regions 52, the 3rd push rod 23 and control board electrical connection, it is defeated that the 4th push rod 24 is arranged on stator
Go out the left side of passage 53, the 4th push rod 24 and control board electrical connection.
The density device 3 includes hydraulic cylinder 31 and pressure arm 32, and the hydraulic cylinder 31 is arranged on stator densified regions
52 tops, hydraulic cylinder 31 and control board electrical connection, described one end of pressure arm 32 connect hydraulic cylinder 31, the other end of pressure arm 32
Stretched out towards stator densified regions 52, density processing is carried out to stator.
The stack device 4 includes horizontally moving device 41 and lowering or hoisting gear 42, and the horizontally moving device 41 includes water
Flat seat 411, the first screw mandrel 412, the first servomotor 413 and slide 414.The horizontal base 411 is arranged on stator output channel
53 tops, the end set of horizontal base 411 have the 4th sensor 9, and first servomotor 413 is arranged on the side of horizontal base 411,
First servomotor 413, the 4th sensor 9 and control board electrical connection.First screw mandrel 412 is arranged on horizontal base 411
Interior, the first screw mandrel 412 and the first servomotor 413 connect, and the first servomotor 413 drives the first screw mandrel 412 to rotate, the cunning
The screw mandrel 412 of seat 414 and first is threadedly coupled, and when the first screw mandrel 412 rotates, slide 414 can be along the horizontal direction of the first screw mandrel 412
It is mobile.
The lowering or hoisting gear 42 is arranged on horizontally moving device 41, the lowering or hoisting gear 42 include stator adsorption plate 421,
Slide bar 422, the second screw mandrel 423, the second servomotor 424 and limiting plate 425.The bottom of stator adsorption plate 421 is provided with electricity
Magnet.The slide 414 of the horizontally moving device 41 is provided with sliding bar duct 4141 and screw mandrel passage 4142, and the slide bar 422 is inserted
Enter in sliding bar duct 4141, the upper end of slide bar 422 connection limiting plate 425, the bottom connecting stator adsorption plate 421 of slide bar 422.Institute
State the second screw mandrel 423 threadably to stretch into screw mandrel passage 4142, the upper end of the second screw mandrel 423 connection limiting plate 425, second
The bottom of screw mandrel 423 connection positioning adsorption plate 421.Second servomotor 424 is arranged on slide 414, the second servo electricity
The screw mandrel 423 of machine 424 and second connects, and the second servomotor 424 controls the second screw mandrel 423 to rotate, and the rotation of the second screw mandrel 423 drives
Stator adsorption plate 421 lifts, and the second servomotor 424,3rd sensor 8 and control board electrical connection, the 3rd sensing
Device 8 obtains signal feedback and puts control board, and control board controls the start and stop of the second servomotor 424.
The first sensor 6, second sensor 7, the sensor 9 of 3rd sensor 8 and the 4th are metal sensor.
Operation principle：
Stator density is entered along conveyer belt 101 by the stator that pressing equipment 10 is handled, stacks the stator input of automation equipment
In passage 51.
The first step：Stator slides the first sensor 6 of touching stator input channel 51, and the action of the first push rod 21 promotes stator
Slide.
Second step：Stator slides the second sensor 7 of touching stator input channel 51, and the action of the second push rod 21 promotes stator
Slide into stator densified regions 52.
3rd step：Control board starts density device 3 according to preset time, and the pressure arm 32 of density device 3 increases towards stator
Close region 52 is stretched out carries out density processing to stator.
4th step：Control board starts the 3rd push rod 23 and the 4th push rod 24 according to preset time, and the 3rd push rod 23 will
Stator releases stator densified regions 52, and stator is pushed into stator output channel 53 by the 4th push rod 24.
5th step：When stator slides the 3rd sensor 8 of touching stator output channel 53, the stator absorption of lowering or hoisting gear 42
Plate 421 picks up stator, and then stator is put 102 by horizontally moving device 41 toward stator collection frame, and stack device 4 passes through the 4th
Sensor 9 is resetted, and and so on stator is placed in stator collection frame 102 in order, realizes automation mechanized operation.
The present invention, the adjust automatically position of stator of apparatus for adjusting position 2, density device 3 to stator density, stack automatically
Device 4 to the processing of stator stacking, makes whole density, stacking process automation, improves production efficiency, reduce manual operation automatically,
Reduce production cost.
Claims (10)
1. a kind of stator density, stack automation equipment, it is characterised in that：Including frame（1）, apparatus for adjusting position（2）, density
Device（3）And stack device（4）, the frame（1）On be provided with pressing plate（5）, the pressing plate（5）Including stator input channel
（51）, stator densified regions（52）With stator output channel（53）, the density device（3）It is arranged on stator densified regions（52）
On, the stack device（4）It is arranged on stator output channel（53）On, the position regulator（2）It is arranged on pressing plate（5）
On, apparatus for adjusting position（2）Stator input channel will be located at（51）Stator along stator densified regions（52）It is logical toward stator output
Road（53）Release.
2. stator density, stacking automation equipment according to claim 1, it is characterised in that：The position regulator（2）
Cylinder is pushed away including first（21）, second push away cylinder（22）, the 3rd push away cylinder（23）Cylinder is pushed away with the 4th（24）, described first pushes away cylinder（21）Set
In stator input channel（51）Front side, second pushes away cylinder（22）It is arranged on stator input channel（51）Left side, the described 3rd pushes away cylinder
（23）It is arranged on stator densified regions（52）Front side, the 4th pushes away cylinder（24）It is arranged on stator output channel（53）Left side.
3. stator density, stacking automation equipment according to claim 1, it is characterised in that：The density device（3）Including
Hydraulic cylinder（31）And pressure arm（32）, the hydraulic cylinder（31）It is arranged on stator densified regions（52）Top, pressure arm（32）One
End connection hydraulic cylinder（31）, pressure arm（32）The other end is towards stator densified regions（52）Stretch out.
4. stator density, stacking automation equipment according to claim 1, it is characterised in that：The stack device（4）Including
Horizontally moving device（41）And lowering or hoisting gear（42）, the lowering or hoisting gear（42）It is arranged on horizontally moving device（41）On.
5. stator density, stacking automation equipment according to claim 4, it is characterised in that：The horizontally moving device
（41）Including horizontal base（411）, the first screw mandrel（412）, the first servomotor（413）And slide（414）, the horizontal base
（411）It is arranged on stator output channel（51）On, the first screw mandrel（412）It is arranged on horizontal base（411）It is interior, the first servomotor
（413）It is arranged on horizontal base（411）Side, the first servomotor（413）With the first screw mandrel（412）Connection, the first servomotor
（413）Drive the first screw mandrel（412）Rotation, the slide（414）With the first screw mandrel（412）Threaded connection, slide（414）Can edge
First screw mandrel（412）Length direction move horizontally.
6. the 4 stator density are wanted according to right, stack automation equipment, it is characterised in that：The lowering or hoisting gear（42）Including
Stator adsorption plate（421）, slide bar（422）, the second screw mandrel（423）, the second servomotor（424）And limiting plate（425）, the cunning
Seat（414）It is provided with sliding bar duct（4141）With screw mandrel passage（4142）, the slide bar（422）Stretch into sliding bar duct（4141）
It is interior, the second screw mandrel（423）Screw mandrel passage is stretched into thread connecting mode（4142）It is interior, the slide bar（422）Upper end and second
Screw mandrel（423）Upper end connects limiting plate（425）, slide bar（422）Bottom and the second screw mandrel（423）Bottom connecting stator is inhaled
Attached plate（421）, second servomotor（424）It is arranged on slide（414）On, the second servomotor（424）With the second screw mandrel
（423）Connection, the second servomotor（424）Control the second screw mandrel（423）Rotation, the second screw mandrel（423）Rotation drives stator to inhale
Attached plate（421）Lifting.
7. stator density, stacking automation equipment according to claim 6, it is characterised in that：The stator adsorption plate（421）
Bottom is provided with electromagnet.
8. stator density, stacking automation equipment according to claim 1, it is characterised in that：It is described logical positioned at stator input
Road（51）Pressing plate（5）On be provided with first sensor（6）And second sensor（7）, positioned at stator output channel（51）Pressure
Plate（5）On be provided with 3rd sensor（8）, positioned at horizontal base（411）Side is provided with the 4th sensor（9）, described first passes
Sensor（6）Cylinder is pushed away with first（21）Electrical connection, second sensor（7）Cylinder is pushed away with second（22）Electrical connection, 3rd sensor（8）、
4th sensor（9）And stack device（4）Electrical connection.
9. stator density, stacking automation equipment according to claim 8, it is characterised in that：The first sensor（6）、
Second sensor（7）, 3rd sensor（8）With the 4th sensor（9）It is metal sensor.
10. stator density, stacking automation equipment according to claim 1, it is characterised in that：Also include control board,
The control board and the 3rd cylinder（23）, the 4th cylinder（24）And hydraulic cylinder（31）It is electrically connected with, control board control
Make the 3rd cylinder（23）, the 4th cylinder（24）And hydraulic cylinder（31）Action moment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711043382.6A CN107733187B (en) | 2017-10-31 | 2017-10-31 | Automatic stator densifying and stacking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711043382.6A CN107733187B (en) | 2017-10-31 | 2017-10-31 | Automatic stator densifying and stacking device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107733187A true CN107733187A (en) | 2018-02-23 |
| CN107733187B CN107733187B (en) | 2024-07-26 |
Family
ID=61203384
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711043382.6A Active CN107733187B (en) | 2017-10-31 | 2017-10-31 | Automatic stator densifying and stacking device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107733187B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040032485A (en) * | 2002-10-10 | 2004-04-17 | 현대중공업 주식회사 | Stator core auto stacking machine |
| CN203859648U (en) * | 2014-04-28 | 2014-10-01 | 嘉兴格鲁博机械有限公司 | Equipment used for manufacturing motor stator core |
| CN104528415A (en) * | 2014-12-24 | 2015-04-22 | 常州金康精工机械股份有限公司 | Automatic production device of stators |
| CN105515291A (en) * | 2016-01-15 | 2016-04-20 | 利欧集团浙江泵业有限公司 | Automatic lamination, detection and boxing assembly line for stator iron cores |
| US20160118870A1 (en) * | 2014-10-23 | 2016-04-28 | Metal Industries Research & Development Centre | Manufacturing apparatus for a stator core |
| CN207426926U (en) * | 2017-10-31 | 2018-05-29 | 佛山市启正电气有限公司 | Stator density stacks automation equipment |
-
2017
- 2017-10-31 CN CN201711043382.6A patent/CN107733187B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040032485A (en) * | 2002-10-10 | 2004-04-17 | 현대중공업 주식회사 | Stator core auto stacking machine |
| CN203859648U (en) * | 2014-04-28 | 2014-10-01 | 嘉兴格鲁博机械有限公司 | Equipment used for manufacturing motor stator core |
| US20160118870A1 (en) * | 2014-10-23 | 2016-04-28 | Metal Industries Research & Development Centre | Manufacturing apparatus for a stator core |
| CN104528415A (en) * | 2014-12-24 | 2015-04-22 | 常州金康精工机械股份有限公司 | Automatic production device of stators |
| CN105515291A (en) * | 2016-01-15 | 2016-04-20 | 利欧集团浙江泵业有限公司 | Automatic lamination, detection and boxing assembly line for stator iron cores |
| CN207426926U (en) * | 2017-10-31 | 2018-05-29 | 佛山市启正电气有限公司 | Stator density stacks automation equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107733187B (en) | 2024-07-26 |
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