Disclosure of Invention
The invention aims to provide a push-pull multifunctional concrete member group formwork production system, which solves the problems of low efficiency, high cost and the like of preparing concrete members in the prior art.
The technical scheme adopted by the invention for solving the technical problem is as follows: a push-pull multifunctional production system for concrete members in a group comprises a guide rail and a plurality of vertical die units which can move along the guide rail, wherein two adjacent vertical die units form independent die cavities when in die assembly, a sliding part which moves along the guide rail is installed at the lower end of each vertical die unit, and the two adjacent vertical die units are mutually locked and connected through locking parts at two sides when in die assembly; a plurality of the mould unit of founding includes cover half, initiative movable mould and clamp and is in the cover half with at least one driven mould between the initiative movable mould, the initiative movable mould with be connected with between the cover half and drive the initiative movable mould orientation and keep away from at least one mould clamping mechanism that moves that the cover half removed, each it is controlled by control terminal to move mould clamping mechanism.
In the production system of the push-pull multifunctional concrete member group stand die, the stand die unit is a plate-type stand die for preparing a plate-type concrete member, or a stair stand die for preparing a stair concrete member, or a column stand die for preparing a column concrete member.
In the push-pull multifunctional concrete member group formwork production system, the formwork moving clamping mechanism comprises a fixed pipe, a telescopic rod and a driving piece, wherein the telescopic rod stretches along the fixed pipe, the driving piece is used for driving the telescopic rod to stretch and move, one end of the fixed pipe is connected with the fixed die, one end of the telescopic rod is connected with the driving movable die, and the other end of the telescopic rod is connected with the other end of the fixed pipe in a stretching and retracting manner.
In the push-pull multifunctional concrete member group standing die production system, the die moving clamping mechanism is a hydraulic cylinder driver or an air cylinder driver.
In the push-pull multifunctional concrete member group standing die production system, the mold moving clamping mechanism is connected with the control terminal in a wired or wireless mode.
In the push-pull multifunctional concrete member group standing die production system, the locking piece is a screw or a threaded rod.
In the push-pull multifunctional concrete member group standing die production system, the number of the driven dies is 2-5.
In the push-pull multifunctional concrete member group standing die production system, the sliding part is a holding rail or a pulley.
The push-pull type multifunctional concrete member group standing die production system has the following beneficial effects: the push-pull multifunctional concrete member group standing die production system realizes full-automatic operation of die assembly and die separation through the die moving clamping mechanism, saves production land, reduces manual die opening and closing operation, and improves production efficiency.
Detailed Description
The structure and the action principle of the push-pull type multifunctional concrete member group standing die production system are further explained by combining the accompanying drawings and the embodiment:
as shown in fig. 1-2, the preferred embodiment of the present invention provides a push-pull type multifunctional concrete member set formwork production system, which comprises a guide rail 3 and a plurality of formwork units 1 movable along the guide rail 3, wherein the number of the guide rail is determined according to the requirement, and the guide rail is two in the preferred embodiment and is respectively arranged at two ends below the formwork units 1; in other embodiments, the number of the guide rails 3 may be one thicker guide rail or more, and all of them are within the protection scope of the present invention. Two adjacent vertical die units 1 form independent die cavities (not marked in the figure) when the dies are closed, each vertical die unit 1 is supported by a sliding piece 21, and the sliding piece 21 moves along the guide rail 3. The slide 21 may be a pulley or a rail or the like. In other embodiments, the guide rail 3 may be a slotted guide rail, and the sliding member 21 may be a sliding member that is inserted into the slotted guide rail. Two adjacent vertical die units 1 are locked and connected with each other through locking pieces 2 during die assembly. The locking members 2 can be screws, bolts, lock catches and the like, so that the adjacent vertical mould units 1 are locked with each other.
The plurality of vertical die units 1 comprise a fixed die 101, a driving die 102 and at least one driven die 103 clamped between the fixed die 101 and the driving die 102, the number of the driven dies 103 is determined according to structural requirements, preferably 2-5, the problem that the number of the driven dies is large so as to reduce the efficiency of pushing and pulling the driving die 102 by the die-moving clamping mechanism 5 is avoided, and the problem that the cost is increased due to the fact that the requirement on the die-moving clamping mechanism 5 is too high due to the fact that the number of the driven dies is large is also avoided. The formwork unit 1 may be a slab formwork for preparing a slab concrete member, or a stair formwork for preparing a stair concrete member, or a stud formwork for preparing a stud concrete member. That is, the fixed mold 101, the driving mold 102, and the driven mold 103 may be a slab form for preparing a slab concrete member, or a stair form for preparing a stair concrete member, or a stud form for preparing a stud concrete member.
At least one mold moving clamping mechanism 5 which can drive the active moving mold 102 to move towards the fixed mold 101 is connected between the active moving mold 102 and the fixed mold 101. In the present embodiment, the number of the mold-moving clamping mechanisms 5 is two, and the two mechanisms are respectively located at the two ends of the mold-erecting unit 1. In other embodiments, the number of the mold-moving clamping mechanisms 5 can be one or more, as required, and is within the scope of the present invention.
The mold moving clamping mechanism 5 comprises a fixed tube 51, an expansion rod 52 extending along the fixed tube 51 and a driving piece for driving the expansion rod 52 to move in an expansion mode, one end of the fixed tube 51 is connected with the fixed mold 101, one end of the expansion rod 52 is connected with the driving movable mold 102, and the other end of the expansion rod 52 is connected with the other end of the fixed tube 51 in an expansion mode. After the telescopic rod 52 is extended, the sum of the extended length of the telescopic rod 52 and the length of the fixed pipe 51 is greater than the sum of the widths of the side end parts of all the driven dies 103, and meanwhile, the length of the fixed pipe 51 is less than or equal to the sum of the widths of the side end parts of all the driven dies 103.
The mold-moving clamping mechanism 5 can be a hydraulic cylinder driver, the telescopic rod 52 is a driving rod of the hydraulic cylinder driver, the fixed pipe 51 is a hydraulic cylinder, and the driving piece is a hydraulic pump. The mold-moving clamping mechanism 5 can also be an air cylinder driver, the expansion link 52 is a driving rod of the air cylinder driver, the fixed tube 51 is an air cylinder, and the driving piece is an air pump. Preferably, the mold-moving clamping mechanism 5 is a hydraulic cylinder driver, the hydraulic cylinder driver comprises a hydraulic station for supplying hydraulic oil, the hydraulic station is mounted on the fixed mold 101, and the hydraulic station comprises a hydraulic pump and a motor for driving the hydraulic pump; a hydraulic pipeline is connected between the hydraulic station and the hydraulic oil cylinder, and an electromagnetic valve group is arranged on the hydraulic pipeline.
Wherein each mold transfer clamping mechanism 5 is controlled by a control terminal. The control terminal is connected with the mold transferring and clamping mechanism 5 in a wired or wireless mode, such as an electric wire and the like; such as 3G, 4G, WIFI, etc.
The control terminal controls the mould moving clamping mechanism 5 to further control the telescopic rod 52 to stretch and retract, so that mould opening and mould closing are realized, automatic operation is realized, and time and labor are saved. The control terminal can be a wireless remote controller, an operation desk, a mobile phone, a notebook computer, an IPAD or PC machine and the like.
When the mould is closed, the telescopic rod 52 is controlled to move inwards, the driving movable mould 102 is further driven to move towards the fixed mould 101, the driven movable mould 103 moves synchronously, and after the two movable mould units are clamped mutually, the two adjacent vertical mould units 1 are locked by the aid of the locking piece 2, so that slurry leakage is avoided.
When the mold is opened, the locking piece 2 between the driving mold 102 and the adjacent driven mold 103 is opened, the driving mold 102 is separated from the adjacent driven mold 103 by controlling the telescopic rod 52 to extend and move, firstly, the concrete member between the driving mold 102 and the adjacent driven mold 103 is taken out, then, the telescopic rod 52 is controlled to contract and move to enable the driving mold 102 to be close to the adjacent driven mold 103, and the locking piece 2 is used for locking again; then, the locking member 2 between the two adjacent driven dies 103 is opened, the two adjacent driven dies 103 are separated by controlling the telescopic rod 52 to extend and move again, the concrete member between the two driven dies is taken out, the two adjacent driven dies 103 are locked again, and the operation is repeated, and each concrete member is taken out.
The push-pull multifunctional concrete member group standing die production system provided by the invention realizes full-automatic operation of die assembly and die separation by using the die moving clamping mechanism, and has high production efficiency.
It will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of, and equivalents to these features which fall within the scope of the appended claims.