CN107597986A - The close plate lock seaming machine control detecting system of spiral shell - Google Patents
The close plate lock seaming machine control detecting system of spiral shell Download PDFInfo
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- CN107597986A CN107597986A CN201710800906.5A CN201710800906A CN107597986A CN 107597986 A CN107597986 A CN 107597986A CN 201710800906 A CN201710800906 A CN 201710800906A CN 107597986 A CN107597986 A CN 107597986A
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- end cap
- detection sensor
- sensor
- lock seaming
- seaming machine
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Abstract
The present invention discloses a kind of close plate lock seaming machine control detecting system of spiral shell, tube chamber welds with base is at the binder discharge position of lock seaming machine fuselage, fixed support and support frame are fixed on base, end cap is fixed with fixed support and compresses detection sensor, sensor-triggered bar is equipped with support frame, frizzen roller is fixed in one end of sensor-triggered bar, tension spring is cased with sensor-triggered bar, and tension spring is located in support frame, the other end face end cap of sensor-triggered bar compresses detection sensor, and the upper end of support frame is fixed with end cap and lacks material detection sensor；End cap lacks on material detection sensor detection filter tank whether have end cap, and control signal is sent when there is end cap, and end cap lacks material measure loop conducting, and lock seaming machine enters riveting in next step and compresses operation；End cap compresses whether detection sensor detection end cap compresses in place, and riveting finishing control signal is sent when compressing in place, and end cap riveting measure loop is connected, and lock seaming machine enters subsequent work state.
Description
Technical field
The present invention relates to the close plate riveting technology field of spiral shell, more particularly to a kind of close plate riveting of spiral shell for being exclusively used in cleaner product
Conjunction machine controls detecting system.
Background technology
The close plate lock seaming machine of spiral shell, it is that a kind of double is automobile-used or the close panel filter special riveting machine of machine spiral shell, it is by cleaner
Tank body, filter core and the close plate of spiral shell (band spiral shell Mi Kongduangai) are rotated and are delivered to riveting station respectively by machine rotating disk and manipulator, in gas
Under cylinder effect, by riveting and increasing pressurize, after the built-in filter core tank body of cleaner and end cap are pressed shaping, then enter by manipulator
Discharging and detection, into next procedure conveying production line and other annex integrators.
The automation degree of equipment is high, and rhythm of production is very fast, and overall output per manshift is up to thousands of, while lock seaming machine is to whole raw
Producing line plays key effect of forming a connecting link, and tank body, filter core and end cap will pass through accurate riveting and form product, therefore this device product
Control detection, is closely linked to the entire production line progress.
In daily production, lock seaming machine control requires to need very accurate stabilization, and wherein the close end cover rivet of spiral shell is connected to two crucial portions
Position detection：1st, tank body end cap whether feeding in place, 2, tank body end cap riveting whether reach a standard, then sensed respectively by respective special photoelectric
Device detects.But in the course of the work, this two significant points, because equipment caulking part bit space is narrow and small and rocks, cause sensing
Device detect failure, occur often end-cover-free riveting and have end cap rivet abnormal quality the problems such as, Product checking accuracy it is low and
Error rate is big, and certain influence is brought to normal production.
The content of the invention
The present invention is directed to problem and shortage existing for prior art, there is provided a kind of close plate lock seaming machine control detecting system of spiral shell,
Yield/quality accuracy rate of lock seaming machine is improved, improves production efficiency, reliable guarantee is provided to reduce fault rate.
The present invention is that solve above-mentioned technical problem by following technical proposals：
The present invention provides a kind of spiral shell close plate lock seaming machine control detecting system, and its feature is that it includes a base, a fixation
Support, a support frame, a sensor-triggered bar, a frizzen roller, a tension spring, one lack material detection sensing containing end cap
The end cap of device lacks material measure loop and an end cap that detection sensor is compressed containing end cap rivets measure loop；
The tube chamber welds with base is fixed with the fixed support and the branch at the binder discharge position of lock seaming machine fuselage on the base
Support frame frame, the end cap is fixed with the fixed support and compresses detection sensor, the sensor-triggered is equipped with the support frame
Bar, one end of the sensor-triggered bar are fixed with the frizzen roller, and the tension spring is arranged with the sensor-triggered bar, and
The tension spring is located in the support frame, and the other end face of the sensor-triggered bar end cap compresses detection sensor, should
The upper end of support frame is fixed with the end cap and lacks material detection sensor；
The end cap lacks material detection sensor and is used for detecting whether have end cap on filter tank, and when having detected end cap
A control signal is sent, the end cap lacks material measure loop conducting, and the lock seaming machine enters riveting in next step and compresses operation；
The end cap compresses detection sensor and is used to detect whether end cap compresses in place, and sends a riveting when compressing in place
Finishing control signal, end cap riveting measure loop are connected, and the lock seaming machine enters subsequent work state.
It is preferred that the center line that the end cap compresses detection sensor overlaps with the center line of the sensor-triggered bar.
It is preferred that the end cap, which lacks material measure loop, also includes very first time relay, the first control relay and the second control
Relay processed, the normally opened contact with delay function, the end cap of the very first time relay lack material detection sensor, second control
The normally-closed contact of relay processed and the coil of first control relay access power supply after being in series successively, the first control relay
The normally opened contact of the normally opened contact of device and the very first time relay is in parallel self-insurance.
It is preferred that the end cap, which lacks material measure loop, also includes buzzer, the very first time relay with delay function
Normally opened contact, the normally-closed contact of first control relay and the buzzer access power supply after being in series.
It is preferred that end cap riveting measure loop also includes second time relay, the 3rd control relay and the 4th control
Relay processed, the end cap compress detection sensor, the normally opened contact of second control relay, the 3rd control relay it is normal
Open contact, after the normally-closed contact with delay function of second time relay, the coil of the 4th control relay are in series
Power supply is accessed, the normally opened contact of the 4th control relay is parallel to the end cap and compresses detection sensor and the 3rd control relay
The both ends of the normally opened contact of device.
It is preferred that the upper end of the support frame is provided with two transverse slats, the end cap lacks material detection sensor and passes through locking screw
Mother is fixed between two transverse slats.
It is preferred that it is fibre optical sensor that the end cap, which lacks material detection sensor,.
It is preferred that it is photoelectric sensor that the end cap, which compresses detection sensor,.
It on the basis of common sense in the field is met, above-mentioned each optimum condition, can be combined, it is each preferably real to produce the present invention
Example.
The positive effect of the present invention is：
1st, the present invention ensures lock seaming machine when riveting beginning, lacks material detection sensor using end cap, whether detection end cap arrives
Position, has end cap then to start working, and end-cover-free is then out of service, has prevented slack tank riveting and has produced waste product and waste of materials phenomenon.
2nd, the present invention ensures lock seaming machine after riveting terminates, and compresses detection sensor using end cap, detects filter tank
In place whether with end cap riveting precision, qualified products discharging enters next procedure, and substandard product equipment prevents autostop
Fine work defective product loads in mixture together on production line.
3rd, installing and using by the control detecting system, end cap workpiece is lacked into material detection, end cap riveting compresses detection two
Big function and protecting is closely connected, and works in coordination, and accurate control, achieves noticeable achievement, and product quality greatly improves, and eliminates at one stroke in the past
Drawback, positive role is served to equipment normal operation, reduction fault rate and raising production efficiency.
Brief description of the drawings
Fig. 1 is that the lock seaming machine of present pre-ferred embodiments controls the structural representation of detecting system (when detecting without material).
Fig. 2 is that the lock seaming machine of present pre-ferred embodiments controls the structural representation of detecting system (when detection has material).
Fig. 3 is that the lock seaming machine of present pre-ferred embodiments controls the structural representation of detecting system (when declining binder).
Fig. 4 is that the lock seaming machine of present pre-ferred embodiments controls the structural representation of detecting system (when rising discharging).
Fig. 5 is that the lock seaming machine of present pre-ferred embodiments controls the electrical schematic diagram of detecting system.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained on the premise of creative work is not made, belongs to the scope of protection of the invention.
As Figure 1-5, the present embodiment provides a kind of spiral shell close plate lock seaming machine control detecting system, and it includes a base 1, one
Fixed support 2, a support frame 3, a sensor-triggered bar 4, a frizzen roller 5, a tension spring 6, one lack containing end cap
Expect that the end cap of detection sensor 7 lacks material measure loop and one and the end cap riveting measure loop of detection sensor 8 is compressed containing end cap,
Wherein, the base 1 is iron plate, and it is fibre optical sensor that the end cap, which lacks material detection sensor 7, and the end cap compresses detection sensor 8 and is
Photoelectric sensor.
The base 1 is welded at the binder discharge position of lock seaming machine fuselage, and the He of fixed support 2 is fixed with the base 1
The support frame 3, the end cap is fixed with the fixed support 2 and compresses detection sensor 8, the biography is equipped with the support frame 3
Sensor frizzen 4, one end of the sensor-triggered bar 4 are fixed with the frizzen roller 5, are arranged with the sensor-triggered bar 4
The tension spring 6, and the tension spring 6 is located in the support frame 3, the other end face of the sensor-triggered bar 4 end cap
Detection sensor 8 is compressed, the center line that the end cap compresses detection sensor 8 overlaps with the center line of the sensor-triggered bar 4, should
The upper end of support frame 3 is provided with two transverse slats, and the end cap lacks material detection sensor 7 and is fixed on this two by locking nut 9
Between transverse slat.
Moreover, seeing Fig. 5, the end cap, which lacks material measure loop, also includes very first time relay KT1, the first control relay
KA4, the second control relay KA5 and buzzer HL7, the very first time relay KT1 normally opened contact with delay function, it is somebody's turn to do
End cap lacks material detection sensor SQ8, second control relay KA5 normally-closed contact and first control relay KA4 line
Circle accesses power supply after being in series successively, and first control relay KA4 normally opened contact is normal with very first time relay KT1's
Open contact to be in parallel self-insurance, the very first time relay KT1 normally opened contact with delay function, first control relay
KA4 normally-closed contact accesses power supply after being in series with buzzer HL7.
End cap riveting measure loop also includes the second time relay KT5, the 3rd control relay KA6 and the 4th control
Relay KA9, the end cap compress detection sensor SQ9, second control relay KA5 normally opened contact, the 3rd control after
Electrical equipment KA6 normally opened contact, second time relay KT5 normally-closed contact with delay function, the 4th control relay
KA9 coil accesses power supply after being in series, the 4th control relay KA9 normally opened contact parallel connection self-insurance compresses in the end cap to be examined
Survey the both ends of sensor SQ9 and the 3rd control relay KA6 normally opened contact.
Lower mask body introduces the operation principle of the control detecting system：
When lock seaming machine is started working, filter tank 12 and filter core are rotated to device tank bottom seat 11 by lock seaming machine rotating disk
It is to be riveted at riveting etc., at this moment because end-cover-free on filter tank 12, end cap lack material detection sensor 7 (i.e. SQ8) and detected
Without material, now end cap, which lacks, expects that detection sensor 7 is sent without control signal, and lock seaming machine is in halted state without riveting, together
When buzzer HL7 send sound, notify operative employee hastens end cap to mend to be placed on filter tank 12 (see Fig. 1).
When end cap 13 is placed on filter tank 12, end cap lacks material detection sensor 7 and detects end cap feeding (light in place
It is fine due to being a radiation, detecting distance can optically focused be adjusted within 3 millimeters), now end cap lacks material detection sensor 7 and sends control
Signal, lock seaming machine quickly enter riveting in next step and compress preparation, and the control that having reached electric detection has material work to stop without material is wanted
Ask (see Fig. 2).
After end cap 13 lacks material detection sensor 7 by end cap to be detected, cylinder depression bar 14, which declines, compresses and carries out supercharging guarantor
Pressure, end cap 13 move down impermeable riveting on filter tank 12, and end cap 13 moves down in place, while bruising frizzen roller 5, sensing
Device frizzen 4 compresses the generation of tension spring 6 and moved to left, and the other end triggering end cap of sensor-triggered bar 4 compresses detection sensor 8
(i.e. SQ9) (sensitivity can adjust within 3 millimeters), now end cap compression detection sensor 8, which is sent, rivets finishing control signal,
Lock seaming machine enters subsequent work state, has accomplished that electric detection end cap riveting quality is up to standard, certified products continues to discharge, and defective product stops immediately
Control requirement only is (see Fig. 3).
After the riveting of end cap 13 compresses detection sensor 8 by end cap to be detected, lock seaming machine unloading manipulator declines, and electromagnetism is inhaled
Disk 15 will rivet qualified cleaner tank and firmly hold, and move up on the dynamic input product production line of rotation, and production enters benign cycle
Reliable and stable state (see Fig. 4).
After improvement, the close plate riveted tank body of spiral shell and end cap workpiece, continuously pass through detecting system, frequent triggering end
Lid lacks material detection sensor 7, and the end face that end cap compresses detection sensor 8 is constantly contacted by riveting work, finally sends correct
Signal carries out effective monitoring to equipment, has failure during by conventional equipment automatic running, during detection signal, it is exhausted to be now changed into detection control
To accurate.Missing inspection miss detection when eliminating product input and output material, so as to ensure the not examined error of product yield and quality and shadow
Ring production.
End cap lacks material measure loop 401：(see Fig. 5)
When double lock seaming machine is riveting to end cap, turntable rotation in place, elapsed time relay KT1 delay adhesive,
Time relay KT1 normally opened contact and end cap lacks material detection sensor SQ8 concatenations and self-insurance, then normally closed with relay KA5
Contact seals in, and connection relay KA4 coil, composition end cap lacks material measure loop.Time relay KT1 normally opened contact and after
Electrical equipment KA4 normally-closed contact seals in, and connects buzzer HL7, forms and lacks material controlling alarm loop.
When turntable rotation in place, the time relay KT1 delay adhesive, 1) if riveting station end-cover-free, end cap lack material detection
Sensor SQ8 is not triggered, and can't detect end cap will not produce output signal, while lock seaming machine is in automatic work halted state,
At this moment lack material alarm buzzer HL7 and obtain electric, send the default alarm signal of end cap, remind operative employee that end cap feed supplement of hastening recovers fortune
OK；If 2) riveting station has end cap, end cap lacks the SQ8 triggerings of material detection sensor, detects end cap and send output signal, at this moment
Control relay KA4 obtains electric adhesive, produces and declines riveting signal, and control compaction solenoid valve YV1, YV2 obtain electric work, pass through workpiece
Lack material detection, met end cap can rivet, end-cover-free do not rivet control require, end cap lack material detection control loop, prevent
Caused yield/quality Control before riveting.
End cap rivets measure loop 402：(see Fig. 5)
In order to detect qualified product, in addition to product charging detection, also increase position detection, end cap after end cap riveting
Compress detection sensor SQ9 and control relay KA5, KA6 normally opened contact, time relay KT5 normally-closed contact seal in, connect
Control relay KA9, composition riveting detection control loop.
When end cover rivet binding beam, decline triggering end cap and compress detection sensor SQ9, at this moment workpiece riveting end cycle control
Relay KA5 normally opened contact, control relay KA6 normally opened contact is limited after discharging, discharging rise time relay KT5's is normal
Closed contact, the coil for connecting control relay KA9 is sealed in, control relay KA9 obtains electric adhesive, produces riveting and terminates to decline discharging
Signal, discharging decline magnetic valve YV4-A and obtain electric work.So to end cap rivet detection and localization, avoid end cap do not rivet it is qualified,
Still it is transferred to the disadvantage of next procedure.Detected by compacted position, ensure that end cap riveting quality reaches a standard, certified products discharging substandard products are treated
Material control requires riveting detection control loop, product differentiation control problem occur after solving riveting.
Lock seaming machine of the present invention controls detecting system, and electric-mechanic control system multiple control measure has been carried out to lock seaming machine.Enter in product
Expect in electrical control, using scarce material detection signal and relevant control link, product is in reliable and stable state before riveting.Simultaneously
In product discharge electrical control, detected and discharged discharging double control link using riveting location, is in after making production
Accurate state, so, the lock seaming machine controls detecting system to reduce equipment fault and production to improving product yield and quality
Cost effectiveness is notable.
Although the foregoing describing the embodiment of the present invention, it will be appreciated by those of skill in the art that these
It is merely illustrative of, protection scope of the present invention is defined by the appended claims.Those skilled in the art is not carrying on the back
On the premise of principle and essence from the present invention, various changes or modifications can be made to these embodiments, but these are changed
Protection scope of the present invention is each fallen within modification.
Claims (8)
1. a kind of close plate lock seaming machine control detecting system of spiral shell, it is characterised in that it includes a base, a fixed support, a support
Framework, a sensor-triggered bar, a frizzen roller, a tension spring, an end cap that material detection sensor is lacked containing end cap lack
Expect that measure loop and an end cap that detection sensor is compressed containing end cap rivet measure loop；
The tube chamber welds with base is fixed with the fixed support and the carriage at the binder discharge position of lock seaming machine fuselage on the base
Frame, the end cap is fixed with the fixed support and compresses detection sensor, the sensor-triggered bar is equipped with the support frame, should
One end of sensor-triggered bar is fixed with the frizzen roller, the tension spring is arranged with the sensor-triggered bar, and this rises
Power spring is located in the support frame, and the other end face of the sensor-triggered bar end cap compresses detection sensor, the support
The upper end of framework is fixed with the end cap and lacks material detection sensor；
The end cap lacks material detection sensor and is used for detecting whether have end cap on filter tank, and is sent when having detected end cap
One control signal, the end cap lack material measure loop conducting, and the lock seaming machine enters riveting in next step and compresses operation；
The end cap compresses detection sensor and is used to detect whether end cap compresses in place, and sends a riveting when compressing in place and terminate
Control signal, end cap riveting measure loop are connected, and the lock seaming machine enters subsequent work state.
2. the close plate lock seaming machine control detecting system of spiral shell as claimed in claim 1, it is characterised in that the end cap compresses detection sensing
The center line of device overlaps with the center line of the sensor-triggered bar.
3. the close plate lock seaming machine control detecting system of spiral shell as claimed in claim 1, it is characterised in that the end cap lacks material measure loop
Also include very first time relay, the first control relay and the second control relay, the band delay of the very first time relay
The normally opened contact of function, the end cap lack material detection sensor, second control relay normally-closed contact and this first control after
The coil of electrical equipment accesses power supply after being in series successively, the normally opened contact of first control relay and the very first time relay
Normally opened contact is in parallel.
4. the close plate lock seaming machine control detecting system of spiral shell as claimed in claim 3, it is characterised in that the end cap lacks material measure loop
Also include buzzer, the normally opened contact with delay function of the very first time relay, the normally closed of first control relay are touched
Point accesses power supply after being in series with the buzzer.
5. the close plate lock seaming machine control detecting system of spiral shell as claimed in claim 3, it is characterised in that the end cap rivets measure loop
Also include second time relay, the 3rd control relay and the 4th control relay, the end cap compress detection sensor, this
The normally opened contact of two control relays, the normally opened contact of the 3rd control relay, the band delay work(of second time relay
Normally-closed contact, the coil of the 4th control relay of energy access power supply after being in series, the normally opened of the 4th control relay touches
Point is parallel to the both ends that the end cap compresses the normally opened contact of detection sensor and the 3rd control relay.
6. the close plate lock seaming machine control detecting system of spiral shell as claimed in claim 1, it is characterised in that the upper end of the support frame is set
Two transverse slats are equipped with, the end cap lacks material detection sensor and is fixed on by locking nut between two transverse slats.
7. the close plate lock seaming machine control detecting system of spiral shell as claimed in claim 1, it is characterised in that the end cap lacks material detection sensing
Device is fibre optical sensor.
8. the close plate lock seaming machine control detecting system of spiral shell as claimed in claim 1, it is characterised in that the end cap compresses detection sensing
Device is photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710800906.5A CN107597986B (en) | 2017-09-07 | 2017-09-07 | The close plate lock seaming machine of spiral shell controls detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710800906.5A CN107597986B (en) | 2017-09-07 | 2017-09-07 | The close plate lock seaming machine of spiral shell controls detection system |
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| Publication Number | Publication Date |
|---|---|
| CN107597986A true CN107597986A (en) | 2018-01-19 |
| CN107597986B CN107597986B (en) | 2019-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710800906.5A Active CN107597986B (en) | 2017-09-07 | 2017-09-07 | The close plate lock seaming machine of spiral shell controls detection system |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN107597986B (en) | 2019-03-12 |
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