CN107523931A - The step shuffling weaving process of carbon glass one and device - Google Patents
The step shuffling weaving process of carbon glass one and device Download PDFInfo
- Publication number
- CN107523931A CN107523931A CN201710887188.XA CN201710887188A CN107523931A CN 107523931 A CN107523931 A CN 107523931A CN 201710887188 A CN201710887188 A CN 201710887188A CN 107523931 A CN107523931 A CN 107523931A
- Authority
- CN
- China
- Prior art keywords
- glass
- carbon
- creel
- fine
- shuffling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 41
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 41
- 239000011521 glass Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000009941 weaving Methods 0.000 title claims abstract description 17
- 230000008569 process Effects 0.000 title claims abstract description 15
- 238000009940 knitting Methods 0.000 claims abstract description 26
- 239000000835 fiber Substances 0.000 claims abstract description 19
- 239000003365 glass fiber Substances 0.000 claims abstract description 18
- 239000004744 fabric Substances 0.000 claims abstract description 11
- 230000001360 synchronised effect Effects 0.000 claims abstract description 9
- 238000003801 milling Methods 0.000 claims description 12
- 238000009954 braiding Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 4
- 229920000049 Carbon (fiber) Polymers 0.000 description 8
- 239000004917 carbon fiber Substances 0.000 description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 8
- 238000004804 winding Methods 0.000 description 4
- 241000209094 Oryza Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/34—Take-up or draw-off devices for knitted products
Abstract
The invention discloses the step shuffling weaving process of carbon glass one and device; technique unreels including carbon fibre through identical tension creel; by opening up fibre online by opening up fine device after collection creel collection yarn; it is synchronous with the glass fibre that the glass fiber spun yarn of equidirectional paving Weft handling device conveying and another direction convey to be woven into carbon glass blended fabric into multiple-axial warp knitting machine, then wind.The present invention proposes new process route, fine using the in check online exhibition synchronous with braiding, realizes a step shuffling, reduces production cost and cost of labor, reduce the labor intensity of worker, reduces and waste, greatly save the energy.
Description
Technical field
The present invention relates to a kind of step shuffling weaving process of carbon glass one and device.
Background technology
The advantages of carbon glass blended fabric set carbon fiber and glass fibre, therefore manufactured in the industry such as wind-powered electricity generation power generation blade
Field is widely used.In woven carbon fibre and glass fibre blended fabric, exhibition fibre is typically first carried out to carbon fiber, makes carbon
Fibre bundle is more flat, thinner and arrangement evenly, and the performance of such fabric is more preferable.
Existing technique is by opening up fine and warping offline to coiled hair, then by special on multiple-axial warp knitting machine
Unwinding device the fine good carbon fiber layer of exhibition with it is fiberglass braided together with.But what the shortcomings that this technique, was also apparent from, due to
There is the requirement that winding unreels, elongated production process route, add work workload.Maximum of which shortcoming is due to warping
The diameter of coiled hair, the limitation of door width and the coiled hair that makes of warping machine produce very big waste to raw material：1st, by the diameter of coiled hair
Limitation, carbon fiber warping rice is long to be restricted, and the rice of carbon glass shuffling cloth is long to be also very restricted.2nd, a coiled hair is often changed,
Carbon fiber laying will be moved on multiple-axial warp knitting machine Scroll from position is unreeled, and need spelling width opposite side, in this process extremely
The one section of rice that waste less between knitting zone to winding is long.The presence of metering systematic error simultaneously, each warping coiled hair will
Length on demand lengthens 2 meters again.It is very big due to being wasted caused by the requirement of technique, add cost.
The content of the invention
The purpose of the present invention is to improve the problem of prior art is present, there is provided one kind can reduce cost, carry efficient
The step shuffling weaving process of carbon glass one and device.
The technical scheme for realizing the object of the invention is the step shuffling weaving process of carbon glass one, and carbon fibre unreels through identical tension creel,
By opening up fibre online by opening up fine device after collection creel collection yarn, with the glass fiber spun yarn of equidirectional paving Weft handling device conveying and another
The glass fibre of direction conveying is synchronous to be woven into carbon glass blended fabric into multiple-axial warp knitting machine, then winds.
The identical tension creel and collection creel are arranged on above paving Weft handling device by support platform；The fine device of exhibition includes
Heater, milling roller and vibrator-roller.
The carbon after line exhibition is fine is fine to be pulled into multiple-axial warp knitting machine by drawing power roller group.
Rolled by the tension force of PLC system control identical tension creel yarn releasing, the temperature of the heater of the fine device of exhibition, milling roller
Angle, the vibration frequency of vibrator-roller, the rotating speed for pulling power roller group tractive motor.
The twist is 0 during the collection creel collection yarn.
Be front and rear using carbon glass blended fabric conveying direction, carbon is fine and glass fiber spun yarn from front to back, glass from back to front, three
Synchronous transport is to multiple-axial warp knitting machine woven extent.
Coordinate previous process, the step shuffling Weaving device of carbon glass one, including identical tension creel, collection creel, the fine device of exhibition, drawing
Power roller group, paving Weft handling device, multiple-axial warp knitting machine, PLC control system and wrap-up；The identical tension creel and collection creel lead to
Support platform is crossed to be arranged on above paving Weft handling device；The fine device of exhibition includes heater, milling roller and vibrator-roller；The drawing is dynamic
Power roller group is arranged between the fine device of exhibition and multiple-axial warp knitting machine；The tension force of the identical tension creel yarn releasing, open up adding for fine device
The temperature of hot device, milling roller roll angle, the vibration frequency of vibrator-roller, pull the rotating speed of power roller group tractive motor by
PLC control system controls.
An at least dance roller is also set up between the drawing power roller group and multiple-axial warp knitting machine.
Tension sensor is set on the dance roller.
Above-mentioned technical proposal is employed, the present invention has following positive effect：The present invention proposes new technique road
Line, it is fine using the in check online exhibition synchronous with braiding, a step shuffling is realized, reduces production cost and cost of labor,
The labor intensity of worker is reduced, reduces and wastes, greatly save the energy.The device of the present invention and existing paving Weft handling device warp knit
Machine combines together, makes it possible to the production of continuous high-efficient, and reduces production cost, raises labour efficiency.
Brief description of the drawings
In order that present disclosure is easier to be clearly understood, it is right below according to specific embodiment and with reference to accompanying drawing
The present invention is described in further detail, wherein
Fig. 1 is the structural representation of the present invention.
In accompanying drawing marked as：
Identical tension creel 1, collection creel 2, the fine device 3 of exhibition, milling roller 31, vibrator-roller 32, drawing power roller group 4, tension force are adjusted
Save roller 5, paving Weft handling device 6, multiple-axial warp knitting machine braiding 7, wrap-up 8, carbon fibre 9, glass fibre 10.
Embodiment
(embodiment 1)
The present embodiment is directed to the defects of prior art, proposes one-step method to carry out shuffling weaving, therefore devise such as Fig. 1 institutes
The apparatus system shown, including identical tension creel 1, collection creel 2, the fine device 3 of exhibition, milling roller 31, vibrator-roller 32, drawing power roller group
4th, dance roller 5 and PLC control system, combined together with original paving Weft handling device 6 and multiple-axial warp knitting machine braiding 7.Perseverance
Power creel 1 and collection creel 2 are arranged on the top of paving Weft handling device 6 by support platform, and the present embodiment uses steelframe platform, such cloth
Device layout can be optimized by putting, and shortened yarn to the distance to knitting zone, reduced the extraneous factor for influenceing yarn tension, be advantageous to control
The uniformity of yarn tension processed.The yarn releasing tension force of identical tension creel 1 is controlled by PLC control system, passes through permanent of PLC system control
The yarn releasing tension force of power creel 1, while collect creel 2 and use non-twist collection yarn, realize that the output Tensity size per one thread is consistent, prevent
Cause the elastic inconsistent of yarn in frequent startup-shutdown, be also prevented from turn-taking for yarn；Opening up fine device 3 includes heater, milling roller
31 and vibrator-roller 32, carbon fiber yarn is opened up fibre to technological requirement is met, according to the requirement of technique list directly in PLC in practical operation
Parameters are inputted in the operator control panel of control system, the fine temperature needed of exhibition is automatically controlled by PLC control system, rolls angle
And vibration frequency, exhibition fibre go out to reach the carbon fibre stretching layer of technological requirement.Drawing power roller group 4, dance roller 5 are arranged on exhibition
Between fine device 3 and multiple-axial warp knitting machine 7, tension sensor is set on dance roller, needs are determined according to the requirement of technique
Carbon fibre stretching layer tension value, PLC control system automatically constantly adjusts drawing according to the value of feedback of tension sensor
The rotating speed of motor, realize drawing.The fine carbon of online exhibition is fine with the glass fiber spun yarn of equidirectional paving Weft handling device 6 conveying and another
The glass fibre 10 of individual direction conveying is synchronous to be woven into carbon glass blended fabric into multiple-axial warp knitting machine 7, is then filled by winding
Put 8 windings.
Specifically when being controlled, multiple-axial warp knitting machine 7 operationally provides the signal of a real-time switching value, operation
Shi Weitong, it is disconnected during stopping；This signal is the running status for knowing whole multiple-axial warp knitting machine 7 in real time, passes through this state
Fine device 3, drawing power roller group 4 and dance roller 5 are opened up in direct start and stop, and time response is very fast, reliable noiseless.Polyaxial warp
Volume machine 7 operationally provides synchronous main motor (multiple-axial warp knitting machine braiding drawing main motor) operation pulse, according to pulse frequency
Rate calculates the speed of multiple-axial warp knitting machine 7, opens up fine device 3 and is run according to this speed.This pulse frequency is used to track multiaxis
To the real time execution speed of tricot machine 7, judge whether to bring into operation without this signal, be used only to carrying out warp knit speed
Tracking.
Illustrate in detail below：Carbon fibre 9, glass fibre 10, glass fiber spun yarn are placed on respective creel, glass
Fiber 10 is common creel, and glass fiber spun yarn is using paving Weft handling device, and using identical tension creel 1, carbon fibre 9 is arrived carbon fibre 9 by collecting creel 2
Up to fine device 3 is opened up, by heating roller, heating roller is heated to 100 DEG C as requested, constant temperature, by adjusting heating roller and milling roller
31 angles adjust the tension force of overall yarn, and angle is bigger, and tension force is bigger, while make carbon fibre 9 by the vibration of vibrator-roller 32
Uniformly expansion, reaches the effect of even compact, and vibration frequency is bigger, and it is better to open up fine effect, but is also not the bigger the better, it is necessary to seek
Suitable parameter is looked for adjust, normal condition can be adjusted to 100HZ, enter multi-shaft warp knitting together with glass fibre 10 after exhibition fibre is complete
Machine 7 is woven, and it is identical with the speed of multiple-axial warp knitting machine 7 to open up the fine speed of device 3.
Using equally produce 1000m, grammes per square metre 1350g/ ㎡ (carbon fiber grammes per square metre 100g/ ㎡), breadth 0.6m × 2 sample cloth as
Example：
| Unit | Two-step method | One-step method | |
| Equipment | Platform | 2 | 1 |
| Personnel | It is individual | 4 | 2 |
| Time (man-hour) | Hour | 12 | 8 |
| Material loss (carbon fiber) | Kg | 12 | 9 |
It can be seen that the superiority of method of the invention.
Particular embodiments described above, the purpose of the present invention, technical scheme and beneficial effect are carried out further in detail
Describe in detail it is bright, should be understood that the foregoing is only the present invention specific embodiment, be not intended to limit the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements done etc., it should be included in the guarantor of the present invention
Within the scope of shield.
Claims (9)
1. the step shuffling weaving process of carbon glass one, it is characterised in that：Carbon fibre unreels through identical tension creel, by after collection creel collection yarn by opening up
Fine device opens up fibre online, with the glass fiber spun yarn of equidirectional paving Weft handling device conveying and the glass fibre of another direction conveying
It is synchronous to be woven into carbon glass blended fabric into multiple-axial warp knitting machine, then wind.
2. the step shuffling weaving process of carbon glass one according to claim 1, it is characterised in that：The identical tension creel and collection yarn
Frame is arranged on above paving Weft handling device by support platform；The fine device of exhibition includes heater, milling roller and vibrator-roller.
3. the step shuffling weaving process of carbon glass one according to claim 2, it is characterised in that：The carbon after line exhibition is fine is fine
Multiple-axial warp knitting machine is pulled into by pulling power roller group.
4. the step shuffling weaving process of carbon glass one according to one of claims 1 to 3, it is characterised in that：Controlled by PLC system
The tension force of identical tension creel yarn releasing, the temperature of heater of the fine device of exhibition, milling roller roll angle, the vibration frequency of vibrator-roller
Rate, the rotating speed for pulling power roller group tractive motor.
5. the step shuffling weaving process of carbon glass one according to claim 4, it is characterised in that：The twist during collection creel collection yarn
For 0.
6. the step shuffling weaving process of carbon glass one according to one of claim 1 to 5, it is characterised in that：Knitted with carbon glass shuffling
Thing conveying direction is front and rear, carbon is fine and glass fiber spun yarn from front to back, glass from back to front, three's synchronous transport to multi-shaft warp knitting
Machine woven extent.
7. the step shuffling Weaving device of carbon glass one, it is characterised in that：Including identical tension creel, collection creel, the fine device of exhibition, drawing power
Roller group, paving Weft handling device, multiple-axial warp knitting machine, PLC control system and wrap-up；The identical tension creel and collection creel pass through branch
Support platform is arranged on above paving Weft handling device；The fine device of exhibition includes heater, milling roller and vibrator-roller；The drawing power roller
Group is arranged between the fine device of exhibition and multiple-axial warp knitting machine；Tension force, the heater of the fine device of exhibition of the identical tension creel yarn releasing
Temperature, milling roller roll angle, the vibration frequency of vibrator-roller, pull power roller group tractive motor rotating speed controlled by PLC
System control processed.
8. the step shuffling Weaving device of carbon glass one according to claim 7, it is characterised in that：It is described drawing power roller group with it is more
An at least dance roller is also set up between axial tricot machine.
9. the step shuffling Weaving device of carbon glass one according to claim 8, it is characterised in that：Set on the dance roller
Tension sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710887188.XA CN107523931A (en) | 2017-09-26 | 2017-09-26 | The step shuffling weaving process of carbon glass one and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710887188.XA CN107523931A (en) | 2017-09-26 | 2017-09-26 | The step shuffling weaving process of carbon glass one and device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107523931A true CN107523931A (en) | 2017-12-29 |
Family
ID=60737665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710887188.XA Pending CN107523931A (en) | 2017-09-26 | 2017-09-26 | The step shuffling weaving process of carbon glass one and device |
Country Status (1)
| Country | Link |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108382926A (en) * | 2018-05-16 | 2018-08-10 | 常州市新创智能科技有限公司 | The adjustable isostension creel of big harness carbon fiber |
| CN109230870A (en) * | 2018-10-12 | 2019-01-18 | 常州市新创智能科技有限公司 | Carbon fibre stretching creel is grouped moment control device and control method |
| CN110042568A (en) * | 2019-05-15 | 2019-07-23 | 常州市宏发纵横新材料科技股份有限公司 | A kind of large-tow carbon fiber collection yarn exhibition yarn feeding device |
| CN110578203A (en) * | 2019-10-18 | 2019-12-17 | 常州市新创智能科技有限公司 | one-way high-speed warp knitting machine |
| CN110738029A (en) * | 2018-12-29 | 2020-01-31 | 威海光威精密机械有限公司 | Composite material layering data importing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108382926A (en) * | 2018-05-16 | 2018-08-10 | 常州市新创智能科技有限公司 | The adjustable isostension creel of big harness carbon fiber |
| CN109230870A (en) * | 2018-10-12 | 2019-01-18 | 常州市新创智能科技有限公司 | Carbon fibre stretching creel is grouped moment control device and control method |
| CN110738029A (en) * | 2018-12-29 | 2020-01-31 | 威海光威精密机械有限公司 | Composite material layering data importing method |
| CN110042568A (en) * | 2019-05-15 | 2019-07-23 | 常州市宏发纵横新材料科技股份有限公司 | A kind of large-tow carbon fiber collection yarn exhibition yarn feeding device |
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Application publication date: 20171229 |
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