CN106378881B - A kind of high-performance fiber axial fabrics and its production method - Google Patents

A kind of high-performance fiber axial fabrics and its production method Download PDF

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Publication number
CN106378881B
CN106378881B CN201610770621.7A CN201610770621A CN106378881B CN 106378881 B CN106378881 B CN 106378881B CN 201610770621 A CN201610770621 A CN 201610770621A CN 106378881 B CN106378881 B CN 106378881B
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yarn
layer
hot melt
performance fiber
melt wire
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CN106378881A (en
Inventor
宋建成
***
吴彩云
谈菊生
仲建峰
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Zhejiang Becomes A New Energy Polytron Technologies Inc
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Zhejiang Becomes A New Energy Polytron Technologies Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/071Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/14Making preforms characterised by structure or composition
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • D04B27/12Tensioning devices for individual threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0715Preforms or parisons characterised by their configuration the preform having one end closed
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/06Glass
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/10Inorganic fibres based on non-oxides other than metals
    • D10B2101/12Carbon; Pitch

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Manufacturing & Machinery (AREA)
  • Woven Fabrics (AREA)
  • Knitting Of Fabric (AREA)

Abstract

The present invention relates to a kind of high-performance fiber axial fabrics and its production methods.Including five steps: the first step, high-performance fiber tube is hung in the corresponding yarn shaft of creel, yarn is pierced by from tube enters woven extent after multiple tracks yarn passing rod, the double-deck yarn yarn sley, warp let-off roller, jockey pulley, yarn width positioning guide wheel, jockey pulley and press roller respectively;Second step is spread in such a way that polyaxial oblique paving Weft handling device intersects glass fibre hot melt wire by two layers into being transferred to woven extent;Third step, through to High performance fiber layer and oblique glass fibre hot melt wire layer synchronize proceed to woven extent after, yarn layer is woven by fabric using polyester DTY yarn;4th step, woven fabric drive to hot melt wire heating device, and natural cooling and fibrous layer are bonded into an overall structure after the device;5th step, the fabric construction bonded cut into the width of design by cutting device, and into drawing, devices for taking-up, winding is completed.

Description

A kind of high-performance fiber axial fabrics and its production method
Technical field
The present invention relates to a kind of high-performance fiber axial fabrics and its production methods.
Background technique
With the continuous development of field of compound material, the elder generation of the high-end applications such as space flight and aviation, blades of large-scale wind driven generator Reinforcement must be made using high-performance fiber into composite material, the current main product of high-performance fiber is carbon fiber, further includes Virtue wheel and ultra high molecular polyethylene fiber, high-performance fiber have the characteristics of excellent mechanical property, high-strength light and Gao Mo, by In the high-performance fiber the characteristics of, the production method of textile reinforcement be different from it is conventional answer material substrate, specifically need to be according to fabric Performance requirement is researched and developed and is designed.
Summary of the invention
The purpose of the present invention is to propose to a kind of high-performance fiber axial fabrics and its production methods, improve the life of composite material Process is produced, the performance of composite material enhancing fabric is improved.
In order to solve the above-mentioned technical problem, the present invention is achieved by the following technical solutions:
A kind of production method of high-performance fiber axial fabrics, it is characterised in that including five steps:
The first step, according to 0 ° of fabric through to grammes per square metre and high-performance fiber thickness, determine the head line of 0 ° of warp thread, high-performance Fiber is mainly the carbon fibre thread of 24K-50K, and transmission job order is successively are as follows: high-performance fiber tube hangs over the corresponding of creel In yarn shaft, yarn is pierced by wide by multiple tracks yarn passing rod, the double-deck yarn yarn sley, warp let-off roller, jockey pulley, yarn respectively from tube Enter woven extent after spending positioning guide wheel, jockey pulley and press roller;
Second step, in the lower layer of 0 ° of warp thread, by polyaxial oblique paving Weft handling device by glass fibre hot melt wire by two layers of friendship The mode of fork is spread into then by being transferred to woven extent with the chain belt for hanging yarn hook, the specification of hot melt wire is 75TEX glass fibre Hot melt wire, the angle spread are adjusted between+- 30 to+- 60 degree;
Third step, through to High performance fiber layer and oblique glass fibre hot melt wire layer synchronize proceed to woven extent after, lead to Binding let-off motion, comb section traverse displacement unit, warp knit looping device are crossed, yarn layer is woven by fabric using polyester DTY yarn;
4th step, woven fabric drive to hot melt wire heating device, set temperature according to hot melt wire fusing point, pass through Natural cooling and fibrous layer are bonded into an overall structure after the device;
5th step, the fabric construction bonded cut into the width of design by cutting device, into pulling, batch dress It sets, winding is completed.
Preferably, the group of warp-wise yarn described in first step creel uses the lateral yarn creel with rotation yarn, each Tube has independent tension controlling member, is consistent with controlling the tension of yarn,
Preferably, the transmission job order in the first step is successively are as follows: high-performance fiber tube hangs over the corresponding yarn of creel On cylinder axis, yarn from tube be pierced by respectively by first of yarn passing rod, the first double-deck yarn yarn sley, Intermediate yarn yarn passing rod, The second double-deck yarn yarn sley, warp let-off roller, the first jockey pulley, yarn width positioning guide wheel, the second jockey pulley, third jockey pulley, Press roller, subsequently into woven extent.
Preferably, in second step hot melt wire spread into sequence are as follows: glass fibre hot melt wire passes through from yarn on the creel of side Then yarn porcelain eye, tension force intermediate plate, dividing sinker porcelain eye, yarn roller, poly- yarn porcelain eye excessively are pressed into polyaxial oblique paving yarn feeding device The interval of yarn as needed is linked on the chain band with extension yarn hook of equipment Synchronous Transmission by the mode of two layers of intersection, and is driven To woven extent;
Preferably, the knitting zone is made of binding let-off motion 12 and warp knit looping device 13.
The high-performance fiber axial fabrics prepared by the above method comprising warp direction spreads the high property into main structure Energy fibrous layer, spreads the weft fiber layer into 30-60 degree direction for one layer at the back side of fabric, spreads into negative for two layers at the back side of fabric The weft fiber layer in 30-60 degree direction, then above-mentioned fibrous layer is woven by warp knit binding by dacron thread and constitutes an entirety knot Structure is finally bonded using hot-working by broadwise bilayer and the structure through being thermal bonding to a fixing-stable to layer.
Preferably, the fiber of the High performance fiber layer is high-strength and high-modulus glass fibre, carbon fiber or aramid fiber.
Preferably, the weft fiber layer uses glass fibre hot melt wire, specification 75TEX.
Preferably, the fiber dimensious of the High performance fiber layer is 1500TEX-3300TEX.
Preferably, the density of the High performance fiber layer is 4.5-10 pieces/inch, 600 grams of fiber Unit Weight.
It is laid with the invention has the following advantages: hanging creel by 0 ° of yarn of installation, it is equal to control every one thread tension It is even consistent, it is ensured that the flatness and uniformity of yarn object, laying and bonder by using hot melt wire line improve tissue layer Between structural stability can, prevent fabric distortion, the mechanical property of stable fabric has better specific strength and specific modulus.
Detailed description of the invention
It is 0 ° of warp thread laying apparatus structural schematic diagram in the equipment shown in Fig. 1.
It is positive and negative 60 degree of pavings Weft handling device structural schematic diagram in the equipment shown in Fig. 2.
Specific embodiment
The present invention is described in further detail with specific embodiment with reference to the accompanying drawing:
As shown in Figure 1, being the structure chart of 0 ° of warp thread laying apparatus in equipment, yarn is pierced by from tube creel 1, passes through respectively Cross first of yarn passing rod 2, second bilayer yarn sley 3, third road centre yarn passing rod 4, the 4th bilayer yarn sley 5, by sending Through roller 6, the first jockey pulley 7, breadth positioning guide wheel 8, the second jockey pulley 9, third jockey pulley 10, press roller 11, into knitting zone Domain, by hot melt wire heating device 14 after weaving textile, pulling roller 15 batches 16, completes production process, the knitting zone by Binding let-off motion 12 and warp knit looping device 13 are woven, and the double-deck yarn sley and jockey pulley control play holding The effect of yarn distribution and even tension, makes yarn tension entirety excellent in uniform on 0 degree.The hot melt heating device is by 0 Spend the structure that the yarn being evenly distributed and back side bilayer hot melt wire form a fixing-stable by thermal consolidating, it is ensured that fabric construction Stability, play the role of mentioning high performance.
It is the structure chart of positive and negative 60 ° of weft yarn laying apparatus in equipment shown in Fig. 2, weft yarn is drawn from tube creel 17, point Not Jing Guo yarn porcelain eye 18, tension force intermediate plate 19, dividing sinker porcelain eye 20, cross yarn roller 21, poly- yarn porcelain eye 22, Weft laying trolley 23, into Enter polyaxial oblique paving Weft handling device, the band that yarn is linked into equipment toothed belt transmission is then hung into yarn hook in such a way that two layers intersects Chain band on, and be transferred to knitting zone.
Through to High performance fiber layer and oblique glass fibre hot melt wire layer synchronize proceed to woven extent after, sent by binding Through device, comb section traverse displacement unit, warp knit looping device, yarn layer is woven by fabric using polyester DTY yarn;Woven fabric Hot melt wire heating device is driven to, temperature is set according to hot melt wire fusing point, natural cooling and fibrous layer are viscous after the device Synthesize an overall structure;The fabric construction bonded cuts into the width of design by cutting device, into pulling, batch dress It sets, winding is completed.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.

Claims (2)

1. a kind of production method of high-performance fiber axial fabrics, it is characterised in that including five steps:
The first step, according to 0 ° of fabric through to grammes per square metre and high-performance fiber thickness, determine the head line of 0 ° of warp thread, high-performance fiber The predominantly carbon fibre thread of 24K-50K, transmission job order is successively are as follows: high-performance fiber tube hangs over the corresponding tube of creel On axis, yarn is pierced by respectively from tube by first of yarn passing rod, the first double-deck yarn yarn sley, Intermediate yarn yarn passing rod, the The two double-deck yarn yarn sleys, warp let-off roller, the first jockey pulley, yarn width positioning guide wheel, the second jockey pulley, third jockey pulley, pressure Yarn roller, subsequently into woven extent;
Second step is intersected glass fibre hot melt wire by two layers by polyaxial oblique paving Weft handling device in the lower layer of 0 ° of warp thread Mode is spread into then by being transferred to woven extent with the chain belt for hanging yarn hook, the specification of hot melt wire is that 75TEX glass fibre heats Line, the angle spread are adjusted between+- 30 to+- 60 degree;In second step hot melt wire spread into sequence are as follows: glass fibre hot melt wire From yarn on the creel of side, by yarn porcelain eye, tension force intermediate plate, dividing sinker porcelain eye, yarn roller, poly- yarn porcelain eye are crossed, entrance is polyaxial Then the band that the interval of yarn as needed is linked into equipment Synchronous Transmission is hung yarn in such a way that two layers intersects by oblique paving yarn feeding device On the chain band of hook, and it is transferred to woven extent;
Third step, through to High performance fiber layer and oblique glass fibre hot melt wire layer synchronize proceed to woven extent after, pass through bundle Let-off motion, comb section traverse displacement unit, warp knit looping device are tied up, yarn layer is woven by fabric using polyester DTY yarn;
4th step, woven fabric drive to hot melt wire heating device, temperature are set according to hot melt wire fusing point, by the dress It postpones natural cooling and fibrous layer is bonded into an overall structure;
5th step, the fabric construction bonded cut into the width of design by cutting device, into drawing, devices for taking-up, receive Volume is completed.
2. a kind of high-performance fiber axial fabrics, it is characterised in that be made by production method described in claim 1 comprising warp The High performance fiber layer into main structure is spread to direction, spreads the weft fiber layer into 30-60 degree direction for one layer at the back side of fabric, The weft fiber layer into negative 30-60 degree direction is spread for two layers at the back side of fabric, then above-mentioned by warp knit binding braiding by dacron thread Fibrous layer constitute an overall structure, finally using hot-working bond by broadwise bilayer with through being thermal bonding to a fixation to layer Stable structure, the fiber of the High performance fiber layer are high-strength and high-modulus glass fibre, carbon fiber or aramid fiber, the broadwise Fibrous layer uses glass fibre hot melt wire, specification 75TEX, and the fiber dimensious of the High performance fiber layer is 1500TEX- 3300TEX, the density of the High performance fiber layer are 4.5-10 pieces/inch.
CN201610770621.7A 2016-08-30 2016-08-30 A kind of high-performance fiber axial fabrics and its production method Active CN106378881B (en)

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Publication number Priority date Publication date Assignee Title
CN106915013A (en) * 2017-03-16 2017-07-04 湖州艾历克工业材料有限公司 A kind of mould for producing continuous fiber reinforced thermoplastic plastic
CN107227554A (en) * 2017-07-07 2017-10-03 浙江成如旦新能源科技股份有限公司 A kind of Stability Analysis of Structures type axial fabricses and its production method
CN107523931A (en) * 2017-09-26 2017-12-29 常州市宏发纵横新材料科技股份有限公司 The step shuffling weaving process of carbon glass one and device
CN107938152A (en) * 2018-01-09 2018-04-20 海宁市中发纺织有限公司 A kind of single axial warp braided fabric creel
CN109957880B (en) * 2018-07-09 2024-02-06 福建省晋江市华宇织造有限公司 Creel for warp knitting spacer fabric production
CN110042552A (en) * 2019-04-25 2019-07-23 浙江成如旦新能源科技股份有限公司 A kind of trapezoidal fabric and its production method of high stability
CN110093714A (en) * 2019-06-12 2019-08-06 浙江恒石纤维基业有限公司 A kind of uniaxially glass fibre knitted fabric and preparation method thereof
CN110158233A (en) * 2019-06-20 2019-08-23 福建信亿机械科技有限公司 A kind of more comb Jacquard double rib warp looms of band independence creel
CN110578203B (en) * 2019-10-18 2021-06-01 常州市新创智能科技有限公司 One-way high-speed warp knitting machine

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CN103122553A (en) * 2013-02-18 2013-05-29 常州市宏发纵横新材料科技股份有限公司 One-way warp knitting strengthened fabric production method

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