CN107443818A - 一种***类纺织面料及纺织方法 - Google Patents

一种***类纺织面料及纺织方法 Download PDF

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CN107443818A
CN107443818A CN201710598655.7A CN201710598655A CN107443818A CN 107443818 A CN107443818 A CN 107443818A CN 201710598655 A CN201710598655 A CN 201710598655A CN 107443818 A CN107443818 A CN 107443818A
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fabric
layer
conductive fiber
yarn
fabrics
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Haian Rui Hua Textile Technology Co Ltd
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  • Textile Engineering (AREA)
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  • Woven Fabrics (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

本发明公开了一种***类纺织面料及纺织方法，包括面料本体、外层面料、中间层面料、基层面料、铬层、防水层、纳米银抗菌颗粒、抗静电绸、TC面料、导电纤维线、纬线、经线、化学纤维层和导电纤维层，所述面料本体的上方设置有外层面料，所述外层面料的下方设置有抗静电绸，所述外层面料的外部设置有TC面料，所述TC面料的上表面设置有防水层，所述TC面料的下方设置有铬层；本发明的制备步骤包括：染料、络筒、分批整经、浆纱、织造；本发明能防尘，能及时消除衣服上富集的静电，从而保持衣服的清洁并保证了人体的健康，具有抗静电、保暖等功能，穿着起来有着良好的舒适度，满足人们的不同需求，且制备方法简单方便，科学高效。

Description

一种***类纺织面料及纺织方法
技术领域
本发明涉及***类纺织面料技术领域，具体为一种***类纺织面料及纺织方法。
背景技术
目前，随着国家经济的发展以及人民生活水平的提高，人们对自身穿着的要求也在不断提升，不仅要求漂亮，还要穿着舒适，而且对衣物的安全性能的要求也越来越高，作为衣物产生静电的问题，特别是在冬天，有的衣物产生的静电不仅伤害身体，还会影响工作，针对面料料的抗静电问题进行了相应的研究，如在面料料中增设导电金属丝以待解决抗静电问题。但是由于化学纤维和金属丝的收缩率不同，这种含有金属丝的面料料在洗涤在具体的应用或洗涤过程中，极易发生经纱或/和纬纱的移位和褶皱等不良现象，从而严重影响了生产和美观。同时，由于金属丝的造价高，从而相应的增加了现有面料料的生产成本，同时现有的纺织方法效率较低。
发明内容
本发明提供一种***类纺织面料及纺织方法，能防尘，能及时消除衣服上富集的静电，从而保持衣服的清洁并保证了人体的健康，具有抗静电、保暖等功能，穿着起来有着良好的舒适度，满足人们的不同需求，且制备方法简单方便，科学高效，可以有效解决上述背景技术中的问题。
为实现上述目的，本发明提供如下技术方案：一种***类纺织面料，包括面料本体、外层面料、中间层面料、基层面料、铬层、防水层、纳米银抗菌颗粒、抗静电绸、TC面料、导电纤维线、纬线、经线、化学纤维层和导电纤维层，所述面料本体的上方设置有外层面料，所述外层面料的下方设置有抗静电绸，所述外层面料的外部设置有TC面料，所述TC面料的上表面设置有防水层，所述TC面料的下方设置有铬层，所述面料本体的内部设置有中间层面料，所述中间层面料的上方设置有化学纤维层，所述化学纤维层的外表面设置有导电纤维层，所述中间层面料的内部设置有纳米银抗菌颗粒，所述面料本体的下方设置有基层面料，所述导电纤维层的内部设置有导电纤维线，所述导电纤维线的上方设置有经线，所述导电纤维线的右侧设置有纬线。
一种***类纺织面料纺织方法，包括染料、络筒、分批整经、浆纱、织造，具体为：
1)染料：加入染色剂，在染色缸中加入染色剂和水，均匀搅拌，升温并保持温度在40-50℃，加入碳酸将染液的pH调节到4-6之间；浸泡，将纺织原料浸泡在染色缸中1.5-3.5小时，然后加入低温快速染色助剂浸泡10-50min，然后以2-3℃/min的速度升温，升温到80-90℃并保持45-60min；烘干，将浸泡后的纺织原料在80-90℃的环境下烘干；漂洗，取出烘干后的纺织原料浸入清水中漂洗35-55分钟，并加入漂洗剂；晾干，取出漂洗后的纺织原料自然晾干。
2)络筒：采用自动络筒机，工艺为：短粗节：DS1.9-2.9LS1.2-1.8cm；长粗节：DL1.2-1.5LL20-50cm；细节：D-16％--30％L16-60cm；棉结：N3.8-5；车间内相对湿度：68％-78％、温度：20-28℃；
3)整经：张力配置为四区三层或三区三层，单根经纱张力为35cN-55cN，边经纱线张力增加20％-25％，车速：200-350米/分；卷绕密度：0.5-0.7g/cm3；
4)浆纱：浆料配方包括重量百分比为0-10％的聚乙烯醇、0-30％的聚丙烯酸甲酯以及60-100％的变性淀粉，上浆率高支纱为12％-14％，中支纱为7％-10％，粗支纱为5％-6.9％，回潮率为6％-7％，伸长率控制在0.6％以下，减伸率低于8％；浆纱车速为35-50米/分；
5)织造：梭口对称度0.6-0.83，开口时间305°-325°，后梁高度-1至+3，综框动程+3及以下，上机张力为细纱单纱张力的15％-25％，车间内温度25-30℃、相对湿度68％-80％。
根据上述技术方案，所述化学纤维层和导电纤维层之间通过粘结剂连接。
根据上述技术方案，所述粘结剂的制备步骤具体为在搅拌条件下，取50-73％重量百分比的水，以及聚乙烯醇，混合，升温到88-95度，使得聚乙烯醇完全溶解，70-80度下保温1小时，调节pH为8-9，得到溶液A；然后取30-40％重量百分比的复合乳化剂，搅拌条件下，将所述复合乳化剂和剩余的水加入到溶液A中，再慢慢加入40-50％重量百分比的醋酸乙烯酯和40-50％重量百分比的复合引发剂，升温至88-95度，保温0.3-0.5小时；冷却至60-70度；之后再慢慢加入剩余的醋酸乙烯酯和剩余的复合引发剂；升温至88-95度，保温0.2-0.4小时；步骤五，加入30-40％重量百分比的复合乳化剂，以及聚醋酸乙烯酯，88-95度下保温0.2-0.4小时，然后冷却至40-50度；再在搅拌条件下，加入碳酸氢钠，邻苯二甲酸二丁酯，二甘醇二苯甲酸酯，辛醇，异丙醇，混合均匀，得溶液B；步骤五，向溶液B中加入剩余的复合乳化剂，甲基丙烯酸烯丙酯，双甲基丙烯酸乙二醇酯，甲苯二异氰酸酯，羟甲基丙烯酰胺，蜡质玉米淀粉，次氯酸钠，混合均匀，40-50度保温0.1-0.3小时，冷却至室温，即得所述粘结剂组合物。
根据上述技术方案，所述外层布为一种芳纶阻燃材料的构件，所述中间层布的内部填充有硅胶粉干燥剂，所述导电纤维线交叉、间隔均匀的分布在抗静电布料本体内部，相邻的所述导电纤维线间距为0.5-2.5cm，所述化学纤维层为一种涤纶纤维材料的构件。
根据上述技术方案，所述步骤1)中中的漂洗剂包含脂肪醇聚氧乙烯醚、十五烷基硫酸钠、烷基酚聚氧乙烯醚和月硅酸单乙醇酰胺。
根据上述技术方案，所述步骤2)中络筒或者采用普通络筒机，配置空气捻接器、电子清纱器、金属槽筒、定长器；工艺为：短粗节：DS1.8-2.2LS2.5-3.0cm；长粗节：DL0.9LL40cm；细节：D-70％L59cm，制成无接头纱线，车间内相对湿度：68％-78％、温度：20-28℃；纱线在温度28-32℃、相对湿度78-86％的加湿室内放置24小时进行纱线定型。
与现有技术相比，本发明的有益效果：能防尘，能及时消除衣服上富集的静电，从而保持衣服的清洁并保证了人体的健康，具有抗静电、保暖等功能，穿着起来有着良好的舒适度，满足人们的不同需求，且制备方法简单方便，科学高效。
附图说明
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。
在附图中：
图1为本发明的纺织流程图；
图2是本发明的整体结构示意图；
图3是本发明的导电纤维层的结构示意图；
图中标号：1、抗静电布料本体；2、外层布；3、中间层布；4、基层布；5、铬层；6、防水层；7、纳米银抗菌颗粒；8、抗静电绸；9、TC面料；10、导电纤维线；11、纬线；12、经线；13、化学纤维层；14、导电纤维层。
具体实施方式
以下结合附图对本发明的优选实施例进行说明，应当理解，此处所描述的优选实施例仅用于说明和解释本发明，并不用于限定本发明。
实施例：如图1-3所示，本发明提供一种***类纺织面料，包括面料本体、外层面料、中间层面料、基层面料、铬层、防水层、纳米银抗菌颗粒、抗静电绸、TC面料、导电纤维线、纬线、经线、化学纤维层和导电纤维层，所述面料本体的上方设置有外层面料，所述外层面料的下方设置有抗静电绸，所述外层面料的外部设置有TC面料，所述TC面料的上表面设置有防水层，所述TC面料的下方设置有铬层，所述面料本体的内部设置有中间层面料，所述中间层面料的上方设置有化学纤维层，所述化学纤维层的外表面设置有导电纤维层，所述中间层面料的内部设置有纳米银抗菌颗粒，所述面料本体的下方设置有基层面料，所述导电纤维层的内部设置有导电纤维线，所述导电纤维线的上方设置有经线，所述导电纤维线的右侧设置有纬线。
一种***类纺织面料纺织方法，包括染料、络筒、分批整经、浆纱、织造，具体为：
1)染料：加入染色剂，在染色缸中加入染色剂和水，均匀搅拌，升温并保持温度在40-50℃，加入碳酸将染液的pH调节到4-6之间；浸泡，将纺织原料浸泡在染色缸中1.5-3.5小时，然后加入低温快速染色助剂浸泡10-50min，然后以2-3℃/min的速度升温，升温到80-90℃并保持45-60min；烘干，将浸泡后的纺织原料在80-90℃的环境下烘干；漂洗，取出烘干后的纺织原料浸入清水中漂洗35-55分钟，并加入漂洗剂；晾干，取出漂洗后的纺织原料自然晾干。
2)络筒：采用自动络筒机，工艺为：短粗节：DS1.9-2.9LS1.2-1.8cm；长粗节：DL1.2-1.5LL20-50cm；细节：D-16％--30％L16-60cm；棉结：N3.8-5；车间内相对湿度：68％-78％、温度：20-28℃；
3)整经：张力配置为四区三层或三区三层，单根经纱张力为35cN-55cN，边经纱线张力增加20％-25％，车速：200-350米/分；卷绕密度：0.5-0.7g/cm3；
4)浆纱：浆料配方包括重量百分比为0-10％的聚乙烯醇、0-30％的聚丙烯酸甲酯以及60-100％的变性淀粉，上浆率高支纱为12％-14％，中支纱为7％-10％，粗支纱为5％-6.9％，回潮率为6％-7％，伸长率控制在0.6％以下，减伸率低于8％；浆纱车速为35-50米/分；
5)织造：梭口对称度0.6-0.83，开口时间305°-325°，后梁高度-1至+3，综框动程+3及以下，上机张力为细纱单纱张力的15％-25％，车间内温度25-30℃、相对湿度68％-80％。
根据上述技术方案，所述化学纤维层和导电纤维层之间通过粘结剂连接。
根据上述技术方案，所述粘结剂的制备步骤具体为在搅拌条件下，取50-73％重量百分比的水，以及聚乙烯醇，混合，升温到88-95度，使得聚乙烯醇完全溶解，70-80度下保温1小时，调节pH为8-9，得到溶液A；然后取30-40％重量百分比的复合乳化剂，搅拌条件下，将所述复合乳化剂和剩余的水加入到溶液A中，再慢慢加入40-50％重量百分比的醋酸乙烯酯和40-50％重量百分比的复合引发剂，升温至88-95度，保温0.3-0.5小时；冷却至60-70度；之后再慢慢加入剩余的醋酸乙烯酯和剩余的复合引发剂；升温至88-95度，保温0.2-0.4小时；步骤五，加入30-40％重量百分比的复合乳化剂，以及聚醋酸乙烯酯，88-95度下保温0.2-0.4小时，然后冷却至40-50度；再在搅拌条件下，加入碳酸氢钠，邻苯二甲酸二丁酯，二甘醇二苯甲酸酯，辛醇，异丙醇，混合均匀，得溶液B；步骤五，向溶液B中加入剩余的复合乳化剂，甲基丙烯酸烯丙酯，双甲基丙烯酸乙二醇酯，甲苯二异氰酸酯，羟甲基丙烯酰胺，蜡质玉米淀粉，次氯酸钠，混合均匀，40-50度保温0.1-0.3小时，冷却至室温，即得所述粘结剂组合物。
根据上述技术方案，所述外层布为一种芳纶阻燃材料的构件，所述中间层布的内部填充有硅胶粉干燥剂，所述导电纤维线交叉、间隔均匀的分布在抗静电布料本体内部，相邻的所述导电纤维线间距为0.5-2.5cm，所述化学纤维层为一种涤纶纤维材料的构件。
根据上述技术方案，所述步骤1)中中的漂洗剂包含脂肪醇聚氧乙烯醚、十五烷基硫酸钠、烷基酚聚氧乙烯醚和月硅酸单乙醇酰胺。
根据上述技术方案，所述步骤2)中络筒或者采用普通络筒机，配置空气捻接器、电子清纱器、金属槽筒、定长器；工艺为：短粗节：DS1.8-2.2LS2.5-3.0cm；长粗节：DL0.9LL40cm；细节：D-70％L59cm，制成无接头纱线，车间内相对湿度：68％-78％、温度：20-28℃；纱线在温度28-32℃、相对湿度78-86％的加湿室内放置24小时进行纱线定型。
基于上述，本发明的优点在于，能防尘，能及时消除衣服上富集的静电，从而保持衣服的清洁并保证了人体的健康，具有抗静电、保暖等功能，穿着起来有着良好的舒适度，满足人们的不同需求，且制备方法简单方便，科学高效。
最后应说明的是：以上所述仅为本发明的优选实例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (7)

1.一种***类纺织面料，包括面料本体(1)、外层面料(2)、中间层面料(3)、基层面料(4)、铬层(5)、防水层(6)、纳米银抗菌颗粒(7)、抗静电绸(8)、TC面料(9)、导电纤维线(10)、纬线(11)、经线(12)、化学纤维层(13)和导电纤维层(14)，其特征在于：所述面料本体(1)的上方设置有外层面料(2)，所述外层面料(2)的下方设置有抗静电绸(8)，所述外层面料(2)的外部设置有TC面料(9)，所述TC面料(9)的上表面设置有防水层(6)，所述TC面料(9)的下方设置有铬层(5)，所述面料本体(1)的内部设置有中间层面料(3)，所述中间层面料(3)的上方设置有化学纤维层(13)，所述化学纤维层(13)的外表面设置有导电纤维层(14)，所述中间层面料(3)的内部设置有纳米银抗菌颗粒(7)，所述面料本体(1)的下方设置有基层面料(4)，所述导电纤维层(14)的内部设置有导电纤维线(10)，所述导电纤维线(10)的上方设置有经线(12)，所述导电纤维线(10)的右侧设置有纬线(11)。
2.一种***类纺织面料纺织方法，包括染料、络筒、分批整经、浆纱、织造，其特征在于：具体为：
1)染料：加入染色剂，在染色缸中加入染色剂和水，均匀搅拌，升温并保持温度在40-50℃，加入碳酸将染液的pH调节到4-6之间；浸泡，将纺织原料浸泡在染色缸中1.5-3.5小时，然后加入低温快速染色助剂浸泡10-50min，然后以2-3℃/min的速度升温，升温到80-90℃并保持45-60min；烘干，将浸泡后的纺织原料在80-90℃的环境下烘干；漂洗，取出烘干后的纺织原料浸入清水中漂洗35-55分钟，并加入漂洗剂；晾干，取出漂洗后的纺织原料自然晾干。
2)络筒：采用自动络筒机，工艺为：短粗节：DS1.9-2.9LS1.2-1.8cm；长粗节：DL1.2-1.5LL20-50cm；细节：D-16％--30％L16-60cm；棉结：N3.8-5；车间内相对湿度：68％-78％、温度：20-28℃；
3)整经：张力配置为四区三层或三区三层，单根经纱张力为35cN-55cN，边经纱线张力增加20％-25％，车速：200-350米/分；卷绕密度：0.5-0.7g/cm3；
4)浆纱：浆料配方包括重量百分比为0-10％的聚乙烯醇、0-30％的聚丙烯酸甲酯以及60-100％的变性淀粉，上浆率高支纱为12％-14％，中支纱为7％-10％，粗支纱为5％-6.9％，回潮率为6％-7％，伸长率控制在0.6％以下，减伸率低于8％；浆纱车速为35-50米/分；
5)织造：梭口对称度0.6-0.83，开口时间305°-325°，后梁高度-1至+3，综框动程+3及以下，上机张力为细纱单纱张力的15％-25％，车间内温度25-30℃、相对湿度68％-80％。
3.根据权利要求1所述的一种***类纺织面料，其特征在于：所述化学纤维层(13)和导电纤维层(14)之间通过粘结剂连接。
4.根据权利要求3所述的一种***类纺织面料，其特征在于：所述粘结剂的制备步骤具体为在搅拌条件下，取50-73％重量百分比的水，以及聚乙烯醇，混合，升温到88-95度，使得聚乙烯醇完全溶解，70-80度下保温1小时，调节pH为8-9，得到溶液A；然后取30-40％重量百分比的复合乳化剂，搅拌条件下，将所述复合乳化剂和剩余的水加入到溶液A中，再慢慢加入40-50％重量百分比的醋酸乙烯酯和40-50％重量百分比的复合引发剂，升温至88-95度，保温0.3-0.5小时；冷却至60-70度；之后再慢慢加入剩余的醋酸乙烯酯和剩余的复合引发剂；升温至88-95度，保温0.2-0.4小时；步骤五，加入30-40％重量百分比的复合乳化剂，以及聚醋酸乙烯酯，88-95度下保温0.2-0.4小时，然后冷却至40-50度；再在搅拌条件下，加入碳酸氢钠，邻苯二甲酸二丁酯，二甘醇二苯甲酸酯，辛醇，异丙醇，混合均匀，得溶液B；步骤五，向溶液B中加入剩余的复合乳化剂，甲基丙烯酸烯丙酯，双甲基丙烯酸乙二醇酯，甲苯二异氰酸酯，羟甲基丙烯酰胺，蜡质玉米淀粉，次氯酸钠，混合均匀，40-50度保温0.1-0.3小时，冷却至室温，即得所述粘结剂组合物。
5.根据权利要求1所述的一种***类纺织面料，其特征在于：所述外层布(2)为一种芳纶阻燃材料的构件，所述中间层布(3)的内部填充有硅胶粉干燥剂，所述导电纤维线(10)交叉、间隔均匀的分布在抗静电布料本体(1)内部，相邻的所述导电纤维线(10)间距为0.5-2.5cm，所述化学纤维层(13)为一种涤纶纤维材料的构件。
6.根据权利要求2所述的一种***类纺织面料纺织方法，其特征在于：所述步骤1)中中的漂洗剂包含脂肪醇聚氧乙烯醚、十五烷基硫酸钠、烷基酚聚氧乙烯醚和月硅酸单乙醇酰胺。
7.根据权利要求2所述的一种***类纺织面料纺织方法，其特征在于：所述步骤2)中络筒或者采用普通络筒机，配置空气捻接器、电子清纱器、金属槽筒、定长器；工艺为：短粗节：DS1.8-2.2LS2.5-3.0cm；长粗节：DL0.9LL40cm；细节：D-70％L59cm，制成无接头纱线，车间内相对湿度：68％-78％、温度：20-28℃；纱线在温度28-32℃、相对湿度78-86％的加湿室内放置24小时进行纱线定型。
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Application publication date: 20171208