CN107399466B - Sandwich flour cake produces packaging system - Google Patents
Sandwich flour cake produces packaging system Download PDFInfo
- Publication number
- CN107399466B CN107399466B CN201710873703.9A CN201710873703A CN107399466B CN 107399466 B CN107399466 B CN 107399466B CN 201710873703 A CN201710873703 A CN 201710873703A CN 107399466 B CN107399466 B CN 107399466B
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- China
- Prior art keywords
- cake
- box
- processed
- unit
- fillings
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 37
- 235000013312 flour Nutrition 0.000 title claims abstract description 32
- 235000014121 butter Nutrition 0.000 claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 235000013305 food Nutrition 0.000 claims description 62
- 230000007246 mechanism Effects 0.000 claims description 60
- 238000002347 injection Methods 0.000 claims description 48
- 239000007924 injection Substances 0.000 claims description 48
- 230000005540 biological transmission Effects 0.000 claims description 35
- 230000006698 induction Effects 0.000 claims description 26
- 239000003921 oil Substances 0.000 claims description 25
- 239000008157 edible vegetable oil Substances 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 13
- 241000209094 Oryza Species 0.000 claims description 12
- 235000007164 Oryza sativa Nutrition 0.000 claims description 12
- 235000009566 rice Nutrition 0.000 claims description 12
- 239000004519 grease Substances 0.000 claims description 11
- 239000000446 fuel Substances 0.000 claims description 10
- 238000007670 refining Methods 0.000 claims description 10
- 230000001939 inductive effect Effects 0.000 claims description 6
- 238000005057 refrigeration Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 230000001413 cellular effect Effects 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims description 2
- 238000004321 preservation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 15
- 238000010586 diagram Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 235000012255 calcium oxide Nutrition 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- 230000009514 concussion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 235000012771 pancakes Nutrition 0.000 description 1
- 235000014594 pastries Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B5/00—Baking apparatus for special goods; Other baking apparatus
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/065—Apparatus for filling pieces of dough such as doughnuts by means of injection into a piece of dough
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/16—Packaging bread or like bakery products, e.g. unsliced loaves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
- Cereal-Derived Products (AREA)
Abstract
Present invention discloses a kind of sandwich flour cakes to produce packaging system, including butter box is made equipment, enters cassette transporter equipment and sandwich flour cake production equipment；The advantage of the invention is that equipment is stable and reliable in work, high degree of automation can automatically be completed the production of flour cake, bake process, due to being processed using automation equipment, can effectively control the quality of flour cake.
Description
Technical field
The present invention relates to food processing fields.
Background technique
The snack pastry of instant edible generally can be using micro-wave oven or self-heating mode (utilizing quick lime) heating, in order to mention
The mouthfeel of high cake needs to be arranged in the food box for holding cake one layer of butter bottom and protective layer, but at present it is a set of from
The production equipment of dynamicization.
In addition, working efficiency is low currently, the production and processing of flour cake is usually required to expend a large amount of manpowers and be produced and processed
Under, and quality is difficult to effectively control, and constrains the development of food processing and production, it is therefore desirable to and designing one kind can produce automatically
The equipment of flour cake, especially with the flour cake production equipment of fillings.
Summary of the invention
The technical problem to be solved by the present invention is to realize a kind of to automatically complete butter box and flour cake production
System.
To achieve the goals above, the technical solution adopted by the present invention are as follows: sandwich flour cake produces packaging system, including butter
Box is made equipment, enters cassette transporter equipment and sandwich flour cake production equipment；
The butter box is made equipment and is equipped with transmission mechanism for transporting food box, the transmission mechanism by food box according to
It is secondary to be transferred through feeding zone, refining area, curing area and overlay film area；The feeding zone: equipped with the butter being located above transmission mechanism
Injection port, the butter injection port are equipped with electronic flow valve by pipeline connection grease container, the butter injection port；It is described even
Expect area: equipped with the gripper cylinder for being located at transmission mechanism two sides, the cylinder boom end of the gripper cylinder is equipped with for clamping food
The grip block of box, two gripper cylinders are fixed on vibrator by vibration bracket；The curing area: Packed guarantor is set
Incubator, the incubator is interior to be equipped with refrigeration unit, and the incubator is equipped with the import passed in and out for transmission mechanism and food box and out
Mouthful；The overlay film area: equipped with the drive roll and driven niproll being located above transmission mechanism, glutinous rice paper roll is fixed on feed spool
On, the wafer of the glutinous rice paper roll by being passed through between drive roll and driven niproll, the drive roll and driven niproll
Wafer outlet side is equipped with the cutter for shearing wafer, the feed direction and transmission of the drive roll and driven niproll
The feed direction of mechanism is identical, the beginning of the end connection packaging roller of the transmission mechanism；
It is described enter cassette transporter equipment include packaging roller and belt feeder, the packaging roller be equipped with into cassette transporter area, the belt
The end of machine is located at the upper side for being located at packaging roller into the terminal discharge mouth of cassette transporter area and belt feeder, it is described enter cassette transporter area
It packs roller two sides and is equipped with limiting cylinder, be located at before stopping food box above packaging roller when the cylinder rod of the limiting cylinder stretches
Into；
The sandwich flour cake production equipment is equipped with multiple cake boxes processed, and adjacent cake box processed both ends are connected and composed by linkage
Annular transhipment band, transhipment band two sides are fixed with chain, and the transhipment is equipped with both ends supports simultaneously drive chain rotation
Sprocket wheel, the sprocket wheel, which is vertically arranged and is driven by operated motor, to be rotated, and the cake box processed positioned at upper layer is opening up, along upper layer system
The rotation direction of cake box is successively arranged preheating oven, the oil spout unit above cake box processed, first above cake box processed
Note face unit, the fillings injection unit above cake box processed, the second note face unit above cake box processed and finished product dry
Case, the preheating oven and finished product baking oven are equipped with the opening passed in and out for cake box processed, the running direction end of the upper layer cake box
Equipped with the belt feeder being located at below cake box processed.
The side of the feeding zone, refining area and overlay film area is equipped with the induction mechanism of acquisition food box position signal, described
Induction mechanism exports inductive signal to controller, the controller output drive signal to electronic flow valve, vibrator, clamping gas
Cylinder, drive roll, feed spool, cutter and transmission mechanism power unit, the electronic flow valve output flow signal to control
Device, the end of the packaging roller are equipped with sealed in unit, and the packaging roller beginning is equipped with to obtain whether have food box by signal
Inductor, the terminal discharge mouth of the belt feeder are equipped with the inductor for obtaining and whether having cake to pass through.
Temperature sensor, the temperature sensor output temperature signal to controller, the control are equipped in the incubator
Device output drive signal processed is to refrigeration unit, and the grease container is interior to be equipped with liquid level sensor, and the liquid level sensor exports liquid
For position signal to controller, the feed spool is equipped with the sensor of acquisition glutinous rice paper roll thickness, the sensor output thickness letter
Number to controller, the controller is equipped with alarm unit.
Constent temperature heater, the butter injection port and connection butter injection port and butter are equipped in the grease container
Coiling has electric heating wire on the pipeline of container.
The oil spout unit is equipped with the oil nozzle for being fixed on and spraying edible oil above cake box processed downwards, and the oil nozzle passes through
Oil pipe with solenoid fuel injection valve is connected to edible oil storing containers, and the edible oil storing containers are the pressure with pressure holding function
Container.
First note face unit and the second note face cellular construction are identical, equipped with being fixed on downward ejecta above cake box processed
The note face nozzle of material, note face nozzle are strip gab structure, the arranged direction and upper layer cake of the strip gab structure
The rotation direction of box is vertical, and the width of the strip gab structure is slightly less than the lumen width of cake box processed, note face nozzle warp
Feeder channel connects material container, and horizontal horizontally disposed feed axis is equipped in the feeder channel, along the feed axis equipped with to
The dish plate of outer stretching, the feed axis are rotated by feed motor driven.
The fillings injection unit, which is equipped with, is fixed on above cake box processed the fillings nozzle of injection fillings downwards, the fillings spray
Mouth is equipped with the feed alley in linear type arrangement, and each feed alley is equipped with fillings solenoid valve, the feed alley
Orientation it is vertical with the rotation direction of upper layer cake box, the inner cavity that the width of the fillings nozzle is slightly less than cake box processed is wide
Degree, the fillings nozzle connect fillings container bottom by hose, are equipped with blender in the fillings container, on the hose admittedly
Surely there is shaking device.
It is equipped with below the oil spout unit, the first note face unit, fillings injection unit and the second note face unit and incudes cake processed
The induction mechanism of box position, the induction mechanism export inductive signal to controller, the controller output drive signal to the
Feed motor, solenoid fuel injection valve, shaking device and the fillings solenoid valve of one note face unit and the second note face unit.
The advantage of the invention is that equipment is stable and reliable in work, high degree of automation can automatically complete the life of flour cake
It produces, bake process, due to processing using automation equipment, can effectively control the quality of flour cake.
Detailed description of the invention
Below to width attached drawing every in description of the invention expression content and figure in label be briefly described:
Fig. 1 is that equipment schematic diagram is made in butter box；
Fig. 2 is that material unit schematic diagram is shaken in Fig. 1；
Fig. 3 is into cassette transporter device structure schematic diagram；
Fig. 4 is sandwich flour cake production equipment structural schematic diagram；
Label in above-mentioned figure is equal are as follows: 1, transmission mechanism；2, food box；3, butter injection port；4, material unit is shaken；5, it freezes
Room；6, glutinous rice paper roll；7, drive roll；8, driven niproll；9, cutter；10, gripper cylinder；11, grip block；12, vibration branch
Frame；13, vibrator；14, roller is packed；15, belt feeder；16, limiting cylinder；17, cake box processed, 18, preheating oven；19, oil spout list
Member；20, the first note face unit；21, fillings injection unit；22, the second note face unit；23, finished product baking oven.
Specific embodiment
Equipment is made equipped with conveying mechanism in butter box, and conveying mechanism can use transfer roller or conveyer belt, due to passing through
Different regions, therefore multistage can be set into, every section is interconnected to constitute a production line, is also possible to a whole section of knot
Structure guarantees the transmission fluency of food box 2.It, can be in transmission mechanism to guarantee to deviate in 2 transmission process of food box
1 top is equipped with guide plate, and food box 2 is constrained between guide plate and is transported.Food box 2 is successively transmitted warp by transmission mechanism 1
Feeding zone, refining area, curing area and overlay film area are crossed, the molding procedure of butter is completed.
Feeding zone: equipped with the butter injection port 3 for being located at 1 top of transmission mechanism, butter injection port 3 passes through pipeline connection butter
Container, butter injection port 3 are equipped with electronic flow valve；Electronic flow valve is used to guarantee to be equipped with perseverance in the injection rate grease container of butter
Warm heater guarantees butter in liquid, facilitates injection, butter injection port 3 and is connected to butter injection port 3 and grease container
Pipeline on coiling have electric heating wire, avoid butter solidification block pipeline and butter injection port 3.
Refining area: equipped with the gripper cylinder 10 for being located at 1 two sides of transmission mechanism, the cylinder boom end of gripper cylinder 10, which is equipped with, to be used
In the grip block 11 of clamping food box 2, two gripper cylinders 10 are fixed on vibrator 13 by vibration bracket 12；It is preferred that by two
A gripper cylinder 10 is symmetricly set on 1 two sides of transmission mechanism, is to incline to 1 direction of transmission mechanism, such clamping device is clamping
Slightly upper food box 2 can be lifted when food box 2, make have certain gap between food box 2 and transmission mechanism 1, avoid vibrator 13
It is contacted between food box 2 and transmission mechanism 1 when work.Since butter is in butter amount that is thick, and being injected into food box 2
It is few, 2 bottom of food box uniformly can not be set using liquid self-flowing, therefore can quickly be in by butter by vibrator 13
Flake is uniformly divided in 2 bottom of food box.
Curing area: Packed incubator is set, refrigeration unit is equipped in incubator, is similar to a refrigerator, incubator is set
There is the inlet and outlet for transmission mechanism 1 and the disengaging of food box 2, since butter solidification temperature is low, through excess temperature internal environment temperature
It spends in lower incubator, butter can automatically solidify, and the butter that the concussion of refining area is spread out is solidified into butter thin slice.
Overlay film area: equipped with the drive roll 7 and driven niproll 8 for being located at 1 top of transmission mechanism, glutinous rice paper roll 6, which is fixed on, to be sent
Expect on axis, the wafer of glutinous rice paper roll 6 by passing through between drive roll 7 and driven niproll 8, match by drive roll 7 and driven niproll 8
Co-clip holds wafer, and the wafer outlet side of drive roll 7 and driven niproll 8 is equipped with the cutter 9 for shearing wafer, main
The feed direction of dynamic roller 7 and driven niproll 8 is identical as the feed direction of transmission mechanism 1, is matched by drive roll 7 and feed spool
The rotation of conjunction and the movement of transmission mechanism 1, wafer can automatically be spread out in above butter thin slice, constitute a protective film, keep away
Exempt from butter to immerse in food, and can play the role of after the heating fried.
The beginning of the end connection packaging roller 14 of transmission mechanism 1, manufactured butter box is delivered into cassette transporter equipment.
For the degree of automation for ensuring entire mechanism work, equipment is made equipped with controller, feeding zone, refining area in butter box
It is equipped with the induction mechanism of acquisition 2 position signal of food box with the side in overlay film area, such as infrared sensor, each induction mechanism is defeated
Inductive signal is to controller, controller output drive signal to electronic flow valve, vibrator 13, gripper cylinder 10, drive roll out
7, the power unit of feed spool, cutter 9 and transmission mechanism 1, while electronic flow valve output flow signal is to controller.
Furthermore temperature sensor is equipped in incubator, temperature sensor output temperature signal to controller is kept the temperature for making
Constant temperature in case, controller output drive signal to refrigeration unit, grease container is interior to be equipped with liquid level sensor, liquid level sensor output
For liquid level signal to controller, feed spool is equipped with the sensor of acquisition 6 thickness of glutinous rice paper roll, sensor output thickness signal to control
Device processed, the controller are equipped with alarm unit, are lower than glutinous rice on setting warning value or feed spool when setting liquid level in grease container
For 6 thickness of paper roll lower than setting warning value, controller drives alarm unit alarm.
The control method of equipment is made based on above-mentioned butter box:
When the induction mechanism of feeding zone senses 2 signal of food box, electronic flow valve is opened and is injecting quantitative butter
Electronic flow valve is closed afterwards；
When the induction mechanism in refining area senses 2 signal of food box, the cylinder rod of two gripper cylinders 10 stretches out simultaneously
Food box 2 is clamped, is closed after 13 operation setup time of vibrator, the cylinder rod of two gripper cylinders 10 recycles simultaneously puts down food
Box 2；
When the induction mechanism in overlay film area senses 2 signal of food box, drive roll 7 and feed spool start simultaneously at rotation, and
Stopping when induction mechanism in overlay film area senses no 2 signal of food box, while cutter 9 execute a cutting action.
Enter cassette transporter equipment for manufactured cake to be entered box (food box 2), entering cassette transporter equipment includes packaging roller 14 and skin
Band machine 15, the guide plate of limitation 2 laterally offset of food box is equipped with along the two sides of packaging 14 upper surface of roller, and packaging roller 14 is equipped with into box
Transit zone, the end of belt feeder 15 is located at cassette transporter area and the terminal discharge mouth of belt feeder 15 is located on the side of packaging roller 14
Side, can use self weight will and be fed directly in food box 2, and the end of packaging roller 14 is equipped with sealed in unit, can use existing
Some 2 overlay film sealed in unit of food box complete the sealing of food box 2, constitute full automatic production line.
14 two sides of packaging roller for entering cassette transporter area are equipped with limiting cylinder 16, and packet is located at when the cylinder rod of limiting cylinder 16 stretches
Fill stops food box 2 to advance above roller 14, and the cylinder rod of limiting cylinder 16 exits 14 top of packaging roller and do not interfere food when shrinking
Product box 2 advances, since frictional force is small between packaging roller 14 and food box 2, when limiting cylinder 16 stops food box 2 to advance
When, then it can reliably limit the advance of food box 2.
Packaging 14 beginning of roller is equipped with the inductor for obtaining and whether having food box 2 by signal, since equipment is made in butter box
Work pace to be faster than cake processed, therefore the inductor for packing 14 beginning of roller senses that always having food box 2 to block signal (does not accumulate
When pressing food box 2, it is not in the case where blocking always that food box 2, which passes sequentially through the inductor), then it represents that food box 2 exists
Accumulation, control close butter box and equipment are made, when 16 work times of limiting cylinder are more than setting number, then it represents that food box 2 is
Light will be consumed, then is again turned on butter box and equipment is made.
The terminal discharge mouth of belt feeder 15 is equipped with the inductor for obtaining and whether having cake to pass through, when the inductor has sensed one
After a cake warp, then the process that the cake completed in the food box 2 of 15 lower section of belt feeder at this time enters box, control limiting cylinder 16 returns
Contracting, keeps stretching later again, circuit sequentially.
In addition, the belt of belt feeder 15 can be used hollow out knot in order to avoid pancake melts the butter in food box 2
Structure, and in belt feeder 15 a large amount of air-coolers are arranged on the way or by freezer makes temperature of the cake before entering food box 2 extremely
It is reduced to room temperature less.
In order to control the work pace of limiting cylinder 16, will not 2 side wall of food box in mistakenly hit, a cooperation can be added again
Whether the inductor that limiting cylinder 16 works, the top acquisition which is located at limiting cylinder 16 have the signal of food box 2, use
Whether limiting cylinder 16 is passed through completely in the food box 2 that induction is already loaded with cake.
Flour cake production equipment is equipped with the transhipment band being made of multiple cake boxes 17 processed, and cake box 17 processed is rectangle irony box,
Inside is equipped with the inner cavity for cake processed, and inner cavity upper opening constitutes 17 quantity of cake box processed of transhipment band according to the length of production line
Depending on, connection type is the transhipment band that adjacent 17 both ends of cake box processed are connected and composed to annular by linkage, transports band two
Side is respectively and fixedly provided with chain, and for driving entire transhipment band operating, transhipment is equipped with the sprocket wheel of support and drive chain rotation with both ends,
Positioned at transhipment one group of sprocket wheel of the coaxial composition of two sprocket wheels with the same end, it is vertically arranged simultaneously positioned at one group sprocket wheel of the transhipment with one end
It is driven and is rotated by operated motor, as power chain, be vertically arranged positioned at one group sprocket wheel of the transhipment with the other end, be used to support fortune
Turn band, is driven one group of sprocket wheel.
The opening direction of each cake box 17 processed is outside (the up and down layer in upper layer is downward), since sprocket wheel is vertically arranged,
Cake box 17 processed constitutes upper layer and lower layer, and the cake box 17 processed positioned at upper layer is opening up, along upper layer cake box 17 rotation direction according to
It is secondary to be equipped with preheating oven 18, the oil spout unit 19 above cake box 17 processed, the first note face unit above cake box 17 processed
20, the fillings injection unit 21 above cake box 17 processed, the second note face unit 22 and finished product above cake box 17 processed
Baking oven 23, preheating oven 18 and finished product baking oven 23 are equipped with the opening passed in and out for cake box 17 processed.
Preheating oven 18 can reduce oil smoke yield for preheating cake box 17 processed, setting before oil spout unit 19,
Cake box 17 processed after preheating can be such that oil temperature rises after spraying edible oil, after the first note face unit 20 injects batter, face
The bottom surface of paste can condense into bulk quickly, and entire flour cake can also reach certain coagulated state, it is possible to prevente effectively from fillings injection is single
When first 21 feeding, fillings impact batter is mixed with, even impacts cake bottom contacts with cake box 17 processed, can make sandwich pie have compared with
Good sandwiched state.
Oil spout unit 19, which is equipped with, is fixed on the oil nozzle that edible oil is sprayed downwards in 17 top of cake box processed, and oil nozzle is by having
The oil pipe of solenoid fuel injection valve is connected to edible oil storing containers, and edible oil storing containers are the pressure vessel with pressure holding function, i.e.,
Edible oil storing containers connect an air pump, for keeping the air pressure in edible oil storing containers, in this way when solenoid fuel injection valve is beaten
When opening, edible oil is uniformly ejected into cake box 17 processed in spurting.
First note face unit 20 is identical with the second note face 22 structures of unit, and note face unit, which is equipped with, is fixed on 17 top of cake box processed
The note face nozzle of downward spraying of material, note face nozzle are strip gab structure, the arranged direction and upper layer system of strip gab structure
The rotation direction of cake box 17 is vertical, and the width of strip gab structure is slightly less than the lumen width of cake box 17 processed, is operating band at the uniform velocity
Under function situation, note face nozzle can be in linear injection batter to cake box 17 processed.Note face nozzle holds through feeder channel connection material
Device, feeder channel is interior to be equipped with horizontal horizontally disposed feed axis, and along feed axis equipped with outwardly directed dish plate, dish plate is generally set
6-8 are set, feed axis is rotated by feed motor driven, and material container is used to store the water surface mixture by seasoning, Huo Zheshui
Material uniformly can be squeezed into note face nozzle when the feed axis with dish plate rotates by face and fillings mixture.
Fillings injection unit 21, which is equipped with, is fixed on the fillings nozzle that fillings is sprayed downwards in 17 top of cake box processed, and fillings nozzle is set
Have the feed alley in linear type arrangement, each feed alley is equipped with fillings solenoid valve, the orientation of feed alley with
The rotation direction of upper layer cake box 17 is vertical, and the width of fillings nozzle is slightly less than the lumen width of cake box 17 processed, in operating with even
Under fast function situation, fillings nozzle can be led in linear injection fillings to bottom flour cake using the feeding arranged by linear type
Road carries out feeding, it is ensured that the uniformity of feeding, fillings nozzle connect fillings container bottom by hose, can in fillings container
To be the liquids food materials such as sweetened bean paste mud, it is equipped with blender in fillings container, is fixed with shaking device, blender and shake on the hose
The cooperation of dynamic device can guarantee the smooth of feeding, reduce the probability of happening for stopping state occur.
For convenience of recycling flour cake, the belt being located at below cake box 17 processed is equipped in the running direction end of upper layer cake box 17
Machine 15, the flour cake after baking oven is processed are operated to end, can be dropped on belt feeder 15 under Gravitative Loads, be completed to be made
The collection of flour cake.
In order to enable a device to operate automatically, this equipment is equipped with controller, oil spout unit 19, the first note face unit 20, filling
Expect to be equipped with the induction mechanism for incuding 17 position of cake box processed below injection unit 21 and the second note face unit 22, induction mechanism can be
The infrared sensor of 17 side of cake box processed is set, the position signal of cake box 17 processed, induction mechanism output can be accurately obtained
For inductive signal to controller, controller output drive signal is electric to the feed of the first note face unit 20 and the second note face unit 22
Machine, solenoid fuel injection valve, shaking device and fillings solenoid valve.
Control method based on above-mentioned sandwich flour cake production equipment:
Driving transhipment band at the uniform velocity operates, and it is constant in set temperature to control temperature in preheating oven 18 and finished product baking oven 23；
When the induction mechanism of 19 lower section of oil spout unit has sensed cake box 17 processed, driving solenoid fuel injection valve is opened, and spray is worked as
When the induction mechanism of oily 19 lower section of unit is sensed without cake box 17 processed, driving solenoid fuel injection valve is closed due to entirely transporting band operating
Speed is slow, therefore in order to avoid spraying excessive oil mass, when solenoid fuel injection valve receives opening signal, can spray 1 with gap oil spout
Setting time is closed after second, fill-before-fire 1 second, until when needing to close injection valve；
When the induction mechanism of 20 lower section of the first note face unit has sensed cake box 17 processed, the first note face unit 20 of driving
It is fed motor rotation；When the induction mechanism of 20 lower section of the first note face unit is sensed without cake box 17 processed, the first note face of driving is single
The feed motor stalls of member 20；
When the induction mechanism of 21 lower section of fillings injection unit has sensed cake box 17 processed, the work of driving shaking device, filling
Expect that solenoid valve is opened；When the induction mechanism of 21 lower section of fillings injection unit is sensed without cake box 17 processed, driving shaking device stops
It only works, fillings solenoid valve is closed；
When the induction mechanism of 22 lower section of the second note face unit has sensed cake box 17 processed, the second note face unit 22 of driving
It is fed motor rotation；When the induction mechanism of 22 lower section of the second note face unit is sensed without cake box 17 processed, the second note face of driving is single
The feed motor stalls of member 22.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way
Limitation, as long as the improvement for the various unsubstantialities that the inventive concept and technical scheme of the present invention carry out is used, or without changing
It is within the scope of the present invention into the conception and technical scheme of the invention are directly applied to other occasions.
Claims (8)
1. sandwich flour cake produces packaging system, it is characterised in that: equipment is made including butter box, enters cassette transporter equipment and cappelletti
Cake production equipment；
Equipment is made equipped with the transmission mechanism for transporting food box in the butter box, and the transmission mechanism successively passes food box
It is defeated by feeding zone, refining area, curing area and overlay film area；The feeding zone: equipped with the butter injection being located above transmission mechanism
Mouthful, the butter injection port is equipped with electronic flow valve by pipeline connection grease container, the butter injection port；The refining
Area: equipped with the gripper cylinder for being located at transmission mechanism two sides, the cylinder boom end of the gripper cylinder is equipped with for clamping food box
Grip block, two gripper cylinders are fixed on vibrator by vibration bracket；The curing area: Packed heat preservation is set
Case, the incubator is interior to be equipped with refrigeration unit, and the incubator is equipped with the inlet and outlet passed in and out for transmission mechanism and food box；
The overlay film area: equipped with the drive roll and driven niproll being located above transmission mechanism, glutinous rice paper roll is fixed on feed spool, institute
The wafer of glutinous rice paper roll is stated by passing through between drive roll and driven niproll, the wafer of the drive roll and driven niproll
Outlet side is equipped with the cutter for shearing wafer, the feed direction and transmission mechanism of the drive roll and driven niproll
Feed direction is identical, the beginning of the end connection packaging roller of the transmission mechanism；
It is described enter cassette transporter equipment include packaging roller and belt feeder, the packaging roller be equipped with into cassette transporter area, the belt feeder
End be located at into the terminal discharge mouth of cassette transporter area and belt feeder be located at packaging roller upper side, it is described enter cassette transporter area packaging
Roller two sides are equipped with limiting cylinder, are located above packaging roller when the cylinder rod of the limiting cylinder stretches and food box is stopped to advance；
The sandwich flour cake production equipment is equipped with multiple cake boxes processed, and adjacent cake box processed both ends connect and compose annular by linkage
Transhipment band, transhipment band two sides are fixed with chain, and the transhipment is equipped with the sprocket wheel of support and drive chain rotation with both ends,
The sprocket wheel, which is vertically arranged and is driven by operated motor, to be rotated, and the cake box processed positioned at upper layer is opening up, along upper layer cake box
Rotation direction be successively arranged preheating oven, the oil spout unit above cake box processed, the first note face above cake box processed
Unit, the fillings injection unit above cake box processed, the second note face unit and finished product baking oven above cake box processed,
The preheating oven and finished product baking oven are equipped with the opening passed in and out for cake box processed, and the running direction end of the upper layer cake box is equipped with
Belt feeder below cake box processed.
2. sandwich flour cake according to claim 1 produces packaging system, it is characterised in that: the feeding zone, refining area and
The side in overlay film area is equipped with the induction mechanism of acquisition food box position signal, the induction mechanism output inductive signal to control
Device, the controller output drive signal to electronic flow valve, vibrator, gripper cylinder, drive roll, feed spool, cutter and
The end of the power unit of transmission mechanism, the electronic flow valve output flow signal to controller, the packaging roller is equipped with envelope
Install it is standby, it is described packaging roller beginning be equipped with obtain whether have food box pass through signal inductor, the end of the belt feeder goes out
Material mouth is equipped with the inductor for obtaining and whether having cake to pass through.
3. sandwich flour cake according to claim 2 produces packaging system, it is characterised in that: be equipped with temperature in the incubator
Sensor, the temperature sensor output temperature signal to controller, the controller output drive signal to refrigeration unit, institute
It states and is equipped with liquid level sensor in grease container, the liquid level sensor exports liquid level signal to controller, sets on the feed spool
Have the sensor of acquisition glutinous rice paper roll thickness, the sensor output thickness signal of the acquisition glutinous rice paper roll thickness to controller,
The controller is equipped with alarm unit.
4. sandwich flour cake according to claim 3 produces packaging system, it is characterised in that: be equipped with perseverance in the grease container
Coiling has electric heating wire on the pipeline of warm heater, the butter injection port and connection butter injection port and grease container.
5. sandwich flour cake according to claim 1,2,3 or 4 produces packaging system, it is characterised in that: the oil spout unit
Equipped with being fixed on above cake box processed downwards, the oil nozzle of injection edible oil, the oil nozzle pass through the oil pipe with solenoid fuel injection valve
Edible oil storing containers are connected to, the edible oil storing containers are the pressure vessel with pressure holding function.
6. sandwich flour cake according to claim 5 produces packaging system, it is characterised in that: first note face unit and the
Two note face cellular constructions are identical, and equipped with being fixed on above cake box processed downwards, the note face nozzle of spraying of material, note face nozzle are
The arranged direction of strip gab structure, the strip gab structure is vertical with the rotation direction of upper layer cake box, and the bar shaped is opened
The width of mouth structure is slightly less than the lumen width of cake box processed, and note face nozzle connects material container through feeder channel, described to give
Expect to be equipped with horizontal horizontally disposed feed axis in channel, along the feed axis equipped with outwardly directed dish plate, the feed axis by
It is fed motor driven rotation.
7. sandwich flour cake according to claim 6 produces packaging system, it is characterised in that: the fillings injection unit is equipped with
The fillings nozzle of injection fillings downwards is fixed on above cake box processed, and the fillings nozzle is equipped with logical in the feeding of linear type arrangement
Road, each feed alley are equipped with fillings solenoid valve, the orientation of the feed alley and the operating of upper layer cake box
Direction is vertical, and the width of the fillings nozzle is slightly less than the lumen width of cake box processed, and the fillings nozzle connects filling by hose
Material container bottom, the fillings container is interior to be equipped with blender, is fixed with shaking device on the hose.
8. sandwich flour cake according to claim 7 produces packaging system, it is characterised in that: the oil spout unit, the first note
The induction mechanism for incuding cake box position processed, the induction machine are equipped with below face unit, fillings injection unit and the second note face unit
Structure exports inductive signal to controller, and the controller output drive signal to the first note face unit and the second note face unit are given
Expect motor, solenoid fuel injection valve, shaking device and fillings solenoid valve.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710873703.9A CN107399466B (en) | 2017-09-25 | 2017-09-25 | Sandwich flour cake produces packaging system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710873703.9A CN107399466B (en) | 2017-09-25 | 2017-09-25 | Sandwich flour cake produces packaging system |
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| CN107399466A CN107399466A (en) | 2017-11-28 |
| CN107399466B true CN107399466B (en) | 2019-04-16 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202286041U (en) * | 2011-11-07 | 2012-07-04 | 安徽省宏兴清真食品有限公司 | Moon cake stuffing pressing machine |
| CN203806200U (en) * | 2014-05-04 | 2014-09-03 | 博世包装技术（杭州）有限公司 | Feeding device for feeding seasoning packets of instant noodles to lower sides of noodle cakes and instant noodle packaging system |
| CN104150050A (en) * | 2014-08-06 | 2014-11-19 | 安徽瓦尔特机械贸易有限公司 | Semi-finished dough cake packing device |
| CN106818977A (en) * | 2015-12-03 | 2017-06-13 | 重庆智寰传动科技发展有限公司 | A kind of flour cake device processed |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101502791B1 (en) * | 2014-11-13 | 2015-03-24 | (주)로픽 | Automation equipment for loading a transport box with individually containers packaging packaged a moistened tissues |
| CN106170208A (en) * | 2015-12-15 | 2016-11-30 | 上海金禾实业发展有限公司 | Automatically Pizza maker and Pizza manufacture method |
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2017
- 2017-09-25 CN CN201710873703.9A patent/CN107399466B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202286041U (en) * | 2011-11-07 | 2012-07-04 | 安徽省宏兴清真食品有限公司 | Moon cake stuffing pressing machine |
| CN203806200U (en) * | 2014-05-04 | 2014-09-03 | 博世包装技术（杭州）有限公司 | Feeding device for feeding seasoning packets of instant noodles to lower sides of noodle cakes and instant noodle packaging system |
| CN104150050A (en) * | 2014-08-06 | 2014-11-19 | 安徽瓦尔特机械贸易有限公司 | Semi-finished dough cake packing device |
| CN106818977A (en) * | 2015-12-03 | 2017-06-13 | 重庆智寰传动科技发展有限公司 | A kind of flour cake device processed |
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| CN107399466A (en) | 2017-11-28 |
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Denomination of invention: Sandwich bread production packaging system Effective date of registration: 20191119 Granted publication date: 20190416 Pledgee: Wuhu SME financing Company limited by guarantee Pledgor: WUHU XUEYING INDUSTRIAL Co.,Ltd. Registration number: Y2019980000647 |
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Denomination of invention: Production and packaging system of sandwich cake Effective date of registration: 20201209 Granted publication date: 20190416 Pledgee: Wuhu SME financing Company limited by guarantee Pledgor: WUHU XUEYING INDUSTRIAL Co.,Ltd. Registration number: Y2020980009049 |
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