CN107370315A - A kind of insertion equipment of motor stator slot insulating paper - Google Patents
A kind of insertion equipment of motor stator slot insulating paper Download PDFInfo
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- CN107370315A CN107370315A CN201710794753.8A CN201710794753A CN107370315A CN 107370315 A CN107370315 A CN 107370315A CN 201710794753 A CN201710794753 A CN 201710794753A CN 107370315 A CN107370315 A CN 107370315A
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- 238000003780 insertion Methods 0.000 title claims abstract description 27
- 230000037431 insertion Effects 0.000 title claims abstract description 27
- 238000007493 shaping process Methods 0.000 claims abstract description 68
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 238000010008 shearing Methods 0.000 claims abstract description 11
- 238000000465 moulding Methods 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 238000004513 sizing Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 11
- 238000009413 insulation Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 24
- 238000004804 winding Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000003856 thermoforming Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/10—Applying solid insulation to windings, stators or rotors
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a kind of insertion equipment of motor stator slot insulating paper, including frame, unwinding device, heater, impression device, pre-shaping device, the first shaped device, paper feeder, cutter for cutting corners, slotting paper device, shearing device, the second shaped device, indexing means, stator positioner and Electric Appliance Cabinet component；By the way that the one-time formed process of insulating paper is divided into multistage shaping, the shaping internal stress of insulating paper is released during each shaping, and during hot briquetting repeatedly, it ensure that the stability after insulating paper shaping, driven simultaneously using servomotor, the length of insulating paper paper feeding can accurately be controlled, when motor, which folds thickness, to change, the setting value of paper feeding length need to only be adjusted, it is simple to operate, and reduce the error in length of insulating paper paper feeding, reduce the error that insulation paper length and motor after insulating paper inserts fold thick height, improve the overall performance of motor.
Description
Technical field
The present invention relates to a kind of slotting paper device, more particularly to the insertion equipment of motor stator slot insulating paper.
Background technology
Motor refers to realize electric energy conversion or a kind of calutron transmitted according to the law of electromagnetic induction, motor by rotor and
Stator forms, and on the stator core of motor, multiple line embedding grooves and embedded Exciting Windings for Transverse Differential Protection is often provided with, to ensure that motor can
Normal work；Because Exciting Windings for Transverse Differential Protection is made up of wire, in order to avoid occurring conductive condition between Exciting Windings for Transverse Differential Protection and stator core,
Even if keeping insulation between stator core and Exciting Windings for Transverse Differential Protection, there are two kinds by the way of at present：First way, using injection
Mode is in the insulating barrier that the line embedding groove of iron core and the surface forming of iron core are that a layer thickness is 0.5 to 1mm, in this way
The profiled insulation layer in the line embedding groove of stator core, technological process is not only complicated, and in addition to injection-moulding device, it is also necessary to temperature control
The equipment such as control equipment and Stress control is aided in, and therefore, not only cost is high, and the production time is also very long；Second of side
Formula, insulating paper is inserted into line embedding groove using slotting paper equipment, it is only necessary to slotting paper equipment accordingly, i.e., by inserting paper equipment
Insulating paper is sent in line embedding groove, this relatively simple convenience of mode, and cost compare it is relatively low；Using second
Insulating paper is inserted into line embedding groove by method using paper equipment is inserted, it is necessary first to which insulating paper shaping is then inserted into the embedding of stator
In wire casing, mainly there are two kinds using the forming method of insertion equipment at present, one kind is cold forming, i.e., is curled into insulating paper necessarily
Shape is passed to the line embedding groove of stator, and this method is limited insulating paper by the shape of line embedding groove, and this method can cause to insulate
The compactness of paper and motor stator slot is poor, influences the density arranged with coil of coil-winding, influences the power output of motor；Second
Kind method is thermoforming, i.e., first heats insulating paper, be then shaped to the shape similar to line embedding groove, insulating paper occurs permanent
The Anawgy accuracy of deformation, this method insulating paper and motor stator slot is good, such as a kind of insertion paper of patent " CN103840624A "
Device, it is possible to achieve the embossing in thermoforming, the function of heating, sizing and insertion, but this kind of mode insulating paper insertion rule
After groove, line embedding groove must wound around coil at once, not so insulating paper be easily deformed during cooling, influence the patch with stator slot
Precision is closed, arranging for coil-winding is influenceed, easily does over again and reform, influence operating efficiency.
The content of the invention
Problems with the prior art be present to overcome：In the insertion equipment thermoforming technology of motor stator slot insulating paper,
After insulating paper insertion line embedding groove, line embedding groove must wound around coil at once, not so insulating paper be easily deformed during cooling, shadow
The Anawgy accuracy with stator slot is rung, influences arranging for coil-winding, and is easy to do over again and reforms, influences operating efficiency；This hair
It is bright to provide a kind of insertion equipment of motor stator slot insulating paper, including frame, unwinding device, heater, impression device, give
Paper device, cutter for cutting corners, insert paper device, shearing device, the second shaped device and Electric Appliance Cabinet component, it is characterised in that：Also include
Pre-shaping device and the first shaped device；The pre-shaping device and the first shaped device be located at impression device and paper feeder it
Between, pre-shaped and first time machine-shaping are carried out to insulating paper.
On this basis, the pre-shaping device includes pre- a molding group and pre- two shapings module, a pre- shaping
Module is positioned at the front of pre- two shaping modules.
On this basis, pre- a molding group includes a pre- mold and pre- mould once, a pre- mold and pre-
Once mould is punch-die, and structure is disk roller shape, and edge is hypotenuse at a pre- mold and pre- mould cooperation once, makes insulation
Paper widthwise edges are down into a certain angle to be turned up.
On this basis, the pre- two shapings module includes pre- two shaping upper tool and pre- two molding bottom die, pre- two one-tenth
Type mold and pre- two molding bottom die are punch-die, and structure is disk roller shape, pre- two shaping uppers tool and the lower mould of pre- two shapings
Edge is vertical edge at tool cooperation, insulating paper widthwise edges is turned up into U-shaped downwards.
On this basis, the first shaped device includes mould and heat-shaping part, and the mould is inverted trapezoidal structure, left
Right tilted surface coordinates with heat-shaping part, and heat-shaping part point or so two parts, are flat-type part, its end face is matched somebody with somebody with mould
It is inclined-plane at conjunction, opposing mold moves left and right, and heat-shaping part has certain temperature, and temperature range is 80 DEG C~120 DEG C,
Coordinate the sizing for realizing insulating paper widthwise edges U-shaped structure with mould.
On this basis, in addition to indexing means and stator mounting arrangement, indexing means are arranged on the side of frame, stator
Erecting device is arranged on indexing means side.
On this basis, the indexing means includes divided wheel, support wheel, drive device, adjusting means and installing plate；Peace
Loading board be arranged on frame on, support wheel and drive device installation on a mounting board, divided wheel be arranged on support wheel on, and with driving
Device is contacted, and adjusting means is arranged on below installing plate.
On this basis, the stator mounting arrangement includes guide plate, stator positioner and stator pressing device, described
Guide plate is arranged on divided wheel, and stator positioner is arranged on guide plate, and stator pressing device is arranged in frame, height
It is identical with stator positioner.
On this basis, the stator pressing device includes swing mechanism, swing arm and compression cylinder, and swing mechanism is arranged on
In frame, swing arm is arranged on swing mechanism, and compression cylinder is arranged in swing arm, the center of compression cylinder and stator positioner
Center superposition.
On this basis, paper feeder includes framework, and upper pressure wheel, lower driving wheel, transmission parts and motor, framework are arranged on
In frame, upper pressure wheel and lower driving wheel are arranged on framework, and upper pressure wheel is located above lower driving wheel, and keep one with lower driving wheel
Fixed gap, transmission parts are arranged on the end of lower driving wheel, and motor is connected with transmission parts, and the motor is servomotor.
Compared with prior art, the beneficial effects of the invention are as follows：
1st, it is by the cooperation by pre-shaping device, the first shaped device and shaping equipment, insulating paper is one-time formed
Process is divided into multistage shaping, and the shaping internal stress of insulating paper is released during each shaping, and in heating repeatedly
In forming process, the plasticity of insulating paper is improved, ensure that the stability after shaping.
2nd, haulage gear is driven by servomotor, the length of insulating paper paper feeding can be accurately controlled, when motor wire-inserting groove
When highly changing, paper feeding length only need to be adjusted, the work of parts, operation need to be changed by avoiding existing fixed length conveying
It is simple and convenient, while servomotor driving reduces the error in length of insulating paper paper feeding, reduces insulating paper after insulating paper insertion
The error of length and motor wire-inserting groove height, improve the overall performance of motor.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the right side structural representation of the present invention；
Fig. 3 is the structural representation of pre- a molding group；
Fig. 4 is the structural representation of pre- two shapings module；
Fig. 5 is the structural representation of the first shaped device；
Fig. 6 is the structural representation of indexing means；
Fig. 7 is the structural representation of stator mounting arrangement.
In figure：1st, frame, 2, unwinding device, 3, heater, 4, impression device, 5, pre-shaping device, 51, a pre- shaping
Module, 511, a pre- mold, 512, pre- mould once, 52, pre- two shapings module, 521, pre- two shaping upper tool, 522, pre-
Two molding bottom dies, the 6, first shaped device, 61, mould, 62, heat-shaping part, 7, paper feeder, 8, cutter for cutting corners, 9,
Insert paper device, 10, shearing device, the 11, second shaped device, 12, indexing means, 121, divided wheel, 122, support wheel, 123, drive
Dynamic device, 124, adjusting means, 125, installing plate, 13, stator mounting arrangement, 131, guide plate, 132, stator positioner,
133rd, stator pressing device, 14, Electric Appliance Cabinet component.
Embodiment
Below in conjunction with drawings and examples, the present invention will be described in further detail.It is it should be appreciated that described herein
Specific embodiment only to explain the present invention, is not intended to limit the present invention.
As shown in Fig. 1-Fig. 7, the present invention schematically illustrates a kind of insertion equipment of motor stator slot insulating paper.
A kind of insertion equipment of motor stator slot insulating paper of present disclosure, as shown in figure 1, including frame 1, unwinding device
2nd, heater 3, impression device 4, pre-shaping device 5, the first shaped device 6, paper feeder 7, cutter for cutting corners 8, slotting paper device
9th, shearing device 10, the second shaped device 11, indexing means 12, stator mounting arrangement 13 and Electric Appliance Cabinet component 14；Such as Fig. 2 institutes
To show, the equipment is double equipment, i.e. two stations can work simultaneously, in addition to frame 1 and Electric Appliance Cabinet component 14, remaining dress
It is two sets to put, and unwinding device 2 is located at the top of frame 1, and heater 3, impression device 4, pre-shaping device 5, first are molded
Device 6, paper feeder 7, cutter for cutting corners 8, insert paper device 9, shearing device 10, the second shaped device 11 successively fixed and arranged in machine
On frame 1, it is fixedly connected with frame 1, indexing means 12 and stator mounting arrangement 13 are located at the side of frame 1, Electric Appliance Cabinet component 14
Positioned at the lower section of unwinding device terminal frame 1.
The equipment processing insulation paper material be Nominal Width web-like band parent roll, insulating paper parent roll include insulating paper with
Refill, the width of insulating paper is suitable with motor wire-inserting groove spreading width, and unwinding device is that insulating paper parent roll is unreeled, will be exhausted
Edge paper is released to banding by web-like.
As shown in figure 1, unwinding device 2 is passively unreels, i.e., the servo of paper feeder 7 traction insulating paper drives unwinding device 2
Unreeled, unwinding device 2 is located at the top of frame 1, and unwinding device 2 includes unreeling frame and unreels wheel component, unreels frame
Vertically-mounted, bottom is fixedly connected with frame, and a detection platform is installed at middle part, for detecting the presence or absence of insulating paper, unreels frame
The end installation of top one unreels wheel component, unreels wheel component and is arranged on for cantilevered and unreels frame, and insulating paper parent roll is positioned at putting
Among rolling wheel part, and insulating paper parent roll is fixed, unreel wheel component in the presence of haulage gear and insulating paper parent roll together
Rotate, insulating paper is released to banding by web-like.
Heater 3 is fixedly mounted on the top of frame 1, between unwinding device 2 and impression device 4, heater 3
Including electrical heaters, thermal insulation board and heated work package, heated work package heats to insulating paper, and inside is installation electricity
Power heater, the upper and lower of heater block have thermal insulation board, prevent heat scatters and disappears from influenceing heating effect, insulating paper has unreeling structure
Enter heated work package after releasing, when insulating paper from heated work package passage by when, heater block is carried out to insulating paper
Heating operation, insulating paper is modified, is easy to impression device 4 below to work.
Impression device 4 is fixedly mounted on the top of frame 1, and positioned at the rear road of heater 3, impression device 4 includes impression
Installing component and dint wheel group composition are taken turns, dint wheel installing component includes mounting bracket and installation axle, and installation axle divides installation axle up and down,
It is fixed on by mounting bracket on rack unit, there is the adjusting means of adjustable installation axle distance up and down, dint wheel group on mounting bracket
For bump type disk scoring structure, be separately mounted to up and down in installation axle, the quantity of dint wheel group by insulating paper folding line quantity
Determine, insulating paper is in the centre of dint wheel group by the way that the extruding between dint wheel group punch-die makes to produce impression on insulating paper, leads to
The depth of impression can be adjusted by overregulating the distance between upper and lower installation axle, adapt to the demand of different process.
Pre-shaping device 5 is fixedly mounted on the top of frame 1, right between the shaped device 6 of impression device 4 and first
Insulating paper widthwise edges carry out pre-shaped, insulating paper widthwise edges is turned up downwards, and pre-shaping device is including installing component and in advance
Shaping wheel group, installing component include the mounting bracket and installation axle at both ends, and installation axle is fixed on installation axle point by mounting bracket up and down
There is the adjusting means of adjustable installation axle distance up and down on rack unit, on mounting bracket；As shown in figure 3, pre-shaping device 5 includes
Pre- a molding group 51 and pre- two shapings module 52, pre- a molding group 51 is positioned at the front of pre- two shaping modules 52；In advance
A molding group 51 includes a pre- mold 511 and pre- mould 512 once, and a pre- mold 511 and pre- mould 512 once are convex
Cavity plate, structure are disk roller shape, and edge is hypotenuse at a pre- mold 511 and the pre- cooperation of mould 512 once, and hypotenuse least significant end is
At the impression at two edges of insulating paper width, when insulating paper is by pre- a molding group 51, insulating paper widthwise edges part by
Restriction downward certain angle to pre- a molding group 51 is turned up；Pre- two shapings module 52 includes pre- two shaping upper tool 521
With pre- two molding bottom die 522, pre- two shaping uppers tool 521 and pre- two molding bottom die 522 are punch-die, and structure is disk roller
Shape, edge is vertical edge at pre- two shaping upper tool 521 and the pre- cooperation of two molding bottom die 522, when insulating paper pass through it is pre- two one-tenth
During pattern group 52, insulating paper widthwise edges turn up part and are continued to turn up into U-shaped downwards by the restriction of pre- two shaping modules 52.
First shaped device 6 is fixedly mounted on the top of frame 1, will between pre-shaping device 5 and paper feeder 7
Turning up for insulating paper widthwise edges is molded into short U-shaped and makes side final molding, and the first shaped device 6 includes mould 61 and added
Thermal finalization part 62, mould 61 are inverted trapezoidal structure, and left and right inclined-plane coordinates with heat-shaping part 62, and heat-shaping part 62 divides
Left and right two parts, are flat-type part, are inclined-plane at its end face and the cooperation of mould 61, and opposing mold 61 moves left and right and will insulation
Letterweight is attached on the skew back face of mould 61, and heat-shaping part 62 has certain temperature, temperature model by electrical heaters heating
Enclose for 80 DEG C~120 DEG C, insulating paper passes through among mould 61 and heat-shaping part 62, when insulating paper by when, heating is fixed
Type part 62 carries out heating operation to insulating paper, the U-shaped of insulating paper is shaped.
Paper feeder 7 is fixedly mounted on the top of frame 1, between the first shaped device 6 and cutter for cutting corners 8, paper feeding
Device 7 includes framework, upper pressure wheel, lower driving wheel, transmission parts and motor, framework and is connected with frame, upper pressure wheel group and lower driving
Wheel is arranged on framework, and upper pressure wheel is arranged on the top of lower driving wheel, and certain interval, transmission parts installation are kept with lower driving wheel
In the end of lower driving part, motor is arranged on the underface of frame residing for paper feeder, and the framework is by the installation of two pieces of left and right
Plate is formed, and lower driving wheel is fixedly mounted on framework, and its one end is connected with transmission parts, and transmission parts are using synchronous cog belt
Transmission, transmission parts are connected with motor, and motor is servomotor, can be accurate using the cooperation of servomotor and synchronous cog belt
The distance that the lower driving wheel of control turns over, the accurate length for controlling insulating paper paper feeding, when motor wire-inserting groove height changes, only
Paper feeding length need to be adjusted, avoids the work that parts are changed during fixed length conveying, it is simple to operate, while servomotor
Driving reduces the error in length of insulating paper paper feeding, reduces insulate after insulating paper insertion paper length and motor wire-inserting groove height
Error, improve the overall performance of motor.
Cutter for cutting corners 8 is fixedly mounted on the top of frame 1, between shearing device 10 and slotting paper device 9, cutter for cutting corners
8 paper lengths that can be insulated according to needed for product are adjusted.Cutter for cutting corners 8, which is arranged on, to be paid on floor rail.Insulating paper is molded good
Side carry out cutting chamfering by product chamfering form under cylinder driving by paper cutter, hand papercutter.
The top that paper device 9 is fixedly mounted on frame 1 is inserted, between the shaped device 11 of paper device 7 and second, inserts paper dress
Putting 9 includes base, carriage and slotting paper frame, and base is the shelf of welding for steel structure, for supporting slotting paper device 9, positioned at machine
The top of frame 1, it is fixedly connected with frame 1；Carriage is arranged on above base, and carriage includes driving part, guide part
Part and sliding platform, drive device are cylinder, and guider is line slideway and slider part, and sliding platform is arranged on sliding block
On, it can be moved forward and backward along line slideway；Insert paper frame to be arranged on sliding platform, inserting paper frame includes body and inserted link, and body is
One flat board, vertical to place, its lower end and sliding platform are fixedly linked, and there are the installation site of installation inserted link, installation position in its upper end
Put symmetrical on body, inserted link is 4 slender rod pieces, is horizontally arranged at the upper end of slotting paper frame body, 4 slender rod piece phases
It is mutually parallel, on one side two it is symmetrical along slotting paper frame body, because the intensity at insulating paper flanging is preferable, 4 slender rod pieces
End is corresponded at the flanging after insulating paper shaping, convenient to insert insulating paper in motor stator, during work, the gas on sliding platform
Cylinder acts, and drives sliding platform motion, and so as to drive slotting paper frame to move, slotting paper is put up the insulating paper after type and is inserted into stator.
Shearing device 10 is fixedly mounted on the top of frame 1, between the slotting shaped device 11 of paper device 9 and second, tightly
The end of the second shaped device 11 is pasted, shearing device 10 includes frame and cutoff tool two parts, and frame includes installation frame and drive
Motivation structure, drive mechanism are cylinder, and installed in the top of installation frame, for driving cutoff tool to move up and down, cutoff tool is flat
Knife, including knife rest and blade two parts, blade are arranged in knife rest, and whole cutoff tool is arranged downwards into blade, when cylinder is downward
During stretching, whole cutoff tool is moved down, and insulating paper is carried out to cut cut-out.
Second shaped device 11 is fixedly mounted on the top of frame 1, between shearing device 10 and indexing means 12, the
Two shaped devices 11 are the device of insulating paper final molding, and the second shaped device 11 includes framework and mould two parts, mould bag
Include mold, left and right mould and center die；Center die is fixedly installed.Mold is moved downward and will insulated under cylinder driving
Paper is pressed in center die, and insulating paper is pressed in center die by the horizontal movement under cylinder driving of left and right mould, and lower mould exists
Insulating paper is pressed in center die by the lower motion upwards of cylinder driving, and the gap closed up between rear mold is what insulating paper was molded
Shape.Left and right mould is heating part, by insulating paper heat-shaping.The top of framework is used for the drive device for fixing mold,
The bottom of framework is used for fixed lower mould, and the left side and the right of framework have for left mould tool and right mould tool heater block.
As shown in figure 1, indexing means 12 is fixedly mounted on the side of frame 1, positioned at the rear road of the second shaped device 11, use
In carrying out rotary index to motor stator, as shown in fig. 6, indexing means 12 includes divided wheel 121, support wheel 122, drive device
123rd, adjusting means 124 and installing plate 125 form, and installing plate 125 is is vertically installed in frame 1, divided wheel 121 and support wheel
122 are arranged on the right of installing plate 125, and drive device 123 is arranged on the left side of installing plate 125, and installing plate 125 is stretched out in part
The right, adjusting means 124 are arranged on the following of installing plate 125；The frame structure that installing plate 125 is made for a flat board, divided wheel
121 be the cogged gear ring of outer surface surrounding band, and surrounding has three support wheels 122, installing plate is fixed on by support wheel 122
125, support wheel 122 is arranged on installing plate 125, can surround its installation axle and rotate, outer surface of the support wheel 122 along cylinder direction
For V-type, its V-type is used to position divided wheel 121, and drive device 123 includes servomotor, drive gear and transition tooth
Wheel, servomotor are arranged on the left side of installing plate 125, and its output shaft end stretches out the right of installing plate 125, is provided with driving thereon
Gear, drive gear side installation transition gear, excessive gear engages with drive gear and divided wheel 121, by servomotor
Power is forwarded to divided wheel 121, so as to drive divided wheel 121 to rotate；Adjusting means 124 is located at the lower end of installing plate 125, is used for
The height of installing plate 125 is adjusted, for ensureing the height of motor stator slot and the profiled insulation paper of the second shaped device 11 after installing
It is highly consistent, ensure the smooth insertion of insulating paper.
As shown in figure 1, stator mounting arrangement 13 is arranged on behind indexing means 12, fixed for the installation to stator, such as
Shown in Fig. 7, stator mounting arrangement 13 forms including guide plate 131, stator positioner 132 and stator pressing device 133, is oriented to
Plate 131 is arranged on divided wheel 121, is fixedly connected with divided wheel 121, and stator positioner 132 is arranged on guide plate 131,
Stator pressing device 133 is arranged in frame 1；131 one circular flat boards of guide plate, centre has and stator built-in line groove shape phase
As hole, the hole be insulating paper insert stator when pilot hole, be easy to insulating paper insert stator；Stator positioner 132 is main
The radial direction of motor stator is positioned, for the core shaft structure of positioning, stator positioned using stator inner hole；The axle of motor stator
Guide plate 131 is utilized to positioning one end, the other end is performed using stator pressing device 133, and stator pressing device 133 includes swinging
Mechanism, swing arm and compression cylinder, swing mechanism driving swing arm opening and closing, so as to realize the replacing of stator and work, are compressed
Cylinder is arranged in swing arm, and the central point of its installation site and motor stator is corresponding, clamping motor stator when compression cylinder works,
So as to realize the axial restraint of motor stator.
Its operation principle is：
Insulating paper is discharged into the insulating paper of band by unwinding device 2, is heated by heater 3, the impression of Embosser 4,
Pre-shaping device 5 turns up edge certain angle, and edge U-shaped is turned up setting by the first shaped device 6, and paper feeder 7 is led
Draw conveying, the corner cut of cutter for cutting corners 8, the 11 final machine-shaping of the second shaped device, insulating paper is processed into and stator line embedding groove phase
With structure, then shearing device 10 by insulating paper cut into motor wire-inserting groove height identical length, then insert paper device 9
By in the insulating paper insertion line embedding groove after shaping, after the completion of a groove inserts paper, indexing means 12 works stator rotation one is embedding
The angle of wire casing, continue the slotting paper work of next groove, after the completion of all grooves are equal, stator pressing device 133 is opened, and is removed
The stator of completion, new stator is installed, stator pressing device 133 closes, and compresses stator, and the stator for continuing next cycle is exhausted
Edge paper inserts work.
The preferred embodiments of the present invention have shown and described in described above, as previously described, it should be understood that the present invention is not office
Be limited to form disclosed herein, be not to be taken as the exclusion to other embodiment, and available for various other combinations, modification and
Environment, and can be changed in the scope of the invention is set forth herein by the technology or knowledge of above-mentioned teaching or association area
It is dynamic., then all should be appended by the present invention and the change and change that those skilled in the art are carried out do not depart from the spirit and scope of the present invention
In scope of the claims.
Claims (10)
1. a kind of insertion equipment of motor stator slot insulating paper, including frame (1), unwinding device (2), heater (3), impression
Device (4), paper feeder (7), cutter for cutting corners (8), slotting paper device (9), shearing device (10), the second shaped device (11) and electricity
Device cabinet component (14), it is characterised in that：Also include pre-shaping device (5) and the first shaped device (6)；The pre-shaping device
(5) it is located at the first shaped device (6) between impression device (4) and paper feeder (7), preform and first is carried out to insulating paper
Secondary machine-shaping.
A kind of 2. insertion equipment of motor stator slot insulating paper according to claim 1, it is characterised in that：It is described preforming
Device (5) includes pre- a molding group (51) and pre- two shaping module (52), and pre- a molding group (51) is located at pre- two one-tenth
The front of pattern group (52).
A kind of 3. insertion equipment of motor stator slot insulating paper according to claim 2, it is characterised in that：It is described pre- one one-tenth
Pattern group (51) includes a pre- mold (511) and pre- mould (512) once, a pre- mold (511) and pre- mould once
(512) it is punch-die, structure is disk roller shape, a pre- mold (511) and pre- once edge is oblique at mould (512) cooperation
Side, make insulating paper widthwise edges are down into a certain angle to turn up.
A kind of 4. insertion equipment of motor stator slot insulating paper according to claim 3, it is characterised in that：It is described pre- two one-tenth
Pattern group (52) includes pre- two shaping upper tool (521) and pre- two molding bottom die (522), pre- two shaping upper have (521) and
Pre- two molding bottom die (522) is punch-die, and structure is disk roller shape, pre- two shaping uppers tool (521) and the lower mould of pre- two shaping
Edge is vertical edge at tool (522) cooperation, insulating paper widthwise edges is turned up into U-shaped downwards.
A kind of 5. insertion equipment of motor stator slot insulating paper according to claim 4, it is characterised in that：First shaping dress
Putting (6) includes mould (61) and heat-shaping part (62), and the mould (61) is inverted trapezoidal structure, and left and right inclined-plane is fixed with heating
Type part (62) coordinates, heat-shaping part (62) point or so two parts, is flat-type part, and its end face coordinates with mould (61)
To locate to move left and right for inclined-plane, opposing mold (61), heat-shaping part (62) has certain temperature, and temperature range is 80 DEG C~
120 DEG C, the sizing for realizing insulating paper widthwise edges U-shaped structure is coordinated with mould (61).
A kind of 6. insertion equipment of motor stator slot insulating paper according to claim 5, it is characterised in that：Also include indexing
Device (12) and stator mounting arrangement (13), indexing means (12) are arranged on the side of frame (1), stator mounting arrangement (13) peace
Mounted in indexing means (12) side.
A kind of 7. insertion equipment of motor stator slot insulating paper according to claim 6, it is characterised in that：The indexing dress
Putting (12) includes divided wheel (121), support wheel (122), drive device (123), adjusting means (124) and installing plate (125)；Peace
Loading board (125) is arranged in frame (1), and support wheel (122) and drive device (123) are arranged on installing plate (125), divided wheel
(121) it is arranged on support wheel (122), and is contacted with drive device (123), adjusting means (124) is arranged on installing plate (125)
Lower section.
A kind of 8. insertion equipment of motor stator slot insulating paper according to claim 7, it is characterised in that：The stator peace
Assembling device (13) includes guide plate (131), stator positioner (132) and stator pressing device (133), the guide plate
(131) it is arranged on divided wheel (121), stator positioner (132) is arranged on guide plate (131), stator pressing device
(133) it is arranged in frame (1), it is highly identical with stator positioner (132).
A kind of 9. insertion equipment of motor stator slot insulating paper according to claim 8, it is characterised in that：The stator pressure
Tight device (133) includes swing mechanism, swing arm and compression cylinder, and swing mechanism is arranged in frame (1), and swing arm, which is arranged on, to be swung
In mechanism, compression cylinder is arranged in swing arm, the center of compression cylinder and the center superposition of stator positioner (132).
A kind of 10. insertion equipment of motor stator slot insulating paper according to claim 9, it is characterised in that：The paper feeding
Device (7) includes framework, upper pressure wheel, lower driving wheel, transmission parts and motor, and framework is arranged in frame (1), and upper pressure wheel is with
Driving wheel is arranged on framework, and upper pressure wheel is located above lower driving wheel, and keeps certain interval, transmission parts peace with lower driving wheel
Mounted in the end of lower driving wheel, motor is connected with transmission parts, and the motor is servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710794753.8A CN107370315A (en) | 2017-09-06 | 2017-09-06 | A kind of insertion equipment of motor stator slot insulating paper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710794753.8A CN107370315A (en) | 2017-09-06 | 2017-09-06 | A kind of insertion equipment of motor stator slot insulating paper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107370315A true CN107370315A (en) | 2017-11-21 |
Family
ID=60311299
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710794753.8A Pending CN107370315A (en) | 2017-09-06 | 2017-09-06 | A kind of insertion equipment of motor stator slot insulating paper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107370315A (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108039802A (en) * | 2018-01-03 | 2018-05-15 | 海盐龙博直流电机有限公司 | A kind of embedding paper device of automatic motor slot |
| CN108306468A (en) * | 2018-03-30 | 2018-07-20 | 江苏铭纳阳智能装备有限公司 | A kind of electrical-coil paper-inserting machine |
| CN108400685A (en) * | 2018-05-31 | 2018-08-14 | 洛森通风设备(上海)有限公司 | The conveying of winding iron core slot insulating paper cuts insertion apparatus |
| CN108448843A (en) * | 2018-05-31 | 2018-08-24 | 洛森通风设备(上海)有限公司 | Winding iron core slot insulating paper is inserted into equipment |
| CN108436469A (en) * | 2018-03-08 | 2018-08-24 | 浙江贯洲电气有限公司 | A kind of switchgear electrical connector fastening forming device |
| CN109391108A (en) * | 2018-12-22 | 2019-02-26 | 湖北艾博智能装备有限公司 | A kind of automatic slot apparatus of motor stator insulated paper of L series of high efficiency |
| CN109600009A (en) * | 2018-11-09 | 2019-04-09 | 常州金康精工机械股份有限公司 | The paper-inserting machine of iron core line embedding groove |
| CN110039833A (en) * | 2019-04-22 | 2019-07-23 | 福州鼎之诚机电设备有限公司 | A kind of insulating paper molding machine and moulding process |
| CN110171103A (en) * | 2019-05-13 | 2019-08-27 | 神通科技集团股份有限公司 | The plastic carcasing device of U-shaped insulating paper and production method |
| CN110497655A (en) * | 2019-08-16 | 2019-11-26 | 镇江中船现代发电设备有限公司 | Insulating paper marking press and creasing method |
| CN111865018A (en) * | 2020-07-30 | 2020-10-30 | 深圳市金岷江智能装备有限公司 | Insulating paper rigging equipment |
| CN112005476A (en) * | 2018-04-16 | 2020-11-27 | 日产自动车株式会社 | Method for manufacturing motor and device for manufacturing motor |
| CN112953143A (en) * | 2021-03-22 | 2021-06-11 | 深圳市金岷江智能装备有限公司 | Insulating paper assembly device and stator assembly machine |
| CN113541419A (en) * | 2021-09-10 | 2021-10-22 | 南通捷越机电有限公司 | Insertion device for motor stator insulation paper |
| CN113691090A (en) * | 2021-10-25 | 2021-11-23 | 南通捷越机电有限公司 | Integrated device for cutting and folding insulating paper |
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| CN103683752A (en) * | 2013-12-30 | 2014-03-26 | 泰信电机(苏州)有限公司 | Device for inserting paper into stator slots of motor |
| CN105245068A (en) * | 2015-10-08 | 2016-01-13 | 常州金康精工机械股份有限公司 | Automatic paper insertion machine at bottom of rotor groove of micro motor |
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Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108039802A (en) * | 2018-01-03 | 2018-05-15 | 海盐龙博直流电机有限公司 | A kind of embedding paper device of automatic motor slot |
| CN108436469A (en) * | 2018-03-08 | 2018-08-24 | 浙江贯洲电气有限公司 | A kind of switchgear electrical connector fastening forming device |
| CN108306468A (en) * | 2018-03-30 | 2018-07-20 | 江苏铭纳阳智能装备有限公司 | A kind of electrical-coil paper-inserting machine |
| CN108306468B (en) * | 2018-03-30 | 2023-09-26 | 江苏铭纳阳智能装备有限公司 | Motor coil paper inserting machine |
| CN112005476A (en) * | 2018-04-16 | 2020-11-27 | 日产自动车株式会社 | Method for manufacturing motor and device for manufacturing motor |
| CN112005476B (en) * | 2018-04-16 | 2023-04-11 | 日产自动车株式会社 | Method for manufacturing motor and device for manufacturing motor |
| CN108400685A (en) * | 2018-05-31 | 2018-08-14 | 洛森通风设备(上海)有限公司 | The conveying of winding iron core slot insulating paper cuts insertion apparatus |
| CN108448843A (en) * | 2018-05-31 | 2018-08-24 | 洛森通风设备(上海)有限公司 | Winding iron core slot insulating paper is inserted into equipment |
| CN109600009A (en) * | 2018-11-09 | 2019-04-09 | 常州金康精工机械股份有限公司 | The paper-inserting machine of iron core line embedding groove |
| CN109391108A (en) * | 2018-12-22 | 2019-02-26 | 湖北艾博智能装备有限公司 | A kind of automatic slot apparatus of motor stator insulated paper of L series of high efficiency |
| CN109391108B (en) * | 2018-12-22 | 2023-12-12 | 湖北艾博智能装备有限公司 | Automatic slot device for L-series efficient motor stator insulating paper |
| CN110039833B (en) * | 2019-04-22 | 2020-05-22 | 福州鼎之诚机电设备有限公司 | Insulating paper forming device and forming process |
| CN110039833A (en) * | 2019-04-22 | 2019-07-23 | 福州鼎之诚机电设备有限公司 | A kind of insulating paper molding machine and moulding process |
| CN110171103B (en) * | 2019-05-13 | 2021-05-11 | 神通科技集团股份有限公司 | Device and method for manufacturing U-shaped plastic-coated insulating paper framework |
| CN110171103A (en) * | 2019-05-13 | 2019-08-27 | 神通科技集团股份有限公司 | The plastic carcasing device of U-shaped insulating paper and production method |
| CN110497655A (en) * | 2019-08-16 | 2019-11-26 | 镇江中船现代发电设备有限公司 | Insulating paper marking press and creasing method |
| CN110497655B (en) * | 2019-08-16 | 2024-06-07 | 镇江中船现代发电设备有限公司 | Insulation paper creasing machine and creasing method |
| CN111865018A (en) * | 2020-07-30 | 2020-10-30 | 深圳市金岷江智能装备有限公司 | Insulating paper rigging equipment |
| CN112953143A (en) * | 2021-03-22 | 2021-06-11 | 深圳市金岷江智能装备有限公司 | Insulating paper assembly device and stator assembly machine |
| CN113541419A (en) * | 2021-09-10 | 2021-10-22 | 南通捷越机电有限公司 | Insertion device for motor stator insulation paper |
| CN113541419B (en) * | 2021-09-10 | 2021-11-30 | 南通捷越机电有限公司 | Insertion device for motor stator insulation paper |
| CN113691090A (en) * | 2021-10-25 | 2021-11-23 | 南通捷越机电有限公司 | Integrated device for cutting and folding insulating paper |
| CN113691090B (en) * | 2021-10-25 | 2021-12-21 | 南通捷越机电有限公司 | Integrated device for cutting and folding insulating paper |
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