CN107331735A - A kind of preparation method of the two-sided PERC solar cells with back side silver grating line - Google Patents

A kind of preparation method of the two-sided PERC solar cells with back side silver grating line Download PDF

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Publication number
CN107331735A
CN107331735A CN201710757156.8A CN201710757156A CN107331735A CN 107331735 A CN107331735 A CN 107331735A CN 201710757156 A CN201710757156 A CN 201710757156A CN 107331735 A CN107331735 A CN 107331735A
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back side
solar cells
sided perc
silver grating
perc solar
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CN107331735B (en
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许佳平
郑霈霆
金浩
张昕宇
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Zhejiang Jinko Solar Co Ltd
Jinko Solar Co Ltd
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Zhejiang Jinko Solar Co Ltd
Jinko Solar Co Ltd
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    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/022441Electrode arrangements specially adapted for back-contact solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
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    • H01L31/0682Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells back-junction, i.e. rearside emitter, solar cells, e.g. interdigitated base-emitter regions back-junction cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
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    • H01L31/068Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
    • H01L31/0684Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells double emitter cells, e.g. bifacial solar cells
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    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

This application discloses a kind of preparation method of the two-sided PERC solar cells with back side silver grating line, it is included on P-type substrate and makes the two-sided PERC solar cells with back aluminium grid line;The back aluminium grid line of the two-sided PERC solar cells is removed, back side groove is formed, the side adjacent with the P-type substrate of the back side groove forms Al-BSF;The embedded printing silver grating line in the back side groove, the silver grating line is connected to the P-type substrate by the Al-BSF;The silver grating line is sintered.The preparation method of the above-mentioned two-sided PERC solar cells with back side silver grating line, while improving the fill factor, curve factor of two-sided PERC batteries, can reduce the width of back side grid line, reduces the shading-area at the back side in reduction back side resistance.

Description

A kind of preparation method of the two-sided PERC solar cells with back side silver grating line
Technical field
The present invention relates to filed of crystal silicon solaode technique, more specifically to a kind of with back side silver grating line The preparation method of two-sided PERC solar cells.
Background technology
With the progress of photovoltaic industry, chased after for solar cell high conversion efficiency and component high-output power Ask, increasing high-efficiency battery technology is applied in the commercialization volume production of crystal-silicon solar cell.Wherein important one kind High-efficiency battery technology is passivation emitter rear-face contact technology (Passivated Emitter backcontact, PERC).This The technology of kind Al2O3/SiNxOverlayer passivation film substitutes the Al-BSF of existing solar cell, substantially improves the crystalline silicon sun The passivation effect of cell backside, improves the internal quantum efficiency of medium-long wave band so that the volume production efficiency of crystal-silicon solar cell is carried It is high about 1 percentage point.Newest volume production PERC battery structures are just being gradually transitions two-sided PERC batteries, compared to PERC batteries, Two-sided PERC batteries are not required to additional process flow and equipment, and all standing aluminium of PERC batteries is replaced using only the thin grid line of aluminium Layer, the line-like area that the thin grid line of aluminium and two-sided PERC cell backsides locally open film coincides, and by opening diaphragm area and silicon chip It is connected, realizes that electric current is transmitted.It is Al between the thin grid line of back aluminium2O3/SiNxOverlayer passivation film, can absorb in environment Reflected light, this makes it possible to increase extra power output, while also reducing the consumption of back side aluminum slurry.Because the two are excellent Gesture, two-sided PERC batteries are more and more paid attention to.
The preparation method of existing two-sided PERC solar cells comprises the following steps:Alkali making herbs into wool, phosphorus diffusion, remove PSG and the back of the body Mirror polish, backside deposition aluminum oxide film and silicon nitride film, front cvd nitride silicon thin film, backside laser are partially stripped oxidation Aluminium/silicon nitride film, silk-screen printing backplate and back aluminium grid line, silk-screen printing front electrode and sintering, by above-mentioned work The two-sided PERC cell backsides of skill flow manufacturing collect back side electric current using alum gate line, due to the thin grid line of silk-screen printing sintered aluminium Line resistance than larger so that two-sided PERC batteries have upper more than comparison compared to existing one side PERC batteries in series resistance Rise, the fill factor, curve factor of two-sided PERC batteries is reduced, to take into account the fill factor, curve factor of two-sided PERC batteries, it usually needs the increase back side The width of alum gate line which adds the shading-area at the back side, is reduced and utilizes effect to Ambient to 300um or so Really.
The content of the invention
In order to solve the above technical problems, the invention provides a kind of two-sided PERC solar cells with back side silver grating line Preparation method, while improving the fill factor, curve factor of two-sided PERC batteries, can reduce the width of back side grid line in reduction back side resistance Degree, reduces the shading-area at the back side.
A kind of preparation method for two-sided PERC solar cells with back side silver grating line that the present invention is provided, including:
The two-sided PERC solar cells with back aluminium grid line are made on P-type substrate;
Remove the back aluminium grid line of the two-sided PERC solar cells, form back side groove, the back side groove with institute State the adjacent side of P-type substrate and form Al-BSF;
The embedded printing silver grating line in the back side groove, the silver grating line is connected to the P by the Al-BSF Type substrate;
The silver grating line is sintered.
It is preferred that, in the preparation method of the above-mentioned two-sided PERC solar cells with back side silver grating line, the removal institute The back aluminium grid line for stating two-sided PERC solar cells is:
Using the mixed solution of hydrochloric acid and nitric acid to the back aluminium grid line pickling 30 seconds of the two-sided PERC solar cells extremely 90 seconds, remove the back aluminium grid line of the two-sided PERC solar cells.
It is preferred that, it is described to form the back of the body in the preparation method of the above-mentioned two-sided PERC solar cells with back side silver grating line Face groove is:
It is 5 microns to the back side groove that 25 microns and width are 30 microns to 60 microns to form depth.
It is preferred that, it is described described in the preparation method of the above-mentioned two-sided PERC solar cells with back side silver grating line Embedded printing silver grating line is in the groove of the back side:
The silver paste that weight range is 0.9 gram to 1.3 grams is printed in each back side groove, the silver-colored grid are formed Line.
It is preferred that, it is described to described in the preparation method of the above-mentioned two-sided PERC solar cells with back side silver grating line Silver grating line be sintered for:
Set sintering range be 550 DEG C to 600 DEG C, and set more than 500 DEG C sintering time scope be 3 seconds extremely 30 seconds, the silver grating line is sintered.
It is preferred that, it is described in p-type base in the preparation method of the above-mentioned two-sided PERC solar cells with back side silver grating line The two-sided PERC solar cells with back aluminium grid line are made on bottom to be included:
Alkali making herbs into wool and phosphorus diffusion are carried out on the P-type substrate;
Remove PSG and polished backside;
In the backside deposition aluminum oxide film and silicon nitride film of the P-type substrate;
The aluminum oxide film and the silicon nitride film are partially stripped at the back side of the P-type substrate;
Silk-screen printing backplate and back aluminium grid line;
Silk-screen printing front electrode is simultaneously sintered.
It can be seen from the above technical proposal that the above-mentioned two-sided PERC sun with back side silver grating line provided by the present invention The preparation method of battery, after two-sided PERC solar cell of the making with back aluminium grid line on P-type substrate, in addition to Remove the back aluminium grid line of the two-sided PERC solar cells, form back side groove, the back side groove with the P-type substrate Adjacent side forms Al-BSF;The embedded printing silver grating line in the back side groove, the silver grating line is carried on the back by the aluminium Field is connected to the P-type substrate;The silver grating line is sintered, therefore, it is possible in reduction back side resistance, improve two-sided PERC While the fill factor, curve factor of battery, reduce the width of back side grid line, reduce the shading-area at the back side.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this The embodiment of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis The accompanying drawing of offer obtains other accompanying drawings.
Fig. 1 for the embodiment of the present application is provided the first have back side silver grating line two-sided PERC solar cells making side The schematic diagram of method.
Embodiment
The core concept of the present invention is to provide a kind of making side of the two-sided PERC solar cells with back side silver grating line Method, can reduce the width of back side grid line, drop in reduction back side resistance, while improving the fill factor, curve factor of two-sided PERC batteries The shading-area at the low back side.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
The first of the embodiment of the present application offer has the preparation method of the two-sided PERC solar cells of back side silver grating line such as Shown in Fig. 1, Fig. 1 for the embodiment of the present application is provided the first have back side silver grating line two-sided PERC solar cells making side The schematic diagram of method, this method comprises the following steps:
S1:The two-sided PERC solar cells with back aluminium grid line are made on P-type substrate;
It should be noted that in this step, the thin grid line of printed back aluminium simultaneously sinters and has two effects, wherein, first Effect is to form back side groove, and another is to be formed to mix Al in the bottom of groove3+Al-BSF.Al-BSF can make silver and p-type Silicon base forms good contact resistance.
S2:Remove the back aluminium grid line of the two-sided PERC solar cells, form back side groove, the back side groove with The adjacent side of the P-type substrate forms Al-BSF;
Specifically, in previous step in the pyroprocess of sintering circuit, alum gate line and P-type substrate pass through back side Al2O3/SiN Mutually molten diffusion occurs for the window that is partially stripped so that the P-type substrate back side formed deep about 20um, width about 50um U-shaped the back side it is recessed Groove, while Al is mixed in the silicon base formation of back side groove side3+Al-BSF, groove opposite side is alum gate line, and this step can be Dilute HCl/HNO3Alum gate line reaction generation AlCl in acid system3And AlNO3, and dissolve in the solution to be removed, leave U The back side groove of shape, wherein, HCl/HNO3The concentration of acid system solution is between 1%-5%.
S3:The embedded printing silver grating line in the back side groove, the silver grating line is connected to institute by the Al-BSF State P-type substrate;
It should be noted that in the program, silver paste is printed to by way of exactitude position in the groove of the back side, formed The silver grating line of grid is buried at the back side, to avoid back silver main grid from destroying the Al at the back side2O3/Si3N4Laminate film, printed silver paste For not with Si3N4The non-penetrative silver paste of reaction, the main component of backplate is ag material, and it is two-sided that grid are buried at this back side The back side grid line of PERC batteries is made up of main grid and thin grid, and both main components are all silver, thus backplate can be by carrying on the back The silver-colored main grid in face is substituted, and also just eliminates silk-screen printing backplate process.
S4:The silver grating line is sintered.
After silver-colored thin grid line, because the line resistance of silver-colored thin grid line is less than alum gate line, thus silver-colored thin grid line can be reduced Width is without increasing the all-in resistance at the back side, by silver grating line limitation overleaf inside grooves, therefore stop of the reduction to sunray, Improve conversion efficiency.
It can be seen from the above technical proposal that the embodiment of the present application provided the first there is the two-sided of back side silver grating line The preparation method of PERC solar cells, due on P-type substrate make with back aluminium grid line two-sided PERC solar cells it Afterwards, include the back aluminium grid line for removing the two-sided PERC solar cells, form back side groove, the back side groove with institute State the adjacent side of P-type substrate and form Al-BSF;The embedded printing silver grating line in the back side groove, the silver grating line passes through The Al-BSF is connected to the P-type substrate;The silver grating line is sintered, therefore, it is possible in reduction back side resistance, improve While the fill factor, curve factor of two-sided PERC batteries, reduce the width of back side grid line, reduce the shading-area at the back side.
The preparation method for second of two-sided PERC solar cell with back side silver grating line that the embodiment of the present application is provided, be It is above-mentioned the first there is the preparation method of two-sided PERC solar cells of back side silver grating line on the basis of, in addition to following technology Feature:
It is described remove the two-sided PERC solar cells back aluminium grid line be:
Using the mixed solution of hydrochloric acid and nitric acid to the back aluminium grid line pickling 30 seconds of the two-sided PERC solar cells extremely 90 seconds, remove the back aluminium grid line of the two-sided PERC solar cells.
It should be noted that using this technological parameter, back aluminium grid line can be more thoroughly removed, and will not be to it He partly causes to damage.
The embodiment of the present application provide the third have back side silver grating line two-sided PERC solar cells preparation method, be It is above-mentioned the first there is the preparation method of two-sided PERC solar cells of back side silver grating line on the basis of, in addition to following technology Feature:
Formation back side groove is:
It is 5 microns to the back side groove that 25 microns and width are 30 microns to 60 microns to form depth.
It should be noted that the back side groove of this size is mutually arranged in parallel, it is ensured that the silver grating line and aluminium produced Back surface field is combined with electric property excellent enough.
The preparation method for the 4th kind of two-sided PERC solar cell with back side silver grating line that the embodiment of the present application is provided, be It is above-mentioned the first there is the preparation method of two-sided PERC solar cells of back side silver grating line on the basis of, in addition to following technology Feature:
It is described in the back side groove it is embedded printing silver grating line be:
The silver paste that weight range is 0.9 gram to 1.3 grams is printed in each back side groove, the silver-colored grid are formed Line.
It should be noted that the silver paste of this weight range, which ensure that, is enough to fill completely described back side groove, also can It is enough to accomplish to save cost, moreover, the silver paste of printing is the low-temperature sintering slurry of non-penetrative, printed by exactitude position mode Into the back side groove.
The preparation method for the 5th kind of two-sided PERC solar cell with back side silver grating line that the embodiment of the present application is provided, be It is above-mentioned the first there is the preparation method of two-sided PERC solar cells of back side silver grating line on the basis of, in addition to following technology Feature:
It is described the silver grating line is sintered for:
Set sintering range be 550 DEG C to 600 DEG C, and set more than 500 DEG C sintering time scope be 3 seconds extremely 30 seconds, the silver grating line is sintered.
It should be noted that after low-temperature sintering, the Al-BSF in back side silver grating line and the back side groove is formed preferably Ohmic contact, and the back side of two-sided PERC batteries is bonded in securely.
The preparation method for the 6th kind of two-sided PERC solar cell with back side silver grating line that the embodiment of the present application is provided, be It is above-mentioned the first have to the 5th kind back side silver grating line two-sided PERC solar cells preparation method in any basis On, in addition to following technical characteristic:
The two-sided PERC solar cells with back aluminium grid line that made on P-type substrate include:
Alkali making herbs into wool and phosphorus diffusion are carried out on the P-type substrate;
Remove PSG and polished backside;
In the backside deposition aluminum oxide film and silicon nitride film of the P-type substrate;
The aluminum oxide film and the silicon nitride film are partially stripped at the back side of the P-type substrate;
Silk-screen printing backplate and back aluminium grid line;
Silk-screen printing front electrode is simultaneously sintered.
In summary, in such scheme, original alum gate line is replaced with silver grating line using the back side, the line resistance of silver grating line shows Write less than the Al-BSF Ohmic contact in alum gate line, and silver grating line and back side groove well, this reduces two-sided PERC electricity The resistance at the pond back side, can reduce the series resistances of two-sided PERC batteries about 0.2m Ω, and the fill factor, curve factor of battery is also correspondingly Improve, be even above common one side PERC batteries, its conversion efficiency also gets a promotion, and back side silver grating line is embedded in the back side In groove, width is between 30-60um, and compared to current two-sided PERC batteries, the shading-area of the thin grid line in the back side is just reduced More than 75%, therefore, it is possible to absorb more surrounding environment reflected lights, contribute more power outputs.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or using the present invention. A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one The most wide scope caused.

Claims (6)

1. a kind of preparation method of the two-sided PERC solar cells with back side silver grating line, including:
The two-sided PERC solar cells with back aluminium grid line are made on P-type substrate;
Remove the back aluminium grid line of the two-sided PERC solar cells, form back side groove, the back side groove with the p-type The adjacent side of substrate forms Al-BSF;
The embedded printing silver grating line in the back side groove, the silver grating line is connected to the p-type base by the Al-BSF Bottom;
The silver grating line is sintered.
2. the preparation method of the two-sided PERC solar cells according to claim 1 with back side silver grating line, its feature exists In the back aluminium grid line of the removal two-sided PERC solar cells is:
Back aluminium grid line pickling 30 seconds to 90 seconds using the mixed solution of hydrochloric acid and nitric acid to the two-sided PERC solar cells, Remove the back aluminium grid line of the two-sided PERC solar cells.
3. the preparation method of the two-sided PERC solar cells according to claim 1 with back side silver grating line, its feature exists In formation back side groove is:
It is 5 microns to the back side groove that 25 microns and width are 30 microns to 60 microns to form depth.
4. the preparation method of the two-sided PERC solar cells according to claim 1 with back side silver grating line, its feature exists In the printing silver grating line embedded in the back side groove is:
The silver paste that weight range is 0.9 gram to 1.3 grams is printed in each back side groove, the silver grating line is formed.
5. the preparation method of the two-sided PERC solar cells according to claim 1 with back side silver grating line, its feature exists In, it is described the silver grating line is sintered for:
It is 550 DEG C to 600 DEG C to set sintering range, and sets more than 500 DEG C of sintering time scope for 3 seconds to 30 Second, the silver grating line is sintered.
6. the preparation method of the two-sided PERC solar cells with back side silver grating line according to claim any one of 1-5, Characterized in that, the two-sided PERC solar cells with back aluminium grid line that made on P-type substrate include:
Alkali making herbs into wool and phosphorus diffusion are carried out on the P-type substrate;
Remove PSG and polished backside;
In the backside deposition aluminum oxide film and silicon nitride film of the P-type substrate;
The aluminum oxide film and the silicon nitride film are partially stripped at the back side of the P-type substrate;
Silk-screen printing backplate and back aluminium grid line;
Silk-screen printing front electrode is simultaneously sintered.
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CN112687755A (en) * 2020-12-28 2021-04-20 浙江正泰太阳能科技有限公司 Back metal electrode of N-type TopCOn solar cell, preparation method and cell
CN113140646A (en) * 2021-04-23 2021-07-20 南通天晟新能源科技有限公司 Solar cell P region grid line structure, preparation method thereof and solar cell
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