Performance test method for ascending board for distribution line cement pole
Technical Field
The invention relates to a performance test method of a climbing board for a distribution line cement pole.
Background
The climbing board is wound on the pole by enclosing pole rope, footboard and metal hook and constitutes, supplies the operator to engage in the specialized tool of pole climbing operation, in order to discover the hidden danger of climbing board in the use, the prevention accident takes place, current periodic test is carried out to the climbing board, current climbing board test all observes or carries out the self-checking through climbing pole operation through operating personnel naked eye, the detection effect is poor, can not timely discovery climbing board's hidden danger and inform operating personnel in advance, security performance when making the operation is low.
Disclosure of Invention
The invention aims to solve the technical problem that potential safety hazards cannot be found in time in the conventional ascending board test.
In order to solve the technical problems, the invention is realized by the following technical scheme: the method for testing the performance of the ascending board for the distribution line cement pole comprises a pedal, a surrounding rod rope and a metal hook, wherein a mark is arranged on the pedal, and the method sequentially comprises the following steps of:
step one: marking a measuring point A on a metal hook 1 And A 2 And measure A 1 And A 2 Distance a between them;
step two: the pedal is arranged on the test rod by the rod surrounding rope, and a first mark is marked between the rod surrounding rope and the test rod;
step three: applying a load to 3500N at a speed of 95-105 mm/min, maintaining for 5min, marking a second mark between the rod surrounding rope and the test rod before unloading, measuring the distance between the first mark and the second mark to obtain the maximum slippage of the ascending plate, entering a test in the fourth step when the maximum slippage is not more than 150mm, and returning to the first step when the maximum slippage is more than 150 mm;
step four: load is removed, the ascending plate is taken down, and A after test is measured 1 And A 2 Distance a between 1 And pass through a and a 1 To obtain the permanent deformation rate delta a of the metal hook, delta a = { (a-a) 1 ) (a) }. Times.100%, when the permanent deformation rate Deltaa of the metal hook is not more than 2%, entering a step five test, and when the permanent deformation rate Deltaa of the metal hook is more than 2%, returning to the step one;
step five: two testers weighing 60-75 kg respectively use the same pair of ascending boards to simulate rod ascending operation, the test distance is not less than 5m, the upper and lower circulation is carried out for 3 times, and the testers make upward and jumping actions in the rod ascending process.
Preferably, in the third step, a load is applied to the pedal through the pressing plate, the width of the pressing plate is 98-102 mm, the vertical axis of the pressing plate is coincident with the vertical axis of the pedal, the stability of the load applied to the pedal can be ensured, the stress uniformity of the pedal is ensured, and the accuracy of the test is improved.
Preferably, the pedal is provided with a rubber pad for preventing the pedal from being damaged when the pressing plate applies load, the thickness of the rubber pad is 3-5 mm, the load applied by the pressing plate can be uniformly distributed, and stress concentration is prevented, so that the damage of the pedal is reduced, the accuracy of testing is improved, when the thickness of the rubber pad is less than 3mm, the rubber pad is easy to damage, and when the thickness of the rubber pad is greater than 5mm, the stress of the pedal is uneven, and the stress effect of the pedal is easy to influence.
Preferably, the step one is preceded to the appearance inspection to the board of ascending a height to obtain the size of footboard, enclosing pole rope and metal hook, can inspect the whole outward appearance of board of ascending a height, guarantee the security performance of test, and guarantee footboard, enclosing pole rope and metal hook in safe size range.
Preferably, the mark durability test is carried out by wiping the mark for 1min respectively through the soaking cloth and the soaking absolute ethyl alcohol cloth before the first step, the mark after the test has no blurring or losing phenomenon, and the whole mark has clear, complete and firm effect.
In summary, the invention has the advantages that: 1. the method has the advantages that the load is applied to the pedal at the speed of 95-105 mm/min, the slippage of the climbing plate can be measured rapidly and effectively through the first mark and the second mark, the measurement accuracy is high, the slippage is convenient to measure, the slippage of the climbing plate is required to be ensured to be not more than 150mm, the first test is required to be carried out when the slippage is more than 150mm, the performance of the climbing plate is confirmed through the comparison of the second test, the test accuracy is improved, the change of the climbing plate is observed under the pressurization of the load, whether the surrounding rod rope has broken strands or not and whether the pedal has cracking or not can be rapidly found out in time, and potential safety hazards possibly existing in the climbers can be rapidly found;
2. through a and a 1 The permanent deformation rate delta a of the metal hook is obtained, the permanent deformation rate delta a of the metal hook is not more than 2%, when the permanent deformation rate delta a of the metal hook is more than 2%, the second test is carried out by returning to the first step, the performance of the ascending plate is confirmed through the comparison of the second test, and the accuracy of the test is further improved;
3. the two testers wear the same pair of climbing plates to simulate climbing operation, so that whether the climbing plates suddenly slide down or not during climbing can be rapidly checked, the metal hooks have no obvious visible deformation, whether the rope of the surrounding rod has broken strands or not and whether the pedal has cracking or not, and the accuracy of the test is improved.
Detailed Description
The method for testing the performance of the ascending board for the distribution line cement pole comprises a pedal, a surrounding rod rope and a metal hook, wherein a mark is arranged on the pedal, and the method sequentially comprises the following steps of:
step one: marking a measuring point A on a metal hook 1 And A 2 And measure A 1 And A 2 Distance a between them;
step two: the pedal is arranged on the test rod by the rod surrounding rope, and a first mark is marked between the rod surrounding rope and the test rod;
step three: applying a load to 3500N at a speed of 95-105 mm/min, maintaining for 5min, marking a second mark between the rod surrounding rope and the test rod before unloading, measuring the distance between the first mark and the second mark to obtain the maximum slippage of the ascending plate, entering a test in the fourth step when the maximum slippage is not more than 150mm, and returning to the first step when the maximum slippage is more than 150 mm;
step four: load is removed, the ascending plate is taken down, and A after test is measured 1 And A 2 Distance a between 1 And pass through a and a 1 To obtain the permanent deformation rate delta a of the metal hook, delta a = { (a-a) 1 ) (a) }. Times.100%, when the permanent deformation rate Deltaa of the metal hook is not more than 2%, entering a step five test, and when the permanent deformation rate Deltaa of the metal hook is more than 2%, returning to the step one;
step five: two testers weighing 60-75 kg respectively use the same pair of ascending boards to simulate rod ascending operation, the test distance is not less than 5m, the upper and lower circulation is carried out for 3 times, and the testers make upward and jumping actions in the rod ascending process.
In the third step, load is applied to the pedal through the pressing plate, the width of the pressing plate is 98-102 mm, the vertical axis of the pressing plate is coincident with the vertical axis of the pedal, stability of the load applied to the pedal can be guaranteed, the pedal is uniformly stressed, the accuracy of testing is improved, a rubber pad for preventing the pedal from being damaged when the pressing plate applies the load is arranged on the pedal, the thickness of the rubber pad is 3-5 mm, the load applied by the pressing plate is uniformly distributed, stress concentration is prevented, the damage of the pedal is reduced, the accuracy of testing is improved, when the thickness of the rubber pad is less than 3mm, the rubber pad is easy to damage, and when the thickness of the rubber pad is greater than 5mm, the stress of the pedal is uneven, and the stress effect of the pedal is easy to influence.
The step one is preceded to the board of ascending a height and carries out the visual inspection to obtain the footboard, enclose the size of pole rope and metal hook, can carry out the inspection to the whole outward appearance of board of ascending a height, guarantee the security performance of test, and guarantee footboard, enclose pole rope and metal hook in safe size range, the step one is preceded to clean the sign respectively 1min through soaking cloth and soaking absolute ethyl alcohol cloth and carries out the sign durability test, the sign after the test should not have fuzzy or lose the phenomenon, and whole sign should be clear, complete and firm effect.
The appearance inspection comprises the inspection of a metal hook, a surrounding rod rope and a pedal, wherein the metal hook is free from cracks, deformation, serious abrasion and corrosion, the ring eye support is intact, the surrounding rod rope is free from burning, strand breaking, strand scattering, mildew or serious abrasion, the crack length on the pedal is not more than 150mm, and the depth is not more than 10mm; the pedal is free from serious abrasion, has anti-skid patterns, the surrounding rod rope is tightly connected with the pedal, the metal hook is made of metal materials, and the surface layer is smooth, uniform and firm after being subjected to anti-corrosion treatment, so that the phenomena of skinning and falling off are avoided; the whole rope is required to be used, no joint is required, the length error of the rope is not more than 10mm, the length of the rope is not less than 640mm, the width of the rope is not less than 80mm, and the thickness of the rope is not less than 25mm.
According to practical application occasions, the metal hook can be subjected to corrosion resistance test, the metal hook is placed into a box body filled with NaCl solution, the temperature in the box body is 33-37 ℃, the concentration of the NaCl solution is 5%, the test period is 48 hours, and whether red rust or other obvious visible corrosion marks exist on the surface of the metal hook is observed.
The ascending plate can be subjected to a water immersion performance test or a high-temperature performance test or a low-temperature performance test before the first step, the ascending plate is immersed in water with the temperature of 10-30 ℃ for 2 hours, the test is completed within 90 seconds after the ascending plate is taken out, the high-temperature performance test is performed by placing the product in an environment with the temperature of 48-52 ℃ and the relative humidity of 80-90%, the test time is 2 hours, the test is completed within 90 seconds after the ascending plate is taken out, the low-temperature performance test is performed by placing the product in an environment with the temperature of-32 to-28 ℃, the test time is 2 hours, the test is completed within 90 seconds after the ascending plate is taken out, the test of the ascending plate under different use environments can be realized, and the safety performance is high.
In addition to the above preferred embodiments, the present invention has other embodiments, and various changes and modifications may be made by those skilled in the art without departing from the spirit of the invention, which is defined in the appended claims.