CN107263096B - A kind of motor assembly equipment - Google Patents
A kind of motor assembly equipment Download PDFInfo
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- CN107263096B CN107263096B CN201710592302.6A CN201710592302A CN107263096B CN 107263096 B CN107263096 B CN 107263096B CN 201710592302 A CN201710592302 A CN 201710592302A CN 107263096 B CN107263096 B CN 107263096B
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- transmission mechanism
- rotor
- assembling
- bearing
- shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Motor assembly equipment disclosed by the invention, including transmission mechanism, along the transmission mechanism setting stator assembling machine structure, rotor assembling mechanism and general assembly mechanism；Multiple localization tools are provided on the transmission mechanism, the transmission mechanism drives the localization tool movement to realize that workpiece is transported and positioned；The stator assembling machine structure assembles stator module, the rotor assembling mechanism assemble rotor component, the general assembly mechanism assembling stator component and rotor assembly.It is thereby achieved that motor automatic assembling not only reduces cost of labor, and improve efficiency instead of manually assembling.
Description
Technical field
The present invention relates to assembly equipment fields, and in particular to a kind of motor assembly equipment.
Background technology
Motor is to need to assemble by rotor and stator；And rotor is by shaft, rotor body, clamp spring and bearing group
It fills；Stator is to be assembled to shape by drive end bearing bracket, rear end cover housing and stator body.And realize that motor assembling is to pass through people at present
Work assembled by hand, however by manually assembling, workload is very big, and assembly cost is high, and efficiency is low；It is lacked in view of above
It falls into, it is really necessary to design a kind of motor assembly equipment.
Invention content
Technical problem to be solved by the present invention lies in：A kind of motor assembly equipment is provided, to solve the group of existing motor
Fill heavy workload, the low and of high cost problem of efficiency.
In order to solve the above technical problems, the technical scheme is that：A kind of motor assembly equipment；Including transmission mechanism,
Along stator assembling machine structure, rotor assembling mechanism and the general assembly mechanism of transmission mechanism setting；It is provided on the transmission mechanism
Multiple localization tools, the transmission mechanism drive the localization tool movement to realize that workpiece is transported and positioned；The stator assembling
Mechanism assembles stator module, the rotor assembling mechanism assemble rotor component, the general assembly mechanism assembling stator component and rotor
Component.
Further, the stator assembling machine structure includes：Bolt nut implanting machine structure, magazine, position adjusting mechanism, the first machinery
Hand, oiling mechanism, gasket assembly machine and stator laminating mechanism；The bolt nut implanting machine structure, first manipulator, the gasket
Assembly machine and stator laminating mechanism are set gradually along the transmission mechanism；The magazine is set to the one of first manipulator
Side, the oiling mechanism are set on the Z axis of first manipulator；Nut is placed in the positioning and controlled by the bolt nut implanting machine structure
In nut positioning hole in tool, the drive end bearing bracket being arranged in the magazine is put into the adjustment mechanism by first manipulator
Behind interior adjustment position, drive end bearing bracket is picked up and is rotated by first manipulator, and lubricating oil is coated in front end by the oiling mechanism
After lid inner ring, drive end bearing bracket is put into the localization tool, gasket is packed on the localization tool by the gasket assembly machine
In drive end bearing bracket.
Further, the adjustment mechanism includes：Pedestal set on the transmission mechanism side, the rotation in institute's pedestal
Mechanism, the turntable on the rotating mechanism and the sensor in the pedestal upper end is set；The rotating mechanism drive is set
After the mounting hole in the drive end bearing bracket rotation on the turntable, the sensor sensing to drive end bearing bracket, the rotating mechanism stops
Rotation.
Further, the rotor assembling mechanism includes：Rotor body feed mechanism, shaft feed mechanism, the second manipulator,
Rotor laminating mechanism, clamp spring assembling mechanism and bearing assembling mechanism；Second manipulator is by the rotor body feed mechanism
On rotor body and the shaft feed mechanism on shaft be placed on the rotor laminating mechanism press after, be placed on institute
It states on clamp spring assembling mechanism, two clamp springs are stuck in shaft upper limit rotor body by the clamp spring assembling mechanism；The bearing assembling
Two bearings are packed into from shaft both ends by mechanism respectively, and are abutted with clamp spring.
Further, the rotor laminating mechanism includes：The mounting base on the hydraulic press operating platform is arranged in hydraulic press,
Shaft clamp system in the mounting base and the rotor body detent mechanism being arranged in the mounting base；Described second
Shaft is placed on the shaft clamp system and clamps by manipulator, and rotor body is placed on the rotor body detent mechanism
On, rotor body is pressed into shaft by the hydraulic press.
Further, the rotor assembling mechanism further includes installation board；The clamp spring assembling mechanism and bearing assembling
Mechanism is set on the installation board；It is additionally provided with glitch detection mechanism and dedusting mechanism on the installation board.
Further, the clamp spring assembling mechanism includes：Mounting base and transport mechanism set on the installation board upper end are right
Claim that the clamp spring delivery device in the mounting base both sides is arranged, the clamp spring being set on the outside of the mounting base stores guide rail, is set to institute
State the dipper crowding gear of mounting base upper end；The holder of the fixed clamp spring storage guide rail is additionally provided in the mounting base；The clamp spring
Storage guide rail shape is " J " shape；The mounting base bottom end is equipped with the avoiding hollow groove of transport mechanism described in empty avoiding；The transport mechanism will
Shaft and the assembled component of rotor body are transferred to the bottom end of the dipper crowding gear, and the clamp spring delivery device is by the clamp spring
The clamp spring of storage rail end is pushed to shaft upper end, and clamp spring is stuck in shaft by the dipper crowding gear.
Further, the bearing assembling mechanism includes：Mounting bracket on the installation board and guide rail, symmetrically set
The two bearings guiding mechanism in the mounting bracket is set, the bearing bracket stand of bearing guiding mechanism end is set to, by the axis
The bearing of bolster bottom end is pushed to the pushing mechanism in the bearing guiding mechanism, and the positioning mould being set on the guide rail is set to
The two bearings laminating mechanism of two bearing guiding mechanism bottom ends, and the two bearing laminating mechanisms is pushed to be led described in respectively
Two actuating units of rail sliding；The positioning mould is between the two bearing laminating mechanisms；The upper machine of the dedusting mechanism
Rotor after dedusting is placed in the positioning mould by tool hand；The bearing of the bearing bracket stand bottom end is pushed by the pushing mechanism
In the bearing guiding mechanism, bearing is transported in bearing laminating mechanism by the bearing guiding mechanism；The actuating unit is drawn
The dynamic bearing laminating mechanism movement is by bearing holder (housing, cover) in shaft.
Further, the bearing guiding mechanism includes：Track groove in the mounting bracket and it is set to the track
The steering track of slot end；The end of the track groove, which is equipped with, turns to material-dropping hole；It is additionally provided with heating mechanism in the track groove；Institute
The upper end for stating track groove is additionally provided with and stirs cylinder, and the piston rod for stirring cylinder, which is equipped with, is inserted into cylinder；The insertion cylinder
Motion bar on be additionally provided with heat detector.
Further, the general assembly mechanism includes：Include the third manipulator set on the installation board upper end, sets gradually
Screw bolt locking mechanism and nut check mechanism in the transmission mechanism upper end；The third manipulator will assemble turn after bearing
Son is packed into after capturing and being rotated by 90 ° in stator module.
Further, the localization tool includes：Support plate and positioning mould set on the support plate upper end；The positioning mould upper end
Equipped with the matched locating mould cavity of drive end bearing bracket shape and nut mounting hole corresponding with drive end bearing bracket bolt through-hole, and setting
Shaft emptiness avoiding hole in the positioning mould upper end.
Further, the transmission mechanism includes：First transmission mechanism, the second transmission mechanism, third transmission mechanism and the 4th
Transmission mechanism；The both ends of second transmission mechanism are separately connected the end of the first transmission mechanism and third transmission mechanism, described
One end of 4th transmission mechanism connects the end of the third transmission mechanism, and the other end connects first transmission mechanism；It is described
First transmission mechanism, second transmission mechanism, the third transmission mechanism and the 4th transmission mechanism form " P " shape；
The detent mechanism of multiple limit localization tools is equipped on first transmission mechanism and the third transmission mechanism successively.
Further, the transmission mechanism includes：First transmission mechanism, the second transmission mechanism, third transmission mechanism and the 4th
Transmission mechanism；The both ends of second transmission mechanism are separately connected the end of the first transmission mechanism and third transmission mechanism, described
One end of 4th transmission mechanism connects the end of the third transmission mechanism, and the other end connects first transmission mechanism；It is described
First transmission mechanism, second transmission mechanism, the third transmission mechanism and the 4th transmission mechanism form " P " shape；
The detent mechanism of multiple limit localization tools is equipped on first transmission mechanism and the third transmission mechanism successively.
Motor assembly method, includes the following steps；
(1) stator assembles：It is described fixed that nut is placed on by the stator assembling machine structure with the front end for being coated with lubricating oil successively
After in the jig of position, gasket is placed in drive end bearing bracket；And the stator assembling machine structure presses stator body and shell；
(2) rotor assembles：Shaft and rotor are pressed one by the rotor assembling mechanism, and two clamp springs are stuck in shaft
On, and it is located at rotor subject both sides；Again bearing is inserted in form rotor assembly from shaft both ends；
(3) motor general assembly：After rotor assembly is transferred to drive end bearing bracket by the general assembly mechanism, the shell equipped with stator body is pacified
On drive end bearing bracket；Rear end cap, bolt and magnet ring are sequentially arranged on stator module again, magnet ring nut is sleeved on to the end of shaft
Portion；The general assembly mechanism locks bolt and magnet ring nut check.
Compared with prior art, the motor assembly equipment, including transmission mechanism, along the transmission mechanism setting stator pack
Mounting mechanism, rotor assembling mechanism and general assembly mechanism；Multiple localization tools, the transmission mechanism band are provided on the transmission mechanism
The dynamic localization tool movement realizes that workpiece is transported and positioned；The stator assembling machine structure assembles stator module, the rotor set
Mounting mechanism assemble rotor component, the general assembly mechanism assembling stator component and rotor assembly.It is thereby achieved that motor automation group
Dress, instead of manually assembling, not only reduces cost of labor, and improve efficiency.
Description of the drawings
Fig. 1 is the front view of motor assembly equipment of the present invention；
Fig. 2 is the fragmentary isometric views of motor assembly equipment of the present invention；
Fig. 3 is the front view of rotor assembling mechanism described in motor assembly equipment of the present invention；
Fig. 4 is the three-dimensional view of rotor assembling mechanism described in motor assembly equipment of the present invention；
Fig. 5 is the partial enlarged view of clamp spring assembling mechanism described in motor assembly equipment of the present invention；
Fig. 6 is the three-dimensional view of bearing assembling mechanism described in motor assembly equipment of the present invention；
Fig. 7 is the partial view of bearing assembling mechanism described in motor assembly equipment of the present invention；
Fig. 8 is the three-dimensional view of transmission mechanism described in motor assembly equipment of the present invention；
Fig. 9 is the fragmentary front view of transmission mechanism described in motor assembly equipment of the present invention.
Specific implementation mode
Following specific implementation mode will be further illustrated in conjunction with above-mentioned attached drawing.
Hereinafter, a variety of specific details are elaborated, in order to provide the saturating of the concept to constituting described embodiment basis
Thorough understanding.However, it will be apparent to those skilled in the art that described embodiment can be in these no specific details
In some or all situations get off practice.In other cases, well-known processing step is not specifically described.
As shown in Figure 1, a kind of motor assembly equipment；The stator pack being arranged including transmission mechanism 1, along the transmission mechanism 1
Mounting mechanism 2, rotor assembling mechanism 3 and general assembly mechanism 4；Multiple localization tools 5, the transmission are provided on the transmission mechanism 1
Mechanism 1 drives the movement of the localization tool 5 to realize that workpiece is transported and positioned；The stator assembling machine structure 2 assembles stator module, institute
State 3 assemble rotor component of rotor assembling mechanism, 4 assembling stator component of the general assembly mechanism, rotor assembly and attachment.Therefore, real
Show motor automatic assembling, instead of manually assembling, not only reduces cost of labor, and improve efficiency.
As shown in Fig. 2, the stator assembling machine structure 2 includes：Bolt nut implanting machine structure 20, magazine 21, position adjusting mechanism
22, the first manipulator 23, oiling mechanism, gasket assembly machine 24 and stator laminating mechanism 25；It is the bolt nut implanting machine structure 20, described
First manipulator 23, the gasket assembly machine 24 and stator laminating mechanism 25 are set gradually along the transmission mechanism 1.The storing
Frame 21 is set to the side of first manipulator 23, and the oiling mechanism is set on the Z axis of first manipulator 23.The spiral shell
Nut is placed in the nut positioning hole in the localization tool 5 by female implanted mechanism 20, and first manipulator 23 will be arranged
Drive end bearing bracket in the magazine 21 is put into the adjustment mechanism 22 behind adjustment position, and first manipulator 23 is by drive end bearing bracket
It picks up and rotates, after lubricating oil is coated in drive end bearing bracket inner ring by the oiling mechanism, drive end bearing bracket is put into the localization tool 5
Interior, gasket is packed into the drive end bearing bracket on the localization tool 5 by the gasket assembly machine.
The bolt nut implanting machine structure 20 include be set to the transmission mechanism on manipulator and on the nut of one side
Material machine.
The oiling mechanism includes applying oil nozzle and pump oil mechanism.The gasket assembly machine 24 includes being set to the transmission mechanism
On two axis robots and gasket feeder set on one side.
Further, the adjustment mechanism 22 includes：Set on the pedestal of 1 side of the transmission mechanism, in institute's pedestal
Rotating mechanism, the turntable on the rotating mechanism and the sensor in the pedestal upper end is set；The rotating mechanism band
The dynamic drive end bearing bracket being placed on the turntable rotates, after the mounting hole on the sensor sensing to drive end bearing bracket, the rotating mechanism
It stops rotating.
As shown in fig. 3 to 7, the rotor assembling mechanism 3 includes：Rotor body feed mechanism 30, shaft feed mechanism 31,
Second manipulator 32, rotor laminating mechanism 33, clamp spring assembling mechanism 34 and bearing assembling mechanism 35.The rotor body feeder
Structure 30 and shaft feed mechanism 31 are located at the both sides of the rotor laminating mechanism 33.Second manipulator 32 is by the rotor sheet
The shaft on rotor body and the shaft feed mechanism 31 on body feed mechanism 30 is placed in the rotor laminating mechanism 33
It after upper pressing, is placed on the clamp spring assembling mechanism 34, two clamp springs are stuck in shaft upper limit by the clamp spring assembling mechanism 34
Rotor body；Two bearings are packed into from shaft both ends by the bearing assembling mechanism 35 respectively, and are abutted with clamp spring.
Second manipulator 32 includes six axis robot and the second rotating mechanism being provided thereon, and is arranged described
Rotor pneumatic gripping in second rotation processing and shaft pneumatic gripping.
Further, the rotor laminating mechanism 33 includes：The installation on the hydraulic press operating platform is arranged in hydraulic press
Seat, shaft clamp system in the mounting base and the rotor body detent mechanism being arranged in the mounting base；It is described
Shaft is placed on the shaft clamp system and clamps by the second manipulator, and rotor body, which is placed on the rotor body, to be positioned
In mechanism, rotor body is pressed into shaft by the hydraulic press.
Further, the rotor assembling mechanism 3 further includes installation board 36；The clamp spring assembling mechanism 34 and the bearing
Assembling mechanism 35 is set on the installation board 36；It is additionally provided with glitch detection mechanism and dust removal machine on the installation board 36
Structure.Therefore, the bounce of rotor rotation is can detect by glitch detection mechanism.By dedusting mechanism by the iron filings and ash of rotor surface
Dirt removes.The dedusting mechanism includes：Set on the translation manipulator installed on board 36 and it is set to the translation manipulator
The dedusting adhesive tape mechanism of bottom end.It is connect with dedusting adhesive tape mechanism after rotor on the translation manipulator crawl clamp spring assembling mechanism 34
Touch, translate mechanical hand-motion rotor and rolled in dedusting adhesive tape mechanism, reach by rotor iron filings and dust removal.
Further, the clamp spring assembling mechanism 34 includes：Mounting base 340 set on 36 upper end of the installation board and transmission
Mechanism 341 is symmetricly set on the clamp spring delivery device 342 of 340 both sides of the mounting base, is set to 340 outside of the mounting base
Clamp spring stores guide rail 343, is set to the dipper crowding gear 344 of 340 upper end of the mounting base；It is additionally provided with fixation in the mounting base 340
The holder 345 of the clamp spring storage guide rail 343；Clamp spring storage 343 shape of guide rail is " J " shape；340 bottom end of the mounting base
Avoiding hollow groove equipped with transport mechanism described in empty avoiding 341；The transport mechanism 341 passes shaft and the assembled component of rotor body
The bottom end of the dipper crowding gear 344 is moved, the clamp spring is stored the clamp spring of 343 end of guide rail by the clamp spring delivery device 342
It is pushed to shaft upper end, clamp spring is stuck in shaft by the dipper crowding gear 344.
The clamp spring pushing mechanism 342 includes：Clip spring seat, the clip spring seat is interior to be equipped with clamp spring track, the clamp spring track
One end be equipped with open-ended cavity；The clamp spring of clamp spring storage guide rail bottom end slides into the open-ended cavity；The clip spring seat
One end is equipped with pusher, and the other end is equipped with clamp spring position-limit mechanism, and the position-limit mechanism is located at the bottom end of the dipper crowding gear；Institute
Stating position-limit mechanism includes：Pedestal on the clip spring seat is set to the hold-down mechanism of the pedestal side；It is set in the pedestal
There is the sliding slot being connected with the clamp spring track；The sliding slot runs through the pedestal from top to bottom；One end of the hold-down mechanism
It stretches into the sliding slot；Clamp spring in the open-ended cavity is pushed to the sliding slot in the position-limit mechanism by the pusher
Interior, the hold-down mechanism simultaneously limits clamp spring in the sliding slot.
Further, the bearing assembling mechanism 35 includes：Mounting bracket 350 on the installation board 36 and guide rail
351, the two bearings guiding mechanism 352 being symmetricly set in the mounting bracket 350 is set to 352 end of bearing guiding mechanism
The bearing of 353 bottom end of the bearing bracket stand is pushed to the pushing mechanism in the bearing guiding mechanism 352 by the bearing bracket stand 353 in portion
354, the positioning mould 355 being set on the guide rail 351 is set to the two bearings pressing machine of two 351 bottom ends of bearing guiding mechanism
Structure 356, and two actuating units 357 that are slided along the guide rail 351 of the two bearing laminating mechanisms 356 are pushed respectively；It is described
Positioning mould 355 is between the two bearing laminating mechanisms 356；The upper translation manipulator of the dedusting mechanism will be after dedusting
Rotor is placed in the positioning mould 355；The bearing of 353 bottom end of the bearing bracket stand is pushed into described by the pushing mechanism 354
In bearing guiding mechanism 352, bearing is transported in bearing laminating mechanism 356 by the bearing guiding mechanism 352；The engine
Structure 357 pulls the movement of bearing laminating mechanism 356 by bearing holder (housing, cover) in shaft.When last item is held, first by one of power
Mechanism 356 drives corresponding bearing laminating mechanism 356 to be moved toward side along guide rail 352 so that positioning mould 3554 is together along guide rail
352 slidings so that one end of shaft is limited in the inside of another bearing laminating mechanism 356, therefore can be by the bearing pressure of tache motorice
The bearing holder (housing, cover) in mechanism 356 is closed in shaft.It similarly, can be by the bearing holder (housing, cover) on another bearing laminating mechanism 356 in shaft.
The bearing laminating mechanism 356 includes：Pedestal on the guide rail 352, the gas being set on the inside of the pedestal
Dynamic baffle；Bearing hole is equipped in the pedestal, the bearing hole is connected with the bearing guiding mechanism 352.The bearing is led
It after bearing is transmitted in bearing hole to mechanism 352, is needing by bearing holder (housing, cover) when in shaft, pneumatic baffle is opened so that axis
Bearing sleeve is in shaft.Wherein, pedestal is connect with actuating unit 357.The actuating unit 357 is electric cylinder.
The bearing bracket stand 353 is equipped with multiple bearings and stores cavity, and on a translation mechanism；Therefore, at one
After the bearing of cavity has assembled, replaceable another cavity is connected to bearing guiding mechanism 352.
Further, the bearing guiding mechanism 352 includes：Track groove in the mounting bracket 350 and it is set to institute
State the steering track of track groove end；The end of the track groove, which is equipped with, turns to material-dropping hole；Heating is additionally provided in the track groove
Mechanism；The upper end of the track groove, which is additionally provided with, stirs cylinder, and the piston rod for stirring cylinder, which is equipped with, is inserted into cylinder；It is described to insert
Enter and is additionally provided with heat detector on the motion bar of cylinder.
Further, the general assembly mechanism 4 includes：Include the third manipulator 40 set on 36 upper end of the installation board, according to
The secondary screw bolt locking mechanism 41 and nut check mechanism 42 being arranged in 1 upper end of the transmission mechanism；The third manipulator 40 will
Rotor after assembling bearing is packed into after capturing and being rotated by 90 ° in stator module.
Further, the localization tool 5 includes：Support plate 50 and positioning mould 51 set on 50 upper end of the support plate；It is described fixed
Position 51 upper end of mould is equipped with installs with the matched locating mould cavity of drive end bearing bracket shape and nut corresponding with drive end bearing bracket bolt through-hole
Hole, and the shaft emptiness avoiding hole in 51 upper end of the positioning mould is set.
As Figure 8-9, the transmission mechanism 1 includes：First transmission mechanism 10, the second transmission mechanism 11, third transmission
Mechanism 12 and the 4th transmission mechanism 13；The both ends of second transmission mechanism 11 are separately connected the first transmission mechanism 10 and third passes
One end of the end of transfer mechanism 12, the 4th transmission mechanism 13 connects the end of the third transmission mechanism 12, and the other end connects
Connect first transmission mechanism 10；First transmission mechanism 10, second transmission mechanism 11, the third transmission mechanism 12
" P " shape is formed with the 4th transmission mechanism 13；On first transmission mechanism 10 and the third transmission mechanism 12 according to
It is secondary to be equipped with multiple detent mechanisms for limiting the localization tool 5.
Further, first transmission mechanism 10 includes upper layer transport mechanism 100 and lower layer's transmission mechanism 101；Described
The end of one transmission mechanism 10 is equipped with the first lifting transfer device 102；4th transmission mechanism 13 and first conveyer
The second lifting transfer device 14 is equipped between structure 10；The end of first transmission mechanism 10 is equipped with and passes the localization tool 5
Move the first transfer device 15 on second transmission mechanism 11；The end of second transmission mechanism 11 is equipped with will be described fixed
Position jig 5 is transferred to the second transfer device 16 on the third transmission mechanism 12；The end of the third transmission mechanism 12 is set
Have the third transfer device 17 localization tool 5 being transferred on the 4th transmission mechanism 13.The first lifting transfer device
120 include installation frame, and mechanism is sent in the elevating mechanism in the installation frame and the rotation on the elevating mechanism.
The second lifting transfer device 11 is identical as the first lifting 102 structure of transfer device.15, second turns of first transfer device
Send mechanism 16 identical with 17 structure of third transfer device.First transmission mechanism 10, second transmission mechanism 11, described
Three transmission mechanisms 12 and four transmission mechanism 13 are sprocket wheel roller type transport mechanism.
Also it is equipped with labelling machine and printer successively along the transmission mechanism 1.
Motor assembly method, includes the following steps；
(1) stator assembles：It is described fixed that nut is placed on by the stator assembling machine structure with the front end for being coated with lubricating oil successively
After in the jig of position, gasket is placed in drive end bearing bracket；And the stator assembling machine structure presses stator body and shell；
(2) rotor assembles：Shaft and rotor are pressed one by the rotor assembling mechanism, and two clamp springs are stuck in shaft
On, and it is located at rotor subject both sides；Again bearing is inserted in form rotor assembly from shaft both ends；
(3) motor general assembly：After rotor assembly is transferred to drive end bearing bracket by the general assembly mechanism, the shell equipped with stator body is pacified
On drive end bearing bracket；Rear end cap, bolt and magnet ring are sequentially arranged on stator module again, magnet ring nut is sleeved on to the end of shaft
Portion；The general assembly mechanism locks bolt and magnet ring nut check.
The present invention is not limited to above-mentioned specific embodiment, those skilled in the art from above-mentioned design,
Without performing creative labour, the various transformation made are within the scope of the present invention.
Claims (9)
1. a kind of motor assembly equipment；It is characterized in that：Including transmission mechanism, along the stator assembling machine of transmission mechanism setting
Structure, rotor assembling mechanism, attachment assembling mechanism and general assembly mechanism；Multiple localization tools are provided on the transmission mechanism, it is described
Transmission mechanism drives the localization tool movement to realize that workpiece is transported and positioned；The stator assembling machine structure assembles stator module,
The rotor assembling mechanism assemble rotor component, the general assembly mechanism assembling stator component and rotor assembly；The stator assembling
Mechanism includes：Bolt nut implanting machine structure, magazine, position adjusting mechanism, the first manipulator, oiling mechanism, gasket assembly machine and fixed
Sub- laminating mechanism；The bolt nut implanting machine structure, first manipulator, the gasket assembly machine and stator laminating mechanism are described in
Transmission mechanism is set gradually；The magazine is set to the side of first manipulator, and the oiling mechanism is set to described first
On the Z axis of manipulator；Nut is placed in the nut positioning hole in the localization tool by the bolt nut implanting machine structure, and described first
The drive end bearing bracket being arranged in the magazine is put into the adjustment mechanism behind adjustment position by manipulator, first manipulator
Drive end bearing bracket is picked up and rotated, after lubricating oil is coated in drive end bearing bracket inner ring by the oiling mechanism, it is described fixed that drive end bearing bracket is put into
In the jig of position, gasket is packed into the drive end bearing bracket on the localization tool by the gasket assembly machine.
2. motor assembly equipment as described in claim 1, which is characterized in that the adjustment mechanism includes：Set on the transmission
The pedestal of mechanism side, the rotating mechanism in institute's pedestal, the turntable on the rotating mechanism and setting are in the seat
The sensor of body upper end；The rotating mechanism drives the drive end bearing bracket rotation being placed on the turntable, before the sensor sensing arrives
After mounting hole on end cap, the rotating mechanism stops rotating.
3. motor assembly equipment as claimed in claim 1 or 2, which is characterized in that the rotor assembling mechanism includes：Rotor sheet
Body feed mechanism, shaft feed mechanism, the second manipulator, rotor laminating mechanism, clamp spring assembling mechanism and bearing assembling mechanism；Institute
The second manipulator is stated to set the shaft on the rotor body and the shaft feed mechanism on the rotor body feed mechanism
It after being pressed on the rotor laminating mechanism, is placed on the clamp spring assembling mechanism, the clamp spring assembling mechanism is by two clamp springs
It is stuck in shaft upper limit rotor body；Two bearings are packed into from shaft both ends by the bearing assembling mechanism respectively, and are supported with clamp spring
It connects.
4. motor assembly equipment as claimed in claim 3, which is characterized in that the rotor laminating mechanism includes：Hydraulic press, if
The mounting base on the hydraulic press operating platform is set, the shaft clamp system being set in the mounting base and setting are in the installation
Rotor body detent mechanism on seat；Shaft is placed on the shaft clamp system and clamps by second manipulator, will turn
Sub- ontology is placed on the rotor body detent mechanism, and rotor body is pressed into shaft by the hydraulic press.
5. motor assembly equipment as claimed in claim 3, which is characterized in that the rotor assembling mechanism further includes fitting machine
Platform；The clamp spring assembling mechanism and the bearing assembling mechanism are all provided on the installation board；It is also set on the installation board
There are glitch detection mechanism and dedusting mechanism；
The clamp spring assembling mechanism includes：Mounting base and transport mechanism set on the installation board upper end, are symmetricly set on institute
The clamp spring delivery device of mounting base both sides is stated, the clamp spring being set on the outside of the mounting base stores guide rail, is set in the mounting base
The dipper crowding gear at end；The holder of the fixed clamp spring storage guide rail is additionally provided in the mounting base；Outside the clamp spring storage guide rail
Shape is " J " shape；The mounting base bottom end is equipped with the avoiding hollow groove of transport mechanism described in empty avoiding；The transport mechanism is by shaft and rotor
The assembled component of ontology is transferred to the bottom end of the dipper crowding gear, and the clamp spring is stored guide rail end by the clamp spring delivery device
The clamp spring in portion is pushed to shaft upper end, and clamp spring is stuck in shaft by the dipper crowding gear；
The bearing assembling mechanism includes：Mounting bracket on the installation board and guide rail, are symmetricly set on the peace
The two bearings guiding mechanism on holder is filled, the bearing bracket stand of bearing guiding mechanism end is set to, by the bearing bracket stand bottom end
Bearing is pushed to the pushing mechanism in the bearing guiding mechanism, and the positioning mould being set on the guide rail is set to two bearings
The two bearings laminating mechanism of guiding mechanism bottom end, and respectively push the two bearing laminating mechanisms slided along the guide rail two
Actuating unit；The positioning mould is between the two bearing laminating mechanisms；The upper manipulator of the dedusting mechanism is by dedusting
Rotor afterwards is placed in the positioning mould；The bearing of the bearing bracket stand bottom end is pushed into the bearing and led by the pushing mechanism
Into mechanism, bearing is transported in bearing laminating mechanism by the bearing guiding mechanism；The actuating unit pulls the bearing
Laminating mechanism movement is by bearing holder (housing, cover) in shaft；
The bearing guiding mechanism includes：Track groove in the mounting bracket and the steering set on the track groove end
Track；The end of the track groove, which is equipped with, turns to material-dropping hole；It is additionally provided with heating mechanism in the track groove；The track groove it is upper
End, which is additionally provided with, stirs cylinder, and the piston rod for stirring cylinder, which is equipped with, is inserted into cylinder；It is described to be inserted on the motion bar of cylinder also
Equipped with heat detector；
The general assembly mechanism includes：Third manipulator set on the installation board upper end, is successively set on the transmission mechanism
The screw bolt locking mechanism and nut check mechanism of upper end；Rotor after assembling bearing is captured and is rotated by the third manipulator
It is packed into stator module after 90 °.
6. motor assembly equipment as claimed in claim 5, which is characterized in that the localization tool includes：Support plate and be set to institute
State the positioning mould of support plate upper end；The positioning mould upper end be equipped with the matched locating mould cavity of drive end bearing bracket shape and with drive end bearing bracket spiral shell
The corresponding nut mounting hole of bolt via, and the shaft emptiness avoiding hole in the positioning mould upper end is set.
7. motor assembly equipment as described in claim 1, which is characterized in that the transmission mechanism includes：First transmission mechanism,
Second transmission mechanism, third transmission mechanism and the 4th transmission mechanism；The both ends of second transmission mechanism are separately connected the first biography
One end of the end of transfer mechanism and third transmission mechanism, the 4th transmission mechanism connects the end of the third transmission mechanism,
The other end connects first transmission mechanism；First transmission mechanism, second transmission mechanism, the third transmission mechanism
" P " shape is formed with the 4th transmission mechanism；It is equipped with successively on first transmission mechanism and the third transmission mechanism
The detent mechanism of multiple limit localization tools.
8. motor assembly equipment as claimed in claim 7, which is characterized in that first transmission mechanism includes upper layer transport machine
Structure and lower layer's transmission mechanism；The end of first transmission mechanism is equipped with the first lifting transfer device；4th transmission mechanism
The second lifting transfer device is equipped between first transmission mechanism；The end of first transmission mechanism is equipped with will be described fixed
Position jig is transferred to the first transfer device on second transmission mechanism；The end of second transmission mechanism is equipped with will be described
Localization tool is transferred to the second transfer device on the third transmission mechanism；The end of the third transmission mechanism, which will be equipped with, to determine
Position jig is transferred to the third transfer device on the 4th transmission mechanism；The first lifting transfer device includes installing frame
Mechanism is sent in frame, the elevating mechanism in the installation frame and the rotation on the elevating mechanism；Second lifting
Transfer device is identical as the first lifting transfer device structure.
9. the motor assembly method of motor assembly equipment as described in claim 1, it is characterised in that：Include the following steps；
(1) stator assembles：Nut is placed on the positioning with the front end for being coated with lubricating oil successively and controlled by the stator assembling machine structure
After in tool, gasket is placed in drive end bearing bracket；And the stator assembling machine structure presses stator body and shell；The nut is planted
Enter mechanism nut is placed in the nut positioning hole in the localization tool, first manipulator will be arranged in the magazine
On drive end bearing bracket be put into the adjustment mechanism behind adjustment position, drive end bearing bracket is picked up and is rotated by first manipulator, institute
It states after lubricating oil is coated in drive end bearing bracket inner ring by oiling mechanism, drive end bearing bracket is put into the localization tool, the gasket assembly machine
Gasket is packed into the drive end bearing bracket on the localization tool；
(2) rotor assembles：Shaft and rotor are pressed one by the rotor assembling mechanism, and two clamp springs are stuck in shaft,
And it is located at rotor subject both sides；Again bearing is inserted in form rotor assembly from shaft both ends；
(3) motor general assembly：After rotor assembly is transferred to drive end bearing bracket by the general assembly mechanism, the shell equipped with stator body is mounted on
On drive end bearing bracket；Rear end cap, bolt and magnet ring are sequentially arranged on stator module again, magnet ring nut is sleeved on to the end of shaft；
The general assembly mechanism locks bolt and magnet ring nut check.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710592302.6A CN107263096B (en) | 2017-07-19 | 2017-07-19 | A kind of motor assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710592302.6A CN107263096B (en) | 2017-07-19 | 2017-07-19 | A kind of motor assembly equipment |
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| CN107263096A CN107263096A (en) | 2017-10-20 |
| CN107263096B true CN107263096B (en) | 2018-09-28 |
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| CN201710592302.6A Active CN107263096B (en) | 2017-07-19 | 2017-07-19 | A kind of motor assembly equipment |
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