CN107262381A - A kind of oil nozzle needle-valve dimension automatic measuring device based on machine vision - Google Patents
A kind of oil nozzle needle-valve dimension automatic measuring device based on machine vision Download PDFInfo
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- CN107262381A CN107262381A CN201710326599.1A CN201710326599A CN107262381A CN 107262381 A CN107262381 A CN 107262381A CN 201710326599 A CN201710326599 A CN 201710326599A CN 107262381 A CN107262381 A CN 107262381A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/022—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness by means of tv-camera scanning
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2201/00—Features of devices classified in G01N21/00
- G01N2201/08—Optical fibres; light guides
- G01N2201/088—Using a sensor fibre
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- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention provides a kind of oil nozzle needle-valve dimension automatic measuring device based on machine vision, including control system, feed mechanism, positioning and clamping mechanism, vision measurement mechanism and mechanism for sorting；The feed mechanism includes conveyer stand, workpiece conveyer, conveying pipeline, order block, the first cylinder, the second cylinder, Work-sheet pressing block, workpiece and blocks block, proximity transducer and regulator cubicle；The positioning and clamping mechanism includes guide sleeve pedestal, manipulator cylinder, workpiece support block, the 3rd cylinder, fibre optical sensor and sensor base；The mechanism for sorting includes deflector chute, deflector chute support, sensor for countering, sensor stand, sorting slot, sliding translation mechanism and receiver；The control system includes PC and PLC control modules；The present invention can realize efficient to needle-valve, high-precision non-contact measurement and sorting, being capable of statistical measurement data in time.
Description
Technical field
The present invention relates to measurement and technical field of measurement and test, more particularly to a kind of oil nozzle needle-valve size based on machine vision is certainly
Dynamic measurement apparatus.
Background technology
With being continuously increased for domestic economy downstream pressure, the production cost pressure of enterprise is also increasing, many enterprises
Original reply is produced into using labour, compression is reduced, and then needs to change the mode of production while reducing manual labor, it is real
The automated production and detection of existing producing line.Wherein, detection is most important.Mechanical vision inspection technology is emerging non-as one
Contact measurement technology is gradually applied in industrial production.
Injector valve couple is one of three big precision pairs of diesel fuel system, needle-valve material selection
W6Mo5Cr4V2,60~66HRC of heat treatment hardness, its required precision is high, and with industrial diesel engine, visitor/car
Light-duty diesel engine demand is continuously increased, and set of fuel injection system is also continuously increased, correspondingly, and pintle nozzle match-ing parts are obtained greatly
Amount production, the daily output is up to 30,000, and this requires the efficiency of measuring system, precision etc. to improve constantly.The structure of needle-valve can be divided into
Three parts, needle point, size are cylindrical, afterbody, are generally processed per procedure and are both needed to include diameter, angle to large cylindrical tail dimension
Degree, distance etc. are measured, and needle-valve part of being taken manually more than traditional metering system is carried out manually with pneumatic measuring instrument
Measurement, manpower wastes serious, and production efficiency is relatively low.It is on-line checking, total with the standardization and legalization of product quality management
Detection, the cry more and more higher monitored in real time.
The photo measure of so-called mechanical vision inspection technology, i.e. computerization.It is simulated human vision by camera, camera lens and entered
Row identification, measurement are with judging.With high speed, high-precision, real-time advantage.Based on this, the application of machine vision metrology technology is more next
It is more extensive.The Chinese patent of Application No. 200810124374.9 proposes a kind of large-scale metrology dress based on machine vision
Put, large-size workpiece is placed on objective table by it, each regional area of workpiece is obtained by camera, by algorithm to each Local map
As compensating summation, one-piece parts size is obtained；The Chinese patent of Application No. 200810243973.2 proposes a kind of non-
The vision measurement device of the ship geometry of contact, device is surveyed using 4 industrial cameras to hull geometry size
Amount, with specificity；The Chinese patent of Application No. 201310698709.9 proposes a kind of regarding for plate shaping limit curve
Feel measurement apparatus, device carries out taking map analysis using vision camera to deformable material, curved edge degree is calculated, so as to draw material
Expect forming limit curve, method is easy to use；The Chinese patent of Application No. 201410275227.7 propose it is a kind of complete into
As vision measurement device, the device equally uses the desk-top measuring method of loading, complete the axiality of axial workpiece, circular runout,
The measurement of cylindricity etc.；The Chinese patent of Application No. 201510395713.7 proposes a kind of face of cylinder based on 3D vision
Radius measurement method, method obtains the three dimensional point cloud on the face of cylinder by dimensional visual measurement system, then spreads out into
Two dimensional surface data, are then based on the sort algorithm of angle by two-dimensional development into one-dimensional point sequence, are carried out according to one-dimensional point sequence
Ellipse fitting and circle are fitted, so as to obtain radius, this method anti-noise ability is strong, precision is higher.Foregoing invention employs vision
E measurement technology is used as measuring method, although complete the measurement to target, but can not realize on-line real-time measuremen and statistical
Analysis, it is impossible to feedback is monitored to process capability, it is impossible to adapt to produce in enormous quantities.
Therefore the online total detection in real time of needle-valve part and monitoring are realized, as enterprise's urgent need to solve the problem.Carry on the back herein
Under scape, the present invention is based on machine vision metrology technology, realizes efficient to needle-valve, high-precision non-contact measurement and sorting,
Can statistical measurement data in time, for the timely feedback of lathe, and the assembling of later stage fuel injector and security have it is important
Meaning.
The content of the invention
For Shortcomings in the prior art, the invention provides a kind of oil nozzle needle-valve size based on machine vision is automatic
Measurement apparatus, realizes efficient to needle-valve, high-precision non-contact measurement and sorting, can statistical measurement data in time, it is right
In the timely feedback of lathe, and the assembling of later stage fuel injector and security it is significant.
The present invention is to realize above-mentioned technical purpose by following technological means.
A kind of oil nozzle needle-valve dimension automatic measuring device based on machine vision, including control system, feed mechanism, positioning
Clamp system, vision measurement mechanism and mechanism for sorting；The feed mechanism include conveyer stand, workpiece conveyer, conveying pipeline,
Order block, the first installing plate, first support, the first cylinder, the second cylinder, Work-sheet pressing block, workpiece block block, proximity transducer
And regulator cubicle；The workpiece conveyer is fixed on conveyer stand, and the workpiece conveyer is vibration drawing mechanism, passes through work
The vibrator installed inside part conveyer, part is sent to the discharging opening of workpiece conveyer；The order block and the first installing plate
Connection, is fixed in first support by the first installing plate；The first support is fixedly mounted on regulator cubicle；The order block
Connected by the discharging opening of conveying pipeline and workpiece conveyer, for part to be transported in the through hole in order block；The order
Block is provided with the first groove and the second groove, and vertical with order block through hole respectively；First cylinder and the second cylinder are fixed on
On one installing plate, first cylinder is connected by tracheae with the first magnetic valve, and second cylinder passes through tracheae and the second electricity
Magnet valve is connected；The first cylinder stretch rod installs workpiece compact heap, makes work by the stretching of first the first cylinder of solenoid valve control
Part compact heap enters the first groove；The second cylinder stretch rod installs workpiece and blocks block, passes through second the second gas of solenoid valve control
Cylinder stretching makes workpiece block block to enter the second groove；In the proximity transducer insertion sequence block endoporus, for sensing part；First
Cylinder is provided with the first magnetic switch and the second magnetic switch on stroke, for detecting whether the first cylinder stretches or be retracted to
Position；Second cylinder on stroke be provided with the 3rd magnetic switch and the 4th magnetic switch, for detect the second cylinder whether stretch or
Person shrinks in place；The positioning and clamping mechanism includes the second installing plate, second support, guide sleeve pedestal, manipulator cylinder, workpiece
Support block, the 3rd cylinder, fibre optical sensor and sensor base；The guide sleeve pedestal is connected with the second installing plate, passes through
Two installing plates are fixed on the secondary support bracket, and the second support is fixedly mounted on regulator cubicle；The guide sleeve pedestal is provided with
Pilot hole, the pilot hole is located at immediately below the through hole of order block, and coaxial with the through hole of order block；The manipulator cylinder peace
On the second installing plate, the manipulator cylinder is connected by tracheae with the 4th magnetic valve, passes through the 4th solenoid valve control machine
The part that tool hand cylinder clamping drops from pilot hole；3rd cylinder is fixed on the second installing plate, and positioned at manipulator
Below cylinder, the 3rd cylinder is connected by tracheae with the 3rd magnetic valve；The 3rd cylinder stretch rod installs workpiece support
Block, is used to support part by the cylinder stretched part support block of the 3rd solenoid valve control the 3rd；The fibre optical sensor is by passing
Sensor pedestal is fixed on the second support, for sense manipulator cylinder whether clamping parts；3rd cylinder is set on stroke
There are the 5th magnetic switch and the 6th magnetic switch, whether stretch or shrink in place for the 3rd cylinder of detection；The vision is surveyed
Measuring equipment includes planar light source, light source support frame, light source controller, telecentric lens, industrial camera, camera connection gusset and camera
Support frame；One end of the planar light source is connected with the upper end of light source support frame, and the lower end of light source support frame is fixed on regulator cubicle
On；The light source controller is electrically connected with planar light source, the lens interface connection of the telecentric lens and industrial camera, the phase
Machine connection gusset is bolted fixation with one end of industrial camera and camera support respectively, and the other end of camera support is fixed
In in regulator cubicle upper stage；The part clamped on the planar light source, telecentric lens and manipulator cylinder is located at same straight line
On；The mechanism for sorting includes deflector chute, deflector chute support, sensor for countering, sensor stand, sorting slot, sliding translation machine
Structure and receiver；The deflector chute is connected with deflector chute support, is fixed on by deflector chute support on regulator cubicle；The deflector chute
One end is located at the lower section of workpiece support block, and the other end is placed on above sorting slot charging aperture；Counting is installed on the deflector chute
Sensor；The receiver is provided with least two feed bins, and the receiver is positioned on regulator cubicle platform, positioned at sorting slot discharging
The lower section of mouth；The sorting slot is fixed in sliding translation mechanism, by controlling sliding translation mechanism part is passed through sorting slot
Into the different feed bins of receiver；The control system includes PC and PLC control modules；The PLC control modules and workpiece
Conveyer, proximity transducer, fibre optical sensor, light source controller, industrial camera, sensor for countering, sliding translation mechanism, first
Magnetic valve, the second magnetic valve, the 3rd magnetic valve, the 4th magnetic valve, the first magnetic switch, the second magnetic switch, the 3rd magnetic are opened
Pass, the 4th magnetic switch, the 5th magnetic switch and the connection of the 6th magnetic switch；The PC passes through serial ports with PLC control modules
It is connected with each other, for user input instruction, calibrating parameters, the image and measurement result of display capture in real time carry out data storage
And statistical analysis.
Further, guide sleeve is installed, the guide sleeve is interference fitted with pilot hole in the pilot hole.
Further, positioning gripping block is respectively mounted on the inside of two clamping jaws of the manipulator cylinder, the positioning is clamped
Block is provided with V-groove.
Further, the sliding translation mechanism includes sorting cylinder, sliding block and chute；The sorting cylinder and sliding block are fixed
On pedestal, the pedestal is arranged on regulator cubicle；The sliding block is connected with sorting cylinder stretch rod, and the sliding block, which is arranged on, to be slided
In groove, the sliding block is set to be moved back and forth in chute by sorting cylinder；At least two magnetic are installed on the sorting cylinder to open
Close, magnetic switch is connected with PLC control modules；The magnetic switch is identical with the feed bin quantity of the receiver.
Further, the chute and sliding block are T-slot or oat tail groove structure.
Further, the sorting slot is provided with 3 hoppers；The receiver provided with 3 feed bins, and with the material described in 3
Groove outlet is corresponded, and makes hopper entrance and hopper insertion by sliding translation mechanism.
The beneficial effects of the present invention are：
1. the oil nozzle needle-valve dimension automatic measuring device of the present invention based on machine vision, passes through visual measuring equipment
Surveyed data and judged result are fed back, and by control module control action, most institute's chaining pin valve part is divided into certified products, returned at last
Repair product and scrap.
2. the oil nozzle needle-valve dimension automatic measuring device of the present invention based on machine vision, will by workpiece conveyer
Needle-valve part is sent at positioning and clamping mechanism by feed mechanism and is clamped positioning, and then visual measuring equipment receives control letter
Number progress takes figure to measure, and carries out analysis judgement and feedback, in the presence of sorting cylinder, is automatically performed sorting, improves life
Efficiency is produced, production cost is reduced.
3. the oil nozzle needle-valve dimension automatic measuring device of the present invention based on machine vision, is prevented by order block
Occur that material is stuck or blanking quantity is more than one in conveying.
Brief description of the drawings
Fig. 1 is the oil nozzle needle-valve dimension automatic measuring device general assembly drawing of the present invention based on machine vision；
Fig. 2 be feed mechanism of the present invention in order block structure chart；
Fig. 3 is positioning and clamping mechanism structure chart of the present invention；
Fig. 4 is the system construction drawing of visual measuring equipment of the present invention；
Fig. 5 is mechanism for sorting structure chart of the present invention；
Fig. 6 is mechanism for sorting Structure explosion diagram of the present invention；
Fig. 7 is the oil nozzle needle-valve dimension automatic measuring device workflow diagram of the present invention based on machine vision；
In figure：
1- regulator cubicles；2-PC machines；3- conveyer stands；4- workpiece conveyers；5- conveying pipelines；6- order blocks；7- first pacifies
Fill plate；8- first supports；The cylinders of 9- first；The cylinders of 10- second；11- Work-sheet pressing blocks；12- workpiece block block；13- is close to be passed
Sensor；The installing plates of 14- second；15- second supports；16- guide sleeves；17- guide sleeve pedestals；18- manipulator cylinders；19- is positioned
Gripping block；20- workpiece support blocks；The cylinders of 21- the 3rd；22- fibre optical sensors；23- sensor bases；24- planar light sources；25-
Pedestal；26- receivers；27- light source support frames；28- light source controllers；29- telecentric lens；30- industrial cameras；31- cameras connect
Connect gusset；32- camera tripods；33- deflector chutes；34- deflector chute supports；35- sensor for countering；36- sensor stands；37-
Sorting slot；38- sliding blocks；39- chutes；40- sorts cylinder.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment the present invention is further illustrated, but protection scope of the present invention is simultaneously
Not limited to this.
As shown in figure 1, real for one kind of the oil nozzle needle-valve dimension automatic measuring device of the present invention based on machine vision
Mode is applied, the oil nozzle needle-valve dimension automatic measuring device based on machine vision includes control system, feed mechanism, locating clip
Tight mechanism, vision measurement mechanism and mechanism for sorting.
As shown in Fig. 2 the feed mechanism includes conveyer stand 3, workpiece conveyer 4, conveying pipeline 5, order block 6, the
One installing plate 7, first support 8, the first cylinder 9, the second cylinder 10, Work-sheet pressing block 11, workpiece block block 12, proximity transducer
13 and regulator cubicle 1；The workpiece conveyer 4 is fixed on conveyer stand 3, and the workpiece conveyer 4 is vibration drawing mechanism,
The vibrator installed by the inside of workpiece conveyer 4, part is sent to the discharging opening of workpiece conveyer 4；Workpiece conveyer 4 works
Principle is to arrange needle-valve part by vibrating bunker, can make the vertical vibration of workpiece conveyer 4, while also conveying workpiece
Device 4 rocks in vibration, workpiece conveyer 4 that part is by this vibration around its vertical axis, so as to rise along helical orbit, by zero
Part is arranged with order in certain direction, until being sent to discharging opening, by conveying pipeline 5 one by one feeding order block 6.The order
Block 6 is connected with the first installing plate 7, is fixed on by the first installing plate 7 in first support 8；The first support 8 is fixedly mounted on
On regulator cubicle 1；The order block 6 is connected by conveying pipeline 5 with the discharging opening of workpiece conveyer 4, suitable for part to be transported to
In through hole in sequence block 6；The order block 6 is provided with the first groove and the second groove, and vertical with the through hole of order block 6 respectively；It is described
First cylinder 9 and the second cylinder 10 are fixed on the first installing plate 7, and first cylinder 9 is connected by tracheae and the first magnetic valve
Connect, second cylinder 10 is connected by tracheae with the second magnetic valve；The stretch rod of first cylinder 9 installs workpiece compact heap
11, Work-sheet pressing block 11 is entered the first groove by the stretching of first the first cylinder of solenoid valve control 9；Second cylinder 10 is stretched
Bar installs workpiece and blocks block 12, makes workpiece block block 12 to enter the second groove by the stretching of second the second cylinder of solenoid valve control 10；
In the endoporus of 13 insertion sequence block of proximity transducer 6, for sensing part；First cylinder 9 is provided with the first magnetic on stroke
Whether switch and the second magnetic switch, stretch or shrink in place for the first cylinder 9 of detection；Second cylinder 10 is set on stroke
There are the 3rd magnetic switch and the 4th magnetic switch, whether stretch or shrink in place for the second cylinder 10 of detection.
Shown in Fig. 3, the positioning and clamping mechanism includes the second installing plate 14, second support 15, guide sleeve pedestal 17, machinery
Luck cylinder 18, workpiece support block 20, the 3rd cylinder 21, fibre optical sensor 22 and sensor base 23；The guide sleeve pedestal 17
It is connected, is fixed on by the second installing plate 14 in second support 15 with the second installing plate 14, the second support 15 is fixedly mounted
On regulator cubicle 1；The guide sleeve pedestal 17 is provided with pilot hole, and the pilot hole is located at immediately below the through hole of order block 6, and
Through hole with order block 6 is coaxial；The manipulator cylinder 18 is arranged on the second installing plate 14, and the manipulator cylinder 18 passes through
Tracheae is connected with the 4th magnetic valve, and the part dropped from pilot hole is clamped by the 4th solenoid valve control manipulator cylinder 18；
3rd cylinder 21 is fixed on the second installing plate 14, and positioned at the lower section of manipulator cylinder 18, the 3rd cylinder 21 passes through
Tracheae is connected with the 3rd magnetic valve；The stretch rod of 3rd cylinder 21 installs workpiece support block 20, passes through the 3rd solenoid valve control
The stretched part support block 20 of 3rd cylinder 21 is used to support part；The fibre optical sensor 13 is fixed on by sensor base 23
The second support 15, for sense manipulator cylinder 18 whether clamping parts；3rd cylinder 21 is provided with the 5th magnetic on stroke
Property switch and the 6th magnetic switch, for detecting whether the 3rd cylinder 21 stretches or shrink in place.
Shown in Fig. 4, the visual measuring equipment includes planar light source 24, light source support frame 27, light source controller 28, telecentricity
Camera lens 29, industrial camera 30, camera connection gusset 31 and camera tripod 32；One end of the planar light source 24 is supported with light source
The upper end connection of frame 27, the lower end of light source support frame 27 is fixed on regulator cubicle 1；The light source controller 28 and planar light source 24
Electrical connection, the telecentric lens 29 are connected with the lens interface of industrial camera 30, the camera connect gusset 31 respectively with industry
One end of camera 30 and camera support 32 is bolted fixation, and the other end of camera support 32 is fixed on the top of regulator cubicle 1
On platform；The part clamped on the planar light source 24, telecentric lens 29 and manipulator cylinder 18 is located along the same line.
Shown in Fig. 5 and Fig. 6, the mechanism for sorting includes deflector chute 33, deflector chute support 34, sensor for countering 35, sensing
Device support 36, sorting slot 37, sliding translation mechanism and receiver 26；The deflector chute 33 is connected with deflector chute support 34, is passed through
Deflector chute support 34 is fixed on regulator cubicle 1；Described one end of deflector chute 33 is located at the lower section of workpiece support block 20, and the other end is placed
Above the charging aperture of sorting slot 37；Sensor for countering 35 is installed on the deflector chute 33；The receiver 26 is provided with least two
Individual feed bin, the receiver 26 is positioned on the platform of regulator cubicle 1, positioned at the lower section of the discharging opening of sorting slot 37；The sorting slot 37
It is fixed in sliding translation mechanism, passes through the difference for controlling sliding translation mechanism to make part enter receiver 26 by sorting slot 37
Feed bin.
The control system includes PC 2 and PLC control modules；It is the PLC control modules and workpiece conveyer 4, close
Sensor 13, fibre optical sensor 22, light source controller 28, industrial camera 30, sensor for countering 35, sliding translation mechanism, first
Magnetic valve, the second magnetic valve, the 3rd magnetic valve, the 4th magnetic valve, the first magnetic switch, the second magnetic switch, the 3rd magnetic are opened
Pass, the 4th magnetic switch, the 5th magnetic switch and the connection of the 6th magnetic switch；The PC 2 passes through serial ports with PLC control modules
It is connected with each other, for user input instruction, calibrating parameters, the image and measurement result of display capture in real time carry out data storage
And statistical analysis.
The course of work：Needle-valve part is fitted into workpiece conveyer 4 first, starter.Wherein feed mechanism is automatically complete
Into the arrangement and conveying of needle-valve part cephlad-caudal uniformity, control needle-valve part is sequentially in entering order block 6, proximity transducer
13 perceive needle-valve parts in place, output signal to control module, by the extending action of first the first cylinder of solenoid valve control 9, the
One cylinder 9 runs rear first magnetic switch sensor senses signal in place and delivers a signal to control module, passes through the second electromagnetism
Valve control the retract action of the second cylinder 10, now at first the needle-valve part of entering order block 6 by Action of Gravity Field by pilot hole from
By falling, stopped by workpiece support block 20 and stopped, fibre optical sensor 22 detects needle-valve part signal in place, and passes to control
Molding block, control module sends instructions to industrial camera 30, carries out the quick of workpiece and takes figure, PC 2 is used for analyzing, measure and sentencing
It is disconnected, and by surveyed data input storage facilities, while will determine that result feeds back to control module, control module control sliding translation
Mechanism action, sliding translation mechanism action in place after, by the 3rd solenoid valve control module control the retract action of the 3rd cylinder 21,
The 6th magnetic switch sensor senses and signal is transmitted after in place, pass through the 4th solenoid valve control module control machinery hand cylinder 18
Release is acted, and controls the second cylinder 10, the first cylinder 9 to complete homing action.After manipulator cylinder 18 unclamps, institute's chaining pin valve zero
Part free-falling, by deflector chute, sorting slot enters in receiver 43.In needle-valve part dropping process, sensor for countering 35 is counted
Count and perceive and deliver a signal to control module, control module controls the 3rd cylinder 21 to reset, and now a circulation industrial is completed, can
Automatically next circulation work is carried out.
Guide sleeve 16 is installed, the guide sleeve 16 is interference fitted with pilot hole in the pilot hole.In order to prevent pilot hole
Long-term abrasion is caused, and needle-valve part can not be to falling into the center of manipulator cylinder 18.
In order to ensure manipulator cylinder 18 is accurate, positioning is respectively mounted on the inside of two clamping jaws of the manipulator cylinder 18
Gripping block 19, the positioning gripping block 19 is provided with V-groove.
The sliding translation mechanism includes sorting cylinder 40, sliding block 38 and chute 39；The sorting cylinder 40 and sliding block 38
It is fixed on pedestal 25, the pedestal 25 is arranged on regulator cubicle 1；The sliding block 38 is connected with the sorting stretch rod of cylinder 40, institute
Sliding block 38 is stated in chute 39, the sliding block 38 is moved back and forth in chute 39 by sorting cylinder 40；The sorting
At least two magnetic switch are installed, magnetic switch is connected with PLC control modules on cylinder 40；The magnetic switch and the splicing
The feed bin quantity of disk 26 is identical.The chute 39 and sliding block 38 are T-slot or oat tail groove structure.
According to practical condition, the sorting slot 37 is provided with 3 hoppers,；The receiver 26 is provided with 3 feed bins,
Certified products area, reprocessed products area and scrap area can be designated as respectively and exported with the hopper described in 3 to correspond, by sliding
Translation mechanism makes hopper entrance and the insertion of hopper 33.
For the present invention preferred embodiment, but the present invention is not limited to above-mentioned embodiment to the embodiment, not
In the case of the substantive content of the present invention, any conspicuously improved-replacement that those skilled in the art can make
Or modification belongs to protection scope of the present invention.
Claims (6)
1. a kind of oil nozzle needle-valve dimension automatic measuring device based on machine vision, it is characterised in that including control system, feeding
Mechanism, positioning and clamping mechanism, vision measurement mechanism and mechanism for sorting；
The feed mechanism includes conveyer stand (3), workpiece conveyer (4), conveying pipeline (5), order block (6), the first installation
Plate (7), first support (8), the first cylinder (9), the second cylinder (10), Work-sheet pressing block (11), workpiece block block (12), approached
Sensor (13) and regulator cubicle (1)；The workpiece conveyer (4) is fixed on conveyer stand (3)；The order block (6) with
First installing plate (7) is connected, and the upper end of first support (8) is fixed on by the first installing plate (7)；The first support (8)
Lower end is fixedly mounted on regulator cubicle (1)；The order block (6) is connected by the discharging opening of conveying pipeline (5) and workpiece conveyer (4)
Connect, for part to be transported in the through hole in order block (6)；The order block (6) is provided with the first groove and the second groove, and divides
It is not vertical with order block (6) through hole；First cylinder (9) and the second cylinder (10) are separately fixed on the first installing plate (7),
First cylinder (9) is connected by tracheae with the first magnetic valve, and second cylinder (10) passes through tracheae and the second magnetic valve
Connection；First cylinder (9) stretch rod installs workpiece compact heap (11), is drawn by first the first cylinder of solenoid valve control (9)
Stretching makes Work-sheet pressing block (11) enter the first groove；Second cylinder (10) stretch rod installs workpiece and blocks block (12), by the
The stretching of two the second cylinders of solenoid valve control (10) makes workpiece block block (12) to enter the second groove；Proximity transducer (13) insertion
In order block (6) endoporus, for sensing part；First cylinder (9) is opened on stroke provided with the first magnetic switch and the second magnetic
Close, whether stretch or shrink in place for the first cylinder of detection (9)；Second cylinder (10) is opened on stroke provided with the 3rd magnetic
Close and the 4th magnetic switch, whether stretch or shrink in place for the second cylinder of detection (10)；
The positioning and clamping mechanism includes the second installing plate (14), second support (15), guide sleeve pedestal (17), manipulator cylinder
(18), workpiece support block (20), the 3rd cylinder (21), fibre optical sensor (22) and sensor base (23)；The guide sleeve base
Seat (17) is connected with the second installing plate (14), is fixed on the upper end of second support (15) by the second installing plate (14), and described the
The lower end of two supports (15) is fixedly mounted on regulator cubicle (1)；The guide sleeve pedestal (17) is provided with pilot hole, the guiding
Hole position is and coaxial with the through hole of order block (6) immediately below the through hole of order block (6)；The manipulator cylinder (18) is arranged on
On second installing plate (14), the manipulator cylinder (18) is connected by tracheae with the 4th magnetic valve, passes through the 4th magnetic valve control
Manipulator cylinder (18) processed clamps the part dropped from pilot hole；3rd cylinder (21) is fixed on the second installing plate (14)
On, and below manipulator cylinder (18), the 3rd cylinder (21) is connected by tracheae with the 3rd magnetic valve；Described 3rd
Cylinder (21) stretch rod installs workpiece support block (20), passes through the 3rd solenoid valve control the 3rd cylinder (21) stretched part support block
(20) it is used to support part；The fibre optical sensor (13) is fixed on the second support (15) by sensor base (23),
For sense manipulator cylinder (18) whether clamping parts；3rd cylinder (21) is provided with the 5th magnetic switch and the 6th on stroke
Whether magnetic switch, stretch or shrink in place for the 3rd cylinder (21) of detection；
The visual measuring equipment includes planar light source (24), light source support frame (27), light source controller (28), telecentric lens
(29), industrial camera (30), camera connection gusset (31) and camera tripod (32)；One end of the planar light source (24) and light
The upper end connection of source support frame (27), the lower end of light source support frame (27) is fixed on regulator cubicle (1)；The light source controller
(28) electrically connected with planar light source (24), the telecentric lens (29) are connected with the lens interface of industrial camera (30), the phase
The one end of machine connection gusset (31) respectively with industrial camera (30) and camera support (32) is bolted fixation, camera support
(32) the other end is fixed in regulator cubicle (1) upper stage；The planar light source (24), telecentric lens (29) and mechanical luck
The part clamped on cylinder (18) is located along the same line；
The mechanism for sorting include deflector chute (33), deflector chute support (34), sensor for countering (35), sensor stand (36),
Sorting slot (37), sliding translation mechanism and receiver (26)；The deflector chute (33) is connected with deflector chute support (34), by leading
Hopper support (34) is fixed on regulator cubicle (1)；Described deflector chute (33) one end is located at the lower section of workpiece support block (20), another
End is placed on above sorting slot (37) charging aperture；Sensor for countering (35) is installed on the deflector chute (33)；The receiver
(26) at least two feed bins are provided with, the receiver (26) is positioned on regulator cubicle (1) platform, positioned at sorting slot (37) discharging opening
Lower section；The sorting slot (37) is fixed in sliding translation mechanism, by controlling sliding translation mechanism to make part by sorting
Groove (37) enters the different feed bins of receiver (26)；
The control system includes PC (2) and PLC control modules；It is the PLC control modules and workpiece conveyer (4), close
Sensor (13), fibre optical sensor (22), light source controller (28), industrial camera (30), sensor for countering (35), sliding translation
Mechanism, the first magnetic valve, the second magnetic valve, the 3rd magnetic valve, the 4th magnetic valve, the first magnetic switch, the second magnetic switch,
Three magnetic switch, the 4th magnetic switch, the 5th magnetic switch and the connection of the 6th magnetic switch；The PC (2) controls mould with PLC
Block is connected with each other by serial ports；The PC (2) is connected with industrial camera (30).
2. the oil nozzle needle-valve dimension automatic measuring device according to claim 1 based on machine vision, it is characterised in that institute
State and guide sleeve (16) is installed in pilot hole, the guide sleeve (16) is interference fitted with pilot hole.
3. the oil nozzle needle-valve dimension automatic measuring device according to claim 1 based on machine vision, it is characterised in that institute
State and positioning gripping block (19) is respectively mounted on the inside of two clamping jaws of manipulator cylinder (18), set on the positioning gripping block (19)
There is V-groove.
4. the oil nozzle needle-valve dimension automatic measuring device according to claim 1 based on machine vision, it is characterised in that institute
Stating sliding translation mechanism includes sorting cylinder (40), sliding block (38) and chute (39)；The sorting cylinder (40) and sliding block (38)
It is fixed on pedestal (25), the pedestal (25) is arranged on regulator cubicle (1)；The sliding block (38) stretches with sorting cylinder (40)
Bar is connected, and the sliding block (38) is arranged in chute (39), makes the sliding block (38) in chute (39) by sorting cylinder (40)
It is interior to move back and forth；At least two magnetic switch are installed on the sorting cylinder (40), magnetic switch is connected with PLC control modules；
The magnetic switch is identical with the feed bin quantity of the receiver (26).
5. the oil nozzle needle-valve dimension automatic measuring device according to claim 4 based on machine vision, it is characterised in that institute
It is T-slot or oat tail groove structure to state chute (39) and sliding block (38).
6. the oil nozzle needle-valve dimension automatic measuring device according to claim 1 based on machine vision, it is characterised in that institute
Sorting slot (37) is stated provided with 3 hoppers；The receiver (26) exports one by one provided with 3 feed bins, and with the hopper described in 3
Correspondence, makes hopper entrance and hopper (33) insertion by sliding translation mechanism.
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| CN201710326599.1A CN107262381B (en) | 2017-05-10 | 2017-05-10 | A kind of oil nozzle needle-valve dimension automatic measuring device based on machine vision |
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| CN201710326599.1A CN107262381B (en) | 2017-05-10 | 2017-05-10 | A kind of oil nozzle needle-valve dimension automatic measuring device based on machine vision |
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| CN107262381A true CN107262381A (en) | 2017-10-20 |
| CN107262381B CN107262381B (en) | 2019-02-05 |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107803347A (en) * | 2017-11-11 | 2018-03-16 | 奥士康科技股份有限公司 | A kind of new pin sorting machine |
| CN107824469A (en) * | 2017-10-30 | 2018-03-23 | 浙江精雷电器股份有限公司 | A kind of external diameter separator of wear ring |
| CN107824472A (en) * | 2017-10-30 | 2018-03-23 | 浙江精雷电器股份有限公司 | A kind of wear ring separator |
| CN108212807A (en) * | 2017-12-29 | 2018-06-29 | 深圳市越疆科技有限公司 | A kind of method, apparatus and mechanical arm of robot segregating articles |
| CN108917629A (en) * | 2018-04-24 | 2018-11-30 | 雅视特科技（杭州）有限公司 | Spheroidal graphite cast-iron nodularization degree nondestructive measurement device and its measurement method |
| CN109174679A (en) * | 2018-09-29 | 2019-01-11 | 上海富驰高科技股份有限公司 | Automatic laser height detection apparatus and its working method |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107824469A (en) * | 2017-10-30 | 2018-03-23 | 浙江精雷电器股份有限公司 | A kind of external diameter separator of wear ring |
| CN107824472A (en) * | 2017-10-30 | 2018-03-23 | 浙江精雷电器股份有限公司 | A kind of wear ring separator |
| CN107803347A (en) * | 2017-11-11 | 2018-03-16 | 奥士康科技股份有限公司 | A kind of new pin sorting machine |
| CN108212807B (en) * | 2017-12-29 | 2021-12-31 | 深圳市越疆科技有限公司 | Method and device for sorting articles by robot and mechanical arm |
| CN108212807A (en) * | 2017-12-29 | 2018-06-29 | 深圳市越疆科技有限公司 | A kind of method, apparatus and mechanical arm of robot segregating articles |
| CN108917629A (en) * | 2018-04-24 | 2018-11-30 | 雅视特科技（杭州）有限公司 | Spheroidal graphite cast-iron nodularization degree nondestructive measurement device and its measurement method |
| CN108917629B (en) * | 2018-04-24 | 2021-03-30 | 雅视特科技（杭州）有限公司 | Nondestructive measurement equipment for spheroidization degree of nodular cast iron and measurement method thereof |
| CN109174679A (en) * | 2018-09-29 | 2019-01-11 | 上海富驰高科技股份有限公司 | Automatic laser height detection apparatus and its working method |
| CN109516133A (en) * | 2019-01-08 | 2019-03-26 | 慈溪宏康汽车零部件有限公司 | Pneumatic device and processing workpiece method for the partition of conveyer belt workpiece |
| CN109772749A (en) * | 2019-01-30 | 2019-05-21 | 成都宏明双新科技股份有限公司 | A kind of product automatic detection device |
| CN109772749B (en) * | 2019-01-30 | 2021-03-23 | 成都宏明双新科技股份有限公司 | Automatic product detection device |
| CN110665836A (en) * | 2019-11-01 | 2020-01-10 | 桂林航天电子有限公司 | Relay yoke automatic sorting device |
| CN112762834A (en) * | 2021-01-11 | 2021-05-07 | 天津大学 | Multifunctional on-line detection equipment |
| CN113351503A (en) * | 2021-06-23 | 2021-09-07 | 上海宏金设备工程有限公司 | Scaffold detection and sorting system and method |
| CN113351503B (en) * | 2021-06-23 | 2023-02-24 | 上海宏金设备工程有限公司 | Scaffold detection and sorting system and method |
| CN113663929A (en) * | 2021-09-24 | 2021-11-19 | 深圳市广利达精密机械有限公司 | Automatic machining part automatic machining sorting equipment and method thereof |
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