CN207914741U - A kind of welding transformer lead wire equipment - Google Patents
A kind of welding transformer lead wire equipment Download PDFInfo
- Publication number
- CN207914741U CN207914741U CN201820101796.3U CN201820101796U CN207914741U CN 207914741 U CN207914741 U CN 207914741U CN 201820101796 U CN201820101796 U CN 201820101796U CN 207914741 U CN207914741 U CN 207914741U
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- welding
- transformer
- workbench
- lead
- electric iron
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- 238000003466 welding Methods 0.000 title claims abstract description 150
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 title claims abstract description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 126
- 229910052742 iron Inorganic materials 0.000 claims abstract description 63
- 238000006073 displacement reaction Methods 0.000 claims abstract description 24
- 230000009471 action Effects 0.000 claims abstract description 22
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 55
- 230000007246 mechanism Effects 0.000 claims description 54
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 30
- 239000011889 copper foil Substances 0.000 claims description 28
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 12
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 12
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 12
- 230000004807 localization Effects 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 5
- 238000005476 soldering Methods 0.000 claims description 4
- 238000007667 floating Methods 0.000 claims description 3
- 230000009466 transformation Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- UVTGXFAWNQTDBG-UHFFFAOYSA-N [Fe].[Pb] Chemical compound [Fe].[Pb] UVTGXFAWNQTDBG-UHFFFAOYSA-N 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 13
- 239000010410 layer Substances 0.000 description 9
- 229910000679 solder Inorganic materials 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000002360 explosive Substances 0.000 description 4
- 210000003734 kidney Anatomy 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Resistance Welding (AREA)
Abstract
The utility model is related to a kind of welding transformer lead wire equipment comprising workbench and several welding modules.The utility model in the circumferential direction of workbench by being uniformly arranged several welding modules, and the electric iron individually welded in module is made to be connect with the end of the first linkage unit, horizontal and vertical displacement is done under the action of the first linkage unit, and electric iron is arranged towards workbench；Welding fixture of the several groups for fixing transformer is provided on workbench, and workbench rotates around center axis.Worktable rotary drives the transformer rotation on welding fixture, so that the transformer on several groups welding fixture is welded simultaneously by the electric iron in several welding modules, replaces traditional manual welding, the high degree of automation of whole device, welding efficiency is obviously improved, welding quality stable.
Description
Technical field
The utility model is related to technical field of welding equipment more particularly to a kind of welding transformer lead wire equipment.
Background technology
Copper foil windings are the necessary structures of transformer, relay and other electromagnetic switching devices, compared to wire wound around
There is turn insulation in group conducting wire outer surface, and Foil winding by naked copper foil, complete in layer by coiling, structure is compacter, it is small,
Consumptive material is few, also more safe and reliable.Copper foil plays the shielding electromagnetism field of line, reduces the purpose that magnetic leaks in commercial Application, so,
Generally conductive lead wire can be welded at the pin of copper foil and electromagnetic switching device as shielding line, to improve electromagnetic switching device
Working efficiency makes its work more stablize.
In the prior art about the operation for welding conductive lead wire on electromagnetic switching device, since copper thickness is thin, face
Product is big, generally by the way of welding manually, low production efficiency, and welding quality unstable.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of welding transformer lead wire equipment, utilizes this reality
With novel device, can make on entire electromagnetic switching device (electromagnetic switching device in the utility model is by taking transformer as an example)
The process of lead welding is realized by automation equipment, is obviously improved the stability of welding efficiency and welding quality.
Technical solution is used by the utility model solves above-mentioned technical problem：
A kind of welding transformer lead wire equipment, including：Workbench and several welding modules, the single welding module packet
Electric iron is included, the electric iron is connect with the end of the first linkage unit, and level is done under the action of first linkage unit
And vertical displacement；Several welding modules are uniformly distributed along the circumferential direction of the workbench, and the electric iron is towards the work
Platform is arranged；The workbench rotates around center axis, and welding of the several groups for fixing transformer is provided on the workbench
Jig；The rack carries the workbench and several welding modules.
In a preferred embodiment, the electric iron includes that copper foil welding electric iron welds electric iron with pin,
Lead at the copper foil welding electric iron welding copper foil, the pin weld the lead at electric iron welding pin.
In a preferred embodiment, the welding module further includes Song Xi mechanisms, and weldering is fixed by the Song Xi mechanisms
Tin, and scolding tin is conveyed automatically when electric iron works, keep electric iron free of discontinuities in welding job.
In a preferred embodiment, the welding module further includes rosin charging tray, the rosin charging tray and second
The end of linkage unit connects, and the relatively described electric iron is horizontal and vertical side under the action of second linkage unit
To position.
In a preferred embodiment, welding fixture described in every group includes several clamping devices, several first drivings
Mechanism and fixed plate, the clamping device unclamp under the action of first driving mechanism and clamp transformer, and described the
One driving mechanism is fixedly mounted on by the fixed plate on the workbench.
In a preferred embodiment, it is provided with turn-around machine between first driving mechanism and the fixed plate
Structure, the swing mechanism drive the clamping device to turn round by first driving mechanism, and then drive the clamping device
The transformer of clamping turns round.
In a preferred embodiment, the welding module further includes lead normalizing mechanism, and lead is welded from copper foil
When connecing place's cabling to pin weld, lead floats on the surface of transformer, and the lead normalizing mechanism is to floating on transformer surface
Lead carry out pressing with it is regular, so that it is bonded with the surface of transformer.
In a preferred embodiment, the lead normalizing mechanism includes holder, cylinder slide unit and regular head, described
Holder is fixedly mounted on the workbench, and one end of the cylinder slide unit is fixedly connected with the holder, the other end with it is described
Regular head is fixedly connected, and the regular head is arranged towards by the fixed transformer of the welding fixture, and is slided in the cylinder
The relatively described transformer displacement under the action of platform；The shape of the end of the regular head and the transformation corresponding to lead to be pressed
The shape on the surface of device cooperates.
In a preferred embodiment, the workbench is divided into upper and lower two layers, and the welding fixture is fixedly installed in
The lower layer of the workbench, the lead normalizing mechanism are fixedly installed in the upper layer of the workbench；The lead normalizing mechanism
It is corresponded with the welding fixture.
In a preferred embodiment, further include for line module, it is described to be used for the welding module for line module
Lead is provided.
In a preferred embodiment, further include pressing tin point module, the pressure tin point module is used for copper foil
The tin point that lead leaves in welding press regular.
In a preferred embodiment, further include three axle robert, welding of the transformer through the welding module,
Under the rotation of the workbench coordinates with the displacement of the three axle robert, by the three axle robert from the welding fixture
It captures and is placed on the localization tool of the pressure tin point module.
In a preferred embodiment, further include pulling line module, the line module that pulls includes third linkage unit, position
It moves cylinder and connecting plate, the displacement cylinder is fixedly connected with the third linkage unit, in the third linkage unit
It acts on lower vertical and straight movement and does the movement closer or far from the localization tool in the horizontal plane；The connecting plate and institute's rheme
Cylinder slide connection is moved, while being provided with several Pneumatic clamping jaws on the connecting plate, the Pneumatic clamping jaw is by the pin of transformer
The extra lead at place is torn off.
The utility model has the beneficial effects that：
The utility model makes individually to weld in module by being uniformly arranged several welding modules in the circumferential direction of workbench
Electric iron is connect with the end of the first linkage unit, is done horizontally and vertically compared to workbench under the action of the first linkage unit
Displacement, and electric iron is arranged towards workbench；Welding fixture of the several groups for fixing transformer, and work are provided on workbench
It is rotated around center axis as platform.Worktable rotary drives the transformer rotation on welding fixture, makes the change on several groups welding fixture
Depressor is moved at the electric iron in several welding modules, while being welded by the electric iron in several welding modules, substitution
Traditional manual welding, the high degree of automation of whole device, welding efficiency are obviously improved, welding quality stable.
In the preferred embodiment of the utility model, welding efficiency can be further promoted, ensures the stability of welding quality,
Make the compact-sized of equipment as much as possible simultaneously, reduces occupied space.
Description of the drawings
The utility model is described further with reference to the accompanying drawings and examples.
Fig. 1 is the composed structure schematic diagram of the utility model one embodiment；
Fig. 2 is the composed structure schematic diagram of one embodiment that module is welded in the utility model；
Fig. 3 is the explosive view of one embodiment of the flexible welding device Analaysis on Elastic Slide mechanism in the utility model；
Fig. 4 is the axonometric drawing of one embodiment of the flexible welding device in the utility model；
Fig. 5 is the composed structure schematic diagram of one embodiment of the welding fixture in the utility model；
Fig. 6 is the composed structure schematic diagram of another embodiment of the welding fixture in the utility model；
Fig. 7 is the composed structure schematic diagram of one embodiment of the lead normalizing mechanism in the utility model；
Fig. 8 is the axonometric drawing of one embodiment of the flexible pressure tin point device in the utility model；
Fig. 9 is the explosive view of one embodiment of the flexible pressure tin point device in the utility model；
Figure 10 is the composed structure schematic diagram of one embodiment of the three axle robert in the utility model；
Figure 11 is the composed structure schematic diagram of one embodiment for pulling line module in the utility model.
Specific implementation mode
The technique effect of the design of the utility model, concrete structure and generation is carried out below with reference to embodiment and attached drawing
Clear, complete description, to be completely understood by the purpose of this utility model, scheme and effect.It should be noted that not conflicting
In the case of, the features in the embodiments and the embodiments of the present application can be combined with each other.
It should be noted that unless otherwise specified, when a certain feature is referred to as " fixing ", " connection " is in another feature,
It can directly fix, be connected in another feature, can also fix, be connected in another feature indirectly.In addition, this
The descriptions such as the upper and lower, left and right used in utility model are only the phase relative to each component part of the utility model in attached drawing
For mutual position relationship.
In addition, unless otherwise defined, the technology of all of technologies and scientific terms used here by the article and the art
The normally understood meaning of personnel is identical.Term used in the description is intended merely to description specific embodiment herein, without
It is to limit the utility model.Term " and or " used herein includes appointing for one or more relevant Listed Items
The combination of meaning.
Fig. 1 is the composed structure schematic diagram of the utility model one embodiment, referring to Fig.1-Figure 11, transformer lead weldering
Connecing equipment includes：
Workbench 1 welds module 2, and welding fixture 3, for line module 4, pressure tin point module 5, three axle robert 6 pulls line mould
Group 7 and rack 8.
In the utility model, rack 8 carries workbench 1 and several welding modules 2, and several welding modules 2 are along workbench 1
Circumferential direction be uniformly distributed, the single module 2 that welds includes electric iron 20, and electric iron 20 is connect with the end of the first linkage unit 21,
Electric iron 20 can do horizontal and vertical displacement, and 20 court of electric iron under the action of the first linkage unit 21, compared to workbench 1
It is arranged to workbench 1；Welding fixture 3 of the several groups for fixing transformer is provided on workbench 1, and workbench 1 is around center
Shaft rotation is dynamic, in this way, workbench 1 drives fixed transformer rotation on welding fixture 3 when rotated, makes several groups welding fixture 3
On transformer turn to several welding modules 2 at, while by several welding modules 2 in electric iron 20 weld copper foil and
Lead at pin replaces the mode of traditional manual welding lead, the high degree of automation of entire welding equipment, welding efficiency
It is obviously improved, welding quality stable.
Herein, the first linkage unit 21 can be set as two axis robots or three axle robert depending on demand and cost.
In the present embodiment, it is preferable that electric iron 20 includes that copper foil welding electric iron 201 welds electric iron 202, copper with pin
Foil welds the lead at the welding copper foil of electric iron 201, and pin welds the lead at 202 welding pin of electric iron.Copper foil welding electricity
Soldering iron 201 is different from the pin welding specifications and models of electric iron 202.The electric iron of different size model is set, is become for welding
The different parts of depressor can not only ensure welding quality, but also can improve welding efficiency.
Further, it is preferable that welding module 2 included is flexible welding device.
The flexible welding device includes Elastic Sliding mechanism 26 and electric iron component 27.
Fig. 3 is the explosive view of one embodiment of the Elastic Sliding mechanism of the flexible welding device, wherein Elastic Sliding machine
Structure 26 includes mounting plate 261, and electric iron component 27 is mounted on mounting plate 261, and mounting plate 261 is fixed on sliding shoe 262, sliding
Motion block 262 is fixed in T-shaped block 263, and T-shaped block 263 is entrenched on U-shaped pedestal 264, and limiting plate 265 is provided in T-shaped block 263,
The shift position of 265 restricted T shape block 263 of limiting plate, the top of T-shaped block 263 are provided with pressing plate 266, pressing plate 266 and T-shaped block 263
Between be provided with spring 267, pressing plate 267 is fixed on U-shaped pedestal 264.Preferably, it is provided with the first groove in T-shaped block 263
2631, the corresponding position on pressing plate 266 is also equipped with the second groove (not shown), the first groove 2631 and the second groove it
Between place spring 267, it is preferable that the quantity of the first groove 2631, the second groove and spring 267 is two.Preferably, it installs
Plate 261 is connect by kidney slot 2611, screw fastener (not shown) with sliding panel 262, i.e., mounting plate 261 is opposite slides
The position of plate 262 is adjustable, that is, the electric iron component 27 being fixed on mounting plate 261 can relative to the position of Elastic Sliding mechanism 26
It adjusts.
Fig. 2 is the composed structure schematic diagram of the one embodiment for welding module, and Fig. 4 is a reality of the flexible welding device
Apply the axonometric drawing of example, wherein electric iron component 27 is mounted on the mounting plate of Elastic Sliding mechanism 26 by the first multi-directional ball 270
On 261；Electric iron component 27 includes electric iron 20, wishbone 271, tin feeding tube 272, locating piece 273 and the second multi-directional ball 274,
Wishbone 271 includes the first arm 2710 and the second arm 2711, and the first arm 2710 is fixed on electric iron 20, and the second arm 2711 is logical
It crosses the second multi-directional ball 274 and fixes tin feeding tube 272, tin feeding tube 272 can transport scolding tin；Second arm 2711 is connected on locating piece 273.
Preferably, it is provided with several through-holes on the first arm 2710, several through-holes, the first arm 2710 and are also equipped on the second arm 2711
Two arms, 2711 interlocking, the at this time adjustable angle between the first arm 2710 and the second arm 2711,2711 opposite first arm of the second arm
2710 length is adjustable, and the position for being thus conducive to the tin feeding tube 272 connected on the second arm 2711 is adjusted.
Preferably, electric iron 20 includes soldering iron handle 203 and solder horn 204, and locking block 205 is fixed on solder horn 204,
Solder horn 204 is fixed with heat insulation 206 by locking block 205 and 203 interlocking of soldering iron handle on locking block 205.Further, every
The surrounding of heat block 206 is in polygon.When solder horn 204 needs replacing, the second arm 2711 of wishbone 271 is rotated, to by the
Fixed tin feeding tube 272 is removed on two arms 2711, using the heat insulation 206 being fixed on solder horn 204, using craft or is pulled
The tools such as hand carry out the fast quick-detach of solder horn 204, without waiting for 204 natural cooling of solder horn, avoid automated process
Dead time it is long.After solder horn 204 is replaced, due to being fixed with locating piece 273 on the first arm 2710, the second arm 2711 is stopped
It is locked after leaning against locating piece 273, tin feeding tube 272 continues to send tin.
Why the above flexible welding device is set, is typically to be in because the surface of copper foil is not the plane of standard
Cambered surface, and the radian on the surface of each copper foil is not fully consistent, it is therefore desirable to electric iron can adapt to copper foil at any time in welding
Surface radian, the generation for the problems such as preventing rosin joint, not prison welding solid further increases the welding quality at copper foil.
Herein, Elastic Sliding mechanism 26 is after installation is complete, and spring 267 is in compressive state, T-shaped block 263 and its above between
The tool of electric iron component 27 being fixedly connected is connect there are one downward pretightning force, thus electric iron 20 is suitable for Protean product
Surface, the generation for the bad phenomenons such as prevent rosin joint, not prison welding solid.
In the present embodiment, it is preferable that the utility model further includes being used for welding module 2 for line module 4 for line module 4
Lead is provided, the utility model patent Shen that the structure for line module 4 and specific embodiment are submitted with reference to 2017.07.28 herein
Please number be 201710633056.4, the line sending mould in the utility application of entitled " a kind of copper foil windings electric welding machine "
Group.Line sending module is disclosed as the prior art by applicant in above-mentioned utility model patent application.
Herein, it is mounted on a three axle robert for line module 4, by the displacement of three axle robert, is installed on three axis
Being realized lead from copper foil weld cabling to pin weld for line module 4 on manipulator, and realized portion at pin
Separate the action that line is wound on pin.It is possible to further be preferably three axle robert by the first linkage unit 21, for line mould
Group 4 shares a three axle robert with electric iron 20, on the basis of realizing function, simplifies device structure, saves equipment cost.
In the present embodiment, it is preferable that welding module 2 further includes rosin charging tray 23, rosin charging tray 23 and the second linkage unit
24 end connection, and opposite electric iron 20 does horizontal and vertical direction position under the action of the second linkage unit 24.
Electric iron 20 worked after a period of time, with rosin charging tray 23 respectively in the effect of the first linkage unit 21, the second linkage unit 24
Lower realization relative motion contacts electric iron 20 with the rosin in rosin charging tray 23, and rosin can improve welding as scaling powder
Quality.Herein, the second linkage unit 24 can be set as two axis robots or three axle robert depending on demand and cost.
Fig. 5 is the composed structure schematic diagram of one embodiment of welding fixture in the utility model.
In the present embodiment, it is preferable that as shown in figure 5, including several clamping devices 30, several first per group welding jig 3
Driving mechanism 31 and fixed plate 32, clamping device 30 unclamp under the action of the first driving mechanism 31 and clamp transformer, the
One driving mechanism is fixedly mounted on by fixed plate 32 on workbench 1.Herein, if every group welding jig 3 on workbench 1 includes
Dry clamping device 30 and first driving mechanism 31 of the group for unclamping and clamping transformer, can increase every group welding jig 3
The quantity of fixed transformer, further increases welding efficiency.
Herein, the first driving mechanism 31 is preferably roller-type pneumatic-finger, clamping device 30 and the pneumatic hand of the roller-type
The front end of finger is fixedly connected, and roller-type pneumatic-finger has high intensity, high-precision, a top load, when adjusting convenient, flexible advantage.
Clamping device 30 is preferably two pawl structures, and the distance of two pawls in two pawl structures is by above-mentioned roller-type pneumatic-finger
It adjusts, realize release and clamps transformer, complete loading and unloading of the transformer with respect to welding fixture 3, simple in structure, action is accurately.
As shown in fig. 6, in the present embodiment, it is preferable that be provided with turn-around machine between the first driving mechanism 31 and fixed plate 32
Structure 33, swing mechanism 33 drive clamping device 30 to turn round by the first driving mechanism 31, and then clamping device 30 is driven to be clamped
Transformer turns round.By rotating transformer, the pin on transformer is set to shift one's position, such as the pin on transformer is divided into up and down
Two rows overturn transformer by swing mechanism 33, make transformer after the completion of electric iron 20 is to upper row's pin welding of transformer
The upper row's pin welded goes to lower section, and unwelded lower row's pin goes to top, and electric iron 20 is facilitated to weld.
When swing mechanism 33 is not arranged, be welding transformer lower row's pin, to transformer blanking, overturn after again
Again feeding or electric iron 20 in a limited space in evacuation open the upper row's pin being welded, under centering row's pin into
Row welding, and in welding process, it is ensured that scorching hot electric iron 20 will not impact the upper row's pin being welded.With
Upper type efficiency is low and is not easy to carry out, and adding for swing mechanism 33 fast neatly can change transformer by rotary transformer
The position of upper pin, it is easy to operate, it is efficient, and can ensure the welding quality of pin.
Herein, swing mechanism 33 is preferably rotary cylinder, simple in structure effective.
Fig. 7 is the composed structure schematic diagram of one embodiment of the lead normalizing mechanism in the utility model.
In the present embodiment, it is preferable that as shown in Fig. 2, Fig. 7, welding module 2 further includes lead normalizing mechanism 25, and lead exists
During from copper foil weld cabling to pin weld, lead floats on the surface of transformer, and lead normalizing mechanism 25 is to floating
Lead in transformer surface carry out pressing with it is regular, so that it is bonded with the surface of transformer, avoid lead in the table of transformer
Face is hanging, to be broken, influences the product quality of transformer.
Further, lead normalizing mechanism 25 includes holder 251, cylinder slide unit 252 and regular head 253, and holder 251 is solid
On workbench 1, one end of cylinder slide unit 252 is fixedly connected with holder 251 for Dingan County, and the other end is fixed with regular head 253 to be connected
It connects, regular head 253 is arranged towards by 3 fixed transformer of welding fixture, and regular head 253 is in the effect of cylinder slide unit 252
Lower opposite transformer displacement, to adjust the relative position between regular head 253 and transformer；The shape of the end of regular head 253
It cooperates with the shape on the surface of the transformer corresponding to lead to be pressed, in this way, regular head 253 is pressing in the process both
It will not scratch, squeeze the surface for hindering transformer, moreover it is possible to so that the lead between copper foil weld and pin weld is close to by pressing
The surface of transformer.Sometimes, further, the transformation corresponding to lead that can also be between copper foil weld and pin weld
The surface of device opens up the groove of placement lead, further avoids lead and floats on the surface of transformer and is broken, at this point, regular
First 253 shape is adapted to above-mentioned groove.
In the present embodiment, it is preferable that it is upper and lower two layers that workbench 1, which divides, and welding fixture 3 is fixedly installed under workbench 1
Layer, lead normalizing mechanism 25 are fixedly installed in the upper layer of workbench 1；Lead normalizing mechanism 25 is corresponded with welding fixture 3, i.e.,
The regular work of lead of several transformers on one group welding jig 3 is completed by a lead normalizing mechanism 25.By workbench 1
It is divided into upper and lower two layers, can be with the area of the single layer of economization workbench 1, and then reduce the floor space of equipment；Preferably, it will prop up
Fixed connection structure between frame 251 and the upper layer of workbench 1 is set as kidney slot and clamping screw, by adjusting clamping screw
Position in kidney slot can be finely adjusted the relative position between the transformer on normalizing mechanism 25 and welding fixture 3.
In the present embodiment, it is preferable that further include pressure tin point module 5, because scolding tin of the electric iron 20 at welding copper foil has can
Sharp tin point can be formed, it is both unsightly or dangerous, therefore, pressure tin point module 5 the tin point of formation press it is regular, will
It is removed, to optimize welding quality.
Herein, pressure tin point module 5 includes flexible pressure tin point device, can effectively remove tin point and not destroy the knot of transformer
Structure is suitable for automated process, except tin point is efficient.
Fig. 8 is the axonometric drawing of one embodiment of flexible pressure tin point device, wherein flexibility pressure tin point device includes frame
50, pressure tin point component 51 and top plate member 52 are installed, wherein pressure tin point component 51 is on the top of frame 50, top on frame 50
Board group part 52 is in the lower section of frame 50, and top plate member 52 is corresponding with pressure tin point 51 positions of component.
Fig. 9 is the explosive view of the one embodiment for pressing tin point component 51.As shown in Figure 8, Figure 9, pressure tin point component 51 includes
It includes briquetting 5110 and elastic element 5120, elasticity to press tin point mounting plate 510 and pressure tin point unit 511, pressure tin point unit 511
5120 both ends of element are supported respectively on pressure tin point mounting plate 510 and briquetting 5110；Top plate member 52 includes top plate 520 and the
One driving unit 521, the first driving unit 521 can drive top plate 520 to be moved towards briquetting 5110, realize the action of pressure tin point.
Herein, elastic element 5120 is preferably compressed spring, and compressed spring is sleeved on positioning pin 5130, and compressed spring one end is connected to fixed
On the flange of position pin 5130, the flange of positioning pin 5130 is connected in the stepped hole of briquetting 5110, and the compressed spring other end supports
It is connected on pressure tin point mounting plate 510, thus briquetting 5110 maintains downward elastic pre-stress.
Herein, it is preferable that second driving unit 512 is installed on pressure tin point mounting plate 510, the second driving unit 512 can
Driving pressure tin point mounting plate 510 moves in the longitudinal direction, and herein, the second driving unit 512 is slider cylinder, pressure tin point installation
510 other end of plate is provided with the stable coordination that linear guides 513 are moved, certain linear guides 513 or linear steering
Slide unit is replaced well known to combination, dove-tail form guide rail of axis and sliding block etc..Further, including localization tool 54, fixed
Several transformers are placed on the jig 54 of position.Further, conveyer belt 53 is additionally provided on frame 50, conveyer belt 53 can be used
More well known technological means is driven, such as conveyer belt 53 is passed motion to after speed reducer slows down using motor, conveying
Localization tool 54 is placed on band 53, localization tool 54 can be moved with conveyer belt 53.
Top plate 520 is moved up and down by the first driving unit 521, and in the present embodiment, the first driving unit 521 is
Cylinder, the first driving unit 521 are fixed on top plane substrate 530, and top plane substrate 530 is fixed with frame 50, also solid on top plate 520
There are tip 540, tip 540 to be arranged at 520 both ends of top plate surely, localization tool 54 is provided with matched hole, in the present embodiment,
Hole is the circular hole for being set to one end and the kidney slot for being set to the other end, thus can increase the serious forgiveness of top pressure action.
Preferably, 50 lower section of frame is also equipped with limit assembly 55, and limit assembly 55 includes that spacing head 551 and third are driven
Moving cell 552, third driving unit 552 can be cylinder, and spacing head 551 can stop fixed under the driving of third driving unit 552
Position jig 54, at this time top plate member 52 localization tool 54 for being placed with transformer can be pushed to press tin point component 51, pressure tin point dynamic
After the completion of work, top plate member 52 is transferred, and localization tool 54 is fallen after rise on conveyer belt 53, and limit assembly 55 decontrols limitation, and positioning is controlled
Tool 54 is flowed away with transformer to next procedure.
Preferably, pressure tin point mounting plate 510 is additionally provided with gas blow pipe 5101, and gas blow pipe 5101 is directed at pressing for briquetting 5110
Splenium, gas blow pipe 5101 connect air source after tin point slag can be blown open, gas blow pipe 5101 can be arranged it is multiple, it is in the present embodiment, more
A gas blow pipe 5101 is fixed on gas blow pipe mounting plate 5102, and gas blow pipe mounting plate 5102 is fixed on pressure tin point mounting plate 510.
Figure 10 is the composed structure schematic diagram of one embodiment of the three axle robert in the utility model.
In the present embodiment, it is preferable that as shown in Figure 10, the utility model further includes three axle robert 6, and transformer is welded
The welding of module 2 is captured and is placed under the displacement cooperation of three axle robert 6, by three axle robert 6 in the rotation of workbench 1
Onto the localization tool 54 of pressure tin point module 5.
Herein, three axle robert 6 further includes drag chain structure 61, for in three axle robert 6 circuit and pipeline into
The whole constraint of professional etiquette, plays traction and protective effect, keeps structure clean and tidy.
Figure 11 is the composed structure schematic diagram of one embodiment for pulling line module in the utility model.
In the present embodiment, it is preferable that further include pulling line module 7 as shown in figure 11, it includes third linkage groups to pull line module 7
Part 71, displacement cylinder 72 and connecting plate 73, wherein displacement cylinder 72 is fixedly connected with third linkage unit 71, and in third
Under the action of linkage unit 71, the displacement closer or far from localization tool 54 is done vertically or in the horizontal plane.Connecting plate 73 with
Displacement cylinder 72 is slidably connected, so, connecting plate 74 is realized more under the action of third linkage unit 71 and displacement cylinder 72
To displacement, while several Pneumatic clamping jaws 74 are provided on connecting plate 73, Pneumatic clamping jaw 74 is clamped extra at the pin of transformer
Lead, during 74 displacement multidirectional with connecting plate of Pneumatic clamping jaw, the extra lead at the pin of transformer is bent
Moving, and then pull apart.Herein, it pulls line module 7 to pull apart the extra lead at the pin of transformer, and bends the displacement of moving
Mode simulates the action that human hand pulls line, and the plane of disruption of the lead when pulling apart will not be made uneven, further improve welding with
The quality of product afterwards.Herein, third linkage unit 71 is two axis or three-shaft linkage part.
Further, Pneumatic clamping jaw 74 is provided with the spring 75 worked as a buffer in the junction with connecting plate 73, makes to pull
Line action is softer, and the quality of line is pulled in optimization.The lead shut down is thrown into the scrap collecting tank 76 of lower section by Pneumatic clamping jaw 74.
It is to be illustrated to the preferable implementation of the utility model, but the utility model creation is not limited to institute above
Embodiment is stated, those skilled in the art can also make various be equal without departing from the spirit of the present invention
Deformation is replaced, these equivalent deformations or replacement are all contained in the application claim limited range.
Claims (13)
1. a kind of welding transformer lead wire equipment, which is characterized in that including：Workbench, several welding modules and rack, individually
The welding module includes electric iron, and the electric iron is connect with the end of the first linkage unit, and in first linkage groups
Horizontal and vertical displacement is done under the action of part；Several welding modules are uniformly distributed along the circumferential direction of the workbench, the electricity
Soldering iron is arranged towards the workbench；The workbench rotates around center axis, and is provided with several groups on the workbench and is used for
The welding fixture of fixed transformer；The rack carries the workbench and several welding modules.
2. welding transformer lead wire equipment according to claim 1, it is characterised in that：The electric iron includes copper foil welding
Electric iron welds electric iron, the lead at the copper foil welding electric iron welding copper foil with pin, and the pin welds electric iron
Lead at welding pin.
3. welding transformer lead wire equipment according to claim 1, it is characterised in that：The welding module further includes sending tin
Mechanism, scolding tin is fixed by the Song Xi mechanisms, and conveys scolding tin automatically when electric iron works, make electric iron in welding job without
Interruption.
4. welding transformer lead wire equipment according to claim 1, it is characterised in that：The welding module further includes rosin
Charging tray, the rosin charging tray are connect with the end of the second linkage unit, and opposite institute under the action of second linkage unit
It states electric iron and does horizontal and vertical direction position.
5. welding transformer lead wire equipment according to claim 1, it is characterised in that：If welding fixture described in every group includes
Dry clamping device, several first driving mechanisms and fixed plate, the clamping device is under the action of first driving mechanism
It unclamps and clamps transformer, first driving mechanism is fixedly mounted on by the fixed plate on the workbench.
6. welding transformer lead wire equipment according to claim 5, it is characterised in that：First driving mechanism with it is described
Swing mechanism is provided between fixed plate, the swing mechanism drives the clamping device to return by first driving mechanism
Turn, and then drives the transformer revolution of the gripper mechanism grips.
7. welding transformer lead wire equipment according to claim 1, it is characterised in that：The welding module further includes lead
Normalizing mechanism, for lead when from copper foil weld cabling to pin weld, lead floats on the surface of transformer, the lead rule
Complete machine structure to the lead for floating on transformer surface carry out pressing with it is regular, so that it is bonded with the surface of transformer.
8. welding transformer lead wire equipment according to claim 7, it is characterised in that：The lead normalizing mechanism includes branch
Frame, cylinder slide unit and regular head, the holder are fixedly mounted on the workbench, one end and the branch of the cylinder slide unit
Frame is fixedly connected, and the other end is fixedly connected with the regular head, and the regular head is towards by the fixed transformation of the welding fixture
Device is arranged, and the relatively described transformer displacement under the action of cylinder slide unit；The shape of the end of the regular head with
The shape on the surface of the transformer corresponding to lead to be pressed cooperates.
9. welding transformer lead wire equipment according to claim 7 or 8, it is characterised in that：The workbench is divided into above and below
Two layers, the welding fixture is fixedly installed in the lower layer of the workbench, and the lead normalizing mechanism is fixedly installed in the work
Make the upper layer of platform；The lead normalizing mechanism is corresponded with the welding fixture.
10. welding transformer lead wire equipment according to claim 1, it is characterised in that：Further include for line module, the confession
Line module is used to provide lead to the welding module.
11. welding transformer lead wire equipment according to claim 1, it is characterised in that：Further include pressure tin point module, it is described
Pressure tin point module is used to the tin point that the lead at copper foil leaves in welding press regular.
12. welding transformer lead wire equipment according to claim 11, it is characterised in that：Further include three axle robert, becomes
Welding of the depressor through the welding module, in the case where the rotation of the workbench coordinates with the displacement of the three axle robert, by institute
Three axle robert is stated to capture and be placed on the localization tool of the pressure tin point module from the welding fixture.
13. welding transformer lead wire equipment according to claim 12, it is characterised in that：Further include pulling line module, it is described
It includes third linkage unit, displacement cylinder and connecting plate to pull line module, and the displacement cylinder is solid with the third linkage unit
Fixed connection, vertical and straight movement and doing in the horizontal plane is controlled closer or far from the positioning under the action of third linkage unit
The movement of tool；The connecting plate is slidably connected with the displacement cylinder, while several Pneumatic clamping jaws are provided on the connecting plate,
The Pneumatic clamping jaw tears off the extra lead at the pin of transformer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820101796.3U CN207914741U (en) | 2018-01-19 | 2018-01-19 | A kind of welding transformer lead wire equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820101796.3U CN207914741U (en) | 2018-01-19 | 2018-01-19 | A kind of welding transformer lead wire equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207914741U true CN207914741U (en) | 2018-09-28 |
Family
ID=63604777
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820101796.3U Withdrawn - After Issue CN207914741U (en) | 2018-01-19 | 2018-01-19 | A kind of welding transformer lead wire equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207914741U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108098097A (en) * | 2018-01-19 | 2018-06-01 | 深圳市海目星激光智能装备股份有限公司 | A kind of welding transformer lead wire equipment |
| CN117506213A (en) * | 2024-01-05 | 2024-02-06 | 蔚县中天电子股份合作公司 | Lead welding machine for semiconductor refrigeration component production |
-
2018
- 2018-01-19 CN CN201820101796.3U patent/CN207914741U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108098097A (en) * | 2018-01-19 | 2018-06-01 | 深圳市海目星激光智能装备股份有限公司 | A kind of welding transformer lead wire equipment |
| CN108098097B (en) * | 2018-01-19 | 2024-03-19 | 海目星激光科技集团股份有限公司 | Transformer lead welding equipment |
| CN117506213A (en) * | 2024-01-05 | 2024-02-06 | 蔚县中天电子股份合作公司 | Lead welding machine for semiconductor refrigeration component production |
| CN117506213B (en) * | 2024-01-05 | 2024-03-12 | 蔚县中天电子股份合作公司 | Lead welding machine for semiconductor refrigeration component production |
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Address after: 518110 301, Building B, Comlong Science Park, Guansheng 5th Road, Luhu Community, Guanhu Street, Longhua District, Shenzhen City, Guangdong Province (one photo multiple site enterprise) Patentee after: Haimuxing Laser Technology Group Co.,Ltd. Address before: 518000 Longhua New District, Shenzhen, Guangdong, 26 guanhuan Road, Guanlong street, Jun long community. Patentee before: SHENZHEN HYMSON LASER INTELLIGENT EQUIPMENTS Co.,Ltd. |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20180928 Effective date of abandoning: 20240319 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20180928 Effective date of abandoning: 20240319 |
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